ShoreLand'r 2x3 User Manual

Page 1
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2X3
Bundle Document Reference
How to read your Service Manual:
To identify the model of your trailer please refer to the VIN decal located on the inside of the left side frame at the front of the trailer.
This Bundle Document Reference Sheet refers to the model identification of your trailer and the components that make up that particular trailer. Refer to the chart below: Listed are the various components with document numbers listed. The document number is located in the lower right-hand corner of each service manual sheet. When referencing the different components of your trailer, please refer to the document number.
When contacting your dealer for service, please refer to the document numbers.
ROLLER FRAME SUBASSY CHASSIS WINCH ASSY DOC# DOC# DOC# DOC#
SLB20L 0002885 - - - - - - 0002773 0002760 SLB20BL 0002886 - - - - - - 0002780 0002760
SLR20S 0002768 0002774 0002773 0002760 SLR20BS 0002781 0002774 0002780 0002760
SLV20S 0002769 - - - - - - - 0002773 0002760 SLV20BS 0002782 - - - - - - - 0002780 0002760
SLR20L 0002771 0002774 0002773 0002760 SLR20BL 0002783 0002774 0002780 0002760
SLV20L 0002772 - - - - - - - 0002773 0002760 SLV20BL 0002784 - - - - - - - 0002780 0002760
Color Coating Reference
that you specify the finish or color you have on your product. The five digit number along with a two digit space _ _, notes the parts which can be purchased with various finishes. When ordering these items use the five digit prefix and include the following two digit suffix for proper finish.
Suffix Finish / Color
00 or G Galvanized 01 Arctic White 03 or BK Black 06 or AW Antique White
Tongue Weight Adjustment
Approximate Tongue Weight for Best Towing. Tongue weight too high, move the axle assembly forward. Tongue
weight too low, move the axle assembly backward. Tongue weight should be 5-7% of total gross weight of both boat and trailer combined.
Cautions/Warnings
The law requires that the white ground wire on the both the tongue wire harness and the vehicle harness be properly grounded to the respective trailer and vehicle frames.
Double check all nuts and bolts ---- tighten before towing.
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com 0002766
Page 2
Page 3
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SLB20L
Final Assembly Instructions
Remove the small parts from the frame by cutting the bands. Remove the bolt bag and sort all nuts and bolts by size.
Tongue:
Remove the tongue assembly from the frame bundle and install into the tongue channel and secure with a 1/2” X 4” hex bolt in the side of the tongue and tongue channel. Secure with a 1/2” flange lock nut.
Place the tongue cover over the rear of the tongue and tongue channel and secure with a 1/2” X 1-1/2” hex bolt, 1/2” flat washer and 1/2” hex nut.
Tongue Wires:
Install the tongue wire harness through the top forward wire hole and exit the rear of the tongue channel on the frame. Install grommets and plug the tongue wire into the frame harness by color.
#0002760
NOTE: Standard tongue is shown.
See Document 0002785 for the longer tongue option.
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com 0002855
Page 4
Safety Chain:
Insert a 3/8” X 1-1/4” hex bolt with a 3/8” flat washer and safety chain through the lower hole on the front of the tongue. Secure with a 3/8” flat washer and 3/8” flange lock nut. Repeat the procedure on the opposite side of the tongue.
would best fit your watercraft. Secure with 1/2” X 3-9/16” X 3” square u-bolts and 1/2” flange lock nuts.
Mount the adjustable bunk channel weldment to the rear pivot in a location that best fits your watercraft using a 1/2” X 4-1/2” hex bolt and 1/2” flange lock nut per adjustable bunk channel weldment.
Coupler:
Mount the coupler onto the tongue with one (1) 1/2” X 4” hex bolt into the rear of the couplerand tongue and using two (2) 1/2” X 1” hex bolts into the two (2) front holes on the coupler and tongue. Secure with 1/2” flange lock nuts.
Bunks:
Mount the adjustable bunk brackets with the adjustable bunk clamps to the front crossmember in a location that
Secure the bunk assemblies to the adjustable bunk brackets on the front crossmember using 3/8” X 1” hex bolts and 3/8” flange lock nuts.
Secure bunk assemblies to the adjustable bunk channel weldments on the rear pivot using 3/8” X 1” hex bolts and 3/8” flange lock nuts.
DO NOT OVER TIGHTEN - the bunks must pivot freely to conform to the boats hull.
Page 5
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SLB20BL
Final Assembly Instructions
Remove the small parts from the frame by cutting the bands. Remove the bolt bag and sort all nuts and bolts by size.
Tongue:
Remove the tongue assembly from the frame bundle and install into the tongue channel and secure with a 1/2” X 4” hex bolt in the side of the tongue and tongue channel. Secure with a 1/2” flange lock nut.
Place the tongue cover over the rear of the tongue and tongue channel and secure with a 1/2” X 1-1/2” hex bolt, 1/2” flat washer and 1/2” hex nut.
Tongue Wires:
Install the tongue wire harness through the top forward wire hole and exit the rear of the tongue channel on the frame. Install grommets and plug the tongue wire into the frame harness by color.
#0002760
NOTE: Standard tongue is shown.
See Document 0002785 for the longer tongue option.
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com 0002886
Page 6
Safety Chain:
Insert a 3/8” X 1-1/4” hex bolt with a 3/8” flat washer and safety chain through the lower hole on the front of the tongue. Secure with a 3/8” flat washer and 3/8” flange lock nut. Repeat the procedure on the opposite side of the tongue.
would best fit your watercraft. Secure with 1/2” X 3-9/16” X 3” square u-bolts and 1/2” flange lock nuts.
Mount the adjustable bunk channel weldment to the rear pivot in a location that best fits your watercraft using a 1/2” X 4-1/2” hex bolt and 1/2” flange lock nut per adjustable bunk channel weldment.
Coupler:
Mount the coupler onto the tongue with one (1) 1/2” X 4” hex bolt into the rear of the couplerand tongue and using two (2) 1/2” X 1” hex bolts into the two (2) front holes on the coupler and tongue. Secure with 1/2” flange lock nuts.
Bunks:
Mount the adjustable bunk brackets with the adjustable bunk clamps to the front crossmember in a location that
Secure the bunk assemblies to the adjustable bunk brackets on the front crossmember using 3/8” X 1” hex bolts and 3/8” flange lock nuts.
Secure bunk assemblies to the adjustable bunk channel weldments on the rear pivot using 3/8” X 1” hex bolts and 3/8” flange lock nuts.
DO NOT OVER TIGHTEN - the bunks must pivot freely to conform to the boats hull.
Page 7
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SLR20S
Final Assembly Instructions
Remove the small parts from the frame by cutting the bands. Remove the bolt bag and sort all nuts and bolts by size.
Tongue:
Remove the tongue assembly from the frame bundle and install into the tongue channel and secure with a 1/2” X 4” hex bolt in the side of the tongue and tongue channel. Secure with a 1/2” flange lock nut.
Place the tongue cover over the rear of the tongue and tongue channel and secure with a 1/2” X 1-1/2” hex bolt, 1/2” flat washer and 1/2” hex nut.
Tongue Wires:
Install the tongue wire harness through the top forward wire hole and exit the rear of the tongue channel on the frame. Install grommets and plug the tongue wire into the frame harness by color.
NOTE: Standard tongue is shown.
See Document 0002785 for the longer tongue option.
#0002760
#0002774
#0002774
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com 0002768
Page 8
Safety Chain:
Rear Pivot:
Insert a 3/8” X 1-1/4” hex bolt with a 3/8” flat washer and safety chain through the lower hole on the front of the tongue. Secure with a 3/8” flat washer and 3/8” flange lock nut. Repeat the procedure on the opposite side of the tongue.
Coupler:
Mount the coupler onto the tongue with one (1) 1/2” X 4” hex bolt into the rear of the couplerand tongue and using two (2) 1/2” X 1” hex bolts into the two (2) front holes on the coupler and tongue. Secure with 1/2” flange lock nuts.
The rear pivot is adjustable. Place the rear pivot in one (1) of the two (2) pre-drilled holes in the rear of the side frames. Secure with 5/8” X 3-1/2” hex bolts, 5/8” flat washers, nylon washer and 5/8” hex lock nut.
Roller Assembly:
Refer to Doc# 0002774 for assembly instructions.
Keel Roller:
Refer to Doc# 0002774 for assembly instructions.
Page 9
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SLR20BS
Final Assembly Instructions
Remove the small parts from the frame by cutting the bands. Remove the bolt bag and sort all nuts and bolts by size.
Tongue:
Remove the tongue assembly from the frame bundle and install into the tongue channel and secure with a 1/2” X 4” hex bolt in the side of the tongue and tongue channel. Secure with a 1/2” flange lock nut.
Place the tongue cover over the rear of the tongue and tongue channel and secure with a 1/2” X 1-1/2” hex bolt, 1/2” flat washer and 1/2” hex nut.
Tongue Wires:
Install the tongue wire harness through the top forward wire hole and exit the rear of the tongue channel on the frame. Install grommets and plug the tongue wire into the frame harness by color.
#0002760
NOTE: Standard tongue is shown.
See Document 0002785 for the longer tongue option.
#0002774
#0002774
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com 0002781
Page 10
Actuator & Safety Chain:
Rear Pivot:
Slide the actuator (Ref.#36) into the actuator housing unit (Ref.#5) and secure with two pins and snap rings provided with the actuator. Secure the actuator-housing unit to the front of the tongue using three-(3) ˚” X 4” hex bolts and ˚” flange lock nuts. Using a ˚” X 5” hex bolt on lower right mounting hole on tongue, secure the safety chain. Place a ˚” flat washer on ˚” X 5” hex bolt followed by one safety chain and insert into actuator housing unit and tongue. Place the second safety chain on the bolt followed by a ˚” flat washer and ˚” flange lock nut. Tighten.
Brakes:
Refer to the brake manual for service and maintenance.
The rear pivot is adjustable. Place the rear pivot in one (1) of the two (2) pre-drilled holes in the rear of the side frames. Secure with 5/8” X 3-1/2” hex bolts, 5/8” flat washers, nylon washer and 5/8” hex lock nut.
Roller Assembly:
Refer to Doc# 0002774 for assembly instructions.
Keel Roller:
Refer to Doc# 0002774 for assembly instructions.
Page 11
®
SLV20S
Final Assembly Instructions
Remove the small parts from the frame by cutting the bands. Remove the bolt bag and sort all nuts and bolts by size.
Tongue:
Remove the tongue assembly from the frame bundle and install into the tongue channel and secure with a 1/2” X 4” hex bolt in the side of the tongue and tongue channel. Secure with a 1/2” flange lock nut.
Place the tongue cover over the rear of the tongue and tongue channel and secure with a 1/2” X 1-1/2” hex bolt, 1/2” flat washer and 1/2” hex nut.
Tongue Wires:
Install the tongue wire harness through the top forward wire hole and exit the rear of the tongue channel on the frame. Install grommets and plug the tongue wire into the
NOTE: Standard tongue is shown.
See Document 0002785 for the longer tongue option.
#0002760
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com 0002769
Page 12
frame harness by color.
the coupler and tongue. Secure with 1/2” flange lock nuts.
Safety Chain:
Insert a 3/8” X 1-1/4” hex bolt with a 3/8” flat washer and safety chain through the lower hole on the front of the tongue. Secure with a 3/8” flat washer and 3/8” flange lock nut. Repeat the procedure on the opposite side of the tongue.
Coupler:
Mount the coupler onto the tongue with one (1) 1/2” X 4” hex bolt into the rear of the couplerand tongue and using two (2) 1/2” X 1” hex bolts into the two (2) front holes on
Bunks:
Mount the adjustable bunk brackets with the adjustable bunk clamps to the crossmembers in a location that would best fit your watercraft. Secure with 1/2” X 3-9/16” X 3” square u-bolts and 1/2” flange lock nuts.
Secure the bunk assemblies to the adjustable bunk brackets just installed using 3/8” X 1” hex bolts and 3/8” flange lock nuts.
DO NOT OVER TIGHTEN - the bunks must pivot freely to conform to the boats hull.
Page 13
®
SLV20BS
Final Assembly Instructions
Remove the small parts from the frame by cutting the bands. Remove the bolt bag and sort all nuts and bolts by size.
Tongue:
Remove the tongue assembly from the frame bundle and install into the tongue channel and secure with a 1/2” X 4” hex bolt in the side of the tongue and tongue channel. Secure with a 1/2” flange lock nut.
Place the tongue cover over the rear of the tongue and tongue channel and secure with a 1/2” X 1-1/2” hex bolt, 1/2” flat washer and 1/2” hex nut.
Tongue Wires:
Install the tongue wire harness through the top forward wire hole and exit the rear of the tongue channel on the frame. Install grommets and plug the tongue wire into the frame harness by color.
NOTE: Standard tongue is shown.
See Document 0002785 for the longer tongue option.
#0002760
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com 0002782
Page 14
Actuator & Safety Chain:
Bunks:
Slide the actuator (Ref.#37) into the actuator housing unit (Ref.#4) and secure with two pins and snap rings provided with the actuator. Secure the actuator-housing unit to the front of the tongue using three-(3) ˚” X 4” hex bolts and ˚” flange lock nuts. Using a ˚” X 5” hex bolt on lower right mounting hole on tongue, secure the safety chain. Place a ˚” flat washer on ˚” X 5” hex bolt followed by one safety chain and insert into actuator housing unit and tongue. Place the second safety chain on the bolt followed by a ˚” flat washer and ˚” flange lock nut. Tighten.
Brakes:
Refer to the brake manual for service and maintenance.
Mount the adjustable bunk brackets with the adjustable bunk clamps to the crossmembers in a location that would best fit your watercraft. Secure with 1/2” X 3-9/16” X 3” square u-bolts and 1/2” flange lock nuts.
Secure the bunk assemblies to the adjustable bunk brackets just installed using 3/8” X 1” hex bolts and 3/8” flange lock nuts.
DO NOT OVER TIGHTEN - the bunks must pivot freely to conform to the boats hull.
Page 15
®
SLR20L
Final Assembly Instructions
Remove the small parts from the frame by cutting the bands. Remove the bolt bag and sort all nuts and bolts by size.
Tongue:
Remove the tongue assembly from the frame bundle and install into the tongue channel and secure with a 1/2” X 4” hex bolt in the side of the tongue and tongue channel. Secure with a 1/2” flange lock nut.
Place the tongue cover over the rear of the tongue and tongue channel and secure with a 1/2” X 1-1/2” hex bolt, 1/2” flat washer and 1/2” hex nut.
Tongue Wires:
Install the tongue wire harness through the top forward wire hole and exit the rear of the tongue channel on the frame. Install grommets and plug the tongue wire into the frame harness by color.
#0002774
NOTE: Standard tongue is shown.
See Document 0002785 for the longer tongue option.
#0002760
#0002774
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com 0002771
Page 16
Safety Chain:
Rear Pivot:
Insert a 3/8” X 1-1/4” hex bolt with a 3/8” flat washer and safety chain through the lower hole on the front of the tongue. Secure with a 3/8” flat washer and 3/8” flange lock nut. Repeat the procedure on the opposite side of the tongue.
Coupler:
Mount the coupler onto the tongue with one (1) 1/2” X 4” hex bolt into the rear of the couplerand tongue and using two (2) 1/2” X 1” hex bolts into the two (2) front holes on the coupler and tongue. Secure with 1/2” flange lock nuts.
The rear pivot is adjustable. Place the rear pivot in one (1) of the two (2) pre-drilled holes in the rear of the side frames. Secure with 5/8” X 3-1/2” hex bolts, 5/8” flat washers, nylon washer and 5/8” hex lock nut.
Roller Assembly:
Refer to Doc# 0002774 for assembly instructions.
Keel Roller:
Refer to Doc# 0002774 for assembly instructions.
Page 17
®
SLR20BL
Final Assembly Instructions
Remove the small parts from the frame by cutting the bands. Remove the bolt bag and sort all nuts and bolts by size.
Tongue:
Remove the tongue assembly from the frame bundle and install into the tongue channel and secure with a 1/2” X 4” hex bolt in the side of the tongue and tongue channel. Secure with a 1/2” flange lock nut.
Place the tongue cover over the rear of the tongue and tongue channel and secure with a 1/2” X 1-1/2” hex bolt, 1/2” flat washer and 1/2” hex nut.
Tongue Wires:
Install the tongue wire harness through the top forward wire hole and exit the rear of the tongue channel on the frame. Install grommets and plug the tongue wire into the frame harness by color.
Actuator & Safety Chain:
Slide the actuator (Ref.#36) into the actuator housing unit
#0002760
#0002774
#0002774
NOTE: Standard tongue is shown.
See Document 0002785 for the longer tongue option.
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com 0002783
Page 18
(Ref.#5) and secure with two pins and snap rings provided with the actuator. Secure the actuator-housing unit to the front of the tongue using three-(3) ˚” X 4” hex bolts and ˚” flange lock nuts. Using a ˚” X 5” hex bolt on lower right mounting hole on tongue, secure the safety chain. Place a ˚” flat washer on ˚” X 5” hex bolt followed by one safety chain and insert into actuator housing unit and tongue. Place the second safety chain on the bolt followed by a ˚” flat washer and ˚” flange lock nut. Tighten.
Brakes:
Refer to the brake manual for service and maintenance.
Rear Pivot:
The rear pivot is adjustable. Place the rear pivot in one (1) of the two (2) pre-drilled holes in the rear of the side frames. Secure with 5/8” X 3-1/2” hex bolts, 5/8” flat washers, nylon washer and 5/8” hex lock nut.
Roller Assembly:
Refer to Doc# 0002774 for assembly instructions.
Keel Roller:
Refer to Doc# 0002774 for assembly instructions.
Page 19
®
SLV20L
Final Assembly Instructions
Remove the small parts from the frame by cutting the bands. Remove the bolt bag and sort all nuts and bolts by size.
Tongue:
Remove the tongue assembly from the frame bundle and install into the tongue channel and secure with a 1/2” X 4” hex bolt in the side of the tongue and tongue channel. Secure with a 1/2” flange lock nut.
Place the tongue cover over the rear of the tongue and tongue channel and secure with a 1/2” X 1-1/2” hex bolt, 1/2” flat washer and 1/2” hex nut.
Tongue Wires:
Install the tongue wire harness through the top forward wire hole and exit the rear of the tongue channel on the frame. Install grommets and plug the tongue wire into the frame harness by color.
Safety Chain:
Insert a 3/8” X 1-1/4” hex bolt with a 3/8” flat washer and
SEE WINCH DETAIL #0002760
NOTE: Standard tongue is shown.
See Document 0002785 for the longer tongue option.
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com 0002772
Page 20
safety chain through the lower hole on the front of the tongue. Secure with a 3/8” flat washer and 3/8” flange lock nut. Repeat the procedure on the opposite side of the tongue.
Mount the adjustable bunk brackets with the adjustable bunk clamps to the crossmembers in a location that would best fit your watercraft. Secure with 1/2” X 3-9/16” X 3” square u-bolts, 1/2” lock washers and 1/2” hex finish nuts.
Coupler:
Mount the coupler onto the tongue with one (1) 1/2” X 4” hex bolt into the rear of the couplerand tongue and using two (2) 1/2” X 1” hex bolts into the two (2) front holes on the coupler and tongue. Secure with 1/2” flange lock nuts.
Bunks:
Secure the bunk assemblies to the adjustable bunk brackets just installed using 3/8” X 1” hex bolts and 3/8” flange lock nuts.
DO NOT OVER TIGHTEN - the bunks must pivot freely to conform to the boats hull.
Page 21
®
SLV20BL
Final Assembly Instructions
Remove the small parts from the frame by cutting the bands. Remove the bolt bag and sort all nuts and bolts by size.
Tongue:
Remove the tongue assembly from the frame bundle and install into the tongue channel and secure with a 1/2” X 4” hex bolt in the side of the tongue and tongue channel. Secure with a 1/2” flange lock nut.
Place the tongue cover over the rear of the tongue and tongue channel and secure with a 1/2” X 1-1/2” hex bolt, 1/2” flat washer and 1/2” hex nut.
Tongue Wires:
Install the tongue wire harness through the top forward wire hole and exit the rear of the tongue channel on the frame. Install grommets and plug the tongue wire into the frame harness by color.
NOTE: Standard tongue is shown.
See Document 0002785 for the longer tongue option.
#0002760
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com 0002784
Page 22
Actuator & Safety Chain:
Bunks:
Slide the actuator (Ref.#36) into the actuator housing unit (Ref.#4) and secure with two pins and snap rings provided with the actuator. Secure the actuator-housing unit to the front of the tongue using three-(3) ˚” X 4” hex bolts and ˚” flange lock nuts. Using a ˚” X 5” hex bolt on lower right mounting hole on tongue, secure the safety chain. Place a ˚” flat washer on ˚” X 5” hex bolt followed by one safety chain and insert into actuator housing unit and tongue. Place the second safety chain on the bolt followed by a ˚” flat washer and ˚” flange lock nut. Tighten.
Brakes:
Refer to the brake manual for service and maintenance.
Mount the adjustable bunk brackets with the adjustable bunk clamps to the crossmembers in a location that would best fit your watercraft. Secure with 1/2” X 3-9/16” X 3” square u-bolts, 1/2” lock washers and 1/2” hex finish nuts.
Secure the bunk assemblies to the adjustable bunk brackets just installed using 3/8” X 1” hex bolts and 3/8” flange lock nuts.
DO NOT OVER TIGHTEN - the bunks must pivot freely to conform to the boats hull.
Page 23
®
20 Chassis
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com 0002773
Page 24
Place one of the spring bushings (Ref.#33) into the rear of the spring bracket (Ref.#5) and secure with a 9/16” X 3-1/4” hex bolt (Ref.#6) and 9/16” hex lock nut (Ref.#17). Repeat on the other side. Position the axle (Ref.#2) under the frame, then hook the spring loop around the bushing just installed. Raise the axle assembly up so the front of the springs (Ref.#30) line up with the front spring bracket hole. Insert the other two (2) 9/16” X 3-1/4” hex bolts and 9/16” hex lock nuts. Tighten all nuts and bolts, but do not over tighten. Allow the spring room enough to move.
Mount the tires and rim assemblies (Ref.#23) using 80-90 ft. lbs. tongue on lug nuts (Ref.#14) using proper tightening procedures.
Tire Size & Carrying Capacity Chart
Tire Load Carrying Size Range Capacity
ST175/80R13 B 1100 lbs. per/tire
Refer to the tire side wall for the correct tire pressure.
Page 25
®
20B Chassis
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com 0002780
Page 26
Place one of the spring bushings (Ref.#44) into the rear of the spring bracket (Ref.#6) and secure with a 9/16” X 3-1/4” hex bolt (Ref.#8) and 9/16” hex lock nut (Ref.#21). Repeat on the other side. Position the axle (Ref.#2) under the frame, then hook the spring loop around the bushing just installed. Raise the axle assembly up so the front of the springs (Ref.#39) line up with the front spring bracket hole. Insert the other two (2) 9/16” X 3-1/4” hex bolts and 9/16” hex lock nuts. Tighten all nuts and bolts, but do not over tighten. Allow the spring room enough to move.
Mount the tires and rim assemblies (Ref.#27) using 80-90 ft. lbs. tongue on lug nuts (Ref.#18) using proper tightening procedures.
Refer to the brake manual for service and maintenance.
Tire Size & Carrying Capacity Chart
Tire Load Carrying Size Range Capacity
ST175/80R13 B 1100 lbs. per/tire
Refer to the tire side wall for the correct tire pressure.
Page 27
®
Winch Assembly - 60602--
Secure the winch post to the tongue with three (3) 3/8” X 4” hex bolts and 3/8” flange lock nuts. Mount the winch handle to the winch using the special nut provided. Tighten the winch post in a location that best fits your water craft.
Winch Post Adjustment:
Once the boat is postioned on the trailer, adjust the winch post to the boat. Adjust the bow stop bracket so that the rubber bow stop is just above the bow eye.
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com 0002760
Page 28
Page 29
2X3 Roller Sub Assemblies
Keel Roller
®
Keel Roller Assembly:
Mount the front keel roller assembly to the front crossmember in the desired vertical position and secure with 3/8” X 3” carriage bolts (Ref.#4) and 3/8” flange lock nuts (Ref.#6). Tighten.
IMPORTANT: Install keel roller so that the keel support roller (Ref.#8) will automatically tilt aft (toward the stern or rear of your watercraft).
Keel Roller Adjustment:
Adjust the front keel roller assembly to the desired position to level the boat.
REF# PART# DESCRIPTION QTY
1 62202-- 2X3 ADJ ROLLER ARM WMENT ............. 1
2 0210127 CARR 3/8-24 X 3 W/1 THRD GR8 ........... 4
3 0210220 CARR 1/2-13 X 4 1/2 GR5 ........................ 1
4 1310121 WASHER USS ALUMINUM FLAT 3/4 ...... 6
5 1440100 HEX LOCKNUT 3/8-24 GRA .................... 4
6 1440102 FLANGE LOCKNUT SMALL 1/2-13 .......... 1
7 1540350 BULL RING PLAIN .................................... 6
8 S-3184 PLASTIC MOLDED SWIVEL BLOCK ....... 2
9 S-3368 INLINE ROLLERPIN 19 1/2 ...................... 2
10 S-3382 ROLLER WITH MOLDED HUB 5IN ........ 6
11 S-3383 ROLLER BUSHING MOLDED .................. 6
12 S-3384 FLAT WASHER 2OD X 1.150ID ALUM ... 6
13 S-3410 T BAR ROLLERPIN .................................. 1
6-Roller
Roller Assembly:
Mount the roller assemblies to the rear pivot in a location that best fits your watercraft. Secure with 1/2” X 4-1/2” carriage bolts (Ref.#3) and 1/2” flange lock nuts (Ref.#6). Tighten.
Roller Adjustment:
Place your boat on the trailer. Determine the spacing on the roller rack. It may be neccessary to adjust your roller rack either further in or out from the position you have it assembled. The boat must be adjusted to miss any keel or strake which might be on your particular boat.
IMPORTANT: The roller racks should be spaced as far apart as possible for stability. This in most cases will also allow your boat to be as low as possible on the trailer for better trailering, loading and unloading.
Once the roller racks have been spaced properly for your boat, position the boat on the trailer with the transom flush with the rear of the rear roller rack.
Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 www.shorelandr.com 0002774
Page 30
Page 31
®
2X3 Long Tongue Option (S-TL)
REF# PART# DESCRIPTION QTY
1 62091-- TONGUE 3X3X60 ...................................... 1
2 0110037 HH 3/8-16 X 1 1/4 CS GR5 ....................... 2
3 0110114 HH 1/2-13 X 4 CS GR5 ............................. 1
4 0140090 HH 1/2-13 X 1 CS GR5 ............................. 2
5 0810925 SCREW SELFDRILL HWH #10-16 X 3/4 . 4
6 1340095 WASHER USS FLAT 3/8 ........................... 4
7 1440101 FLANGE LOCKNUT SMALL 3/8-16 .......... 2
8 1440102 FLANGE LOCKNUT SMALL 1/2-13 .......... 3
9 2210155 CHAIN 3/16X20 LINK CHAIN ................... 2
10 3100010 COUPLER #980 P2 ASSEMBLED ............ 1
11 3510030 GROMMET 7/8IN MOLDED .................... 1
12 5110127 REFLECTOR ANDERSON AMBER ......... 2
13 5110318 9' TONGUE HARNESS ............................. 1
14 5110394 DO RAY JUMPER WIRE 24 IN ................. 1
15 5110456 LIGHT AMBER SIDE MARKER 36IN WI. 2
Tongue:
Remove the tongue assembly from the frame bundle and install into the tongue channel and secure with a 1/2” X 4” hex bolt in the side of the tongue and tongue channel. Secure with a 1/2” flange lock nut.
Place the tongue cover over the rear of the tongue and tongue channel and secure with a 1/2” X 1-1/2” hex bolt, 1/2” flat washer and 1/2” hex nut.
Tongue Wires:
Install the tongue wire harness through the top forward wire hole and exit the rear of the tongue channel on the frame. Install grommets and plug the tongue wire into the frame harness by color.
Safety Chain:
Insert a 3/8” X 1-1/4” hex bolt with a 3/8” flat washer and safety chain through the lower hole on the front of the tongue. Secure with a 3/8” flat washer and 3/8” flange lock nut. Repeat the procedure on the opposite side of the tongue.
Coupler:
Mount the coupler onto the tongue with one (1) 1/2” X 4” hex bolt into the rear of the couplerand tongue and using two (2) 1/2” X 1” hex bolts into the two (2) front holes on the coupler and tongue. Secure with 1/2” flange lock nuts.
Made in the USA Midwest Industries, Inc. Ida Grove, IA 51445 (800)859-3028 0002785
www.shorelandr.com
REV - 7/06/00
Page 32
2X3 Long Tongue W/Brakes Option (S-TL)
REF# PART# DESCRIPTION QTY
1 61214 BRAKELINE ASSY 88IN ......................... 1
2 62091-- TONGUE 3X3X60 ..................................... 1
3 65595-- OUTER HOUSING - UFP ACTUATOR ... 1
4 0110114 HH 1/2-13 X 4 CS GR5 ............................ 3
5 0110120 HH 1/2-13 X 5 CS GR5 ............................ 1
6 0810925 SCREW SELFDRILL HWH #10-16 X 3/4 4
7 1440102 FLANGE LOCKNUT SMALL 1/2-13 ......... 4
8 2220272 CHAIN 8/0 MACH CHAIN 37" W/837 ...... 2
9 3510030 GROMMET 7/8IN MOLDED ................... 1
10 3820060 ACTUATOR INNER.................................. 1
11 5110127 REFLECTOR ANDERSON AMBER ........ 2
12 5110318 9' TONGUE HARNESS ............................ 1
13 5110394 DO RAY JUMPER WIRE 24 IN ................ 1
14 5110456 LIGHT AMBER SIDE MARKER 36IN WI. 2 15 7010168 CAP PLASTIC OUTER MEMBER 2” DI .. 1
Actuator & Safety Chain:
Slide the actuator (Ref.#10) into the actuator housing unit (Ref.#3) and secure with two pins and snap rings provided with the actuator. Secure the actuator-housing unit to the front of the tongue using three-(3) ½” X 4” hex bolts and ½” flange lock nuts. Using a ½” X 5” hex bolt on lower right mounting hole on tongue, secure the safety chain. Place a ½” flat washer on ½” X 5” hex bolt followed by one safety chain and insert into actuator housing unit and tongue. Place the second safety chain on the bolt followed by a ½” flat washer and ½” flange lock nut. Tighten.
Brakes:
Refer to the brake manual for service and maintenance.
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