ShoreLand'r 2ATV User Manual

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®
2ATV
2ATVA
2-Place ATV Trailer
2-Place ATV Trailer w/13” Tires
*20.5x8x10E Tire/Rim 65069 Lit Packet - SL Utility 6778503 Frame Bundle ATV - 2 Place
*Check with your dealer/customer service representative for current tire/rim assembly part number.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003164 Page 1 REV C 02/20/06
Bundles Required - 2ATVA
* 65069 Lit Packet - SL Utility 6778503 Frame Bundle ATV - 2 Place
*Check with your dealer/customer service representative for current tire/rim assembly part number.
ST185/80R13C Tire/Dir Rim
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Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003164 Page 2 REV C 02/20/06
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Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003164 Page 3 REV C 02/20/06
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Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003164 Page 4 REV C 02/20/06
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2ATV / 2ATVA Assembly Instructions:
Cut all banding and sort hardware bags.
L a y t h e 2 AT V o r 2 AT VA o n t h e s a w h o r s e s (recommendation) to assemble.
Raise the axle assembly up under the leaf springs and align the pin on the bottom side of the spring with the hole in the axle. Align the holes in a spring plate with the legs of the U­bolts just placed around the springs. Slide the spring plate onto the U-bolts and secure with 1/2” flange lock nuts. Repeat on the second spring on the opposite side of the trailer.
Run tongue wire harness through the tongue and plug into the side frame harnesses on the frame.
Slide the tongue into the two (2) tongue channel on the frame and secure with two (2) 1/2” X 4-1/2” hex bolts and two (2) 1/2” flange lock nuts.
Plug the tongue wire harness into the side frame harnesses on the frame. The white ground wire must be attached to the frame by placing a self-tapping screw into the round ring on the white ground wire of the tongue harness, then drilling into the trailer frame tube member.
See Detail B.
Insert a 3/8” X 1-1/4” hex bolt with a 3/8” flat washer and safety chain through the lower hole on the front of the tongue. Secure with a 3/8” flat washer and 3/8” flange lock nut. Repeat assembly on opposite side of the tongue.
Mount the coupler to the tongue using two (2) 1/2” X 1” hex bolts in the front holes and one (1) 1/2” X 4” hex bolt in the rear hole of the coupler. Secure the 1/2” flange lock nuts.
AXLE ASSEMBLY:
Remove the spring channels from the axle. Attach the spring channels to the side frame using 1/2” X 3” hex bolts and secure with 1/2” flange lock nuts.
Place the other 1/2” X 3” hex bolt into the spring channel and through the frame. Secure with 1/2” flange lock nuts.
NOTE: 10” Tire - Top hole on spring channel 13” Tire - Bottom hole on spring channel
In the rear spring channel place the spring bracket bushing (Ref.#7) into specific hole location, refer to the NOTE for placement depending on tire size. Secure the spring bracket bushing to the spring channel using a 9/16” X 3-1/4” hex bolt and 9/16” hex bolt.
Slide the hook end of the spring over the spring bracket bushing just installed.
Mount the other end of the spring to the spring channel using a 9/16” X 3-1/4” hex bolt and secure with a 9/16” hex nut. Do not over tighten.
Mount the axle assembly to the leaf spring using two (2) 1/2” X 2-5/16” X 5-3/4” u-bolts, one (1) spring clamp and one (1) spring plate. Secure with 1/2” flange lock nuts. Refer to the Detail A for placement. Repeat on opposite side of the axle assembly.
Remove the stud thread protectors. Mount the tires to the hubs using 1/2” lug nuts. Note the taper end of the nut must be towards the rim. Hand tighten the lug nuts using the star pattern as described in the owners guide. Use a torque wrench for the final tightening of the lug nuts. Torque to 85-95 ft. lbs. of torque. Recheck the torque after 50 miles of use, then periodically thereafter.
Installing the Ramps and the Retainer Attachment Channels
Installing the ramps in the following manner will allow for the removal of the ramp from the drivers side of the trailer first.
Locate the four ramp retainer attachment channels. Note that they are all identical.The two ramp retainer attachment channels on the right side of the trailer will be installed on the front side of the trailer front frame tube to support the ramp as shown in Detail D.
Install the other two ramp retainer attachment channels on the left side of the trailer to the rear of the front frame tube as shown in Detail E. This will allow the ramps to overlap past each other in the middle.
Place a 3/8” x 3 7/8” x 3” square U-bolt around the front frame tube so the legs of the U-bolt are pointing forward. Align the holes in one of the ramp retainer attachment channels with the U-bolt legs, then slide into position. Note that this chan­nel is mounted on the front side of the frame tube. Secure in place with 3/8” hex flange lock nuts. Position the U-bolt so it is 10 ½” from the outside of the side frame tube as shown on page 3. Tighten in position. Repeat this process on a second channel. Position this ramp retainer attachment channel so that the center hole in the bracket is 27” from the center hole in the ramp retainer attachment channel just installed. Tighten enough only to hold in position until the ramp is installed.
Place a 3/8” x 3 7/8” x 3” square U-bolt around the front frame tube so the legs of the U-bolt are pointing backward. See Detail E. Align the holes in one of the ramp retainer attach­ment channels with the U-bolt legs, then slide into position. Note that this channel is on the rear side of the frame tube as shown in Detail E. Secure in place with 3/8” hex flange lock nuts. Position the U-bolt so it is 10 ½” from the outside of the side frame tube as described above for the opposite side of the trailer. Tighten in position. Repeat this process on a second channel. Position this ramp retainer attachment channel so that the center hole in the bracket is 27” from the center hole in the ramp retainer attachment channel just installed. Tighten enough only to hold in position until the ramp is installed.
Once all four of the ramp retainer attachment channels are attached to the frame, position the right ramp in the ramp retainer attachment channels. The ramp can either be slid
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003164 Page 5 REV C 02/20/06
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into the end of the channels or else placed in the approximate position, then rotated into place. The right-hand ramp must always be installed first.
See Detail D. Align the holes provided in the edge of the ramp with the holes in the center of the ramp retainer attach­ment channels as follows: Place one of the ¼” pins with wire retainer through the aligned holes in the ramp and the retainer attachment channel positioned 10 ½” from the side of the frame and secure.
Align the hole in the second ramp retainer attachment channel with the second hole in the ramp. Note that the U-bolt may have to be loosened so the ramp retainer can be moved either direction to align the holes. When aligned, insert a second ¼” pin with wire retainer. Once the pin is inserted, retighten the U-bolt loosened to adjust for proper hole spacing. The two pins will secure the ramps in the transport position.
Repeat this process on the second ramp.
CAUTION:
To prevent damage to your ATV trailer, tighten all fasteners before towing.
Your ATV trailer is equipped with a totally grounded wire harness. You must be sure the wire harness plug that comes from the tow vehicle is grounded to the tow vehicle using the white grounding wire.
Always secure (tie) your load down before towing. Check all lights for proper operation before towing. Check all lug nuts for proper torque before towing.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003164 Page 6 REV C 02/20/06
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