Shop-Vac BP series User Manual
USER MANUAL
Series:
BP
ATTENTION!
DANGER!
Read all safety rules carefully before attempting to operate. Retain for
future reference.
Never operate this unit when flammable materials or
vapors are present because electrical devices produce
arcs or sparks that can cause a fire or explosion. NEVER
OPERATE UNATTENDED!
For your records, please record the following information
and store this user manual in a safe location.
Catalog No.
Model No.
Purchase Date:
(Located on the carton)
(Located on top portion of the vacuum)
87551-07
Commercial/Industrial Use
DRY VACUUM. Dry pick up only.
Description
The Shop-Vac® Back Pack Vacuum was specifically designed with features which include
portability, comfort, ease of operation, and quiet performance for all types of cleaning
applications. Because of the ease in mobility and reach, the Back Pack Vacuum is extremely
user friendly for many types of cleaning applications such as commercial or contract
cleaning in office buildings, schools, hotels and building maintenance. The vacuum comes
standard with a powerful two-stage flow-through motor, high efficiency four-level filtration
system, easy access power on/off switch, and convenient top handle. Includes versatile,
1½” (3.81cm) diameter accessories. cULus listed.
TABLE OF CONTENTS
Important Safety Instructions .............................................................................................
Grounding Instructions ....................................................................................................
Extension Cords .................................................................................................................
Unpacking .........................................................................................................................
Assembly ........................................................................................................................
Set Up and Operation ......................................................................................................
Filter Installation and Maintenance ................................................................................
Lubrication ......................................................................................................................
Storage ............................................................................................................................
Service .............................................................................................................................
Troubleshooting ...............................................................................................................
Warranty and Contact Information ...............................................................................
3
3-4
4
4
5-7
8-9
9-11
11
11
11
12
12-13
SECTION PAGES
TOOLS NEEDED
PAGE 2
• Safety Glasses
• Flathead Screwdriver
IMPORTANT SAFETY INSTRUCTIONS
When using an electric appliance, basic precautions should always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS APPLIANCE.
WARNING – TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY:
1. Do not leave appliance when plugged in. Unplug from outlet when not in use and before servicing.
Connect to a properly grounded outlet only. See Grounding Instructions.
2. Do not expose to rain – store indoors. Do not use outdoors or on wet surfaces.
3. Do not allow to be used as a toy. Close attention is necessary when used by or near children.
4. Use only as described in this manual. Use only Manufacturer’s recommended attachments.
5. Do not use with damaged cord or plug. If appliance is not working as it should, has been dropped,
damaged, left outdoors or dropped into water, contact Shop-Vac Corporation for assistance.
6. Do Not: pull or carry by cord, use cord as a handle, close a door on cord or pull cord around sharp edges
or corners. Do not run appliance over cord. Keep cord away from heated surfaces.
7. Do not unplug by pulling on cord. To unplug, grasp the plug; not the cord.
8. Do not handle plug or appliance with wet hands.
9. Do not put any object into openings. Do not use with any openings blocked; keep free of dust, lint, hair
and anything that may reduce air flow.
10. Keep hair, loose clothing, fingers and all parts of body away from openings and moving parts.
11. Do not pick up anything that is burning or smoking, such as cigarettes, matches or hot ashes.
12. Do not use without dust bag and/or filters in place.
13. Turn off all controls before unplugging.
14. Use extra care when cleaning on stairs.
15. Do not use to pick up flammable or combustible liquids such as gasoline or use in areas where they
may be present.
16. Do not use your cleaner as a sprayer of flammable liquids such as oil base paints, lacquers, household
cleaners, etc.
17. Do not vacuum toxic, carcinogenic, combustible or other hazardous materials such as asbestos, arsenic,
barium, beryllium, lead, pesticides or other health endangering materials. Specially designed units are
available for these purposes.
18. Do not pick up soot, cement, plaster or drywall dust without cartridge filter and collection filter bag in
place. These are very fine particles that may pass through the foam and affect the performance of the
motor or be exhausted back into the air. Additional collection filter bags are available.
19. Do not leave the cord lying on the floor once you have finished the cleaning job. It can become a tripping
hazard.
20. Use special care when emptying heavily loaded tanks.
21. To avoid spontaneous combustion, empty tank after each use.
22. The operation of a utility vac can result in foreign objects being blown into eyes, which can result in eye
damage. Always wear safety goggles when operating vacuum.
23. STAY ALERT. Watch what you are doing and use common sense. Do not use vacuum cleaner when you
are tired, distracted or under the influence of drugs, alcohol or medication causing diminished control.
24. WARNING! Do NOT use this vacuum cleaner to vacuum lead paint debris because this may disperse
fine lead particles into the air. This vacuum cleaner is not intended for use under EPA Regulation 40 CFR
Part 745 for lead paint material cleanup.
SAVE THESE INSTRUCTIONS
WARNING
– DO NOT LEAVE VACUUM UNATTENDED
WHEN IT IS PLUGGED IN AND/OR OPERATING. UNPLUG UNIT WHEN NOT IN
USE.
GROUNDING INSTRUCTIONS
This appliance must be grounded. If it should malfunction or breakdown, grounding provides a path of
least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with
a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an
appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
PAGE 3
GROUNDING INSTRUCTIONS
(CONT’D.)
WARNING – IMPROPER CONNECTION OF THE EQUIPMENT-GROUNDING
CONDUCTOR CAN RESULT IN A RISK OF ELECTRIC SHOCK. CHECK WITH A QUALIFIED
ELECTRICIAN OR SERVICE PERSON IF YOU ARE IN DOUBT AS TO WHETHER THE OUTLET IS
PROPERLY GROUNDED. DO NOT MODIFY THE PLUG PROVIDED WITH THE APPLIANCE – IF
IT WILL NOT FIT THE OUTLET, HAVE A PROPER OUTLET INSTALLED BY A QUALIFIED
ELECTRICIAN.
This appliance is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug
illustrated in sketch A. A temporary adaptor that looks like the adaptor illustrated in sketches B and C may
be used to connect this plug to a 2-pole receptacle as shown in sketch B if a properly grounded outlet is
not available. The temporary adaptor should be used only until a properly grounded outlet (sketch A) can
be installed by a qualified electrician. The green colored rigid ear, lug or the like extending from the adaptor
must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the
adaptor is used, it must be held in place by a metal screw.
IN CANADA, THE USE OF A TEMPORARY ADAPTOR IS NOT PERMITTED BY THE CANADIAN ELECTRICAL
CODE. Make sure that the appliance is connected to an outlet having the same configuration as the plug. No
adaptor should be used with this appliance.
EXTENSION CORDS
The Back Pack Vac requires an extension cord (included with vac) when in use. A three-conductor
grounding cord of adequate size must be used for safety and to prevent loss of power and overheating. Use Table A to determine A.W.G. wire size required. To determine ampere rating of you vacuum
refer to nameplate located on the motor cover. Before using vacuum cleaner, inspect power cord for
loose or exposed wires and damaged insulation and make any needed repairs or replacements. Use only three-wire
extension cords which have three-prong grounding-type plugs and three-pole receptacles which accept the vacuum
cleaner’s plug.
Extension Cord Care
Never stretch the cord tightly between the vacuum and the outlet. A stretched or pulled cord will not function properly and creates a danger. After vacuuming, unplug the cord at both ends and wind it up loosely. DO NOT wind the
cord up by wrapping it around your hand and elbow. Store extension cord in a dry place carefully coiled.
NOTE: STATIC SHOCKS ARE COMMON IN DRY AREAS OR WHEN THE RELATIVE HUMIDITY OF THE AIR IS
LOW. THIS IS ONLY TEMPORARY AND DOES NOT AFFECT THE USE OF THE APPLIANCE. TO REDUCE THE
FREQUENCY OF STATIC SHOCKS IN YOUR HOME, THE BEST REMEDY IS TO ADD MOISTURE TO THE AIR
WITH A CONSOLE OR INSTALLED HUMIDIFIER.
UNPACKING
Remove vacuum cleaner and all accessories from the carton. Important: Open tank cover by pushing latches
or clamps outward with thumbs and remove any accessories that may have been shipped in the tank.
SKETCH A SKETCH B SKETCH C
GROUNDING METHODS
Volts
Total length of cord in feet
120V
Ampere Rating
More Not More
Than Than
0 - 6
6 - 10
10 - 12
12 - 16
25 50 100
150
AWG
18
18
16
14
16
16
16
12
16
14
14
14
12
12
Not recommended
TABLE A
PAGE 4
PAGE 5
ASSEMBLY
INSTALLING HARNESS ONTO BACK PLATE
1. Lay harness flat so padded belt is closest to you and fastening
straps are facing up. Open the fastening straps.
2. Place plastic back plate on belt so curved section of back plate is
facing away from belt and tabs on back plate are positioned
between fastening straps.
3. Fold top of left fastening strap tightly over left tab and hold into
position. With other hand fold bottom of fastening strap tightly
over the top portion of strap already against tab. Press top and
bottom of fastening strap securely together making sure strap is
tightly wrapped around tab.
4. Repeat step 3 using right fastening strap and right tab.
5. Fasten belt buckle and pull strap on belt to remove any slack in
strap.
BELT
BUCKLE
BELT
STRAP
STRAP ADJUSTER
BELT
BUCKLE
FASTENING
STRAP
BELT
BELT
STRAP
SHOULDER STRAP
SHOULDER PAD
BACK PLATE
CURVE
TABS
LEFT FASTENING
STRAP (BOTTOM)
LEFT
TAB
BACK
PLATE
LEFT FASTENING
STRAP (TOP)
PAGE 6
ASSEMBLY (CONT’D.)
6. Position left shoulder pad along back plate so textured section is
facing down and smooth side is facing up. Make sure there are no
twists in shoulder strap.
7. Straighten shoulder strap above left shoulder pad so there are no
twists in strap. Slide strap into top hole on left side of back plate.
8. Fold strap over top of back plate and slide end of strap into top
slot in strap adjuster so you can still see top section of adjuster.
9. Slide end of strap into bottom slot in strap adjuster so you can
still see bottom section of adjuster.
10. Repeat steps 6 to 9 using right shoulder pad, right shoulder strap
and top hole on right side of back plate.
11. To install the back plate and harness assembly to the tank refer to
the Installing Back Plate and Harness Assembly section in this
manual.
SHOULDER
STRAP
STRAP
ADJUSTER
BACK
PLATE
BACK
PLATE
SHOULDER
STRAP
SHOULDER
PAD
STRAP
ADJUSTER
BACK
PLATE
SHOULDER
STRAP
STRAP
ADJUSTER
BACK
PLATE
PAGE 7
ASSEMBLY (CONT’D.)
INSTALLING BACK PLATE AND HARNESS ASSEMBLY
1. Install back plate and harness assembly on tank by aligning
curved end of plastic back plate with ledge on back of tank.
2. Secure bottom of back plate to bottom of tank with screws
provided.
3. Secure top of back plate to top of tank with screws provided.
SHOULDER
STRAP
CURVE
SCREWS
BACK PLATE
TOP
TAB
CURVE
SCREWS
TOP OF
BACKPLATE
LEDGE
CURVE
SET UP AND OPERATION
DANGER
– This equipment incorporates parts such as switches, motors or the
like that tend to produce arcs or sparks that can cause an explosion. Do not pick up flammable,
combustible, or hot materials. Do not use around explosive liquids or vapors, as electrical devices
produce arcs or sparks which can cause a fire or explosion - do not use at filling stations or
anywhere gasoline is stored or dispensed.
1. Refer to the filter installation and maintenance section to make sure the correct filters are installed for
your cleaning operation.
2. Replace tank cover on tank. Apply pressure with thumbs to each clamp until it snaps
into place. Make sure both clamps are clamped securely.
3. Insert hose collar into threaded cover inlet and tighten. Do not over-tighten.
4. Loosen the harness shoulder straps and hip belt.
5. In an open area lift the unit by a shoulder strap and slide your arm through the strap.
Then place your other arm through the other shoulder strap.
6. Wrap the hip belt around your waste and secure with belt clip.
7. Tighten the hip belt securely and make sure the weight is evenly distributed on your
hips. Adjust shoulder straps for a proper fit.
8. Place cord between the hip belt’s strap and padded area to signal when you have run
out of cord while vacuuming. NOTE: The ON/OFF switch can be conveniently placed on
left side of hip belt for easy access.
9. Place hose cuff over wand.
10. Insert wand ends together until metal push button locks.
11. Attach dual surface-selector nozzle to wand end. NOTE: To use other accessories, install
1 ½” accessory adapter on positive lock end of wand and insert accessory into accessory adapter.
NOTE: MANY MORE USEFUL TOOLS ARE AVAILABLE AT YOUR LOCAL DEALER OR
SHOP-VAC® WEBSITE.
12. Plug the cord into the wall outlet. Your cleaner is ready for use.
NOTE: USE VAC FOR DRY PICK UP ONLY.
I=ON, O=OFF
WARNING – ALWAYS DISCONNECT THE PLUG FROM THE WALL OUTLET
BEFORE REMOVING THE TANK COVER.
NOTICE: Auto Re-Setting Thermal Motor Protective Device.
This feature protects the motor by shutting off the vacuum should a pre-set temperature be exceeded. This
condition typically occurs due to a restriction in cooling air-flow to the motor.
1. Switch the vacuum OFF and unplug.
2. Check for full filter bag or clogged, dirty filter including optional HEPA filter if applicable.
3. Check hose for blockage.
4. Clean or replace filters. Remove any obstruction from hose.
5. The Thermal Motor Protective Device will automatically re-set in approx. 10 min.
6. Switch vacuum ON and continue cleaning.
PAGE 8
PAGE 9
SET UP AND OPERATION (CONT’D)
ACCESSORIES, HOSES AND WANDS
FILTER INSTALLATION AND MAINTENANCE
FILTRATION SYSTEM
There are a variety of filters available for your vacuum. It is important to have the correct filters installed for
your cleaning operation to protect your vacuum motor.
NOTE: When using the vacuum to pick up very fine dust. It will be necessary to empty the tank and clean
the cage filter at more frequent intervals to maintain maximum pick up power or add a disposable filter bag.
NOTE: Never use the vacuum for dry pick up without a dry use filter installed.
WARNING – ALWAYS DISCONNECT THE PLUG FROM THE WALL OUTLET
BEFORE REMOVING THE TANK COVER.
Follow the instructions for the filter that came with your vacuum. Some filters mentioned do not come
standard with all vacuums. Additional filters are available at your local dealer or the Shop-Vac
®
website.
CARTRIDGE FILTER
(Not standard with all models)
When picking up fine dust or powders a high efficiency filter bag must be used with the cartridge filter.
1. Use the cartridge filter in position inside lower filter housing for most general dry
material pick up.
2. With cord disconnected from receptacle, remove filter cover from lower housing.
Filter cover is not needed when using the cartridge filter. Do not discard.
Nozzles and Accessories
Wands
Not all vacs include all accessories shown.
Deluxe 12" (30.48cm) Nozzle
Inserts snap-in and out.
Elbow swivels.
14" (35.56cm) ABS Plastic
Master Nozzle
Inserts lock into place by
sliding red buttons. Elbow swivels.
Lock
Lock
Floor
Brush
Insert
Double
Blade
Squeegee
Insert
Carpet
Tool
Insert
14" (35.56cm) Metal
Master Nozzle
Inserts lock into place by
sliding insert onto nozzle.
All Friction Fit Wands
Insert wand ends together
and twist to form a tight fit.
Positive Locking Wands
Insert wand ends together
until metal push button locks.
Locking Nut Wand End
Insert wand end over nozzle
and tighten nut.
Dual Surface Selector Nozzle
Levers control brush position for
various types of cleaning.
Brush Insert Shown
Carpet
Tool
Insert
Squeegee
Insert
All Friction Fit
Accessories
Insert wand end or hose
into accessory and twist to
form a tight fit.
(1.25" (3.18cm)
utility nozzle
shown)
FILTER
COVER
FILTER INSTALLATION AND MAINTENANCE
(CONT’D.)
3. Align screw holes in upper filter housing to holes in lower housing of vacuum and
secure the 3 screws provided.
4. Place cartridge filter over raised ring in lower filter housing.
5. With filter in place, position lower and upper housings
together and secure clamps.
6. Clean the filter by shaking or gently brushing off excess dirt.
Check the filter for tears or small holes. To prevent damage
to your vacuum, do not use a filter with a hole or tear.
NOTICE
– This filter is made of high quality paper designed to stop small
particles of dust. Please handle the filter carefully when removing it for cleaning or when
installing it. Check the filter for tears or small holes. Even a small hole can cause dust to
be exhausted. Do not use a filter with holes or tears. Replace it immediately.
WARNING – KEEP FILTERS CLEAN. EFFICIENCY OF THE VACUUM IS LARGELY
DEPENDENT ON THE FILTER. A CLOGGED FILTER CAN CAUSE OVERHEATING AND POSSIBLY
DAMAGE THE CLEANER. CHECK THE FILTER PERIODICALLY AND REPLACE AS REQUIRED.
CLOTH FILTER BAG
Cloth filter bag must be in place while operating vacuum. Periodically, or as needed, shake out cloth filter
bag to clean. The cloth bag can be hand washed and air dried. Replace if filter develops rips or tears.
Periodically (once a week) clean, rinse, thoroughly dry and replace the foam filters (middle tank and bottom
cover). Never machine wash or dry filters.
DISPOSABLE FILTER BAG
NOTE: Must be installed inside cloth bag.
1. Disconnect vacuum from electrical outlet.
2. Grasp cardboard collar and slide rubber seal onto inlet fitting on top cover.
3. Press collar firmly to secure.
PAGE 10
UPPER FILTER
HOUSING
LOWER HOUSING
OF VACUUM
LOWER
FILTER
HOUSING
CARTRIDGE
FILTER
LOWER
FILTER
HOUSING
UPPER
FILTER
HOUSING
5.
CLAMPS
PAGE 11
FILTER INSTALLATION AND MAINTENANCE
(CONT’D.)
4. Lower bag into tank. Be sure cloth filter is in place and secure latches.
5. Use for DRY PICK UP ONLY.
NOTE: This vacuum cleaner filter bag should only be used for collecting dry dirt
and debris.
LUBRICATION
No lubrication is necessary as the motor is equipped with lifetime lubricated bearings.
STORAGE
Before storing your vacuum cleaner the tank should be emptied and cleaned. The vacuum should be
stored indoors.
SERVICE
Do not attempt to service your Shop-Vac® dry vacuum cleaner beyond that described in this manual. Refer
all other servicing to a qualified service center.
TROUBLESHOOTING
PAGE 12
WARNING – IF ANY OF THE MOTOR HOUSING PARTS SHOULD
BECOME DETACHED OR BROKEN, EXPOSING THE MOTOR OR ANY OTHER ELECTRICAL
COMPONENTS, OPERATION SHOULD BE DISCONTINUED IMMEDIATELY TO AVOID
PERSONAL INJURY OR FURTHER DAMAGE TO THE VACUUM. REPAIRS SHOULD BE
MADE BEFORE REUSING THE VACUUM.
PROBLEM POSSIBLE CAUSES SOLUTION
Parts/accessories 1. Packed in tank 1. Check in tank
missing
Vacuum cleaner 1. No power at receptacle 1. Check for power
will not start 2. Defective switch/Defective 2. Contact Shop-Vac®
Motor customer service
3. Improper power/extension cord 3. Check power/
connection extension cord connections
Dust discharging 1. Filter not installed/not installed 1. Properly install filter
from exhaust properly
2. Filter damaged 2. Replace filter
3. Filter clogged or dust is too fine 3. Use more efficient filter
4. Filter not functional 4. Clean or replace filter
Loss of suction 1. Loose hose connection 1. Tighten hose connection
2. Filter clogged 2. Clean or replace filter
3. Full tank 3. Empty tank
4. Hole in hose 4. Replace hose
Static shock 1. Dry environment 1. Add moisture to air (if
practical, use a console
or installed humidifier).
2. Relative humidity of air is low 2. This situation is temporary
and does not affect the use
of the vacuum cleaner.
Warm Power 1. Extension cord exceeds 1. Follow extension cord table
Cord recommended length to determine AWG wire
size required
2. Damaged cord 2. Replace cord
ONE YEAR INDUSTRIAL/COMMERCIAL WARRANTY
One year limited warranty
Shop-Vac
®
Corporation warrants the vacuum cleaner contained in this package for one year from the
date of purchase to correct by repair or parts replacement without charge any product defect due to faulty
material or workmanship. Should this product be used for rental service, a 90 day limited warranty will
apply. THIS WARRANTY DOES NOT COVER ACCESSORIES. Shop-Vac
®
assumes no responsibility for damage
or faulty performance caused by misuse or careless handling, or where repairs or modifications have been
made or attempted by others. Proof of purchase date is required. This warranty gives you specific legal
rights, and you may also have other rights which vary from state to state or province to province.
ONE YEAR INDUSTRIAL/COMMERCIAL
WARRANTY (CONT’D.)
Customers in the United States: for product service contact Shop-Vac® Corporation Customer
Service, at (570) 326-3557 or go to www.shopvac.com/support. Visit www.shopvac.com for your
vacuum’s parts list schematic.
Customers in Canada: for product service return the complete unit, (transportation prepaid), to the
Authorized Shop-Vac® Service Centre nearest you. A complete list of Authorized Service Centres is
included with each vacuum cleaner.
Customers in Mexico: for product service see paperwork that came with your unit.
SHOP-VAC CORPORATION
2323 Reach Road, P.O. Box 3307
Williamsport, PA 17701-0307
(570) 326-3557
www.shopvac.com
SHOP-VAC CANADA
1770 Appleby Line
Burlington, Ontario L7L 5P8
(905) 335-9730
www.shopvac.ca
Shop Vac-México, S.A. de C.V.
Paseo de los Adobes 1081-3
Fraccionamiento Guadalajara Technology Park
Zapopan, Jalisco, México C.P. 45019
Patents Issued and Pending.
© 2014 Shop-Vac Corporation. All Rights Reserved.
PAGE 13
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