Shop-Vac 405 SERIES User Manual
USER MANUAL
Series:
405
ATTENTION!
DANGER!
Read all safety rules carefully before attempting to operate. Retain for
future reference.
Never operate this unit when flammable materials or
vapors are present because electrical devices produce
arcs or sparks that can cause a fire or explosion. NEVER
OPERATE UNATTENDED!
For your records, please record the following information
and store this user manual in a safe location.
Catalog No.
Model No.
Purchase Date:
(Located on the carton)
(Located on top portion of the vacuum)
87551-14
Commercial/Industrial use. Dry Pick Up Only.
INDOOR/OUTDOOR VACUUM
Description
The Shop Sweep Indoor/Outdoor Vac is designed to be used indoors or outdoors to clean
litter, dirt and debris – even leaves and lawn clippings from hard surface areas or low-pile
commercial carpeting. The Indoor/Outdoor Vac features a wide collection nozzle. Special
features include a heavy-duty eight gallon collection filter bag with a durable nylon zipper, two
adjustment height settings and seven inch rubber wheels. Powerful 1.25 (peak) horsepower
single-stage electric motor is coupled to a high impact impeller and a ON/OFF switch. cULus
listed.
TABLE OF CONTENTS
Important Safety Instructions .............................................................................................
Double Insulated Appliance ................................................................................................
Polarization Instructions .....................................................................................................
Extension Cords .................................................................................................................
Unpacking .........................................................................................................................
Assembly ........................................................................................................................
Set Up and Operation ......................................................................................................
Maintenance ......................................................................................................................
Lubrication ........................................................................................................................
Storage ..............................................................................................................................
Service ..............................................................................................................................
Troubleshooting .................................................................................................................
Warranty and Contact Information ...................................................................................
3
4
4
4
4
4-5
5-6
6
6
6
6
7
7-8
SECTION PAGES
TOOLS NEEDED
PAGE 2
• Safety Glasses
• Flathead Screwdriver
• (2) 7/16” Wrench
or Socket
IMPORTANT SAFETY INSTRUCTIONS
When using an electric appliance, basic precautions should always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS APPLIANCE.
WARNING – TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY:
1. Do not leave appliance when plugged in. Unplug from outlet when not in use and before servicing.
Connect to a properly grounded outlet only. See Grounding Instructions.
2. Do not use on wet surfaces. Do not expose to rain-store indoors.
3. Do not allow to be used as a toy. Close attention is necessary when used by or near children.
4. Use only as described in this manual. Use only Manufacturer’s recommended attachments.
5. Do not use with damaged cord or plug. If appliance is not working as it should, has been dropped,
damaged, left outdoors or dropped into water, contact Shop-Vac Corporation for assistance.
6. Do Not: pull or carry by cord, use cord as a handle, close a door on cord or pull cord around sharp edges
or corners. Do not run appliance over cord. Keep cord away from heated surfaces.
7. Do not unplug by pulling on cord. To unplug, grasp the plug; not the cord.
8. Do not handle plug or appliance with wet hands.
9. Do not put any object into openings. Do not use with any openings blocked; keep free of dust, lint, hair
and anything that may reduce air flow.
10. Keep hair, loose clothing, fingers and all parts of body away from openings and moving parts.
11. Do not pick up anything that is burning or smoking, such as cigarettes, matches or hot ashes.
12. Do not use without dust bag and/or filters in place.
13. Turn off all controls before unplugging.
14. Use extra care when cleaning on stairs.
15. Do not use to pick up flammable or combustible liquids such as gasoline or use in areas where they
may be present.
16. Do not use your cleaner as a sprayer of flammable liquids such as oil base paints, lacquers, household
cleaners, etc.
17. Do not vacuum toxic, carcinogenic, combustible or other hazardous materials such as asbestos, arsenic,
barium, beryllium, lead, pesticides or other health endangering materials. Specially designed units are
available for these purposes.
18. Do not pick up soot, cement, plaster or drywall dust. These are very fine particles that may pass through
the collection filter bag and be exhausted back into the air.
19. Do not leave the cord lying on the floor once you have finished the cleaning job. It can become a tripping
hazard.
20. Use special care when emptying heavily loaded collection bags.
21. To avoid spontaneous combustion, empty collection bag after each use.
22. The operation of a utility vac can result in foreign objects being blown into eyes, which can result in eye
damage. Always wear safety goggles when operating vacuum.
23. STAY ALERT. Watch what you are doing and use common sense. Do not use vacuum cleaner when you
are tired, distracted or under the influence of drugs, alcohol or medication causing diminished control.
24. This appliance is provided with double insulation. Use only identical replacement parts. See
instructions for Servicing of Double Insulated Appliances.
25. WARNING! Do NOT use this vacuum cleaner to vacuum lead paint debris because this may disperse fine
lead particles into the air. This vacuum cleaner is not intended for use under EPA Regulation 40 CFR Part
745 for lead paint material cleanup.
SAVE THESE INSTRUCTIONS
WARNING
– DO NOT LEAVE VACUUM UNATTENDED
WHEN IT IS PLUGGED IN AND/OR OPERATING. UNPLUG UNIT WHEN NOT IN
USE.
PAGE 3
DOUBLE INSULATED APPLIANCE
This appliance is provided with double insulation. Use only identical replacement parts.
Servicing for Double Insulated Appliances
A double-insulated appliance is marked with one or more of the following: the words “Double
Insulation” or “Double Insulated” or the Double Insulation symbol (Figure 1).
In a double insulated appliance, two systems of insulation are provided instead of grounding. No grounding
means is provided on a double-insulated appliance, nor should a means for grounding be added to the
appliance. Servicing a double-insulated appliance requires extreme care and knowledge of the system, and
should be done only by qualified service personnel. Replacement parts for a double-insulated appliance
must be identical to the parts they replace.
POLARIZATION INSTRUCTIONS
To reduce the risk of electric shock, this appliance has a polarized plug (one blade is wider then the other).
This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug.
If it still does not fit, contact a qualified electrician to install the proper outlet. Do not change the plug in any
way.
EXTENSION CORDS
A 2-conductor, type SJT-A/SJT, power supply cord of adequate size must be used for safety, and to
prevent loss of power and overheating. Use the Table A to determine A.W.G. wire size required. To
determine ampere rating of your vacuum, refer to nameplate located on motor cover.
Before using appliance, inspect power cord for loose or exposed wires and damaged insulation. Make any needed
repairs or replacements before using your appliance. Use only three-wire outdoor extension cords which have
three-prong grounding-type plugs and three-pole receptacles which accept the extension cord’s plug. Be sure the
extension cord connection does not come in contact with liquid.
NOTE: STATIC SHOCKS ARE COMMON IN DRY AREAS OR WHEN THE RELATIVE HUMIDITY OF THE AIR IS LOW.
THIS IS ONLY TEMPORARY AND DOES NOT AFFECT THE USE OF THE APPLIANCE. TO REDUCE THE FREQUENCY
OF STATIC SHOCKS IN YOUR HOME, THE BEST REMEDY IS TO ADD MOISTURE TO THE AIR WITH A CONSOLE OR
INSTALLED HUMIDIFIER.
UNPACKING
Unpack the Indoor/Outdoor Vac from its shipping carton and remove any loose parts. Before the shipping
carton is discarded, make sure that all loose parts and literature have been removed.
ASSEMBLY
The Indoor/Outdoor Vac comes partially assembled. Before operation, the handle and collection bag must
be attached.
Volts
Total length of cord in feet
120V
Ampere Rating
More Not More
Than Than
0 - 6
6 - 10
10 - 12
12 - 16
25 50 100
150
AWG
18
18
16
14
16
16
16
12
16
14
14
14
12
12
Not recommended
TABLE A
PAGE 4
Figure 1
PAGE 5
ASSEMBLY (CONT’D.)
HANDLE ASSEMBLY
1. Attach upper and lower handle sections
and secure at point (A) with ¼ - 20 x
1¼” carriage bolt and ¼ - 20 acorn nut
(Figure 2(A)).
2. Place handle assembly into the motor
carriage unit and secure with ¼ - 20 x
2” Hex Head machine screw, ¼ external
tooth lockwasher and ¼ - 20 Hex nut
(Figure 2(B)). Make sure hex nut is
located on left side of handle when facing
back of the unit or the stand will not work
properly.
3. Secure the cable to the tube using the ties
provided (Figure 3 and 4 for tie wrap
locations).
COLLECTION BAG ASSEMBLY
1. Install the exhaust gasket into the
discharge port of the vac if not already
installed. Make sure the lip of the exhaust
gasket is facing the outside of the
discharge port.
2. Connect the collection filter bag to the
discharge port of the vac (Figure 5).
Twist slightly until locked into position.
Secure power cord with the supplied wire
ties (C).
3. Secure the end of the collection bag to
the upper handle with the strap connection provided (Figure 6).
HEIGHT ADJUSTMENT
WARNING – HAZARDOUS MOVING PARTS! KEEP HANDS AND FEET AWAY
FROM OPENING. TO REDUCE THE RISK OF INJURY FROM MOVING PARTS, UNPLUG BEFORE
SERVICING.
The Indoor/Outdoor Vac has a 2-position height adjustment. Adjust the
front wheels by placing the axle in the slot that best suits your cleaning
requirements (Figure 7).
Figure 2
Figure 3
Figure 4
(C)
Figure 5
Figure 6
Figure 7
PAGE 6
SET UP AND OPERATION
DANGER
– This equipment incorporates parts such as switches, motors or the
like that tend to produce arcs or sparks that can cause an explosion. Do not pick up flammable,
combustible, or hot materials. Do not use around explosive liquids or vapors, as electrical devices
produce arcs or sparks which can cause a fire or explosion - do not use at filling stations or
anywhere gasoline is stored or dispensed.
WARNING – TO AVOID ELECTRIC SHOCK, DO NOT USE ON WET SURFACES —
DO NOT EXPOSE TO RAIN — STORE INDOORS.
1. Inspect power cord for loose or
damaged wiring. If repairs are necessary
contact Shop-Vac Corporation for
assistance.
2. Connect cord to a 2 or 3 wire polarized
extension cord.
3. The cable restraint is designed to hold
a loop of your extension cord. This
helps to avoid the plug and socket
connections from coming loose if the
cable is pulled accidentally
(Figure 8).
4. Disengage stand. To disengage, keep hands and feet away from stand and tilt unit forward until stand
disengages (Figure 9).
5. The Indoor/Outdoor Vac has a powerful motor. It can pick up some objects which may damage the
impeller. Avoid rocks or hardware (screws, nuts, etc.) when possible.
6. NEVER OPERATE ON A WET SURFACE.
MAINTENANCE
WARNING
– BE SURE TO DISCONNECT POWER SUPPLY BEFORE ATTEMPTING
TO SERVICE OR REMOVE ANY COMPONENTS.
Do not attempt to service your vacuum beyond that described in the user manual. For all other servicing,
follow instructions under Warranty Section.
EMPTYING BAG
The collection bag can be easily emptied by removing the strap connection from the upper handle. Next,
disconnect the collection bag from the discharge port by twisting slightly. NOTE: When removing collection
bag tilt opening up to prevent contents from spilling out. Make sure exhaust gasket stays in discharge port of
vac. Unzip collection bag and empty debris into a suitable container.
Note: Make sure exhaust gasket is in place before reattaching collection bag.
LUBRICATION
No lubrication is necessary as the motor is equipped with lifetime lubricated bearings.
STORAGE
Empty collection bag and unplug units cord from extension cord before storing. Store indoors; do not
expose to rain.
SERVICE
Do not attempt to service your vacuum cleaner beyond that described in this manual. Refer all other
servicing to a qualified service center.
Figure 9
Figure 8
PAGE 7
TROUBLESHOOTING
ONE YEAR INDUSTRIAL/COMMERCIAL WARRANTY
One year limited warranty
Shop-Vac
®
Corporation warrants the vacuum cleaner contained in this package for one year from the
date of purchase to correct by repair or parts replacement without charge any product defect due to faulty
material or workmanship. Should this product be used for rental service, a 90 day limited warranty will
apply. THIS WARRANTY DOES NOT COVER ACCESSORIES. Shop-Vac
®
assumes no responsibility for damage
or faulty performance caused by misuse or careless handling, or where repairs or modifications have been
made or attempted by others. Proof of purchase date is required. This warranty gives you specific legal
rights, and you may also have other rights which vary from state to state or province to province.
Customers in the United States: for product service contact Shop-Vac
®
Corporation Customer Service, at
(570) 326-3557 or go to www.shopvac.com/support. Visit www.shopvac.com for your vacuum’s parts list
schematic.
Customers in Canada: for product service return the complete unit, (transportation prepaid), to the
Authorized Shop-Vac
®
Service Centre nearest you. A complete list of Authorized Service Centres is included
with each vacuum cleaner.
Customers in Mexico: for product service see paperwork that came with your unit.
WARNING – IF ANY OF THE MOTOR HOUSING PARTS SHOULD BECOME
DETACHED OR BROKEN, EXPOSING THE MOTOR OR ANY OTHER ELECTRICAL COMPONENTS,
OPERATION SHOULD BE DISCONTINUED IMMEDIATELY TO AVOID PERSONAL INJURY OR
FURTHER DAMAGE TO THE VACUUM. REPAIRS SHOULD BE MADE BEFORE REUSING THE
VACUUM.
PROBLEM POSSIBLE CAUSES SOLUTION
Vacuum will 1. Loose connection 1. Check extension cord
not start plug at receptacle
Check extension cord
connection at handle
Weak suction 1. Obstruction 1. Clean nozzle
Clean discharge port
2. Full collection bag 2. Empty bag
Blowing 1. Obstruction 1. Clean discharge port
debris 2. Full collection bag 2. Empty bag
3. Exhaust gasket not 3. Install gasket
installed properly
PAGE 8
SHOP-VAC CORPORATION
2323 Reach Road, P.O. Box 3307
Williamsport, PA 17701-0307
(570) 326-3557
www.shopvac.com
SHOP-VAC CANADA
1770 Appleby Line
Burlington, Ontario L7L 5P8
(905) 335-9730
www.shopvac.ca
Shop Vac-México, S.A. de C.V.
Paseo de los Adobes 1081-3
Fraccionamiento Guadalajara Technology Park
Zapopan, Jalisco, México C.P. 45019
Patents Issued and Pending.
© 2014 Shop-Vac Corporation. All Rights Reserved.
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