Shop-Vac 4000 SERIES User Manual

USER MANUAL

Series:

4000

ATTENTION!

DANGER!

Read all safety rules carefully before attempting to operate. Retain for future reference.

Never operate this unit when ﬂammable materials or vapors are present because electrical devices produce arcs or sparks that can cause a ﬁre or explosion. NEVER OPERATE UNATTENDED!

For your records, please record the following information

and store this user manual in a safe location.

Catalog No.

Model No.

Purchase Date:

(Located on the carton)

(Located on top portion of the vacuum)

87553-62

Household and Workshop WET/DRY VACUUM

TABLE OF CONTENTS

Important Safety Instructions .............................................................................................

Grounding Instructions ....................................................................................................

Extension Cords .................................................................................................................

Unpacking ......................................................................................................................

Assembly ...........................................................................................................................

Set Up and Operation .........................................................................................................

Filter Installation and Maintenance ..................................................................................

Blower Feature ..................................................................................................................

Empty Liquid Waste From the Tank ....................................................................................

Automatic Suction Shut Off ................................................................................................

Storage. .............................................................................................................................

Service .............................................................................................................................

Troubleshooting ................................................................................................................

Warranty and Contact Information ....................................................................................

3-4

4-5

6-8

SECTION PAGES

TOOLS NEEDED

PAGE 2

• Safety Glasses

• Flathead Screwdriver

IMPORTANT SAFETY INSTRUCTIONS

When using an electric appliance, basic precautions should always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS APPLIANCE.

WARNING – TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY:

1. Do not leave appliance when plugged in. Unplug from outlet when not in use and before servicing. Connect to a properly grounded outlet only. See Grounding Instructions.

2. Do not expose to rain – store indoors.

3. Do not allow to be used as a toy. Close attention is necessary when used by or near children.

4. Use only as described in this manual. Use only Manufacturer’s recommended attachments.

5. Do not use with damaged cord or plug. If appliance is not working as it should, has been dropped, damaged, left outdoors or dropped into water, contact Shop-Vac Corporation for assistance.

6. Do Not: pull or carry by cord, use cord as a handle, close a door on cord or pull cord around sharp edges or corners. Do not run appliance over cord. Keep cord away from heated surfaces.

7. Do not unplug by pulling on cord. To unplug, grasp the plug; not the cord.

8. Do not handle plug or appliance with wet hands.

9. Do not put any object into openings. Do not use with any openings blocked; keep free of dust, lint, hair and anything that may reduce air ﬂow.

10. Keep hair, loose clothing, ﬁngers and all parts of body away from openings and moving parts.

11. Do not pick up anything that is burning or smoking, such as cigarettes, matches or hot ashes.

12. Do not use without dust bag and/or ﬁlters in place.

13. Turn off all controls before unplugging.

14. Use extra care when cleaning on stairs.

15. Do not use to pick up ﬂammable or combustible liquids such as gasoline or use in areas where they may be present.

16. Do not use your cleaner as a sprayer of ﬂammable liquids such as oil base paints, lacquers, household cleaners, etc.

17. Do not vacuum toxic, carcinogenic, combustible or other hazardous materials such as asbestos, arsenic, barium, beryllium, lead, pesticides or other health endangering materials. Specially designed units are available for these purposes.

18. Do not pick up soot, cement, plaster or drywall dust without cartridge ﬁlter and collection ﬁlter bag in place. These are very ﬁne particles that may pass through the foam and affect the performance of the motor or be exhausted back into the air. Additional collection ﬁlter bags are available.

19. Do not leave the cord lying on the ﬂoor once you have ﬁnished the cleaning job. It can become a tripping hazard.

20. Use special care when emptying heavily loaded tanks.

21. To avoid spontaneous combustion, empty tank after each use.

22. The operation of a utility vac can result in foreign objects being blown into eyes, which can result in eye damage. Always wear safety goggles when operating vacuum.

23. STAY ALERT. Watch what you are doing and use common sense. Do not use vacuum cleaner when you are tired, distracted or under the inﬂuence of drugs, alcohol or medication causing diminished control.

24. WARNING! Do NOT use this vacuum cleaner to vacuum lead paint debris because this may disperse ﬁne

lead particles into the air. This vacuum cleaner is not intended for use under EPA Regulation 40 CFR Part 745 for lead paint material cleanup.

SAVE THESE INSTRUCTIONS

WARNING

– DO NOT LEAVE VACUUM UNATTENDED

WHEN IT IS PLUGGED IN AND/OR OPERATING. UNPLUG UNIT WHEN NOT IN USE.

GROUNDING INSTRUCTIONS

This appliance must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

PAGE 3

GROUNDING INSTRUCTIONS (CONT’D.)

WARNING

– IMPROPER CONNECTION OF THE EQUIPMENT-GROUNDING

CONDUCTOR CAN RESULT IN A RISK OF ELECTRIC SHOCK. CHECK WITH A QUALIFIED ELECTRICIAN OR SERVICE PERSON IF YOU ARE IN DOUBT AS TO WHETHER THE OUTLET IS PROPERLY GROUNDED. DO NOT MODIFY THE PLUG PROVIDED WITH THE APPLIANCE – IF IT WILL NOT FIT THE OUTLET, HAVE A PROPER OUTLET INSTALLED BY A QUALIFIED ELECTRICIAN.

This appliance is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug illustrated in SKETCH A. A temporary adaptor that looks like the adaptor illustrated in SKETCHES B and C may be used to connect this plug to a 2-pole receptacle as shown in SKETCH B if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet (SKETCH A) can be installed by a qualiﬁed electrician. The green colored rigid ear, lug or the like extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw. IN CANADA, THE USE OF A TEMPORARY ADAPTOR IS NOT PERMITTED BY THE CANADIAN ELECTRICAL CODE. Make sure that the appliance is connected to an outlet having the same conﬁguration as the plug. No adaptor should be used with this appliance.

EXTENSION CORDS

When using the appliance at a distance where an extension cord becomes necessary, a 3-conductor grounding cord of adequate size must be used for safety, and to prevent loss of power and overheating. Use Table A to determine A.W.G. wire size required. To determine

ampere rating of your vacuum, refer to nameplate located on motor housing. Before using appliance, inspect power cord for loose or exposed wires and damaged insulation. Make any needed repairs or replacements before using your appliance. Use only three-wire outdoor extension cords which have three prong grounding-type plugs and three-pole receptacles which accept the extension cord’s plug. When vacuuming liquids, be sure the extension cord connection does not come in contact with the liquid. NOTE: STATIC SHOCKS ARE COMMON IN DRY AREAS OR WHEN THE RELATIVE HUMIDITY OF THE AIR IS LOW. THIS IS ONLY TEMPORARY AND DOES NOT AFFECT THE USE OF THE APPLIANCE. TO REDUCE THE FREQUENCY OF STATIC SHOCKS IN YOUR HOME, THE BEST REMEDY IS TO ADD MOISTURE TO THE AIR WITH A CONSOLE OR INSTALLED HUMIDIFIER.

UNPACKING

1. Pull lid latches in an outward motion, remove tank cover and any accessories that may have been

shipped in the tank. Refer to Assembly Section before replacing the tank cover.

2. To attach top handle, align holes in handle and holes in tank cover and secure with screws provided.

SKETCH A SKETCH B SKETCH C

GROUNDING METHODS

Volts

Total length of cord in feet

120V

Ampere Rating

More Not More

Than Than

0 - 6 6 - 10 10 - 12

12 - 16

25 50 100

150

AWG

18 18 16

16 16 16

16 14 14

14 12 12

Not recommended

TABLE A

PAGE 4

PAGE 5

UNPACKING (CONT’D.)

3. Attach caster system following the instructions and illustrations in this manual.

4. Attach side tank handles following the instructions and illustrations in this manual.

5. Before replacing tank cover, please refer to Dry Pick Up or Wet Pick Up Operation in

this manual to ensure you have the proper filters installed for your cleaning operation.

6. Replace tank cover, and apply pressure with thumb to each latch until it snaps tightly in place. Make sure all lid latches are clamped securely.

7. Insert machine hose end into inlet of tank. Twist slightly to tighten the connection.

8. Attach the extension wands to the accessory end of the hose. Twist slightly to tighten the connection.

9. Attach one of the cleaning accessories (depending on your cleaning requirements) to the extension wands. Twist slightly to tighten the connection.

10. Plug the cord into the wall outlet. Your cleaner is ready for use.

I = ON, O =OFF

CASTER SYSTEM ASSEMBLY

1. With cord disconnected from receptacle and tank cover removed,

turn tank upside down so that the bottom is facing up.

2. With a pair of scissors, trim the enclosed template to ﬁt your size

tank. Sizes will be 11”, 14” or 16” diameters.

3. Once template is cut out, place on bottom of tank. Align inlet arrow

on template with center of inlet on tank.

4. If caster feet are attached together, separate by removing webbing.

5. Take caster foot marked with the letter A and align arrow on foot with

arrow on template also marked with the letter A.

6. Place groove of foot over rim of tank and push until the caster foot is

tight against bottom of tank.

7. Secure feet with screw and washer when provided.

8. Insert casters into feet by placing stem of caster into holes provided.

Apply pressure and twisting motion until casters snap into place.

9. Repeat steps 4-8 with remaining feet.

10. Return tank to upright position.

SIDE TANK HANDLE ASSEMBLY

Attach side handles to tank with screws provided.

VACUUM SET UP AND OPERATION

DANGER

– This equipment incorporates parts such as switches, motors or the

like that tend to produce arcs or sparks that can cause an explosion. Do not pick up ﬂammable, combustible, or hot materials. Do not use around explosive liquids or vapors, as electrical devices produce arcs or sparks which can cause a ﬁre or explosion - do not use at ﬁlling stations or anywhere gasoline is stored or dispensed.

1. Refer to the ﬁlter installation and maintenance section to make sure the correct ﬁlters are installed for

normal dry or wet pick up operation based on your cleaning needs.

Arrow

Template

Bottom of Tank

Tank Bottom

PAGE 6

VACUUM SET UP AND OPERATION

2. Replace tank cover and apply pressure with thumb to each latch until it snaps tightly

into place. Make sure each latch is clamped securely.

3. Insert machine hose end into inlet located on the front of the tank. Twist slightly to

tighten the connection.

4. Attach the desired cleaning accessory onto the accessory end of the hose.

NOTE: Many more useful tools are available at your local dealer or the Shop-Vac

website.

5. Plug the cord into the wall outlet. Your cleaner is ready for use.

I = ON, O = OFF

FILTER INSTALLATION AND MAINTENANCE

FILTRATION SYSTEM

There are a variety of ﬁlters available for your vacuum. There are cage ﬁlters that install onto the underside of the tank cover and tank ﬁlters that install into the tank. The ﬁlters are grouped into three ﬁltration categories. General ﬁltration is used for large debris; such as, wood chips, nails and gravel. Medium ﬁltration is used for medium debris; such as, dirt, sand and sawdust. Fine ﬁltration is used for ﬁne debris; such as drywall dust, cold ash and cement dust. It is important to have the correct ﬁlters installed for your

cleaning operation to protect your vacuum motor. THE MOST EFFICIENT FILTRATION FOR YOUR

VACUUM IS A FINE FILTRATION CAGE FILTER WITH A FINE FILTRATION TANK FILTER. NOTE: When using the vacuum to pick up very ﬁne dust. It will be necessary to empty the tank and clean

the cage ﬁlter at more frequent intervals to maintain maximum pick up power or add a disposable ﬁlter bag.

DRY PICK UP OPERATION NOTE: Never use the vacuum for dry pick up without a dry use ﬁlter installed. Using the vacuum without a

ﬁlter will cause dust to discharge from the blower port and cause damage to the motor.

WARNING – ALWAYS DISCONNECT THE PLUG FROM THE WALL OUTLET

BEFORE REMOVING THE TANK COVER.

Follow the instructions for the ﬁlter that came with your vacuum. Some ﬁlters mentioned do not come standard with all vacuums. Additional ﬁlters are available at your local dealer or the Shop-Vac

website.

CARTRIDGE FILTER The cartridge ﬁlter can be used for dry pick up and small quantities of wet pick up. Installation is the same for both. When picking up ﬁne dust or powders a high efﬁciency ﬁlter bag must be used with the cartridge ﬁlter.

1. If a foam sleeve is installed on the lid cage, remove it by sliding it off the lid cage.

NOTE: If the cartridge ﬁlter has been used for wet pick up, it must be cleaned and dried before using it for dry pick up.

2. With the tank cover in an upside down position, slide the cartridge down over the

lid cage, pushing until the ﬁlter seals against the cover.

3. Place the ﬁlter retainer into the top of the cartridge ﬁlter. Hold the tank cover with

one hand, turn the handle on the ﬁlter retainer clockwise to lock the ﬁlter into place.

4. To remove the ﬁlter for cleaning, hold the tank cover and turn the ﬁlter retainer

counter-clockwise to loosen and remove.

PAGE 7

FILTER INSTALLATION AND

MAINTENANCE (CONT’D.)

5. Slide the cartridge ﬁlter off the lid cage.

6. Clean the ﬁlter by shaking or gently brushing off excess dirt. Extremely dirty ﬁlters may be cleaned with

water by rinsing from the inside of the ﬁlter. Dry completely (approximately 24 hours).

7. Check the ﬁlter for tears or small holes. If none are found, reinstall the ﬁlter. To prevent damage to your

vacuum, do not use a ﬁlter with a hole or tear.

NOTICE – This ﬁlter is made of high quality paper designed to stop small

particles of dust. The ﬁlter can be used for wet or dry pick up. A dry ﬁlter is necessary to pick up dry material. If you use your vac to pick up dust when the ﬁlter is wet, the ﬁlter will clog quickly and be very difﬁcult to clean. The ﬁlter may become saturated when picking up large quantities of liquid causing misting to appear in the exhaust air. At this time, you should dry or change the ﬁlter to eliminate this occurrence. Please handle the ﬁlter carefully when removing it for cleaning or when installing it. Check the ﬁlter for tears

or small holes. Even a small hole can cause dust to be exhausted. Do not use a ﬁlter with holes or

tears. Replace it immediately.

WARNING – KEEP FILTERS CLEAN. EFFICIENCY OF THE VACUUM IS LARGELY

DEPENDENT ON THE FILTER. A CLOGGED FILTER CAN CAUSE OVERHEATING AND POSSIBLY DAMAGE THE CLEANER. CHECK THE FILTER PERIODICALLY AND REPLACE AS REQUIRED.

TEAR RESISTANT WET / DRY COLLECTION BAG The tear resistant wet / dry collection bag can be used in conjunction with the cartridge ﬁlter for picking

up dry debris. The bag is not required for dry pick up; however, it makes it easier to remove the debris and keeps the tank clean. When picking up ﬁne dust or powders a high efﬁciency bag must be used. The high efﬁciency bags are for dry use only and do not come standard with this model. The tear resistant wet / dry collection bag can also be used in conjunction with the foam sleeve when picking up liquids or using the pump feature. The bag traps medium to large debris that may be contained in the liquid, while allowing the liquid to ﬂow through the bag and deposit into the vacuum’s tank. The bag is not required for wet pick up, but it is recommended when the liquid contains debris that could damage the vacuum’s motor. NOTE: If the bag is used for wet pick up, it must be removed from the tank and hung up to dry.

To install the bag:

1. Make sure the cord is disconnected from the receptacle, the tank cover is removed and the hose is

disconnected from the tank inlet.

2. Grasp the plastic collar ﬁrmly and slide the rubber guard onto the inlet ﬁtting as far as

possible.

3. When secured in place, expand the bag and position around the inside of the tank.

To remove the bag:

1. Make sure the cord is disconnected from the receptacle, the tank cover is removed and the hose is

disconnected from the tank inlet.

2. If the bag was used for wet pick up, move the vacuum outside or to a ﬂoor that won’t get damaged if the

liquid drips onto it.

3. Grasp the plastic collar ﬁrmly and pull the rubber guard off of the inlet ﬁtting. Before removing the bag

from the tank, insert the plastic tab connected to the collar into the bag opening.

4. If the bag was used for dry pick up, simply grasp the plastic handle and remove from the tank.

PAGE 8

FILTER INSTALLATION AND

MAINTENANCE (CONT’D.)

5. If the bag was used for wet pick up, grasp the plastic handle and slowly lift up on the bag. Allow the

liquid to drain from the bag into the tank. If the bag is not full, hang it up and allow it to dry completely. Once dry, check the bag for tears or holes. If none are found the bag can be reinstalled.

NOTE: Additional ﬁltration options are available at your local dealer or the Shop-Vac

website.

WARNING – FOR FINE DUST AND POWDERS.

WET PICK UP OPERATION

1. Your vacuum can be used for wet pick up. Remove ALL dirt and debris found in the tank. Remove all dry

use ﬁlters from the vacuum.

2. A clean cartridge ﬁlter may be used to pick up small quantities of liquid. To use the cartridge ﬁlter; follow

the instructions under dry pick up.

3. For vacuuming large quantities of liquid use a foam sleeve. If a foam sleeve did not come standard with

your unit, one may be purchased at your local dealer, the Shop-Vac

website or by contacting Shop-Vac

customer service. To use the foam sleeve; follow the instructions in this section.

4. The tear resistant wet/dry collection bag can be used during wet pick up. Refer to the instructions in the

ﬁlter installation and maintenance section for details.

5. Misting in the exhaust air or dripping of liquid around the tank cover may occur if the ﬁlter becomes

saturated during wet pick up. If this occurs, remove the ﬁlter and allow to dry, or replace with another dry ﬁlter.

6. Turn the unit off immediately upon completing a wet pick up job or when tank is full and ready to

be emptied. When the tank is full, suction will drastically reduce. Refer to the automatic suction shut

off section for more information. Raise the hose to drain any excess liquid into the tank. Follow the instructions in the emptying liquid waste section.

7. Before storing the vacuum cleaner or using for dry pick up, clean and dry the interior of the tank and the

underside of the tank cover. Clean and allow the ﬁlters to dry completely.

8. Wet pick up accessories should be washed periodically; especially after picking up wet, sticky kitchen

accidents. This can be accomplished with a warm solution of soap and water. FOAM SLEEVE

1. With the tank cover in an upside down position, slide the foam sleeve down over

the lid cage, pulling until foam sleeve completely covers the lid cage.

2. To clean the foam sleeve, side it up and off the lid cage. Shake excess debris off of

the foam sleeve with a rapid up and down movement.

3. Hold foam sleeve under running water for a couple minutes, rinsing from the

inside of the ﬁlter. A water wash is not always required, depending on the condition of the ﬁlter.

4. Check the ﬁlter for tears. If any are found, replace with a new ﬁlter.

WARNING FOR FINE DUST & POWDERS

When vacuuming ﬁne dust, or powders of any kind (plaster, drywall dust, cold ashes, concrete dust, etc.) a high efﬁciency drywall ﬁlter bag must be used. When vacuuming normal household dust and debris, standard household disposable ﬁlter bags may be used.

BLOWER FEATURE

Your vacuum can be used as a powerful blower. To use your unit as a blower insert hose end into the top exhaust port.

NOTE: Clear hose of any obstructions before attaching to blower port. Twist the hose end slightly to tighten the connection. Caution should be used when using as a blower due to the powerful force of air when using certain attachments.

WARNING – ALWAYS WEAR EYE PROTECTION TO PREVENT ROCKS OR

DEBRIS FROM BEING BLOWN OR RICOCHETING INTO THE EYES OR FACE WHICH CAN RESULT IN SERIOUS INJURY.

+ 16 hidden pages

Shop-Vac 4000 SERIES User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual