WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
#20596MN Printed in TaiwanV2.11.20
Page 2
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property
damage from negligence, improper training, machine modifications or
misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State of
California to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
SERVICEPARTS
Page 4
Model W1873/W1874 (For Machines Mfd. Since 10/20)
INTRODUCTION
INTRODUCTION
Machine Description
Models W1873 and W1874 are CSA-certified, 3 HP, 15" planers with the following differences:
• Model W1873 has a 3-knife cutterhead.
• Mod el W1874 has a helical cutterhead.
Woodstock Technical Support
This machine has been specially designed to provide many years of trouble-free service. Close attention
to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to
include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact
Woodstock International Technical Support at (360) 734-3482 Ext. 2 or send e-mail to: techsupport@woodstockint.com. Our knowledgeable staff will help you troubleshoot problems and process warranty
claims.
If you need the latest edition of this manual, you can download it from http://www.woodstockint.com/manuals.
If you have comments about this manual, please contact us at:
Measurement Scale............................................................................. Inch & Metric
Number of Dust Ports......................................................................................... 1
Dust Port Size.............................................................................................. 4 in.
Mobile Base............................................................................................... D4666
-6-
Page 9
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Become familiar with the names and locations of the controls and features shown below to better
Identification
INTRODUCTION
Headstock
Height Handwheel
Headstock
Height Scale
Cast-Iron
Extension Tables
(1 of 2)
Gearbox
Feed Rate
Control Knob
Magnetic
ON/OFF Switch
To reduce your risk of serious injury
or damage to the machine, read this
entire manual BEFORE using machine.
-7-
Page 10
Controls & Components
Refer to Figure 1 and the following descriptions to
INTRODUCTION
become familiar with the basic controls and components
of this machine. Understanding these items and how they
work will help you understand the rest of the manual and
stay safe when operating this machine.
Headstock Height Handwheel: Raises and lowers
A.
headstock to accommodate different workpiece
thicknesses. One complete revolution moves the
headstock approximately
Feed Rate Control Knob: Selects 28 FPM feed rate
B.
when pushed in and 16 FPM feed rate when pulled
out.
Magnetic ON/OFF Switch:
C.
— Green start button turns motor ON when pressed.
— Red Stop button turns motor OFF when pressed;
for safety purposes, this button will remain
depressed and prevent restarting until reset. Reset
by rotating clockwise until it pops out.
D. Depth Limiter: Limits depth of cut to a maximum of
1
⁄8" at full width.
5
⁄32" (4mm).
Model W1873/W1874 (For Machines Mfd. Since 10/20)
To reduce your risk of serious injury
or damage to the machine, read this
entire manual BEFORE using machine.
E
D
A
B
C
E. Dust Port: Connects to a dust collection system to
extract shavings and dust during operation. Dust port
size 4".
Figure
1. Main controls and components.
-8-
Page 11
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Internal Components
FrontRear
C
D
E
INTRODUCTION
A
Workpiece
Figure
A.
Anti-Kickback Fingers: Provide additional
safety for the operator.
Serrated Infeed Roller: Pulls the workpiece
B.
toward the cutterhead.
C. Chip Breaker: Breaks off chips created by
the cutterhead to prevent tear out and
diverts the chips to the dust port.
D. Cutterhead: Holds the knives/inserts that
remove material from the workpiece.
B
2. Workpiece path and major planing components (side cutaway view).
F
G
. Chip Deflector: Directs chips into the dust
E
port.
. Rubber Outfeed Roller: Pulls the
F
workpiece through the planer.
. Planer Table: Provides a smooth and level
G
path for the workpiece as it moves through
the planer.
Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect
and caution to decrease the risk of operator injury. If normal safety precautions are overlooked
or ignored, serious personal injury may occur.
-9-
Page 12
Model W1873/W1874 (For Machines Mfd. Since 10/20)
SAFETY
OWNER’S MANUAL.
TRAINED OPERATORS ONLY.
DANGEROUS ENVIRONMENTS.
MENTAL ALERTNESS REQUIRED.
electrical components or improperly grounded
manual uses a series of symbols and signal words intended to convey the level of importance of the
safety messages. The progression of symbols is described below. Remember that safety messages by
SAFETY
For Your Own Safety,
Read Manual Before Operating Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
SAFETY
themselves do not eliminate danger and are not a substitute for proper accident prevention measures—this responsibility is ultimately up to the operator!
NOTICE
Standard Machinery Safety Instructions
Standard Machinery Safety Instructions
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury.
This symbol is used to alert the user to useful information about
proper operation of the equipment or a situation that may cause
damage to the machinery.
Read and understand this
owner’s manual BEFORE using machine.
have a higher risk of being hurt or killed. Only
allow trained/supervised people to use this
machine. When machine is not being used,
disconnect power, remove switch keys, or
lock-out machine to prevent unauthorized
use—especially around children. Make
workshop kid proof!
machinery in areas that are wet, cluttered,
or have poor lighting. Operating machinery
in these areas greatly increases the risk of
accidents and injury.
alertness is required for safe operation of
machinery. Never operate under the influence
of drugs or alcohol, when tired, or when
distracted.
Untrained operators
Do not use
Full mental
ELECTRICAL EQUIPMENT INJURY RISKS. You can
be shocked, burned, or killed by touching live
machinery. To reduce this risk, only allow an
electrician or qualified service personnel to
do electrical installation or repair work, and
always disconnect power before accessing or
exposing electrical equipment.
DISCONNECT POWER FIRST. Always disconnect
machine from power supply BEFORE making
adjustments, changing tooling, or servicing
machine. This eliminates the risk of injury
from unintended startup or contact with live
electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating
or observing machinery to reduce the risk of
eye injury or blindness from flying particles.
Everyday eyeglasses are not approved safety
glasses.
-10-
Page 13
Model W1873/W1874 (For Machines Mfd. Since 10/20)
WEARING PROPER APPAREL. Do not wear
HAZARDOUS
HEARING PROTECTION.
REMOVE ADJUSTING TOOLS.
INTENDED USAGE.
AWKWARD POSITIONS.
CHILDREN & BYSTANDERS.
GUARDS & COVERS.
FORCING MACHINERY. Do not force machine. It
will do the job safer and better at the rate for
loss of control. Before starting, verify machine
malfunction, leading to serious personal injury
from heated surfaces, high traffic areas, harsh
clothing, apparel, or jewelry that can become
entangled in moving parts. Always tie back
or cover long hair. Wear non-slip footwear to
avoid accidental slips, which could cause loss
of workpiece control.
DUST. Dust created while using
machinery may cause cancer, birth defects,
or long-term respiratory damage. Be aware of
dust hazards associated with each workpiece
material, and always wear a NIOSH-approved
respirator to reduce your risk.
Always wear hearing
protection when operating or observing
loud machinery. Extended exposure to this
noise without hearing protection can cause
permanent hearing loss.
machinery can become dangerous projectiles
upon startup. Never leave chuck keys,
wrenches, or any other tools on machine.
Always verify removal before starting!
intended purpose—never make modifications
without prior approval from Woodstock
International. Modifying machine or using
it differently than intended will void the
warranty and may result in malfunction or
mechanical failure that leads to serious
personal injury or death!
balance at all times when operating machine.
Do not overreach! Avoid awkward hand
positions that make workpiece control difficult
or increase the risk of accidental injury.
bystanders at a safe distance from the work
area. Stop using machine if they become a
distraction.
Only use machine for its
Tools left on
Keep proper footing and
Keep children and
which it was designed.
NEVER STAND ON MACHINE. Serious injury may
occur if machine is tipped or if the cutting
tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during
operation greatly increases risk of injury or
is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for
recommended accessories. Using improper
accessories will increase risk of serious injury.
UNATTENDED OPERATION. To reduce the risk
of accidental injury, turn machine OFF and
ensure all moving parts completely stop
before walking away. Never leave machine
running while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to
keep machine in good working condition. A
machine that is improperly maintained could
or death.
CHECK DAMAGED PARTS. Regularly inspect
machine for any condition that may affect
safe operation. Immediately repair or replace
damaged or mis-adjusted parts before
operating machine.
MAINTAIN POWER CORDS. When disconnecting
cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the
cord may damage the wires inside, resulting
in a short. Do not handle cord/plug with wet
hands. Avoid cord damage by keeping it away
chemicals, and wet/damp locations.
SAFETY
accidental contact with moving parts or flying
debris—make sure they are properly installed,
undamaged, and working correctly.
Guards and covers reduce
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the
intended operation, stop using the machine!
-11-
Contact Technical Support at (360) 734-3482.
Page 14
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Amputation, serious cuts, entanglement, or death can occur from contact with rotating cutterhead
KICKBACK.
AVOID CONTACT WITH MOVING PARTS.
DULL/DAMAGED KNIVES/INSERTS.
INSPECTING STOCK.
BODY PLACEMENT.
GRAIN DIRECTION.
angle with the wood grain.
To reduce the risk
of kickback, never start planer with workpiece
Additional Safety for Planers
or other moving parts! Flying chips can cause eye injuries or blindness. Workpieces or knives
thrown by cutterhead can strike nearby operator or bystanders with deadly force. To reduce risk
of these hazards, operator and bystanders MUST completely heed hazards and warnings below.
SAFETY
kickback and kickback-related injuries.
“Kickback” occurs during operation when
the workpiece is ejected from the machine
at high speed. Kickback is commonly caused
by poor workpiece selection, unsafe feeding
techniques, or improper machine setup/
maintenance. Kickback injuries typically occur
as follows: (1) operator/bystanders are struck
by the workpiece, resulting in impact injuries
(i.e., blindness, broken bones, bruises, death);
(2) operator’s hands are pulled into blade,
resulting in amputation or severe lacerations.
remove guards/covers or reach inside the
planer during operation or while connected to
power. You could be seriously injured if you
accidentally touch the spinning cutterhead
or get entangled in moving parts. If a
workpiece becomes stuck or sawdust removal
is necessary, turn planer OFF and disconnect
power before clearing.
sharp, undamaged knives/inserts. Dull or
damaged knives/inserts increase the risk of
kickback.
kickback injuries or machine damage,
thoroughly inspect and prepare the workpiece
before cutting. Verify workpiece is free of
nails, staples, loose knots or foreign material.
Workpieces with minor warping should be
jointed first or planed with the cupped side
facing the table.
Know how to reduce the risk of
To reduce the risk of
Never
Only use
PLANING CORRECT MATERIAL. Only plane
natural wood stock with this planer. DO NOT
plane MDF, OSB, plywood, laminates or other
synthetic materials that can break up inside
the planer and be ejected towards operator.
LOOKING INSIDE PLANER. Wood chips fly around
inside the planer at a high rate of speed
during operation. To avoid injury from flying
material, DO NOT look inside planer during
operation.
CUTTING LIMITATIONS. To reduce the risk of
kickback hazards or damage to the machine,
do not exceed the maximum depth of cut or
minimum board length and thickness found
in the Data Sheet. Only feed one board at a
time.
INFEED ROLLER CLEARANCE. The infeed
roller is designed to pull material into the
spinning cutterhead. To reduce the risk of
entanglement, keep hands, clothing, jewelry,
and long hair away from the infeed roller
during operation.
FEED WORKPIECE PROPERLY.
touching cutterhead. Allow cutterhead to
reach full speed before feeding, and do not
change feed speed during cutting operation.
WORKPIECE SUPPORT. To reduce the risk of
kickback, always make sure workpiece can
move completely across table without rocking
or tipping. Use auxiliary support stands for
long stock.
during the entire operation to avoid getting
hit if kickback occurs.
hard on the planer and may cause kickback.
Plane in the same direction or at a slight
Stand to one side of planer
Planing across the grain is
SECURE KNIVES/INSERTS. Loose knives or
improperly set inserts can become dangerous
projectiles or cause machine damage. Always
verify knives/inserts are secure and properly
adjusted before operation.
-12-
Page 15
Model W1873/W1874 (For Machines Mfd. Since 10/20)
This machine must be connected to the correct size and
type of power supply circuit, or fire or electrical damage
may occur. Read through this section to determine if an
adequate power supply circuit is available. If a correct
circuit is not available, a qualified electrician MUST install
one before you can connect the machine to power.
A power supply circuit includes all electrical equipment
between the breaker box or fuse panel in the building
and the machine. The power supply circuit used for
this machine must be sized to safely handle the fullload current drawn from the machine for an extended
period of time. (If this machine is connected to a circuit
protected by fuses, use a time delay fuse marked D.)
This machine is prewired to operate on a power supply
circuit that has a verified ground and meets the following
requirements:
The full-load current rating is the amperage a machine
draws at 100% of the rated output power. On machines
with multiple motors, this is the amperage drawn by the
largest motor or sum of all motors and electrical devices
that might operate at one time during normal operations.
or machine damage. To reduce this risk,
where only one machine will be running
multiple machines will be running at the
ELECTRICAL
Circuit Requirements
The machine must be properly set up
before it is safe to operate. DO NOT
connect this machine to the power
source until instructed to do so later
in this manual.
ELECTRICAL
Full-Load Current Rating
Full-Load Current Rating ........................... 12 Amps
Circuit Requirements
Nominal Voltage ................. 208V, 220V, 230V, 240V
Power Supply Circuit ................................ 20 Amps
Plug/Receptacle ................................... NEMA 6-20
Cord .................“S”-Type
, 3-Wire, 12 AWG, 300 VAC
Incorrectly wiring or grounding this
machine can cause electrocution, fire,
only an electrician or qualified service
personnel should do any required
electrical work on this machine.
NOTICE
The circuit requirements listed in this
manual apply to a dedicated circuit—
at a time. If this machine will be
connected to a shared circuit where
same time, consult with an electrician
to ensure that the circuit is properly
sized for safe operation.
-13-
Page 16
Model W1873/W1874 (For Machines Mfd. Since 10/20)
This machine MUST be grounded. In the event of certain
types of
a path of least resistance for electric current
order
Improper connection of the equipment-grounding
will
increase
insulation
grounding
cord or plug is necessary, do not connect the equipmentgrounding
Check with a qualified electrician or service personnel
if
or if
properly grounded.
plug is damaged or worn, disconnect it from power, and
immediately replace it with a new one.
This machine is equipped with a power cord that has an
equipment-grounding
The plug
receptacle
(
accordance with local codes and ordinances.
We do not recommend using an extension cord with
Any extension cord used with this machine must contain a
plug and receptacle, and
meet the following requirements:
the available receptacle or the machine
Grounding Requirements
malfunctions or breakdowns, grounding provides
to travel—in
to reduce the risk of electric shock.
wire
the risk of electric shock. The wire with green
(with/without yellow stripes) is the equipment-
wire. If repair or replacement of the power
The machine must be properly set up
before it is safe to operate. DO NOT
connect this machine to the power
source until instructed to do so later
in this manual.
wire to a live (current carrying) terminal.
you do not understand these grounding requirements,
ELECTRICAL
you are in doubt about whether the tool is
If you ever notice that a cord or
For 230V Connection
wire and NE M A 6-20 grounding plug.
must only be inserted into a matching
see Figure) that is properly installed and grounded in
Extension Cords
this machine. Extension cords cause voltage drop, which
may damage electrical components and shorten motor
life. Voltage drop increases with longer extension cords
and smaller gauge sizes (higher gauge numbers indicate
smaller sizes).
ground wire, match the required
Minimum Gauge Size at 220V ...................... 12 AWG
Maximum Length (Shorter is Better) ................50 ft.
GROUNDED
6-20 RECEPTACLE
Current Carrying Prongs
6-20 PLUG
Grounding Pin
Figure 3. NEMA 6-20 plug & receptacle.
No adapter should be used with the
required plug. If the plug does not fit
must be reconnected to a different
type of circuit, the reconnection must
be made by an electrician or qualified
service personnel and it must comply
with all local codes and ordinances.
-14-
Page 17
Model W1873/W1874 (For Machines Mfd. Since 10/20)
This machine has been carefully packaged for safe
transportation. If you notice the machine has been
damaged during shipping, please contact your authorized
Shop Fox dealer immediately.
The following items are needed, but not included, to set
up your machine.
This machine presents
serious injury hazards
to untrained users. Read
to become familiar with
tions before starting the
SETUP
Unpacking
through this entire manual
the controls and opera-
Items Needed for Setup
Description Qty
• Assistant for Lifting .......................................1
• Safety Glasses for Each Person ..........................1
• Degreaser or Solvent for Cleaning ................Varies
• Disposable Rags for Cleaning ......................Varies
USE helpers or power
lifting equipment to lift
this machine. Otherwise,
serious personal injury
may occur.
-15-
Page 18
Model W1873/W1874 (For Machines Mfd. Since 10/20)
The following is a list of items shipped with your machine.
Before beginning setup, lay these items out and inventory
them.
Note:
check around/inside the machine and packaging materials.
Often, these items get lost in packaging materials while
unpacking or they are pre-installed at the factory.
Inventory
If you cannot find an item on this list, carefully
Box 1 (Figure 4) Qty
A. Planer Unit (Not Shown)..................................1
Flat Head Torx Screws #10-32 x 1⁄2" .................. 10
R.
Indexable Carbide Inserts 15 x 15 x 2.5 ...............5
S.
Q
Figure 6. Tools and hardware (W1873 only).
SR
Figure 7. Tools and hardware (W1874 only).
-16-
Page 19
Model W1873/W1874 (For Machines Mfd. Since 10/20)
To prevent
machine, the factory has coated t
of your machine
compound
I
be difficult to
coating is as easy as possible, please gather the correct
cleaner, lubricant, and tools listed below:
• Cleaner/degreaser
and grease
• Safety glasses & disposable gloves
•
• Disposable Rags
To
1.
2.
3
4
5
6
immediately coat with a quality metal protectant.
Cleaning Machine
corrosion during shipment and storage of your
with a heavy-duty rust prevention
.
f you are unprepared or impatient, this compound can
remove. To ensure that the removal of this
designed to remove storage wax
Solvent brush or paint brush
remove rust preventative coating, do these steps:
DISCONNECT MACHINE FROM POWER!
he bare metal surfaces
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. Avoid
using these products
to clean machinery.
Many cleaning solvents
are toxic if inhaled.
Minimize your risk
by only using these
products in a well
ventilated area.
SETUP
Put on safety glasses and disposable gloves.
. Coat the rust preventative with a liberal amount of
cleaner/degreaser, then let it soak for 5–10 minutes.
. Wipe off surfaces. If your cleaner/degreaser is
effective, the coating will wipe off easily.
Tip: An easier way to clean off thick coats of rust
preventative from flat surfaces is to use a PLASTIC
paint scraper to scrape off the majority of the
coating before wiping it off with your rag. (Do
not use a metal scraper or you may scratch your
machine.)
. Repeat cleaning steps as necessary until all of the
compound is removed.
. To prevent rust on freshly cleaned surfaces,
In a pinch, automotive degreasers,
mineral spirits or WD•40 can be used
to remove rust preventative coating.
Before using these products, though,
test them on an inconspicuous area of
your paint to make sure they will not
damage it.
-17-
Page 20
Machine Placement
Weight Load
Refer to the
weight of your machine. Make sure that the
surface upon which the machine is placed will
bear the weight of the machine, additional
equipment that may be installed on the
machine, and the heaviest workpiece that will
be used. Additionally, consider the weight of
the operator and any dynamic loading that may
occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that
will be processed through this machine and
provide enough space around the machine
for adequate operator material handling or
the installation of auxiliary equipment. With
permanent installations, leave enough space
around the machine to open or remove doors/
covers as required by the maintenance and
service described in this manual.
required space allocation.
Physical Environment
The physical environment where your machine is
operated is important for safe operation and the
ambient temperature range exceeds 41°–104°F;
(non-condensing); or the environment is subject
source. Make sure all power cords are protected
chemicals, or other hazards. Make sure to leave
Machine Specifications for the
Model W1873/W1874 (For Machines Mfd. Since 10/20)
longevity of its components. For best results,
operate this machine in a dry environment
that is free from excessive moisture, hazardous
chemicals, airborne abrasives, or extreme
conditions. Extreme conditions for this type
of machinery are generally those where the
the relative humidity range exceeds 20–95%
to vibration, shocks, or bumps.
Electrical Installation
Place this machine near an existing power
SETUP
See below for
Children or untrained people
may be seriously injured by this
machine. Only install in an access
restricted location.
25"
Dust
Port
from traffic, material handling, moisture,
access to a means of disconnecting the power
source or engaging a lockout/tagout device.
Wall
49"
Lighting
Lighting around the machine must be adequate
enough that operations can be performed
safely. Shadows, glare, or strobe effects that
may distract or impede the operator must be
eliminated.
Min. 30"
for Maintenance
Feed Direction
= Electrical Connection
Figure 8. Minimum working clearances for Models W1873 and W1874.
-18-
Page 21
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Before beginning the assembly process, refer to Items
Needed for Setup
Ensure all parts have been properly cleaned of any
heavy-duty rust-preventative applied at the factory (if
applicable). Be sure to complete all steps in the assembly
procedure prior to performing the
or connecting
the machine to power.
Assembly
and gather everything you need.
Test Run
To assemble machine, do these steps:
x 3
1. Attach each cast-iron extension table (see Figure 9)
to planer table with (3) M8-1.25 x 25 hex bolts. Do
not fully tighten hex bolts at this time.
Thread (3) M8-1.25 x 20 set screws into each
2.
extension table at locations shown in Figure
Using a straightedge as a guide, rotate set screws
3.
until extension tables are in plane with main table,
then fully tighten hex bolts installed during
4.
Insert key into keyway on handwheel shaft on top of
planer.
Line up notch in handwheel bore with key, then slide
5.
handwheel onto shaft.
. Slide LOW/HIGH direction label onto handwheel
6
shaft, and secure handwheel with 10mm flat washer
and M10-1.25 hex nut (see
Thread handwheel handle into handwheel (see
7.
Figure 10) and tighten with wrench.
Figure 10).
9.
Step 1.
x 3
Figure 9. Extension table mounting
locations.
Handle
x 1
LOW/HIGH
Direction Label
Figure 10. Headstock elevation handwheel
installed.
x 6
SETUP
8.
Attach dust port to planer with (6) M6-1 x 12 button
head cap screws (see
Figure 11).
Figure 11. Dust port installed.
-19-
Page 22
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Do not confuse this CFM recommendation with the rating
of the dust collector. To determine the CFM at the dust
port, you must consider these variables: (1) CFM rating of
the dust collector, (2) hose type and length between the
dust collector and the machine, (3) number of branches
or wyes, and (4) amount of other open lines throughout
the system. Explaining how to calculate these variables
is beyond the scope of this manual. Consult an expert or
purchase a good dust collection “how-to” book.
Dust Collection
Recommended CFM at Dust Port: ................ 400 CFM
This machine creates substantial amounts of dust
during operation. Breathing airborne dust on a regular basis can result in permanent respiratory illness.
Reduce your risk by wearing a respirator and capturing the dust with a dust collection system.
SETUP
Tools Needed Qty
Dust Collection System
Dust Hose 4"
Hose Clamps 4"
To connect a dust collection hose, do these steps:
1. Fit a 4" dust hose over the dust port, as shown in
Figure
Before starting your machine for the first time, check the
gearbox oil level. The proper oil level is just even with
the bottom of the fill plug hole. The gearbox uses ISO 320,
SAE 140 gear oil, or SAE 85W–140 multi-weight gear oil. DO
NOT mix oil types.
Note: For easier access to the fill plug, remove the gearbox
cover (see Figure 13).
To check gearbox oil level, do these steps:
Remove gearbox fill plug (see Figure 13).
1.
Dip short end of a clean 6mm hex wrench inside fill
2.
hole, and then remove it.
Gearbox Cover
— If the end of the hex wrench is coated with oil,
then the gearbox oil level is okay. Replace the fill
plug and continue setup.
— If the end of the hex wrench is not coated with
oil, then you need to add more oil. Refer to
Gearbox
do this.
Note: We recommend that you replace the gearbox oil
after the first 20 hours of operation. This is a normal
break-in procedure and will help maximize the service life
of the machine by flushing away any particles from the
break-in and manufacturing process.
Oil on Page 38 for instructions on how to
Fill Plug
Figure 13. Location of gearbox fill plug.
SETUP
-21-
Page 24
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Once assembly is complete, test run the machine to
ensure it is properly connected to power and safety
components are functioning properly.
If you find an unusual problem during the test run,
immediately stop the machine, disconnect it from power,
and fix the problem BEFORE operating the machine again.
The
section of this
manual can help.
performed. Operating an improperly set
Test Run
Troubleshooting table in the SERVICE
The Test Run consists of verifying the following: 1) The
motor powers up and runs correctly, and 2) the STOP/
reset button safety feature functions properly.
To test run machine, do these steps:
1. Clear all setup tools and loose objects away from
machine.
Push STOP button in.
2.
Serious injury or death can result
from using this machine BEFORE
understanding its controls and related
safety information. DO NOT operate, or
allow others to operate, machine until
the information is understood.
DO NOT start machine until all
preceding setup instructions have been
up machine may result in malfunction
or unexpected results that can lead
to serious injury, death, or machine/
property damage.
SETUP
Connect machine to power supply.
3.
4. Twist STOP button clockwise until it springs out (see
Figure 14). This resets the switch so the machine
can start.
Press green START button to turn machine ON. Verify
5.
motor starts up and runs smoothly without any
unusual problems or noises.
Press STOP button to turn machine OFF.
6.
WITHOUT resetting STOP button, try to start machine
7.
by pressing the START button. The machine should
not start.
— If the machine does not start, the STOP
button safety feature is working correctly.
Congratulations! Test Run is complete.
— If the machine does start with the STOP button
pushed in, immediately disconnect power to the
machine. The STOP button safety feature is not
working correctly and must be replaced before
further using the machine. Call Tech Support for
help.
I
S
W
T
T
STOP Button
Figure 14. Resetting the switch.
-22-
Page 25
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Recommended
Adjustments
The adjustments listed below have been performed at
the factory. However, because of the many variables
involved with shipping, we recommend that you verify the
adjustments to ensure the best possible results from your
new machine.
Step-by-step instructions for these adjustments can be
found in the
After approximately 16 hours of
operation, V-belts will stretch and seat
into pulley grooves and need to be
properly tensioned to avoid severely
reducing life of V-belts. Refer to
Tensioning/Replacing V-Belt on Page
39 for detailed instructions.
SETUP
-23-
Page 26
Model W1873/W1874 (For Machines Mfd. Since 10/20)
The purpose of this overview is to provide the novice
machine operator with a basic understanding of how
the machine is used during operation, so the
controls
easier to understand.
Due to the generic nature of this overview, it is
intended to be an instructional guide. To learn more
about specific operations,
seek
operators
manual by reading "how-to" books, trade magazines, or
websites.
OPERATIONS
Operation Overview
machine
/components discussed later in this manual are
not
read this entire manual and
additional training from experienced machine
, and do additional research outside of this
To complete a typical operation, the operator does the
following:
Examines workpiece to make sure it is suitable for
1.
planing.
Puts on safety glasses or face shield, a respirator,
2.
and hearing protection.
Places workpiece on table with flat side down and
3.
correctly adjusts headstock height for workpiece
thickness and depth of cut.
OPERATIONS
— If workpiece is bowed, operator surface planes
workpiece on a jointer until one side is flat. Doing
so ensures that it sits solidly on planer table
during operation.
When all safety precautions have been taken, turns
4.
planer ON.
To reduce your risk of serious injury
or damage to the machine, read this
entire manual BEFORE using machine.
Eye injuries, respiratory problems, or
hearing loss can occur while operating
this tool. Wear personal protective
equipment to reduce your risk from
these hazards.
If you are an inexperienced operator,
we strongly recommend that you read
books or trade articles, or seek training
from an experienced operator of this
type of machinery before performing
unfamiliar operations. Above all, safety
must come first!
Stands to one side of planer path to reduce risk of
5.
kickback injuries, then feeds workpiece into planer
until infeed roller grabs it.
Note: Infeed and outfeed rollers control feed rate
of workpiece as it passes through planer. Operator
should not push or pull on workpiece.
— If cut is too deep and bogs down planer, operator
immediately reduces depth of cut.
-24-
6. Once workpiece is clear of outfeed
roller and stops moving, operator
removes workpiece from outfeed table
and measures workpiece thickness. If
further planing is required, operator
lowers headstock slightly (approximately
1
⁄4 to 1⁄2 turn of headstock height
handwheel), then feeds workpiece into
front of planer again.
Operator continues process until
7.
desired thickness is achieved, then
turns machine OFF.
Page 27
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Some workpieces are not safe to use or may
require modification before they are.
cutting,
following:
• Material Type:
other material that may break apart during
• Foreign Objects:
• Large/Loose Knots:
workpieces that do not
• Wet or "Green" Stock:
with a high water content. Wood with more
than 20% moisture content or wood exposed
• Excessive Warping:
dangerous to cut because they are unstable
• Minor
could cause severe injury from kickback.
The species of wood, as well as its condition,
greatly affects the depth of cut the planer can
effectively take with each pass.
The chart in the figure below shows the Janka
Hardness Rating for a number of commonly used
species. The larger the number, the harder
the workpiece, and the less material should be
removed in any one pass for good results.
Note:
in pounds of force required to embed a 0.444"
steel ball into the surface of the wood to a
depth equal to half the ball's diameter.
Workpiece InspectionWood Types
Before
inspect all workpieces for the
intended for workpieces of natural wood
fiber. Attempting to use workpieces of any
operation could lead to serious personal
injury and property damage.
defects and foreign objects (nails, staples,
embedded gravel, etc,). If you have
any question about the quality of your
workpiece, DO NOT use it. Remember,
wood stacked on a concrete floor can have
small pieces of stone or concrete pressed
into the surface.
become dislodged during operation. Large
knots can cause kickback and machine
damage. Always use
have large/loose knots.
to excessive moisture (such as rain or
snow), will cut poorly and cause excessive
wear to the machine. Excess moisture
can also hasten rust and corrosion of the
machine and/or individual components.
excessive cupping, bowing, or twisting are
and often unpredictable when being
cut. DO NOT use workpieces with these
characteristics!
Cupping: Workpieces with slight
cupping can be safely supported if the
cupped side is facing the table. On the
contrary, a workpiece supported on the
bowed side will rock during operation and
This machine is only
Inspect workpiece for
Loose knots can
Avoid using wood
Workpieces with
The Janka Hardness Rating is expressed
Janka
Species
Ebony3220
Red Mahogany2697
Rosewood178 0
Red Pine1630
Sugar Maple1450
White Oak1360
White Ash1320
American Beech1300
Red Oak1290
Black Walnut1010
Teak1000
Black Cherry950
Cedar900
Sycamore770
Douglas Fir660
Chestnut540
Hemlock500
White Pine420
Basswood410
Eastern White Pine380
Balsa100
Figure 15. Janka Hardness Rating for some
common wood species.
Hardness
OPERATIONS
-25-
Page 28
Planing TipsCutting Problems
• Inspect your workpiece for twisting or
• Scrape off all glue when planing glued-up
• DO NOT plane more than one piece at a
• Never remove more than the recommended
remove a small amount of material on each
• Support the workpiece on both ends. Get
• Measure the workpiece thickness with
• Carefully inspect all stock to make sure
that may damage your knives/inserts, cause
• When possible, plane equal amounts on
• Use the entire width of the planer to
• To avoid "chip marks," always plane WITH
• Plane ONLY natural wood fiber. Do not
that could break up in the planer and cause
• Always flatten cupped or warped
workpieces on a jointer before planing.
Below is a list of wood characteristics you
may encounter when planing. The following
descriptions of defects will give you some
possible answers to problems you may encounter
while planing different materials. Possible
solutions follow the descriptions.
Chipped Grain
Problem:
the grain, planing workpieces with knots or
excessive amount of cross grain, or using dull
knives/inserts.
Note:
highly figured wood.
Solution: Decrease the depth of cut. Reduce the
feed rate. Inspect your workpiece and determine
if its grain pattern is causing the problem. If the
workpiece does not show substantial crossgrain,
inspect your knives/inserts.
Fuzzy Grain
Problem: Usually caused by surfacing workpieces
with too high of a moisture content. Sometimes
fuzzy grain is an unavoidable characteristic of
some woods, such as basswood. Fuzzy grain can
also be caused by dull knives/inserts.
Solution:
meter. If moisture is greater than 20%, sticker
the workpiece and allow it to dry. Otherwise,
inspect the knife/insert condition.
Snipe
Problem
material removed than the rest of the board.
Usually caused when the workpiece is not
properly supported as it goes through the
machine. In many cases, however, a small
amount of snipe is inevitable.
Solution: Hold workpiece up slightly as it leaves
the outfeed end of the planer. The best way
to deal with snipe is by planing the workpiece
longer than your intended work length and then
cutting off the excess after planing is completed.
cupping, and surface one face on a jointer
if necessary before planing workpiece.
Model W1873/W1874 (For Machines Mfd. Since 10/20)
panels. Dried glue can quickly dull knives/
inserts.
time.
amount of material on each pass. Only
pass when planing wide or dense stock.
assistance from another person if you are
planing a long workpiece, or use roller
stands to support the workpiece.
calipers to get exact results.
it is free of large knots or foreign objects
kickback, or be ejected from the planer.
OPERATIONS
each side of the board to reduce the
chance of twisting or cupping.
wear knives/inserts evenly. With narrow
workpieces, alternate between far left,
far right, and the middle of the table.
Your knives/inserts will remain sharp much
longer.
Usually a result of cutting against
Some amount of chipping is normal with
Check the workpiece with a moisture
: Occurs when board ends have more
the grain direction of the wood. Never
plane cross-grain or end-grain.
plane wood composites or other materials
operator injury or damage to planer.
-26-
Page 29
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Chip Marks or Indentations
Problem: Chip indentation or chip bruising is the
result of wood chips not being ejected from the
machine. Instead they are carried around the
cutterhead, deposited on the planed surface and
crushed by the outfeed roller. Some causes of
chip indentation are:
•
•
have a tendency to
•
igh moisture content (over 20%) or surface
•
•
Solution:
•
Use a proper dust-collection system; adjust
•
•
• Reduce depth of cut.
Pitch & Glue Buildup
Problem:
cutterhead will cause overheating by decreasing
cutting sharpness while increasing drag in the
feed mechanism. This can result in scorched
workpieces, uneven knife
chat ter.
Solution:
Rippled Cut
Problem:
face of workpiece are caused by excessive
outfeed roller pressure or excessive feed rate.
preferably kiln-dried (KD). Air-dried (AD)
lumber must be seasoned properly and
have no surface moisture. DO NOT surface
partially-air-dried (PAD) workpiece.
Make sure planer knives/inserts are sharp.
Clean the rollers and cutterhead.
Regularly spaced indentations across
OPERATIONS
-27-
Page 30
Depth of Cut
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Headstock
One Full Revolution ................................5⁄32" (4mm)
The depth of cut on a planer means the amount of
material that is removed from the top of the workpiece as
it passes underneath the cutterhead.
The depth of cut is set by adjusting the distance of
the table below the cutterhead. This distance is the
thickness of the workpiece minus the depth of cut. The
planing depth of cut is controlled by using the headstock
elevation handwheel (see Figure16) on the right side of
the machine. Rotating the handwheel clockwise raises the
headstock.
Although the correct depth of cut varies according to
wood hardness and workpiece width, we recommend the
maximum depth of cut (per pass) be no more than
A series of light cuts will give better end results and put
less stress on the planer than trying to take off too much
material in a single pass.
Movement per Handwheel Revolution
1
⁄16".
Headstock
Elevation
Handwheel
Depth-of-Cut
Indicator &
Scale
Figure 16. Location of depth-of-cut
controls.
The depth of cut can be referenced directly from the
inch/millimeter scale on the front of the planer, as shown.
Note: The scale functions as a general guide only, and is
not intended for low-tolerance, precision results.
OPERATIONS
-28-
Page 31
Model W1873/W1874 (For Machines Mfd. Since 10/20)
The infeed and outfeed rollers move the workpiece
through the planer while keeping it flat and providing a
consistent rate of movement. The speed that these rollers
move the workpiece through the planer is the feed rate.
Generally, low feed rates are used for dimensioning, while
higher feed rates are used for finishing.
The figure below illustrates the three different positions
of the feed rate control knob:
• Push knob in to use high feed rate.
• Pull the knob out to use the low feed rate.
• Move knob to center position to place gearbox in
can result in severe
Setting the height of the knives correctly is crucial to the
proper operation of your planer and is very important in
keeping the knives sharp. If one knife protrudes higher
than the others, it will do the majority of the work, dull
much faster, and produce poor cutting results.
Setting the height of the knives correctly is crucial to the proper operation of your planer and is very important in keeping the knives sharp. If one knife protrudes higher than the others, it will do the majority of the work, dull much faster, and produce poor cutting results.
The knife-setting jig included with this planer is designed to set the knives at a uniform distance of 0.070" abovethe cutterhead surface.
Note: If you need to replace or sharpen a knife, you can
remove the knife from the cutterhead during
the following procedure. Thoroughly clean out any debris
from the knife slots before replacing the knives.
Toreduceriskofshockoraccidentalstartup,alwaysdisconnect machine from power before adjustments, maintenance, or service.
Setting Feed Rate
High Feed Rate .......................................... 28 FPM
Low Feed Rate
.......................................... 16 FPM
High
Low
Neutral
Figure 17. Feed rate control knob
positions.
Only change the feed rate when the
planer is running, but DO NOT attempt
to change the feed rate during any
cutting operations or damage to the
gearbox will result.
replacing knives
Adjusting/Replacing
Knives (W1873)
To reduce risk of shock or
accidental startup, always
disconnect machine from power
The knife-setting jig included with this planer is designed
to set the knives at a uniform distance of 0.060" above
the cutterhead surface.
before adjustments, maintenance,
or service.
Step 4 of
OPERATIONS
Cutterhead knives are extremely sharp.
Contact with knives
cuts. Take great caution whenever
working with or around cutterhead
knives. Wear heavy leather gloves to
reduce risk of severe cuts.
To maintain accurate and consistent
planing results, we do not recommend
sharpening knives yourself. Instead,
just replace dull knives or have them
professionally sharpened.
-29-
Page 32
Model W1873/W1874 (For Machines Mfd. Since 10/20)
To adjust height of knives, do these steps:
1.
2.
3.
4. Remove belt cover, then rotate cutterhead pulley to
provide access to one of the knives.
5. Loosen cutterhead gib bolts until knife is completely
Wrench or Socket 12mm, 13mm
Knife-Setting Jig
Heavy Leather Gloves
................................................1
.................................... 1 Pair
.........................1 Ea.
Loosen
Tighten
Knife
DISCONNECT MACHINE FROM POWER!
Remove dust hood and top cover to expose
cutterhead.
Put on heavy leather gloves.
loose.
— If you are replacing the knives, remove the old
knife and install the new one, making sure the
beveled edge of the new knife is facing the
correct direction.
Position knife-setting jig over knife so that knife
edge is directly under center pad, as shown in Figure
Gib Bolt
Gib
Jack
Screw
Figure 18. W1873 cutterhead components.
Knife Gauge
Center Pad
Gib BoltKnife
Figure 19. Knife-setting jig correctly
positioned over knife.
OPERATIONS
-30-
Page 33
Model W1873/W1874 (For Machines Mfd. Since 10/20)
9. Repeat Step 8, snugging gib bolts a little more.
10.
11. Repeat Steps 4–8 for remaining knives.
7. Insert hex wrench into access holes in cutterhead
Figure 20), and rotate jack screws to raise
(see
or lower knife until it barely touches center pad
of knife-setting jig with all legs of jig still firmly
on cutterhead, then snug gib bolts enough to hold
knife in place without fully tightening gib bolts (see
Figure 21).
Jack Screw
Access Holes
Figure 20. Example of jack screw access
holes in cutterhead.
8. Incrementally snug gib bolts in an even manner,
starting at middle and working your way to ends by
alternating left and right, as illustrated in
Repeat Step 8, this time fully tightening all gib
bolts.
Figure 22.
Knife-
Setting
Tightening
Gib Bolt
Figure 21. Example of using knife-setting
jig to set knife height.
213546
Figure 22. Gib bolt tightening sequence.
Jig
OPERATIONS
-31-
Page 34
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Rotating/Replacing
Cutterhead Inserts (W1874)
To reduce risk of shock or
accidental startup, always
disconnect machine from power
before adjustments, maintenance,
or service.
The helical cutterhead is equipped with indexable carbide
inserts that can each be rotated to reveal one of four
cutting edges. If one edge of the insert becomes dull or
damaged, simply rotate it 90° to reveal a fresh cutting
edge, as shown in
To rotate or replace a helical cutterhead insert, do
these steps:
1. DISCONNECT MACHINE FROM POWER!
2. Remove top cover and belt cover.
OPERATIONS
3. Put on heavy leather gloves to protect your fingers
and hands.
4. Remove any sawdust or debris from head of insert,
Torx screw, and surrounding area (see
5. Remove Torx screw and insert, then clean all dust
and debris from both parts and cutterhead pocket.
Note: Proper cleaning of insert, Torx screw, and
cutterhead pocket is critical to achieving a smooth
finish. Dirt or dust trapped between insert and
cutterhead will raise insert, and make marks on
your workpiece when planing.
Tip: Use low-pressure compressed air or a vacuum
nozzle to clean out cutterhead pocket.
Figure 24).
The carbide inserts are very sharp and
can quickly cut your hands. ALWAYS
use caution and heavy leather gloves
when handling these parts to reduce
the risk of personal injury.
Torx Screw
Cutterhead
Insert
Figure 24. W1874 cutterhead inserts and
Torx screws.
-32-
Page 35
Model W1873/W1874 (For Machines Mfd. Since 10/20)
6. Rotate insert 90° and install so that a fresh cutting
edge faces outward (see
— When all four insert cutting edges have been used,
replace insert with a new one. Always position
new insert reference dot in same position to aid in
rotational sequencing.
Figure 25).
7. Lubricate Torx screw threads with a very small
amount of light machine oil, wipe excess off, and
torque screw to 50–55 inch/pounds.
Note: If too much oil is applied to the threads,
excess oil will attempt to squeeze out of the
threaded hole and raise insert during installation,
bringing it out of height alignment.
Figure 25. Insert rotating sequence.
OPERATIONS
-33-
Page 36
Model W1873/W1874 (For Machines Mfd. Since 10/20)
ACCESSORIES
Planer Accessories
The following planer accessories may be available through your local Woodstock International Inc.
Dealer. If you do not have a dealer in your area, these products are also available through online
dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of
dealers at: 1-800-840-8420 or at [email protected].
W1218A—Rotacator™ Precision Planer Tool
The Rotacator is a dial indicator on a magnetic base, designed
for quickly and accurately setting the critical tolerances needed
when making planer adjustments. Perfect for adjusting infeed/
outfeed rollers, pressure bars, chip breakers, and bed rollers. Also
a great setup tool for other machines! Accurate to 0.001". Indicator
rotates 360°.
Figure 26. W1218A Rotacator™
Precision Planer Tool.
D4112—Fractional Digital Caliper 6"
Large LCD readout converts to decimal inch, fractional inch, and
millimeters, with the push of a button. Measure internal and
external dimensions, depth, steps, and differential measurements.
Features thumb roll and stainless steel construction. Range: 0-6",
0-150mm. Resolution: 0.0005", 0.01mm,
1
⁄128".
OPERATIONS
D2273—
Large diameter ball bearing roller stand features smooth operation
for a variety of processing and work support applications. Heavy
pedestal base is stable and secure.
D2274 —5-
For greater work stability and support, this 5 roller stand features
large diameter, ball bearing rollers mounted on a sturdy adjustable
pedestal base.
Single Roller Stand
Roller Stand
Figure 27. Model D4112
Fractional Digital Caliper 6".
D2273D2274
Figure 28. Models D2273 and
D2274 Roller Stands.
-34-
Page 37
Model W1873/W1874 (For Machines Mfd. Since 10/20)
SB1365—South Bend Way Oil-ISO 68
Engineered for the high pressure exerted on horizontal or vertical
ways and slides. Protects against rust and corrosion. Ensures stickfree, smooth motion which maximizes finishes and extends the life
of your machine. Won’t gum up! 12 oz. AMGA#2 (ISO 68 Equivalent).
For W1873:
D3635—15" Planer Knives, Set of 3
These planer knives are made from high-speed steel and fit Model
W1873 15" Planer. Set of 3.
Figure 29. SB1365 Way Oil.
Figure 30. D3635 15" Planer
Knives.
For W1874:
H9893—Indexable Carbide Inserts, 10 Pack
These Indexable Carbide Inserts are designed for use in helical and
spiral cutterhead systems and made to last up to 10 times longer
than a set of HSS steel inserts. Made of solid carbide. Size: 15 x 15
x 2.5mm.
2675—Safety Glasses w/Metal Frame
D
A metal band across the top of these glasses is not only stylish, but
it adds strength. This band is linked to the metal ear pieces through
a tough hinge. These glasses have a wide field of view and side
shields for added protection. Exceeds ANSI Z87.1 - 1989 standards
for impact resistance.
OPERATIONS
Figure 31. H9893 Indexable
Carbide Inserts.
Figure 32. D2675 Safety
Glasses.
-35-
Page 38
Model W1873/W1874 (For Machines Mfd. Since 10/20)
MAINTENANCE
Cleaning & Protecting
MAKE SURE that your machine
is unplugged during all maintenance procedures! If this
warning is ignored, serious
personal injury may occur.
Schedule
For optimum performance from your machine,
follow this maintenance schedule and refer to
any specific instructions given in this section.
Note: This maintenance schedule is based on
average daily usage. Adjust the maintenance
schedule to match your usage, to keep your
planer running smoothly, and to protect your
investment.
Ongoing
• Clean machine and protect unpainted cast-
iron surfaces.
• Lubricate feed roller bushings (Page 37).
• Tighten loose mounting bolts.
• Check/sharpen/replace damaged or worn
knives/inserts (Pages 29 & 32).
• Check/repair/replace worn/damaged wires.
• Resolve any other unsafe condition.
Every 40 Hours of Operation
• Clean cutterhead and, for W1873, check
knife height (
• Lubricate columns and leadscrews (Page
37).
MAINTENANCE
Every 160 Hours of Operation
• Check/tension/replace V-belt (Page 39).
• Clean/vacuum dust buildup from inside
cabinet and off motor.
• Lubricate headstock height chain and
sprockets (Page 37).
• Lubricate drive chain and sprockets
(Page 38).
Page 29).
Vacuum excess wood chips and sawdust, and
wipe off the remaining dust with a dry cloth.
If any resin has built up, use a resin-dissolving
cleaner to remove it.
Protect the unpainted cast-iron table by wiping
it clean after every use—this ensures moisture
from wood dust does not remain on bare metal
surfaces. Keep your table rust-free with regular
applications of quality lubricants.
Lubrication
Failure to follow reasonable lubrication
practices as instructed in this manual for
your machine could lead to premature failure
of components and void the warranty.
This planer features bearings that are lubricated
and sealed at the factory. These bearing do not
require any further attention unless they need
to be replaced. If a bearing fails, your planer
will probably develop a noticeable rumble or
vibration, which will increase when the machine
is under a load. The bearings are standard
sizes and can be replaced through Woodstock
International.
Follow the maintenance schedule on this page
and the procedures beginning on
properly lubricate the other planer components,
which are essential for long life and trouble-free
operation of your planer.
Page 37 to
Yearly
• Change gearbox oil (Page 38).
-36-
Page 39
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Feed Roller Bushings
Oil Type .................................................... ISO-68
Oil Amount
Frequency
The infeed and outfeed rollers rotate inside bushing
blocks on both ends of the rollers. Add 2–3 drops of ISO
68 machine oil to the center hole of the four feed roller
tension adjustment bolts on top of the head casting, as
shown in
...................... Every 40 Hours of Operation
Lubricate
Here
Figure 33. Example of lubrication
locations for feed roller bushings.
Column
The headstock rides on the columns and is moved by the
rotation of the leadscrews inside the columns. Loosen
the dust sleeve to access the columns and leadscrews
(see Figure 34). Apply a thin coat of ISO 68 machine oil
to the outside surface of the columns and brush on a
light application of multi-purpose grease to the leadscrew
threads. Move the headstock up and down to distribute
the lubricant.
Headstock Height Chain & Sprockets
Grease Type .................................NLGI#2 Equivalent
Frequency
The headstock leadscrews are synchronized by the
headstock height chain and sprockets located underneath
the planer base (see Figure35). Use shop rags and
mineral spirits to clean away debris and grime, then brush
on a light coat of multi-purpose grease to the chain and
sprockets.
..................... Every 160 Hours of Operation
Figure
Leadscrew
34. Location of column and
leadscrew.
-37-
Figure 35. Example of headstock
height chain and sprockets (viewed from
underneath the base).
SERVICE
Page 40
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Drive Chain & Sprockets
Grease Type .................................. Synthetic Grease
Frequency
The infeed and outfeed rollers receive the transferred
power from the cutterhead through the drive chain
system on the right side of the machine, as shown in
Figure 36.
Remove the table height handwheel and the safety covers
attached to the inside of the drive chain cover, then
remove the cover to access these parts.
..................... Every 160 Hours of Operation
Use shop rags and mineral spirits to clean away any debris
and grime, then brush on a light coat of multi-purpose
grease to the chain and sprockets.
Gearbox Oil
Oil Type ................................................... ISO-320
Oil Amount
Frequency
Note: We recommend that you replace the gearbox oil
after the first 20 hours of operation. This is a normal
break-in procedure and will help maximize the service life
of the machine by flushing away any particles from the
break-in and manufacturing process.
Although it is not necessary to remove the drive chain
cover to access the fill and drain plugs, it is more
convenient to do so (see
gearbox oil with ISO 320 or equivalent oil until it just
reaches the fill plug.
................................................ 20 Oz.
.................After First 20 Hours, Then Yearly
Figures 37–38). Replace the
Figure 36. Drive chains and sprockets for
infeed and outfeed rollers.
Drain Plug
Figure 37. Location of gearbox drain plug.
Fill Plug
SERVICE
Figure 38. Location of gearbox fill plug.
-38-
Page 41
Model W1873/W1874 (For Machines Mfd. Since 10/20)
This section covers the most common service adjustments
or procedures that may need to be made during the life
of your machine.
If you require additional machine service not included
in this section, please contact Woodstock International
Technical Support at (360) 734-3482 or send e-mail to:
[email protected].
SERVICE
General
Tensioning/Replacing
V-Belt
A V-belt transfers power from the motor to the
cutterhead, and then to the infeed and outfeed rollers
with the use of the drive chain system. To ensure efficient
transfer of power to these systems, make sure the V-belt
is always properly tensioned and in good condition. If the
V-belt is worn, cracked, or damaged, replace it.
service
MAKE SURE that your machine is
unplugged during all service procedures! If this warning is ignored, serious personal injury may occur.
After approximately 16 hours of
operation, V-belts will stretch and seat
into pulley grooves and need to be
properly tensioned to avoid severely
reducing life of V-belts.
2. Remove side panel and belt cover from left side of
machine to expose belt and pulleys, as shown in
Figure 39.
Note: A collection of black belt dust at the bottom
of the belt cover is normal during the life of the
belt.
...............................................1
V-belts and pulleys will be hot after
operation. Allow them to cool before
handling.
Cutterhead
Pulley
SERVICE
V-Belt
Motor
Pulley
Figure 39. Belt cover and side panel
removed to expose V-belt and pulleys.
-39-
Page 42
Model W1873/W1874 (For Machines Mfd. Since 10/20)
If V-belt needs to be replaced, raise motor to release
3.
belt tension (see next step for instructions), roll belt
off pulleys, then install new belt.
To adjust V-belt tension, loosen (4) motor mount cap
4.
screws (see Figure 40), then raise or lower motor.
Figure 40. Location of motor mount cap
screws.
Note: V-belt is correctly tensioned when there
1
is approximately
⁄2" deflection when moderate
pressure is applied to them midway between
pulleys, as illustrated in Figure 41.
After V-belt is correctly tensioned, tighten motor
5.
mount cap screws, then re-install side panel and belt
cover.
Deflection
Pulley
1
/2"
Pulley
Figure 41. Belt deflection when V-belt is
correctly tensioned.
SERVICE
-40-
Page 43
Model W1873/W1874 (For Machines Mfd. Since 10/20)
feed rollers height
Adjusting Feed
Roller Heights
It is essential that the feed rollers are set at the correct
distance below the cutterhead knives at BDC (bottom
dead center) to ensure that the workpiece moves through
the planer evenly and the correct distance from the
cutterhead knives.
Chip
Breaker
BDC
(Bottom Dead Center)
Pressure
Bar
To ensure accurate results and make the adjustment
process quicker and easier, we recommend using a
Rotacator for these adjustments (refer to Accessories).
If a Rotacator is not available, a 6' 2x4 cut into two even
sized pieces and a feeler gauge set can be used, but
care must be taken when jointing the wood to achieve
accurate results.
Note: The chip breaker is spring mounted, which allows it
to adjust automatically to the workpiece. No adjustment
is necessary.
Distance Below Knife/Insert at BDC (Figure 42)
A. Infeed Roller ........................................ 0.040"
B. Outfeed Roller ...................................... 0.020"
2. Make sure knives are set to correct height (refer to
Adjusting/Replacing Knives on Page 29 for detailed
instructions). If machine is a helical cutterhead,
make sure all inserts are properly installed (refer to
Rotating/Replacing Cutterhead Inserts on Page 32
for detailed instructions).
Raise headstock at least 4" above table.
3.
4. Remove top cover, belt cover, and gearbox cover.
5. Using your Rotacator, find bottom dead center
(BDC) of any knife/insert edge by slowly rocking
cutterhead pulley back and forth, then set Rotacator
dial to "0" (see
Figure 43).
-41-
SERVICE
Figure 43. Example of using a Rotacator to
find BDC.
Page 44
Model W1873/W1874 (For Machines Mfd. Since 10/20)
6. Move feed speed knob to neutral position to allow
infeed roller to freely rotate.
7. Keeping Rotacator dial at "0", position it under right-
hand side of infeed roller and find BDC of a serrated
edge by rocking infeed roller back and forth.
8. Loosen jam nuts and use set screws on each side
of feed roller (see
infeed roller bushing block until Rotacator dial shows
0.040", which is the recommended distance for
infeed roller below cutterhead.
9. Repeat Steps 7–8 on left side of infeed roller.
10. Re-check both sides of infeed roller and, if
necessary, make further adjustments until infeed
roller height from side-to-side is 0.040" below BDC of
cutterhead knife, then retighten both jam nuts.
11. Keeping same "0" reference on Rotacator dial from Step
5, repeat Steps 7–10 for outfeed roller, but adjust it
until it is 0.020" below BDC of cutterhead knife.
Re-install belt cover, top cover, and gearbox cover.
4. Place wood blocks along sides of table, as illustrated
Figure 45.
in
-42-
Figure 45. Wood blocks properly
positioned on the planer table.
Page 45
Model W1873/W1874 (For Machines Mfd. Since 10/20)
5. Remove top cover, belt cover, and gearbox cover.
6. Lower headstock until wood blocks get close to
cutterhead.
7. Use belt to rotate cutterhead and continue lowering
headstock until blocks just barely touch cutterhead
knife/insert at its lowest point of rotation (BDC).
8. Upward pressure of wood blocks will be holding
infeed and outfeed rollers at same level as knife/
insert at BDC.
9. Loosen jam nuts and set screws on each side of
infeed roller (see
10. Using a feeler gauge, adjust set screw so it is 0.040"
from roller bushing block (see
tighten jam nut. Repeat on other side of infeed
roller.
Figure 46).
Figure 46), then
Roller
Bushing
Block
Insert Feeler
Gauge Here
Jam Nut
& Set Screw
11. Repeat Steps 9–10 with outfeed roller; only adjust
the gaps to 0.020".
12. Re-install belt cover, top cover, and gearbox cover.
Figure 46. Example of feeler gauge
location for adjusting infeed roller height
when using wood blocks (one of two
locations shown).
SERVICE
-43-
Page 46
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Adjusting Feed Roller
Spring Tension
The infeed and outfeed rollers keep the workpiece moving
through the planer. Springs exert downward pressure
on the feed rollers while allowing them to rise with an
uneven workpiece surface. Proper spring tension is crucial
to keep the workpiece moving through the planer during
operation.
The ideal feed-roller spring tension varies depending
upon the type of wood you plane. When adjusting spring
tension, keep the following in mind:
• If you are planing milled lumber with a consistent
surface, use less spring tension to reduce the risk of
marring the workpiece.
• If you are planing rough lumber with inconsistent
surfaces, use greater spring tension to keep the
stock moving through the planer.
• If the workpiece consistently stops feeding during
operation, the spring tension may need to be
increased.
To adjust feed-roller spring tension, do these steps:
1. DISCONNECT MACHINE FROM POWER!
2. Rotate tension screws (see Figure 47) clockwise to
increase tension or counterclockwise to decrease
tension.
Tension
Screws
Figure 47. Example of roller spring tension
adjustment screws.
SERVICE
-44-
Page 47
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Positioning Chip Deflector
Chip Deflector Gap Setting..........................1⁄16''–1⁄8''
When properly distanced from the cutterhead, the chip
deflector directs the chips into the dust hood, and keeps
them from falling onto the outfeed roller and being
pressed into the workpiece.
Items Needed Qty
Wrench or Socket 10mm .......................................1
To adjust chip deflector gap, do these steps:
1. DISCONNECT MACHINE FROM POWER!
2. Remove dust hood, top cover, and belt cover.
3. Use cutterhead pulley to rotate cutterhead until
a knife/insert reaches closest distance to chip
deflector (see Figure 48), then measure distance
between knife/insert and chip deflector.
4. If distance measured in Step 3 is not equal to
correct chip deflector gap setting, then loosen
flange bolts (see
deflector and adjust gap to correct setting.
5. Re-tighten flange bolts, then replace belt cover, top
cover, and dust port.
Figure 48) that secure chip
Chip
Deflector
Flange
Bolts
(1 of 2)
Figure 48. Example of chip deflector and
mounting hardware.
-45-
SERVICE
Page 48
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Calibrating Headstock
Elevation Scale
Although correctly set at the factory, the table elevation
scale can be adjusted for accuracy if necessary.
To calibrate table elevation scale, do these steps:
1. Plane a scrap piece of stock until it is flat and of
even thickness along its length.
Note: Turn board over between each pass.
2. Use calipers to measure board thickness.
3. If there is a discrepancy between board thickness
and reading on table elevation scale, loosen the
screw shown in
then re-tighten screw.
Figure 49, adjust scale as necessary,
Checking Anti-Kickback
Fingers
The anti-kickback fingers are an important safety feature
of your planer. The fingers hang from a rod suspended
across the head casting and in front of the infeed roller,
as shown. This design allows the workpiece to easily enter
the planer but reduces the risk of kickback by digging into
the workpiece if it moves backward.
Screw
Figure 49. Location of adjustment screw
for table elevation scale.
Anti-Kickback Fingers
Check the anti-kickback fingers regularly to ensure they
swing freely and easily. If the fingers do not swing freely
and easily, first clean them with a wood-resin solvent,
then inspect them for damage. If any of the fingers are
damaged, the device must be replaced before using the
machine.
Do not apply oil or other lubricants to the anti-kickback
SERVICE
fingers that will attract dust and restrict free movement
of the fingers.
Figure 50. Anti-kickback fingers.
Proper operation of anti-kickback
fingers is critical for safe operation of
this planer. DO NOT operate planer if
anti-kickback fingers are not operating
correctly. Failure to heed this warning
could result in serious personal injury.
-46-
Page 49
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Tensioning Headstock
Height Chain
The headstock height chain transfers movement from
the elevation handwheel to the columns that control
headstock height. The chain drive can be adjusted
to remove slack if the chain stretches over time or is
loosened during headstock leveling procedures.
Cutterhead parallelism is critical to the operation of the
machine. As such, it is essential that the cutterhead is
parallel with the table (within 0.002") from side-to-side,
as illustrated in
Phillips Screwdriver #2
Wrench or Socket 14mm
Hex Wrench 6mm
Figure 52.
.........................................1
.......................................1
...............................................1
....................... 0.020"
Cutterhead
ParallelParallel
Table
SIDE-TO-SIDE
Cutterhead
Not-ParallelNot-Parallel
Table
Figure 52. Side-to-side parallelism of
table and cutterhead.
FRONT
VIEW
How the table sits in relation to the head casting from
front-to-back is also important (see
the feed rollers and chip breaker will be adjusted
off the table position, the tolerances on the front-toback positioning are not as critical as the cutterhead/
table side-to-side positioning. Therefore, the maximum
allowable tolerance for the front-to-back parallelism is not
more than 0.020".
Figure 53). Because
Cutterhead Parallelism Inspection
Use your Rotacator to inspect the cutterhead parallelism.
If you do not have a Rotacator, a wood block and feeler
gauges may be used, but extra care must be taken to
ensure accuracy. If the cutterhead is not within the maximum allowable tolerances, it must be adjusted.
Headstock Parallelism Adjustments
The headstock is adjusted by turning the chain sprockets
underneath the table for movements over 0.008" or by
adjusting how the headstock is mounted on the columns
for movements under 0.008".
Headstock
ParallelParallel
Table
FRONTBACK
Headstock
Not-ParallelNot-Parallel
Table
Figure 53. Front-to-back parallelism of
table and cutterhead.
When making adjustments, tighten fasteners after
SERVICE
each step to ensure the accuracy of your tests. When
adjusting the chain sprockets, keep in mind that if
the chain becomes too loose, it will fall off of all the
sprockets, and returning it to its proper location can
be extremely difficult.
-48-
Page 51
Model W1873/W1874 (For Machines Mfd. Since 10/20)
To adjust headstock parallelism, do these steps:
1. DISCONNECT MACHINE FROM POWER!
2. Remove cabinet panel and locate chain on underside
of table.
3. Loosen lock bolts and idler sprocket (see Tensioning
Headstock Height Chain Tension instructions on
37).
Page
4. Move chain away from sprocket you want to adjust
so only that sprocket can be rotated independent of
chain.
Note: If the left side of the table is too high, the
left two sprockets will need to be adjusted. Each
tooth on the sprocket represents 0.008" of vertical
movement as the cogs are turned. Make sure, as you
turn the sprockets, to keep an accurate tooth count
to ensure that the table is adjusted equally.
5. Mark location of one tooth of sprocket that you are
adjusting.
6. Carefully rotate sprocket (clockwise to lower table;
counterclockwise to raise table) just enough to
position next tooth at marked location, then fit
chain around sprocket again.
7. Repeat Steps 4–6 with each sprocket that needs to
be adjusted until table-to-cutterhead clearance is
within 0.008
8. Make sure chain is properly fitted on sprockets, then
re-tighten idler sprocket and lock bolts.
9. If necessary, micro-adjust headstock position by
loosening cap screws shown in
or lowering headstock until it is properly aligned
with cutterhead.
Note: This process may require adjusting the
columns on both the left and right hand sides until
you find the correct combination.
" from one side to the other.
Figure 54 and raising
Adjustment
Screws
SERVICE
Figure 54. Location of headstock micro-
adjustment screws (one side shown only).
-49-
Page 52
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Tensioning Drive Chain
The drive chain system transfers power from the
cutterhead to the infeed and outfeed rollers. The chain
drive can be adjusted to remove slack if the chain
stretches over time.
Items Needed Qty
Phillips Head Screwdriver #2 ..................................1
Wrench or Socket 10mm
To tension drive chain:
1. DISCONNECT MACHINE FROM POWER!
.......................................1
2. Remove gearbox cover to access drive chain
components (see Figure 55).
Loosen hex bolt (see Figure 55) that secures idler
3.
bracket to gearbox, then push idler wheel against
chain with moderate pressure to eliminate slack in
chain. While maintaining pressure on idler wheel,
tighten hex bolt (see Figure 55).
Clean and lubricate chain and sprockets (refer to
4.
Drive Chain & Sprockets on Page 37), then install
gearbox cover.
Hex Bolt
Idler
Bracket
Idler
Wheel
Figure 55. Drive chain adjustment.
SERVICE
-50-
Page 53
Model W1873/W1874 (For Machines Mfd. Since 10/20)
The following troubleshooting tables cover common problems that may occur with this machine. If you
need replacement parts or additional troubleshooting help, contact our Technical Support.
Note:
available, your original purchase receipt. This information is required to properly assist you.
Troubleshooting
Before contacting Tech Support, find the machine serial number and manufacture date, and if
Motor & Electrical
PROBLEMPOSSIBLE CAUSECORRECTIVE ACTION
Machine does not
start, or power
supply breaker
trips immediately
after startup.
Machine stalls or
is underpowered.
Machine has
vibration or noisy
operation.
1. STO P button depressed/at fault.
2. Incorrect power supply voltage or circuit size.
3. Thermal overload relay has tripped.
4. Power supply circuit breaker tripped or fuse
blown.
5
. Motor wires connected incorrectly.
6. Wiring open/has high resistance.
7. STA RT button switch at fault.
8
. Start capacitor at fault.
9. Thermal overload relay has tripped.
10. Contactor not energized; has poor contacts.
11
. Centrifugal switch/contact points at fault.
12
. Motor at fault.
1. Machine undersized for task.
2. Workpiece not suitable for machine.
3. Motor overheated, causing thermal overload
to trip.
4
. Belt(s) slipping; oil/grease on belt(s).
5
. Dull knives/inserts.
6
. Dust collection ducting problem.
7
. Motor wired incorrectly.
8. Run capacitor at fault.
9. Pulley slipping on shaft.
10. Contactor not energized/has poor contacts.
11. Centrifugal switch/contact points at fault.
12
. Motor bearings at fault.
1. Motor or component loose.
2. V-belt worn, loose, or slapping cover.
3
. Pulley loose.
4
. Plastic chip deflector hitting knives.
5. Motor fan rubbing on fan cover.
6. Knives/gibs at fault.
7
. Cutterhead bearings at fault.
8. Motor bearings at fault.
1. Rotate button head to reset; replace if at fault.
2. Ensure correct power supply voltage and circuit
size.
3.
Reset; adjust trip load dial if necessary; replace.
4
. Ensure circuit is sized correctly and free of shorts.
Reset circuit breaker or replace fuse.
5
. Correct motor wiring connections.
6. Check/fix broken, disconnected, or corroded wires.
7. Replace switch.
8. Test/replace if at fault.
9
. Reset; adjust trip load dial if necessary; replace.
10. Test all legs for power/replace.
11. Adjust/replace centrifugal switch/contact points if
available.
12
. Test/repair/replace.
1. Reduce feed rate/depth of cut.
2. Only cut wood/ensure moisture is below 20%.
3. Allow motor to cool, reset overload if necessary,
and reduce depth of cut.
4
. Clean/tension/replace belt (Page 39).
5.
Sharpen/replace knives (Page 29), or replace
inserts (
6.
Clear blockages, seal leaks, use smooth wall duct,
eliminate bends, close other branches.
7
. Wire motor correctly.
8. Test/repair/replace.
9. Tighten loose pulley; replace pulley/shaft if damaged.
10
. Test all legs for power/replace.
11. Adjust/replace centrifugal switch/contact points if
available.
. Re-align/replace shaft, pulley set screw, and key.
4. Adjust chip deflector (Page 45); replace if necessary.
5
. Fix/replace fan cover; replace loose/damaged fan.
6. Sharpen/replace knives; set knife alignment/height
correctly (
7
. Replace bearing(s).
8. Test by rotating shaft; rotational grinding/loose
shaft requires bearing replacement.
Page 32).
Page 29).
SERVICE
-51-
Page 54
Machine Operation
PROBLEMPOSSIBLE CAUSECORRECTIVE ACTION
Excessive snipe
(gouge in end
of board that is
uneven with rest
of cut).
Note: A small
amount of snipe
is inevitable with
all types of planers. The key is
minimizing it as
much as possible.
Workpiece stops/
slows in middle
of cut.
Chipping (consistent pattern).
Chipping/
indentation in
workpiece surface (inconsistent
pattern).
Fuzzy grain.
Long lines or
ridges that run
along length of
board.
Uneven cutting
marks, wavy
surface, or chatter marks across
face of board.
Glossy surface.1. Knives/inserts are dull.
If workpiece
twists in
machine.
SERVICE
1
. Outfeed extension slopes down or is not level
with main table.
2
. Workpiece is not supported as it leaves
planer.
3
. Some snipe is inevitable.
1. Taking too heavy of a cut.
2. Feed rollers set too low or too high.
3. Pitch and glue buildup on planer components.
1. Knots or conflicting grain direction in wood.
2. Taking too deep of a cut.
3
. Feeding workpiece too fast.
4
. Nicked or chipped knife/insert.
1. Chips aren't being properly expelled from
cutterhead.
1. Wood may have high moisture content or surface wetness.
2. Dull knives/inserts.
1. Nicked or chipped knife/inserts.
1. Feeding workpiece too fast.
2. Knives not installed evenly/inserts not properly installed.
3
. Worn cutterhead bearings.
2. Feeding workpiece too slow.
3. Cutting depth too shallow.
1. Feed rollers not parallel with table.
Model W1873/W1874 (For Machines Mfd. Since 10/20)
1. Shim outfeed extension wing level with main table.
2. Hold workpiece up slightly as it leaves outfeed end
of planer.
3
. Plane lumber longer than your intended workpiece
length, then cut off excess after planing complete.
1. Take a lighter cut.
2. Adjust feed rollers (Page 41).
3
. Clean internal cutterhead components with a
pitch/resin-dissolving solvent.
1. Inspect workpiece for knots and grain direction;
only use clean stock, and cut WITH the grain.
2
. Take a smaller depth of cut. (Reduce cutting depth
when planing hard woods.)
3
. Slow down feed rate.
4
. Replace affected knife (Page 29), or have it sharp-
ened; rotate/replace insert (
1. Use a proper dust-collection system.
1. Check moisture content is below 20% and allow to
dry if moisture is too high.
2. Replace knives (Page 29) or have them professionally sharpened; rotate/replace inserts (
1. Replace knives (Page 29) or have them professionally sharpened; rotate/replace inserts (
1. Slow down feed rate.
2. Adjust knives with knife gauge (Page 29); remove
inserts, properly clean mounting pocket and reinstall (
3
. Replace cutterhead bearings.
1. Replace knives (Page 29) or have them professionally sharpened; rotate/replace inserts (
2. Increase feed rate.
3. Increase depth of cut.
1. Adjust feed rollers (Page 41).
Page 32).
Page 32).
Page 32).
Page 32).
Page 32).
-52-
Page 55
Model W1873/W1874 (For Machines Mfd. Since 10/20)
These pages are current at the time of printing. However, in the spirit of improvement, we may make
changes to the electrical systems of future machines. Compare the manufacture date of your machine to
If there are differences between your machine and what is shown in this section, call Technical Support
for assistance BEFORE making any changes to the wiring on your machine. An updated
machine before calling. This information can be found on the main machine label.
Electrical Safety Instructions
the one stated in this manual, and study this section carefully.
at (360) 734-3482
wiring diagram may be available. Note:Please gather the serial number and manufacture date of your
SHOCK HAZARD. Working on wiring that is
connected to a power source is extremely
dangerous. Touching electrified parts will
result in personal injury including but not
limited to severe burns, electrocution,
or death. Disconnect the power from
the machine before servicing electrical
components!
QUALIFIED ELECTRICIAN. Due to the inherent
hazards of electricity, only a qualified
electrician should perform wiring tasks on
this machine. If you are not a qualified
electrician, get help from one before
attempting any kind of wiring job.
WIRE CONNECTIONS. All connections must
be tight to prevent wires from loosening
during machine operation. Double-check all
wires disconnected or connected during any
wiring task to ensure tight connections.
WIRE/COMPONENT DAMAGE. Damaged wires
or components increase the risk of serious
personal injury, fire, or machine damage. If
you notice that any wires or components are
damaged while performing a wiring task,
replace those wires or components before
completing the task.
MODIFICATIONS. Using aftermarket parts or
modifying the wiring beyond what is shown
in the diagram may lead to unpredictable
results, including serious injury or fire.
MOTOR WIRING. The motor wiring shown
in these diagrams is current at the time
of printing, but it may not match your
machine. Always use the wiring diagram
inside the motor junction box.
CAPACITORS/INVERTERS. Some capacitors
and power inverters store an electrical
charge for up to 10 minutes after being
disconnected from the power source.
To reduce the risk of being shocked,
wait at least this long before working on
capacitors.
CIRCUIT REQUIREMENTS. You MUST follow
the requirements at the beginning of this
manual when connecting your machine to a
power source.
EXPERIENCING DIFFICULTIES. If you are
experiencing difficulties understanding
the information included in this section,
contact our Technical Support at
(360) 734-3482.
SERVICE
WIRING DIAGRAM COLOR KEY
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
color at www.shopfox.biz.
BLACK
WHITE
GREEN
RED
BLUE
BROWN
GRAY
ORANGE
-53-
YELLOW
YELLOW
GREEN
PURPLE
PINK
LIGHT
BLUE
BLUE
WHITE
TURQUOISE
Page 56
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Electrical Components
Figure 57. W1873/W1874 motor junction box.
Figure 56. W1873/W1874 magnetic switch with
cover removed.
SERVICE
-54-
Page 57
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Wiring Diagram
A
L1/1L3/5
L2/3
MA-18
240V
T2/4
T1/2T3/6
1/2
3/4
SDE
5/6
NO13
NC21
SDE
NC22
NO14
96
RA-20
AMP
18
15
Ground
B
RESET
12
ARC
98
This motor wiring diagram is current at
the time of printing; however, always
use the diagram on the inside of the
junction box cover when rewiring your
motor!
MOTOR (230V)
95
MAGNETIC SWITCH
ASSEMBLY SDE MP-18
GND
Ground
Hot
230
VAC
Hot
Start Capacitor
400MFD
125VAC
Run Capacitor
70uF
250VAC
G
6-20 Plug
SERVICE
-55-
Page 58
Model W1873/W1874 (For Machines Mfd. Since 10/20)
18
PARTS
Headstock
23V2
48
B
41
42
43
44
41
7
42
33
65
17
61
16
12
30
G
86
57-1
(W1873)
57-3
84
67
69
23
57-4
57-2
57-5
9
77
32
58
79
57
69
147
59
80
78
193
76
69
71
87
81
70
75
72
82
58
73
69
74
88
69
89
90
66
C
85
85
C
83
167-1
39
167
9
167-2
31
10
38
27
35
34
37
113
40
168
19
23
47
27V2
F
A
24
23V2
20
29
13
28
2
3
27
26
7
33
43
44
4
11
6
46
3
29
44
4
42
43
44
42
33
45
24
B
47
G
1V2
25
3
61
57
41
7
8
41
7
43
44
27V2
64
8
10
F
23V2
62
5
(W1874)
57-1
91
10
9
9
58
60
57-2
57-3
68
86
167-4
167-3
PARTS
-56-
Page 59
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Headstock Parts List
REFPART #DESCRIPTIONREFPART #DESCRIPTI ON
1V2X1873001V2 HEADSTOCK V2.10.2057-5X1873057-5ADJU STMEN T SCREW M5-.8 X 12
2X1873002SH AFT57X1874057CUTTERHEAD ASSEMBLY (W1874)
3X1873003ANTI-KICKBACK F INGER57-1X1874057-1HELICAL CUTTERHEAD 15"
4X1873004COLLAR57-2X1874057-2FLATHEAD TORX 10-32 X 1/2
5X1873005POLY V-BELT 360J-957-3X1874057-3CARBIDE INSERT 15 X 15 X 2.5MM 10-PK
6X1873006INFEED ROLLER58X1873058BALL BEARING 6204-2NSE
7X1873007ROLLER SEAT59X1873059GE AR
8X1873008SPROCKET60X1873060PULLEY (W1873)
9X1873009F LAT WASHE R 6MM60X1874060PULLEY (W1874)
10X1873010HEX BOLT M6-1 X 1661X1873061KEY 6 X 6 X 20 (W1873)
11X1873011OUTFEED ROLLER61X1874061KEY 6 X 6 X 30 (W1874)
12X1873012COLLECTOR HOOD62X1873062FL AT WASHER 8 MM
13X1873013CHIP BREAKER64X1873064BUTTON HD CAP SCR M8-1.25 X 20
16X1873016TOP COVER65X1873065GEAR BOX
17X1873017CL AMP66X1873066GEAR BOX COVER
18X1873018HEX BOLT M6-1 X 1267X1873067GASKET
19X1873019D EFLECTOR PLATE68X1873068OIL SEAL 28 X 40 X 8
20X1873020SPRIN G69X1873069BALL BEARING 6201-2NSE
23V2 X1873023V2 CAP SCREW M6-1 X 12 V2.10.2070X1873070SHAF T
24X1873024BUTTON HD CAP SCR M6-1 X 2071X1873071GEAR 52T
25X1873025SET SCREW M6-1 X 1672X1873072KEY 5 X 5 X 12
26X1873026BUTTON HD CAP SCR M6-1 X 2573X1873073SHAF T
27X1873027F LAT WASHER 6MM74X1873074GEAR
27V2 X1873027V2 BUSHING V2.10.2075X1873075KEY 5 X 5 X 10
28X1873028SET SCREW M6-1 X 3076X1873076SHAFT
29X1873029HEX NUT M6-1 (NYLON)77X1873077GEAR ASSEMBLY
30X1873030BUTTON HD CAP SCR M8-1.25 X 2578X1873078KEY 6 X 6 X 40
31X1873031D RI VE CH AIN COVE R79X1873079SPRI NG
32X1873032BUTTON HD CAP SCR M6-1 X 1280X1873080STEEL BALL 6MM
33X1873033BUTTON HD CAP SCR M6-1 X 1681X1873081OIL SEAL 25 X 47 X 6
34X1873034BRACKET82X1873082OIL SEAL P12
35X1873035PHLP HD SCR M6-1 X 1283X1873083SPROCKET
37X1873037BUTTON HD CAP SCR M5-.8 X 1284X1873084PIN
38X1873038SPRIN G85X1873085BUTTON HD CAP SCR M6-1 X 25
39X1873039HEX N UT M5-.886X1873086OIL PLUG 1/4
40X1873040SHOULDER BOLT M8-1.25 X 14, 4 X 1287X1873087CLUTCH FORK
41X1873041SPRIN G88X1873088HANDL E
42X1873042PLATE89X1873089KNOB 3/8-16, D1-1/4, BALL
43X1873043SET SCREW M6-1 X 2090X1873090CHAIN 06B X 41P
44X1873044H EX NUT M6-191X1873091CHAIN 06B X 50P
45X1873045POINTER113X1873113WAVY WASHER 8MM
46X1873046RIVET 2.5 MM X 8 MM147X1873147HEX BOLT M6-1 X 12
47X1873047TENSION BOLT167X1873167I DLER ASSEMBL Y
48X1873048EXT RETAINING RING 47MM167-1 X1873167-1IDLER BRACKET
57X1873057CUTTERHEAD ASSEMBLY (W1873)167-2 X1873167-2IDLER WHEEL
57-1 X1873057-13-KNIFE CUTTERHEAD 15"167-3 X1873167-3CAP SCREW M8-1.25 X 20
57-2 X1873057-2PLANER BLADE 15" X 1" X 1-1/8"167-4 X1873167-4LOCK NUT M8-1.25
57-3 X1873057-3GIB168X1873168HEX BOLT M6-1 X 30
57-4 X1873057-4GIB SCREW193X1873193FLAT WASHER 6 MM
-57-
PARTS
Page 60
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Stand & Motor
131
155
115
153
154
123
148
157
158
159
192
(W1873)
130
163
135
149
114
155
195
162
122
120
136
127
126
151
135
194
161
129
124
150
153
156
128
154
196
139
132
129
143
155
135
133-1
135
160
105
133-2
104
103
125-2
133-3
101
102
125-3
125-1
125-4
125
146
133-4
A
122
D
110
108
109
111
107
133-5
133-8
133
133-6
133-9
133-7
133-10
106
133-11
132
155
143
152
139
121
196
154
156
154
144
153
152
195
121
PARTS
-58-
Page 61
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Stand & Motor Parts List
REFPART #DESCRIPTIONREFPART #DESCRIPTION
101X1873101SWITCH CORD 12G 3W 34"133-5X1873133-5MOTOR FAN
102X1873102POWER CORD 12G 3W 150" 6-20P133-6X1873133-6R CAPACITOR 70M 250V 1-9/16 X 3-1/2
103X1873103STRAIN RELIEF TYPE-3 PG13.5133-7X1873133-7S CAPACITOR 400M 125V 1-9/16 X 3-1/2
104X1873104STRAIN RELIEF TYPE-1 1/2133-8X1873133-8CENTRIFUGAL SWITCH
105X1873105MOUNTING PLATE133-9X1873133-9CONTACT PLATE
106X1873106MOTOR CORD 12G 3W 24"133-10 X1873133-10 BALL BEARING 6205ZZ (FRONT)
107X1873107KEY 6 X 6 X 18133-11 X1873133-11 BALL BEARING 6203ZZ (REAR)
108X1873108FLAT WASHER 8MM135X1873135PHLP HD SCR M6-1 X 12
109X1873109MOTOR PULLEY136X1873136PHLP HD SCR M3-.5 X 10
110X1873110BUTTON HD CAP SCR M8-1.25 X 20 139X1873139CAP SCREW M6-1 X 16
111X1873111STRAIN RELIEF TYPE-1 1/2143X1873143FLAT WASHER 6MM
114X1873114COVER MOUNT144X1873144GAS STRUT
115X1873115STRUT MOUNT146X1873146PHLP HD SCR M5-.8 X 10
120X1873120SET SCREW M8-1.25 X 35147X1873147HEX BOLT M6-1 X 12
121X1873121FLAT WASHER 8MM148X1873148HEX WRENCH 4MM
122X1873122FLAT WASHER 10MM PLASTIC149X1873149BELT COVER
123X1873123GAS STRUT150X1873150MOTOR PLATE
124X1873124STAND151X1873151BUTTON HD CAP SCR M6-1 X 20
125X1873125MAGNETIC SWITCH ASSY MP-18152X1873152BUTTON HD CAP SCR M8-1.25 X 20
125-1X1873125-1 MAGNETIC SWITCH COVER (FRONT)153X1873153BUTTON HD CAP SCR M8-1.25 X 25
125-2X1873125-2 MAGNETIC SWITCH COVER (REAR)154X1873154SLEEVE
125-3X1873125-3 CONTACTOR SDE MA-18 220V-240V155X1873155HEX NUT M8-1.25 NYLON
125-4X1873125-4 OL RELAY SDE RA-20 12-18A156X1873156FLAT WASHER 8MM
126X1873126FOOT M8-1.25 X 60157X1873157OPEN-END WRENCH 10/13MM
127X1873127HEX NUT M8-1.25158X1873158OPEN-END WRENCH 12/14MM
128X1873128CABLE PROTECTOR159X1873159OPEN-END WRENCH 17/19MM
129X1873129ACCESS PANEL160X1873160BRACKET
130X1873130T-HANDLE TORX DRIVER T-25161X1873161FLAT WASHER 6MM
131X1873131PLATE162X1873162FLAT WASHER 8MM
132X1873132ADJUSTABLE BRACKET163X1873163T-HANDLE TORX DRIVER T-30
133X1873133MOTOR 3HP 230V 1PH192X1873192KNIFE SETTING JIG (W1873)
133-1X1873133-1 MOTOR FAN COVER193X1873193FLAT WASHER 6MM
133-2X1873133-2 RUN CAPACITOR COVER194X1873194LOCK WASHER 6MM
133-3X1873133-3 START CAPACITOR COVER195X1873195LOCK WASHER 8MM
133-4X1873133-4 MOTOR JUNCTION BOX196X1873196LOCK WASHER 6MM
-59-
PARTS
Page 62
211
246
210
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Table
245
223
224
211
246
210
211
246
225
206
297
296
212
E
227
209
298
299
201
202
203
226
208
293
246
207
209
200
298
299
295
201
202
203
212
294
221
208
210
209
204
205
298
299
201
202
203
D
294
221
E
298
299
201
202
203
219
216
221
294
222
214
215
216
217
221
218
PARTS
-60-
Page 63
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Table Parts List
REFPART #DESCRIPTIONREFPART #DESCRIPTION
200X1873200LEADSCREW219X1873219SLEEVE
201X1873201SPROCKET221X1873221FLAT WASHER 8MM
202X1873202FLAT WASHER 10MM222X1873222CHAIN 410 X 148P
203X1873203HEX NUT M10-1.25223X1873223HEX NUT M10-1.25
204X1873204DEPTH-OF-CUT SCALE224X1873224FLAT WASHER 10MM
205X1873205PHLP HD SCR M3-.5 X 4225X1873225DIRECTION LABEL
206X1873206HANDWHEEL TYPE-3 216D X 10B-K X M10-1.5226X1873226HEX BOLT M8-1.25 X 25
207X1873207KEY 4 X 4 X 20227X1873227SET SCREW M8-1.25 X 20
208X1873208SET SCREW M10-1.5 X 12245X1873245REVOLVING HANDLE 24 X 92, M10-1.5 X 12
209X1873209COLUMN246X1873246LEADSCREW MOUNT
210X1873210LEADSCREW293X1873293MAIN TABLE
211X1873211CAP294X1873294HEX BOLT M8-1.25 X 45
212X1873212CAST IRON EXTENSION TABLE295X1873295COLUMN
214X1873214BRACKET296X1873296BUSHING
215X1873215SHAFT297X1873297INT RETAINING RING 38MM
216X1873216SPROCKET298X1873298BALL BEARING 6202Z
217X1873217EXT RETAINING RING 15MM299X1873299INT RETAINING RING 35MM
218X1873218HEX BOLT M8-1.25 X 25
-61-
PARTS
Page 64
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Labels & Cosmetics
312
311
301
310
309
302
303
304
305
306
308
307
REFPART #DESCRIPTIONREFPART #DESCRIPTION
301X1873301READ MANUAL LABEL307X1873307INJURY HAZARD LABEL
302X1873302MACHINE ID LABEL (W1873)308X1873308EYE/EAR/LUNG LABEL
302X1874302MACHINE ID LABEL (W1874)309X1873309TOUCH-UP PAINT, SHOP FOX BLACK
303X1873303DISCONNECT POWER LABEL310X1873310TOUCH-UP PAINT, SHOP FOX WHITE
304X1873304ADD OIL LABEL311X1873311SHOP FOX NAMEPLATE–LARGE
305X1873305STOP OIL FILL TAG312X1873312MODEL NUMBER LABEL (W1873)
306X1873306ELECTRICITY LABEL312X1874312MODEL NUMBER LABEL (W1874)
Safety labels warn about machine hazards and how to prevent serious personal injury. The owner
of this machine MUST maintain the original location and readability of all labels on this machine.
If any label is removed or becomes unreadable, REPLACE that label before allowing machine to
be operated again. Contact us at (360) 734-3482 or www.woodstockint.com to order new labels.
PARTS
-62-
Page 65
Page 66
Page 67
warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents,
WARRANTY
WARRANTY
Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship
and materials for a period of two years from the date of original purchase by the original owner. This
lack of maintenance, or reimbursement of third party expenses incurred.
Woodstock International, Inc. will repair, replace, or arrange for a dealer refund, at its expense and
option, the Shop Fox machine or machine part proven to be defective for its designed and intended
use, provided that the original owner returns the product prepaid to an authorized warranty or repair
facility as designated by our Bellingham, Washington office with proof of their purchase of the product
within two years, and provides Woodstock International, Inc. reasonable opportunity to verify the
alleged defect through inspection. If it is determined there is no defect, or that the defect resulted
from causes not within the scope of Woodstock International Inc.'s warranty, then the original owner
must bear the cost of storing and returning the product.
This is Woodstock International, Inc.’s sole written warranty and any and all warranties that may be
implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited
to the duration of this written warranty. We do not warrant that Shop Fox machinery complies with
the provisions of any law, acts or electrical codes. We do not reimburse for third party repairs. In no
event shall Woodstock International, Inc.’s liability under this limited warranty exceed the purchase
price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be
tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries
to persons or property or for incidental, contingent, special or consequential damages arising from the
use of our products.
Every effort has been made to ensure that all Shop Fox machinery meets high quality and durability
standards. We are commited to continuously improving the quality of our products, and reserve the
right to change specifications at any time.
To register the warranty, go to https://www.woodstockint.com/warranty, or scan the QR code below.
You will be directed to the Warranty Registration page on www.woodstockint.com. Enter all applicable
production information.
WARRANTY
WOODSTOCKINT.COM
Page 68
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