Shop Fox W1873, W1874 User guide

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MODEL W1873/W1874 
15" FIXED-TABLE PLANERS
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 10/20)
Phone: (360) 734-3482 • Online Technical Support: [email protected]
COPYRIGHT © AUGUST, 2019 BY WOODSTOCK INTERNATIONAL, INC., REVISED NOVEMBER, 2020 (MN)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
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This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
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Contents
INTRODUCTION .....................................2
Machine Description Woodstock Technical Support W1873 Machine Specifications W1874 Machine Specifications Controls & Components Internal Components
SAFETY ............................................. 10
Standard Machinery Safety Instructions Additional Safety for Planers
ELECTRICAL ....................................... 13
Circuit Requirements Grounding Requirements Extension Cords
SETUP .............................................. 15
Unpacking Items Needed for Setup Inventory Cleaning Machine Machine Placement Assembly Dust Collection Checking Gearbox Oil Level Test Run Recommended Adjustments
OPERATIONS....................................... 24
Operation Overview Workpiece Inspection Wood Types Planing Tips Cutting Problems Depth of Cut Setting Feed Rate Adjusting/Replacing Knives (W1873) Rotating/Replacing Cutterhead Inserts (W1874)
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ACCESSORIES ...................................... 34
Planer Accessories
MAINTENANCE .................................... 36
Schedule Cleaning & Protecting Lubrication
SERVICE ............................................ 39
General Tensioning/Replacing V-Belt Adjusting Feed Roller Heights Adjusting Feed Roller Spring Tension Positioning Chip Deflector Calibrating Headstock Elevation Scale Checking Anti-Kickback Fingers Tensioning Headstock Height Chain Adjusting Cutterhead Parallelism Tensioning Drive Chain Troubleshooting Electrical Safety Instructions Electrical Components Wiring Diagram
PARTS .............................................. 56
Headstock Stand & Motor Table Labels & Cosmetics
WARRANTY ........................................ 63
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SAFETYINTRODUCTION
SETUPELECTRICAL MAINTENANCE
OPERATIONS
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
SERVICE PARTS
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Model W1873/W1874 (For Machines Mfd. Since 10/20)
INTRODUCTION
INTRODUCTION
Machine Description
Models W1873 and W1874 are CSA-certified, 3 HP, 15" planers with the following differences:
• Model W1873 has a 3-knife cutterhead.
• Mod el W1874 has a helical cutterhead.
Woodstock Technical Support
This machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact Woodstock International Technical Support at (360) 734-3482 Ext. 2 or send e-mail to: techsupport@ woodstockint.com. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.
If you need the latest edition of this manual, you can download it from http://www.woodstockint.com/ manuals. If you have comments about this manual, please contact us at:
Woodstock International, Inc.
Attn: Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
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W1873 Machine Specifications
Model W1873/W1874 (For Machines Mfd. Since 10/20)
MODEL W1873
15'' 3 HP FIXEDTABLE PLANER
Product Dimensions
Weight.......................................................................................................... 300 lbs.
Width (side‐to‐side) x Depth (front‐to‐back) x Height................................... 25 x 49 x 47‐1/2 in.
Footprint (Length x Width)......................................................................... 21 x 18‐1/2 in.
Shipping Dimensions
Type....................................................................................................... Wood Crate
Content........................................................................................................ Machine
Weight.......................................................................................................... 374 lbs.
Length x Width x Height........................................................................... 30 x 24 x 49 in.
Must Ship Upright.................................................................................................. Yes
INTRODUCTION
Electrical
Power Requirement.................................................................... 230V, Single‐Phase, 60 Hz
Full‐Load Current Rating......................................................................................... 12A
Minimum Circuit Size............................................................................................. 20A
Connection Type......................................................................................... Cord & Plug
Power Cord Included.............................................................................................. Yes
Power Cord Length.............................................................................................. 10 ft.
Power Cord Gauge............................................................................................ 12 AWG
Plug Included....................................................................................................... Yes
Included Plug Type............................................................................................... 6‐20
Switch Type................................................. Magnetic Switch w/Thermal Overload Protection
Motors
Main
Horsepower................................................................................................. 3 HP
Phase.............................................................................................. Single‐Phase
Amps.......................................................................................................... 12A
Speed.................................................................................................. 3450 RPM
Type......................................................................... TEFC Capacitor‐Start Induction
Power Transfer ................................................................................... V‐Belt Drive
Bearings............................................................... Shielded & Permanently Lubricated
Centrifugal Switch/Contacts Type................................................................. External
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INTRODUCTION
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Main Specifications
Main Specifications
Planer Size................................................................................................ 15 in.
Max. Cut Width........................................................................................... 15 in.
Min. Stock Length......................................................................................... 6 in.
Min. Stock Thickness.................................................................................. 3/16 in.
Max. Stock Thickness..................................................................................... 6 in.
Number of Cuts Per Inch............................................................................... 81, 46
Number of Cuts Per Minute............................................................................ 15,600
Cutterhead Speed................................................................................... 5200 RPM
Planing Feed Rate................................................................................. 16, 28 FPM
Max. Cut Depth Planing Full Width.................................................................. 1/8 in.
Max. Cut Depth Planing 6‐Inch Wide Board....................................................... 3/16 in.
Cutterhead Info
Cutterhead Type............................................................................... Straight Knife
Cutterhead Diameter ............................................................................... 2‐5/8 in.
Number of Knives.............................................................................................. 3
Knife Type........................................................................... HSS, Single‐Sided, Solid
Knife Size Length......................................................................................... 15 in.
Knife Size Width........................................................................................... 1 in.
Knife Size Thickness.................................................................................... 1/8 in.
Knife Adjustment................................................................................. Jack Screws
Table Info
Table/Headstock Movement............................................................................. 6 in.
Table Bed Size Length................................................................................... 21 in.
Table Bed Size Width.................................................................................... 15 in.
Floor‐to‐Table Height.............................................................................. 30‐3/4 in.
Table Wings Size Length................................................................................ 14 in.
Table Wings Size Width............................................................................ 15‐1/2 in.
Construction
Table............................................................................. Precision‐Ground Cast Iron
Body.................................................................................................... Cast Iron
Stand........................................................................................................ Steel
Cutterhead Assembly..................................................................................... Steel
Infeed Roller.............................................................................. Serrated Aluminum
Outfeed Roller.......................................................................................... Rubber
Paint Type/Finish............................................................................. Powder Coated
Other
Measurement Scale............................................................................. Inch & Metric
Number of Dust Ports......................................................................................... 1
Dust Port Size.............................................................................................. 4 in.
Mobile Base............................................................................................... D4666
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W1874 Machine Specifications
Model W1873/W1874 (For Machines Mfd. Since 10/20)
MODEL W1874
15'' 3 HP FIXEDTABLE PLANER W/HELICAL CUTTERHEAD
Product Dimensions
Weight.......................................................................................................... 302 lbs.
Width (side‐to‐side) x Depth (front‐to‐back) x Height................................... 25 x 49 x 47‐1/2 in.
Footprint (Length x Width)......................................................................... 21 x 18‐1/2 in.
Shipping Dimensions
Type....................................................................................................... Wood Crate
Content........................................................................................................ Machine
Weight.......................................................................................................... 377 lbs.
Length x Width x Height........................................................................... 30 x 24 x 49 in.
Must Ship Upright.................................................................................................. Yes
INTRODUCTION
Electrical
Power Requirement.................................................................... 230V, Single‐Phase, 60 Hz
Full‐Load Current Rating......................................................................................... 12A
Minimum Circuit Size............................................................................................. 20A
Connection Type......................................................................................... Cord & Plug
Power Cord Included.............................................................................................. Yes
Power Cord Length.............................................................................................. 10 ft.
Power Cord Gauge............................................................................................ 12 AWG
Plug Included....................................................................................................... Yes
Included Plug Type............................................................................................... 6‐20
Switch Type................................................. Magnetic Switch w/Thermal Overload Protection
Motors
Main
Horsepower................................................................................................. 3 HP
Phase.............................................................................................. Single‐Phase
Amps.......................................................................................................... 12A
Speed.................................................................................................. 3450 RPM
Type......................................................................... TEFC Capacitor‐Start Induction
Power Transfer ................................................................................... V‐Belt Drive
Bearings............................................................... Shielded & Permanently Lubricated
Centrifugal Switch/Contacts Type................................................................. External
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INTRODUCTION
Main Specifications
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Main Specifications
Planer Size................................................................................................ 15 in.
Max. Cut Width........................................................................................... 15 in.
Min. Stock Length......................................................................................... 6 in.
Min. Stock Thickness.................................................................................. 3/16 in.
Max. Stock Thickness..................................................................................... 6 in.
Number of Cuts Per Inch.............................................................................. 108, 62
Number of Cuts Per Minute............................................................................ 20,800
Cutterhead Speed................................................................................... 5200 RPM
Planing Feed Rate................................................................................. 16, 28 FPM
Max. Cut Depth Planing Full Width.................................................................. 1/8 in.
Max. Cut Depth Planing 6‐Inch Wide Board....................................................... 3/16 in.
Cutterhead Info
Cutterhead Type........................................................................................ Helical
Cutterhead Diameter ............................................................................... 2‐5/8 in.
Number of Cutter Rows....................................................................................... 4
Number of Indexable Cutters............................................................................... 48
Cutter Insert Type........................................................................ Indexable Carbide
Cutter Insert Size Length............................................................................... 15mm
Cutter Insert Size Width................................................................................ 15mm
Cutter Insert Size Thickness.......................................................................... 2.5mm
Table Info
Table/Headstock Movement............................................................................. 6 in.
Table Bed Size Length................................................................................... 21 in.
Table Bed Size Width.................................................................................... 15 in.
Floor‐to‐Table Height.............................................................................. 30‐3/4 in.
Table Wings Size Length................................................................................ 14 in.
Table Wings Size Width............................................................................ 15‐1/2 in.
Construction
Table............................................................................. Precision‐Ground Cast Iron
Body.................................................................................................... Cast Iron
Stand........................................................................................................ Steel
Cutterhead Assembly..................................................................................... Steel
Infeed Roller.............................................................................. Serrated Aluminum
Outfeed Roller.......................................................................................... Rubber
Paint Type/Finish............................................................................. Powder Coated
Other
Measurement Scale............................................................................. Inch & Metric
Number of Dust Ports......................................................................................... 1
Dust Port Size.............................................................................................. 4 in.
Mobile Base............................................................................................... D4666
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Model W1873/W1874 (For Machines Mfd. Since 10/20)
Become familiar with the names and locations of the controls and features shown below to better
Identification
INTRODUCTION
Headstock
Height Handwheel
Headstock
Height Scale
Cast-Iron
Extension Tables
(1 of 2)
Gearbox
Feed Rate
Control Knob
Magnetic
ON/OFF Switch
To reduce your risk of serious injury or damage to the machine, read this entire manual BEFORE using machine.
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Controls & Components
Refer to Figure 1 and the following descriptions to
INTRODUCTION
become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and stay safe when operating this machine.
Headstock Height Handwheel: Raises and lowers
A.
headstock to accommodate different workpiece thicknesses. One complete revolution moves the headstock approximately
Feed Rate Control Knob: Selects 28 FPM feed rate
B.
when pushed in and 16 FPM feed rate when pulled out.
Magnetic ON/OFF Switch:
C.
— Green start button turns motor ON when pressed. — Red Stop button turns motor OFF when pressed;
for safety purposes, this button will remain depressed and prevent restarting until reset. Reset by rotating clockwise until it pops out.
D. Depth Limiter: Limits depth of cut to a maximum of
1
⁄8" at full width.
5
⁄32" (4mm).
Model W1873/W1874 (For Machines Mfd. Since 10/20)
To reduce your risk of serious injury or damage to the machine, read this entire manual BEFORE using machine.
E
D
A
B
C
E. Dust Port: Connects to a dust collection system to
extract shavings and dust during operation. Dust port size 4".
Figure
1. Main controls and components.
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Model W1873/W1874 (For Machines Mfd. Since 10/20)
Internal Components
Front Rear
C
D
E
INTRODUCTION
A
Workpiece
Figure
A.
Anti-Kickback Fingers: Provide additional
safety for the operator.
Serrated Infeed Roller: Pulls the workpiece
B.
toward the cutterhead.
C. Chip Breaker: Breaks off chips created by
the cutterhead to prevent tear out and diverts the chips to the dust port.
D. Cutterhead: Holds the knives/inserts that
remove material from the workpiece.
B
2. Workpiece path and major planing components (side cutaway view).
F
G
. Chip Deflector: Directs chips into the dust
E
port.
. Rubber Outfeed Roller: Pulls the
F
workpiece through the planer.
. Planer Table: Provides a smooth and level
G
path for the workpiece as it moves through the planer.
Like all machinery there is potential danger when operating this machine. Accidents are fre­quently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.
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Model W1873/W1874 (For Machines Mfd. Since 10/20)
SAFETY
OWNER’S MANUAL.
TRAINED OPERATORS ONLY.
DANGEROUS ENVIRONMENTS.
MENTAL ALERTNESS REQUIRED.
electrical components or improperly grounded
manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by
SAFETY
For Your Own Safety,
Read Manual Before Operating Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
SAFETY
themselves do not eliminate danger and are not a substitute for proper accident prevention mea­sures—this responsibility is ultimately up to the operator!
NOTICE
Standard Machinery Safety Instructions
Standard Machinery Safety Instructions
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper operation of the equipment or a situation that may cause damage to the machinery.
Read and understand this
owner’s manual BEFORE using machine.
have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
Untrained operators
Do not use
Full mental
ELECTRICAL EQUIPMENT INJURY RISKS. You can
be shocked, burned, or killed by touching live
machinery. To reduce this risk, only allow an electrician or qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. Always disconnect
machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This eliminates the risk of injury from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.
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Model W1873/W1874 (For Machines Mfd. Since 10/20)
WEARING PROPER APPAREL. Do not wear
HAZARDOUS
HEARING PROTECTION.
REMOVE ADJUSTING TOOLS.
INTENDED USAGE.
AWKWARD POSITIONS.
CHILDREN & BYSTANDERS.
GUARDS & COVERS.
FORCING MACHINERY. Do not force machine. It
will do the job safer and better at the rate for
loss of control. Before starting, verify machine
malfunction, leading to serious personal injury
from heated surfaces, high traffic areas, harsh
clothing, apparel, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of workpiece control.
DUST. Dust created while using
machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.
Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
intended purpose—never make modifications without prior approval from Woodstock International. Modifying machine or using it differently than intended will void the warranty and may result in malfunction or mechanical failure that leads to serious personal injury or death!
balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
Only use machine for its
Tools left on
Keep proper footing and
Keep children and
which it was designed.
NEVER STAND ON MACHINE. Serious injury may
occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during
operation greatly increases risk of injury or
is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase risk of serious injury.
UNATTENDED OPERATION. To reduce the risk
of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could
or death.
CHECK DAMAGED PARTS. Regularly inspect
machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating machine.
MAINTAIN POWER CORDS. When disconnecting
cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside, resulting in a short. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away
chemicals, and wet/damp locations.
SAFETY
accidental contact with moving parts or flying debris—make sure they are properly installed, undamaged, and working correctly.
Guards and covers reduce
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intended operation, stop using the machine!
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Contact Technical Support at (360) 734-3482.
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Model W1873/W1874 (For Machines Mfd. Since 10/20)
Amputation, serious cuts, entanglement, or death can occur from contact with rotating cutterhead
KICKBACK.
AVOID CONTACT WITH MOVING PARTS.
DULL/DAMAGED KNIVES/INSERTS.
INSPECTING STOCK.
BODY PLACEMENT.
GRAIN DIRECTION.
angle with the wood grain.
To reduce the risk
of kickback, never start planer with workpiece
Additional Safety for Planers
or other moving parts! Flying chips can cause eye injuries or blindness. Workpieces or knives thrown by cutterhead can strike nearby operator or bystanders with deadly force. To reduce risk of these hazards, operator and bystanders MUST completely heed hazards and warnings below.
SAFETY
kickback and kickback-related injuries. “Kickback” occurs during operation when the workpiece is ejected from the machine at high speed. Kickback is commonly caused by poor workpiece selection, unsafe feeding techniques, or improper machine setup/ maintenance. Kickback injuries typically occur as follows: (1) operator/bystanders are struck by the workpiece, resulting in impact injuries (i.e., blindness, broken bones, bruises, death); (2) operator’s hands are pulled into blade, resulting in amputation or severe lacerations.
remove guards/covers or reach inside the planer during operation or while connected to power. You could be seriously injured if you accidentally touch the spinning cutterhead or get entangled in moving parts. If a workpiece becomes stuck or sawdust removal is necessary, turn planer OFF and disconnect power before clearing.
sharp, undamaged knives/inserts. Dull or damaged knives/inserts increase the risk of kickback.
kickback injuries or machine damage, thoroughly inspect and prepare the workpiece before cutting. Verify workpiece is free of nails, staples, loose knots or foreign material. Workpieces with minor warping should be jointed first or planed with the cupped side facing the table.
Know how to reduce the risk of
To reduce the risk of
Never
Only use
PLANING CORRECT MATERIAL. Only plane
natural wood stock with this planer. DO NOT plane MDF, OSB, plywood, laminates or other synthetic materials that can break up inside the planer and be ejected towards operator.
LOOKING INSIDE PLANER. Wood chips fly around
inside the planer at a high rate of speed during operation. To avoid injury from flying material, DO NOT look inside planer during operation.
CUTTING LIMITATIONS. To reduce the risk of
kickback hazards or damage to the machine, do not exceed the maximum depth of cut or minimum board length and thickness found in the Data Sheet. Only feed one board at a time.
INFEED ROLLER CLEARANCE. The infeed
roller is designed to pull material into the spinning cutterhead. To reduce the risk of entanglement, keep hands, clothing, jewelry, and long hair away from the infeed roller during operation.
FEED WORKPIECE PROPERLY.
touching cutterhead. Allow cutterhead to reach full speed before feeding, and do not change feed speed during cutting operation.
WORKPIECE SUPPORT. To reduce the risk of
kickback, always make sure workpiece can move completely across table without rocking or tipping. Use auxiliary support stands for long stock.
during the entire operation to avoid getting hit if kickback occurs.
hard on the planer and may cause kickback. Plane in the same direction or at a slight
Stand to one side of planer
Planing across the grain is
SECURE KNIVES/INSERTS. Loose knives or
improperly set inserts can become dangerous projectiles or cause machine damage. Always verify knives/inserts are secure and properly adjusted before operation.
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Page 15
Model W1873/W1874 (For Machines Mfd. Since 10/20)
This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a correct circuit is not available, a qualified electrician MUST install one before you can connect the machine to power.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full­load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
or machine damage. To reduce this risk,
where only one machine will be running
multiple machines will be running at the
ELECTRICAL
Circuit Requirements
The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do so later in this manual.
ELECTRICAL
Full-Load Current Rating
Full-Load Current Rating ........................... 12 Amps
Circuit Requirements
Nominal Voltage ................. 208V, 220V, 230V, 240V
Cycle ........................................................60 Hz
Phase .............................................. Single-Phase
Power Supply Circuit ................................ 20 Amps
Plug/Receptacle ................................... NEMA 6-20
Cord .................“S”-Type
, 3-Wire, 12 AWG, 300 VAC
Incorrectly wiring or grounding this machine can cause electrocution, fire,
only an electrician or qualified service personnel should do any required electrical work on this machine.
NOTICE
The circuit requirements listed in this manual apply to a dedicated circuit—
at a time. If this machine will be connected to a shared circuit where
same time, consult with an electrician to ensure that the circuit is properly sized for safe operation.
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Page 16
Model W1873/W1874 (For Machines Mfd. Since 10/20)
This machine MUST be grounded. In the event of certain types of a path of least resistance for electric current order
Improper connection of the equipment-grounding
will increase insulation grounding cord or plug is necessary, do not connect the equipment­grounding
Check with a qualified electrician or service personnel if or if properly grounded. plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.
This machine is equipped with a power cord that has an equipment-grounding The plug
receptacle ( accordance with local codes and ordinances.
We do not recommend using an extension cord with
Any extension cord used with this machine must contain a
plug and receptacle, and
meet the following requirements:
the available receptacle or the machine
Grounding Requirements
malfunctions or breakdowns, grounding provides
to travel—in
to reduce the risk of electric shock.
wire
the risk of electric shock. The wire with green
(with/without yellow stripes) is the equipment-
wire. If repair or replacement of the power
The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do so later in this manual.
wire to a live (current carrying) terminal.
you do not understand these grounding requirements,
ELECTRICAL
you are in doubt about whether the tool is
If you ever notice that a cord or
For 230V Connection
wire and NE M A 6-20 grounding plug.
must only be inserted into a matching
see Figure) that is properly installed and grounded in
Extension Cords
this machine. Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases with longer extension cords and smaller gauge sizes (higher gauge numbers indicate smaller sizes).
ground wire, match the required
Minimum Gauge Size at 220V ...................... 12 AWG
Maximum Length (Shorter is Better) ................50 ft.
GROUNDED
6-20 RECEPTACLE
Current Carrying Prongs
6-20 PLUG
Grounding Pin
Figure 3. NEMA 6-20 plug & receptacle.
No adapter should be used with the required plug. If the plug does not fit
must be reconnected to a different type of circuit, the reconnection must be made by an electrician or qualified service personnel and it must comply with all local codes and ordinances.
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Page 17
Model W1873/W1874 (For Machines Mfd. Since 10/20)
This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately.
The following items are needed, but not included, to set up your machine.
This machine presents serious injury hazards to untrained users. Read
to become familiar with
tions before starting the
SETUP
Unpacking
through this entire manual
the controls and opera-
Items Needed for Setup
Description Qty
• Assistant for Lifting .......................................1
• Safety Glasses for Each Person ..........................1
• Degreaser or Solvent for Cleaning ................Varies
• Disposable Rags for Cleaning ......................Varies
• Straightedge 4' .............................................1
• Dust Collection System ...................................1
• 4" Dust Hose ................................................1
• 4" Hose Clamp ..............................................1
• Gearbox Oil ........................................... Varies
• Wrench or Socket 12mm, 17mm ....................1 Ea
• Wrenches or Sockets 13mm ..............................2
• Wrench or Socket 10mm .................................1
• Hex Wrench 4mm ..........................................1
machine!
Wear safety glasses during entire setup process!
SETUP
USE helpers or power lifting equipment to lift this machine. Otherwise, serious personal injury may occur.
-15-
Page 18
Model W1873/W1874 (For Machines Mfd. Since 10/20)
The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
Note:
check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.
Inventory
If you cannot find an item on this list, carefully
Box 1 (Figure 4) Qty
A. Planer Unit (Not Shown)..................................1
Cast-Iron Extension Tables ...............................2
B.
C. Dust Port ....................................................1
Headstock Elevation Handwheel ........................1
D.
Tools and Hardware (Figure 5)
E. Hex Bolts M8-1.25 x 25 (Ext. Tables) ...................6
Button Head Cap Screws M6-1 x 12 .....................6
F.
Set Screws M8-1.25 x 20 (Ext. Tables) .................6
G.
Hex Wrench 4mm ..........................................1
H.
LOW/HIGH Direction Label (Handwheel) ...............1
I.
SETUP
Hex Nut M10-1.25 (Handwheel) .........................1
J.
Flat Washer 10mm (Handwheel) ........................1
K.
Key 4 x 4 x 10 (Handwheel)..............................1
L.
Handwheel Handle (Handwheel) ........................1
M.
Wrenches 10/13, 12/14, 17/19mm ................ 1 Ea.
N.
T-Handle Torx Drivers T-25 ...............................2
O.
T-Handle Torx Driver T-30 ................................1
P.
B
Figure 4. Box inventory.
E
G
H
N
O
Figure 5. Tools and hardware.
F
LOW HIGH
I
C
D
K
J
M
L
P
W1873 Only (Figure 6)
Knife-Setting Jig ...........................................1
Q.
—E-clips 9mm ..............................................4
—Jig Feet ...................................................2
—Jig Shaft...................................................1
W1874 Only (Figure 7)
Flat Head Torx Screws #10-32 x 1⁄2" .................. 10
R.
Indexable Carbide Inserts 15 x 15 x 2.5 ...............5
S.
Q
Figure 6. Tools and hardware (W1873 only).
SR
Figure 7. Tools and hardware (W1874 only).
-16-
Page 19
Model W1873/W1874 (For Machines Mfd. Since 10/20)
To prevent machine, the factory has coated t of your machine compound
I be difficult to coating is as easy as possible, please gather the correct cleaner, lubricant, and tools listed below:
• Cleaner/degreaser and grease
• Safety glasses & disposable gloves
•
• Disposable Rags
To
1.
2.
3
4
5
6
immediately coat with a quality metal protectant.
Cleaning Machine
corrosion during shipment and storage of your
with a heavy-duty rust prevention
.
f you are unprepared or impatient, this compound can
remove. To ensure that the removal of this
designed to remove storage wax
Solvent brush or paint brush
remove rust preventative coating, do these steps:
DISCONNECT MACHINE FROM POWER!
he bare metal surfaces
Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avoid using these products to clean machinery. Many cleaning solvents are toxic if inhaled. Minimize your risk by only using these products in a well ventilated area.
SETUP
Put on safety glasses and disposable gloves.
. Coat the rust preventative with a liberal amount of
cleaner/degreaser, then let it soak for 5–10 minutes.
. Wipe off surfaces. If your cleaner/degreaser is
effective, the coating will wipe off easily.
Tip: An easier way to clean off thick coats of rust preventative from flat surfaces is to use a PLASTIC paint scraper to scrape off the majority of the coating before wiping it off with your rag. (Do not use a metal scraper or you may scratch your machine.)
. Repeat cleaning steps as necessary until all of the
compound is removed.
. To prevent rust on freshly cleaned surfaces,
In a pinch, automotive degreasers, mineral spirits or WD•40 can be used to remove rust preventative coating. Before using these products, though, test them on an inconspicuous area of your paint to make sure they will not damage it.
-17-
Page 20
Machine Placement
Weight Load
Refer to the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/ covers as required by the maintenance and service described in this manual.
required space allocation.
Physical Environment
The physical environment where your machine is operated is important for safe operation and the
ambient temperature range exceeds 41°–104°F;
(non-condensing); or the environment is subject
source. Make sure all power cords are protected
chemicals, or other hazards. Make sure to leave
Machine Specifications for the
Model W1873/W1874 (For Machines Mfd. Since 10/20)
longevity of its components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the
the relative humidity range exceeds 20–95%
to vibration, shocks, or bumps.
Electrical Installation
Place this machine near an existing power
SETUP
See below for
Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.
25"
Dust Port
from traffic, material handling, moisture,
access to a means of disconnecting the power source or engaging a lockout/tagout device.
Wall
49"
Lighting
Lighting around the machine must be adequate enough that operations can be performed safely. Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.
Min. 30"
for Maintenance
Feed Direction
= Electrical Connection
Figure 8. Minimum working clearances for Models W1873 and W1874.
-18-
Page 21
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Before beginning the assembly process, refer to Items Needed for Setup
Ensure all parts have been properly cleaned of any heavy-duty rust-preventative applied at the factory (if applicable). Be sure to complete all steps in the assembly procedure prior to performing the
or connecting
the machine to power.
Assembly
and gather everything you need.
Test Run
To assemble machine, do these steps:
x 3
1. Attach each cast-iron extension table (see Figure 9)
to planer table with (3) M8-1.25 x 25 hex bolts. Do not fully tighten hex bolts at this time.
Thread (3) M8-1.25 x 20 set screws into each
2.
extension table at locations shown in Figure
Using a straightedge as a guide, rotate set screws
3.
until extension tables are in plane with main table, then fully tighten hex bolts installed during
4.
Insert key into keyway on handwheel shaft on top of
planer.
Line up notch in handwheel bore with key, then slide
5.
handwheel onto shaft.
. Slide LOW/HIGH direction label onto handwheel
6
shaft, and secure handwheel with 10mm flat washer and M10-1.25 hex nut (see
Thread handwheel handle into handwheel (see
7. Figure 10) and tighten with wrench.
Figure 10).
9.
Step 1.
x 3
Figure 9. Extension table mounting
locations.
Handle
x 1
LOW/HIGH
Direction Label
Figure 10. Headstock elevation handwheel
installed.
x 6
SETUP
8.
Attach dust port to planer with (6) M6-1 x 12 button
head cap screws (see
Figure 11).
Figure 11. Dust port installed.
-19-
Page 22
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection “how-to” book.
Dust Collection
Recommended CFM at Dust Port: ................ 400 CFM
This machine creates substantial amounts of dust during operation. Breathing airborne dust on a regu­lar basis can result in permanent respiratory illness. Reduce your risk by wearing a respirator and captur­ing the dust with a dust collection system.
SETUP
Tools Needed Qty
Dust Collection System Dust Hose 4" Hose Clamps 4"
To connect a dust collection hose, do these steps:
1. Fit a 4" dust hose over the dust port, as shown in Figure
Tug the hose to make sure it does not come off.
2.
Note: A tight fit is necessary for proper
performance.
.....................................................1
..................................................2
12, and secure it in place with a hose clamp.
........................................1
Figure 12. Example of dust hose
connected to dust port.
-20-
Page 23
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Checking Gearbox
Oil Level
Before starting your machine for the first time, check the gearbox oil level. The proper oil level is just even with the bottom of the fill plug hole. The gearbox uses ISO 320, SAE 140 gear oil, or SAE 85W–140 multi-weight gear oil. DO NOT mix oil types.
Note: For easier access to the fill plug, remove the gearbox cover (see Figure 13).
To check gearbox oil level, do these steps:
Remove gearbox fill plug (see Figure 13).
1.
Dip short end of a clean 6mm hex wrench inside fill
2.
hole, and then remove it.
Gearbox Cover
— If the end of the hex wrench is coated with oil,
then the gearbox oil level is okay. Replace the fill plug and continue setup.
— If the end of the hex wrench is not coated with
oil, then you need to add more oil. Refer to
Gearbox
do this.
Note: We recommend that you replace the gearbox oil after the first 20 hours of operation. This is a normal break-in procedure and will help maximize the service life of the machine by flushing away any particles from the break-in and manufacturing process.
Oil on Page 38 for instructions on how to
Fill Plug
Figure 13. Location of gearbox fill plug.
SETUP
-21-
Page 24
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning properly.
If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The
section of this
manual can help.
performed. Operating an improperly set
Test Run
Troubleshooting table in the SERVICE
The Test Run consists of verifying the following: 1) The motor powers up and runs correctly, and 2) the STOP/ reset button safety feature functions properly.
To test run machine, do these steps:
1. Clear all setup tools and loose objects away from
machine.
Push STOP button in.
2.
Serious injury or death can result from using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.
DO NOT start machine until all preceding setup instructions have been
up machine may result in malfunction or unexpected results that can lead to serious injury, death, or machine/ property damage.
SETUP
Connect machine to power supply.
3.
4. Twist STOP button clockwise until it springs out (see Figure 14). This resets the switch so the machine
can start.
Press green START button to turn machine ON. Verify
5.
motor starts up and runs smoothly without any unusual problems or noises.
Press STOP button to turn machine OFF.
6.
WITHOUT resetting STOP button, try to start machine
7.
by pressing the START button. The machine should not start.
— If the machine does not start, the STOP
button safety feature is working correctly. Congratulations! Test Run is complete.
— If the machine does start with the STOP button
pushed in, immediately disconnect power to the machine. The STOP button safety feature is not working correctly and must be replaced before further using the machine. Call Tech Support for help.
I
S
W
T
T
STOP Button
Figure 14. Resetting the switch.
-22-
Page 25
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Recommended
Adjustments
The adjustments listed below have been performed at the factory. However, because of the many variables involved with shipping, we recommend that you verify the adjustments to ensure the best possible results from your new machine.
Step-by-step instructions for these adjustments can be found in the
Factory adjustments that should be verified:
• Tensioning/replacing V-belt (Page 39).
• Calibrating headstock elevation scale (Page 46).
SERVICE section starting on Page 39.
After approximately 16 hours of operation, V-belts will stretch and seat into pulley grooves and need to be properly tensioned to avoid severely reducing life of V-belts. Refer to Tensioning/Replacing V-Belt on Page 39 for detailed instructions.
SETUP
-23-
Page 26
Model W1873/W1874 (For Machines Mfd. Since 10/20)
The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so the controls easier to understand.
Due to the generic nature of this overview, it is intended to be an instructional guide. To learn more about specific operations, seek operators manual by reading "how-to" books, trade magazines, or websites.
OPERATIONS
Operation Overview
machine
/components discussed later in this manual are
not
read this entire manual and
additional training from experienced machine
, and do additional research outside of this
To complete a typical operation, the operator does the following:
Examines workpiece to make sure it is suitable for
1.
planing.
Puts on safety glasses or face shield, a respirator,
2.
and hearing protection.
Places workpiece on table with flat side down and
3.
correctly adjusts headstock height for workpiece thickness and depth of cut.
OPERATIONS
— If workpiece is bowed, operator surface planes
workpiece on a jointer until one side is flat. Doing so ensures that it sits solidly on planer table during operation.
When all safety precautions have been taken, turns
4.
planer ON.
To reduce your risk of serious injury or damage to the machine, read this entire manual BEFORE using machine.
Eye injuries, respiratory problems, or hearing loss can occur while operating this tool. Wear personal protective equipment to reduce your risk from these hazards.
If you are an inexperienced operator, we strongly recommend that you read books or trade articles, or seek training from an experienced operator of this type of machinery before performing unfamiliar operations. Above all, safety
must come first!
Stands to one side of planer path to reduce risk of
5.
kickback injuries, then feeds workpiece into planer until infeed roller grabs it.
Note: Infeed and outfeed rollers control feed rate
of workpiece as it passes through planer. Operator should not push or pull on workpiece.
— If cut is too deep and bogs down planer, operator
immediately reduces depth of cut.
-24-
6. Once workpiece is clear of outfeed
roller and stops moving, operator removes workpiece from outfeed table and measures workpiece thickness. If further planing is required, operator lowers headstock slightly (approximately
1
⁄4 to 1⁄2 turn of headstock height
handwheel), then feeds workpiece into front of planer again.
Operator continues process until
7.
desired thickness is achieved, then turns machine OFF.
Page 27
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Some workpieces are not safe to use or may require modification before they are.
cutting, following:
• Material Type:
other material that may break apart during
• Foreign Objects:
• Large/Loose Knots:
workpieces that do not
• Wet or "Green" Stock:
with a high water content. Wood with more than 20% moisture content or wood exposed
• Excessive Warping:
dangerous to cut because they are unstable
• Minor
could cause severe injury from kickback.
The species of wood, as well as its condition, greatly affects the depth of cut the planer can effectively take with each pass.
The chart in the figure below shows the Janka Hardness Rating for a number of commonly used species. The larger the number, the harder the workpiece, and the less material should be removed in any one pass for good results.
Note:
in pounds of force required to embed a 0.444" steel ball into the surface of the wood to a depth equal to half the ball's diameter.
Workpiece Inspection Wood Types
Before
inspect all workpieces for the
intended for workpieces of natural wood fiber. Attempting to use workpieces of any
operation could lead to serious personal injury and property damage.
defects and foreign objects (nails, staples, embedded gravel, etc,). If you have any question about the quality of your workpiece, DO NOT use it. Remember, wood stacked on a concrete floor can have small pieces of stone or concrete pressed into the surface.
become dislodged during operation. Large knots can cause kickback and machine damage. Always use have large/loose knots.
to excessive moisture (such as rain or snow), will cut poorly and cause excessive wear to the machine. Excess moisture can also hasten rust and corrosion of the machine and/or individual components.
excessive cupping, bowing, or twisting are
and often unpredictable when being cut. DO NOT use workpieces with these characteristics!
Cupping: Workpieces with slight
cupping can be safely supported if the cupped side is facing the table. On the contrary, a workpiece supported on the bowed side will rock during operation and
This machine is only
Inspect workpiece for
Loose knots can
Avoid using wood
Workpieces with
The Janka Hardness Rating is expressed
Janka
Species
Ebony 3220 Red Mahogany 2697 Rosewood 178 0 Red Pine 1630 Sugar Maple 1450 White Oak 1360 White Ash 1320 American Beech 1300 Red Oak 1290 Black Walnut 1010 Teak 1000 Black Cherry 950 Cedar 900 Sycamore 770 Douglas Fir 660 Chestnut 540 Hemlock 500 White Pine 420 Basswood 410 Eastern White Pine 380 Balsa 100
Figure 15. Janka Hardness Rating for some
common wood species.
Hardness
OPERATIONS
-25-
Page 28
Planing Tips Cutting Problems
• Inspect your workpiece for twisting or
• Scrape off all glue when planing glued-up
• DO NOT plane more than one piece at a
• Never remove more than the recommended
remove a small amount of material on each
• Support the workpiece on both ends. Get
• Measure the workpiece thickness with
• Carefully inspect all stock to make sure
that may damage your knives/inserts, cause
• When possible, plane equal amounts on
• Use the entire width of the planer to
• To avoid "chip marks," always plane WITH
• Plane ONLY natural wood fiber. Do not
that could break up in the planer and cause
• Always flatten cupped or warped workpieces on a jointer before planing.
Below is a list of wood characteristics you may encounter when planing. The following descriptions of defects will give you some possible answers to problems you may encounter while planing different materials. Possible solutions follow the descriptions.
Chipped Grain
Problem:
the grain, planing workpieces with knots or excessive amount of cross grain, or using dull knives/inserts.
Note:
highly figured wood.
Solution: Decrease the depth of cut. Reduce the feed rate. Inspect your workpiece and determine if its grain pattern is causing the problem. If the workpiece does not show substantial crossgrain, inspect your knives/inserts.
Fuzzy Grain
Problem: Usually caused by surfacing workpieces
with too high of a moisture content. Sometimes fuzzy grain is an unavoidable characteristic of some woods, such as basswood. Fuzzy grain can also be caused by dull knives/inserts.
Solution:
meter. If moisture is greater than 20%, sticker the workpiece and allow it to dry. Otherwise, inspect the knife/insert condition.
Snipe
Problem
material removed than the rest of the board. Usually caused when the workpiece is not properly supported as it goes through the machine. In many cases, however, a small amount of snipe is inevitable.
Solution: Hold workpiece up slightly as it leaves the outfeed end of the planer. The best way to deal with snipe is by planing the workpiece longer than your intended work length and then cutting off the excess after planing is completed.
cupping, and surface one face on a jointer if necessary before planing workpiece.
Model W1873/W1874 (For Machines Mfd. Since 10/20)
panels. Dried glue can quickly dull knives/ inserts.
time.
amount of material on each pass. Only
pass when planing wide or dense stock.
assistance from another person if you are planing a long workpiece, or use roller stands to support the workpiece.
calipers to get exact results.
it is free of large knots or foreign objects
kickback, or be ejected from the planer.
OPERATIONS
each side of the board to reduce the chance of twisting or cupping.
wear knives/inserts evenly. With narrow workpieces, alternate between far left, far right, and the middle of the table. Your knives/inserts will remain sharp much longer.
Usually a result of cutting against
Some amount of chipping is normal with
Check the workpiece with a moisture
: Occurs when board ends have more
the grain direction of the wood. Never plane cross-grain or end-grain.
plane wood composites or other materials
operator injury or damage to planer.
-26-
Page 29
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Chip Marks or Indentations
Problem: Chip indentation or chip bruising is the
result of wood chips not being ejected from the machine. Instead they are carried around the cutterhead, deposited on the planed surface and crushed by the outfeed roller. Some causes of chip indentation are:
•
•
have a tendency to
•
igh moisture content (over 20%) or surface
•
•
Solution:
•
Use a proper dust-collection system; adjust
•
•
• Reduce depth of cut.
Pitch & Glue Buildup
Problem:
cutterhead will cause overheating by decreasing cutting sharpness while increasing drag in the feed mechanism. This can result in scorched workpieces, uneven knife chat ter.
Solution:
Rippled Cut
Problem:
face of workpiece are caused by excessive outfeed roller pressure or excessive feed rate.
Solution: Reduce outfeed roller pressure; reduce feed rate.
Glue/resin buildup on the rollers and
/insert marks, and
Wood chips/sawdust not being properly
expelled from the cutterhead.
The type of workpiece being planed.
Certain species of wood chip bruise.
H
moisture (refer to Workpiece Inspection).
Dull knives/inserts.
Excessive depth of cut.
chip deflector in or out as necessary.
Workpiece must be completely dry,
preferably kiln-dried (KD). Air-dried (AD) lumber must be seasoned properly and have no surface moisture. DO NOT surface partially-air-dried (PAD) workpiece.
Make sure planer knives/inserts are sharp.
Clean the rollers and cutterhead.
Regularly spaced indentations across
OPERATIONS
-27-
Page 30
Depth of Cut
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Headstock
One Full Revolution ................................5⁄32" (4mm)
Material Thickness Range
Minimum–Maximum Stock Thickness .................3⁄16"–6"
The depth of cut on a planer means the amount of material that is removed from the top of the workpiece as it passes underneath the cutterhead.
The depth of cut is set by adjusting the distance of the table below the cutterhead. This distance is the thickness of the workpiece minus the depth of cut. The planing depth of cut is controlled by using the headstock elevation handwheel (see Figure 16) on the right side of the machine. Rotating the handwheel clockwise raises the headstock.
Although the correct depth of cut varies according to wood hardness and workpiece width, we recommend the maximum depth of cut (per pass) be no more than A series of light cuts will give better end results and put less stress on the planer than trying to take off too much material in a single pass.
Movement per Handwheel Revolution
1
⁄16".
Headstock
Elevation
Handwheel
Depth-of-Cut
Indicator &
Scale
Figure 16. Location of depth-of-cut
controls.
The depth of cut can be referenced directly from the inch/millimeter scale on the front of the planer, as shown.
Note: The scale functions as a general guide only, and is not intended for low-tolerance, precision results.
OPERATIONS
-28-
Page 31
Model W1873/W1874 (For Machines Mfd. Since 10/20)
The infeed and outfeed rollers move the workpiece through the planer while keeping it flat and providing a consistent rate of movement. The speed that these rollers move the workpiece through the planer is the feed rate.
Generally, low feed rates are used for dimensioning, while higher feed rates are used for finishing.
The figure below illustrates the three different positions of the feed rate control knob:
• Push knob in to use high feed rate.
• Pull the knob out to use the low feed rate.
• Move knob to center position to place gearbox in
can result in severe
Setting the height of the knives correctly is crucial to the proper operation of your planer and is very important in keeping the knives sharp. If one knife protrudes higher than the others, it will do the majority of the work, dull much faster, and produce poor cutting results.
Setting the height of the knives correctly is crucial to the proper operation of your planer and is very important in keeping the knives sharp. If one knife protrudes higher than the others, it will do the majority of the work, dull much faster, and produce poor cutting results.
The knife-setting jig included with this planer is designed to set the knives at a uniform distance of 0.070" above the cutterhead surface.
Note: If you need to replace or sharpen a knife, you can remove the knife from the cutterhead during the following procedure. Thoroughly clean out any debris from the knife slots before replacing the knives.
To reduce risk of shock or accidental startup, always disconnect machine from power before adjustments, maintenance, or service.
Setting Feed Rate
High Feed Rate .......................................... 28 FPM
Low Feed Rate
.......................................... 16 FPM
High
Low
Neutral
Figure 17. Feed rate control knob
positions.
Only change the feed rate when the planer is running, but DO NOT attempt to change the feed rate during any cutting operations or damage to the gearbox will result.
replacing knives
Adjusting/Replacing
Knives (W1873)
To reduce risk of shock or accidental startup, always disconnect machine from power
The knife-setting jig included with this planer is designed to set the knives at a uniform distance of 0.060" above the cutterhead surface.
before adjustments, maintenance, or service.
Step 4 of
OPERATIONS
Cutterhead knives are extremely sharp. Contact with knives cuts. Take great caution whenever working with or around cutterhead knives. Wear heavy leather gloves to reduce risk of severe cuts.
To maintain accurate and consistent planing results, we do not recommend sharpening knives yourself. Instead, just replace dull knives or have them professionally sharpened.
-29-
Page 32
Model W1873/W1874 (For Machines Mfd. Since 10/20)
To adjust height of knives, do these steps:
1.
2.
3.
4. Remove belt cover, then rotate cutterhead pulley to
provide access to one of the knives.
5. Loosen cutterhead gib bolts until knife is completely
6.
to right.
Items Needed Qty
Hex Wrench 4mm ...............................................1
Wrench or Socket 12mm, 13mm Knife-Setting Jig Heavy Leather Gloves
................................................1
.................................... 1 Pair
.........................1 Ea.
Loosen
Tighten
Knife
DISCONNECT MACHINE FROM POWER!
Remove dust hood and top cover to expose cutterhead.
Put on heavy leather gloves.
loose.
— If you are replacing the knives, remove the old
knife and install the new one, making sure the beveled edge of the new knife is facing the correct direction.
Position knife-setting jig over knife so that knife
edge is directly under center pad, as shown in Figure
Gib Bolt
Gib
Jack Screw
Figure 18. W1873 cutterhead components.
Knife Gauge
Center Pad
Gib BoltKnife
Figure 19. Knife-setting jig correctly
positioned over knife.
OPERATIONS
-30-
Page 33
Model W1873/W1874 (For Machines Mfd. Since 10/20)
9. Repeat Step 8, snugging gib bolts a little more.
10.
11. Repeat Steps 4–8 for remaining knives.
7. Insert hex wrench into access holes in cutterhead Figure 20), and rotate jack screws to raise
(see or lower knife until it barely touches center pad of knife-setting jig with all legs of jig still firmly on cutterhead, then snug gib bolts enough to hold knife in place without fully tightening gib bolts (see Figure 21).
Jack Screw
Access Holes
Figure 20. Example of jack screw access
holes in cutterhead.
8. Incrementally snug gib bolts in an even manner,
starting at middle and working your way to ends by alternating left and right, as illustrated in
Repeat Step 8, this time fully tightening all gib
bolts.
Figure 22.
Knife-
Setting
Tightening
Gib Bolt
Figure 21. Example of using knife-setting
jig to set knife height.
2135 4 6
Figure 22. Gib bolt tightening sequence.
Jig
OPERATIONS
-31-
Page 34
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Rotating/Replacing
Cutterhead Inserts (W1874)
To reduce risk of shock or accidental startup, always disconnect machine from power before adjustments, maintenance, or service.
The helical cutterhead is equipped with indexable carbide inserts that can each be rotated to reveal one of four cutting edges. If one edge of the insert becomes dull or damaged, simply rotate it 90° to reveal a fresh cutting edge, as shown in
Item
s Needed Qty
Hex Wrench 4mm ...............................................1
Torque Wrench T-20 Torx Bit Heavy Leather Gloves Light Machine Oil
Figure 23.
..................................................1
.....................................................1
.................................... 1 Pair
................................... As Needed
Figure 23. Rotation of insert to reveal
fresh cutting edge.
To rotate or replace a helical cutterhead insert, do these steps:
1. DISCONNECT MACHINE FROM POWER!
2. Remove top cover and belt cover.
OPERATIONS
3. Put on heavy leather gloves to protect your fingers
and hands.
4. Remove any sawdust or debris from head of insert,
Torx screw, and surrounding area (see
5. Remove Torx screw and insert, then clean all dust
and debris from both parts and cutterhead pocket.
Note: Proper cleaning of insert, Torx screw, and
cutterhead pocket is critical to achieving a smooth finish. Dirt or dust trapped between insert and cutterhead will raise insert, and make marks on your workpiece when planing.
Tip: Use low-pressure compressed air or a vacuum
nozzle to clean out cutterhead pocket.
Figure 24).
The carbide inserts are very sharp and can quickly cut your hands. ALWAYS use caution and heavy leather gloves when handling these parts to reduce the risk of personal injury.
Torx Screw
Cutterhead
Insert
Figure 24. W1874 cutterhead inserts and
Torx screws.
-32-
Page 35
Model W1873/W1874 (For Machines Mfd. Since 10/20)
6. Rotate insert 90° and install so that a fresh cutting
edge faces outward (see
— When all four insert cutting edges have been used,
replace insert with a new one. Always position new insert reference dot in same position to aid in rotational sequencing.
Figure 25).
7. Lubricate Torx screw threads with a very small
amount of light machine oil, wipe excess off, and torque screw to 50–55 inch/pounds.
Note: If too much oil is applied to the threads,
excess oil will attempt to squeeze out of the threaded hole and raise insert during installation, bringing it out of height alignment.
Figure 25. Insert rotating sequence.
OPERATIONS
-33-
Page 36
Model W1873/W1874 (For Machines Mfd. Since 10/20)
ACCESSORIES
Planer Accessories
The following planer accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at: 1-800-840-8420 or at [email protected].
W1218A—Rotacator™ Precision Planer Tool
The Rotacator is a dial indicator on a magnetic base, designed for quickly and accurately setting the critical tolerances needed when making planer adjustments. Perfect for adjusting infeed/ outfeed rollers, pressure bars, chip breakers, and bed rollers. Also a great setup tool for other machines! Accurate to 0.001". Indicator rotates 360°.
Figure 26. W1218A Rotacator™
Precision Planer Tool.
D4112—Fractional Digital Caliper 6"
Large LCD readout converts to decimal inch, fractional inch, and millimeters, with the push of a button. Measure internal and external dimensions, depth, steps, and differential measurements. Features thumb roll and stainless steel construction. Range: 0-6", 0-150mm. Resolution: 0.0005", 0.01mm,
1
⁄128".
OPERATIONS
D2273—
Large diameter ball bearing roller stand features smooth operation for a variety of processing and work support applications. Heavy pedestal base is stable and secure.
D2274 —5-
For greater work stability and support, this 5 roller stand features large diameter, ball bearing rollers mounted on a sturdy adjustable pedestal base.
Single Roller Stand
Roller Stand
Figure 27. Model D4112
Fractional Digital Caliper 6".
D2273 D2274
Figure 28. Models D2273 and
D2274 Roller Stands.
-34-
Page 37
Model W1873/W1874 (For Machines Mfd. Since 10/20)
SB1365—South Bend Way Oil-ISO 68
Engineered for the high pressure exerted on horizontal or vertical ways and slides. Protects against rust and corrosion. Ensures stick­free, smooth motion which maximizes finishes and extends the life of your machine. Won’t gum up! 12 oz. AMGA#2 (ISO 68 Equivalent).
For W1873: D3635—15" Planer Knives, Set of 3
These planer knives are made from high-speed steel and fit Model W1873 15" Planer. Set of 3.
Figure 29. SB1365 Way Oil.
Figure 30. D3635 15" Planer
Knives.
For W1874: H9893—Indexable Carbide Inserts, 10 Pack
These Indexable Carbide Inserts are designed for use in helical and spiral cutterhead systems and made to last up to 10 times longer than a set of HSS steel inserts. Made of solid carbide. Size: 15 x 15 x 2.5mm.
2675—Safety Glasses w/Metal Frame
D
A metal band across the top of these glasses is not only stylish, but it adds strength. This band is linked to the metal ear pieces through a tough hinge. These glasses have a wide field of view and side shields for added protection. Exceeds ANSI Z87.1 - 1989 standards for impact resistance.
OPERATIONS
Figure 31. H9893 Indexable
Carbide Inserts.
Figure 32. D2675 Safety
Glasses.
-35-
Page 38
Model W1873/W1874 (For Machines Mfd. Since 10/20)
MAINTENANCE
Cleaning & Protecting
MAKE SURE that your machine is unplugged during all main­tenance procedures! If this warning is ignored, serious personal injury may occur.
Schedule
For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.
Note: This maintenance schedule is based on average daily usage. Adjust the maintenance schedule to match your usage, to keep your planer running smoothly, and to protect your investment.
Ongoing
• Clean machine and protect unpainted cast-
iron surfaces.
• Lubricate feed roller bushings (Page 37).
• Tighten loose mounting bolts.
• Check/sharpen/replace damaged or worn
knives/inserts (Pages 29 & 32).
• Check/repair/replace worn/damaged wires.
• Resolve any other unsafe condition.
Every 40 Hours of Operation
• Clean cutterhead and, for W1873, check
knife height (
• Lubricate columns and leadscrews (Page
37).
MAINTENANCE
Every 160 Hours of Operation
• Check/tension/replace V-belt (Page 39).
• Clean/vacuum dust buildup from inside
cabinet and off motor.
• Lubricate headstock height chain and
sprockets (Page 37).
• Lubricate drive chain and sprockets
(Page 38).
Page 29).
Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin-dissolving cleaner to remove it.
Protect the unpainted cast-iron table by wiping it clean after every use—this ensures moisture from wood dust does not remain on bare metal surfaces. Keep your table rust-free with regular applications of quality lubricants.
Lubrication
Failure to follow reasonable lubrication practices as instructed in this manual for your machine could lead to premature failure of components and void the warranty.
This planer features bearings that are lubricated and sealed at the factory. These bearing do not require any further attention unless they need to be replaced. If a bearing fails, your planer will probably develop a noticeable rumble or vibration, which will increase when the machine is under a load. The bearings are standard sizes and can be replaced through Woodstock International.
Follow the maintenance schedule on this page and the procedures beginning on properly lubricate the other planer components, which are essential for long life and trouble-free operation of your planer.
Page 37 to
Yearly
• Change gearbox oil (Page 38).
-36-
Page 39
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Feed Roller Bushings
Oil Type .................................................... ISO-68
Oil Amount Frequency
The infeed and outfeed rollers rotate inside bushing blocks on both ends of the rollers. Add 2–3 drops of ISO 68 machine oil to the center hole of the four feed roller tension adjustment bolts on top of the head casting, as shown in
............................................ 2–3 Drops
........................ Every 8 Hours of Operation
Figure 33.
Columns & Leadscrews
Oil Type .................................................... ISO-68
Oil Amount Grease Type Frequency
............................................ Thin Coat
.................................NLGI#2 Equivalent
...................... Every 40 Hours of Operation
Lubricate
Here
Figure 33. Example of lubrication locations for feed roller bushings.
Column
The headstock rides on the columns and is moved by the rotation of the leadscrews inside the columns. Loosen the dust sleeve to access the columns and leadscrews (see Figure 34). Apply a thin coat of ISO 68 machine oil to the outside surface of the columns and brush on a light application of multi-purpose grease to the leadscrew threads. Move the headstock up and down to distribute the lubricant.
Headstock Height Chain & Sprockets
Grease Type .................................NLGI#2 Equivalent
Frequency
The headstock leadscrews are synchronized by the headstock height chain and sprockets located underneath the planer base (see Figure 35). Use shop rags and mineral spirits to clean away debris and grime, then brush on a light coat of multi-purpose grease to the chain and sprockets.
..................... Every 160 Hours of Operation
Figure
Leadscrew
34. Location of column and
leadscrew.
-37-
Figure 35. Example of headstock
height chain and sprockets (viewed from
underneath the base).
SERVICE
Page 40
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Drive Chain & Sprockets
Grease Type .................................. Synthetic Grease
Frequency
The infeed and outfeed rollers receive the transferred power from the cutterhead through the drive chain system on the right side of the machine, as shown in Figure 36.
Remove the table height handwheel and the safety covers attached to the inside of the drive chain cover, then remove the cover to access these parts.
..................... Every 160 Hours of Operation
Use shop rags and mineral spirits to clean away any debris and grime, then brush on a light coat of multi-purpose grease to the chain and sprockets.
Gearbox Oil
Oil Type ................................................... ISO-320
Oil Amount Frequency
Note: We recommend that you replace the gearbox oil after the first 20 hours of operation. This is a normal break-in procedure and will help maximize the service life of the machine by flushing away any particles from the break-in and manufacturing process.
Although it is not necessary to remove the drive chain cover to access the fill and drain plugs, it is more convenient to do so (see gearbox oil with ISO 320 or equivalent oil until it just reaches the fill plug.
................................................ 20 Oz.
.................After First 20 Hours, Then Yearly
Figures 37–38). Replace the
Figure 36. Drive chains and sprockets for
infeed and outfeed rollers.
Drain Plug
Figure 37. Location of gearbox drain plug.
Fill Plug
SERVICE
Figure 38. Location of gearbox fill plug.
-38-
Page 41
Model W1873/W1874 (For Machines Mfd. Since 10/20)
This section covers the most common service adjustments or procedures that may need to be made during the life of your machine.
If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: [email protected].
SERVICE
General
Tensioning/Replacing
V-Belt
A V-belt transfers power from the motor to the cutterhead, and then to the infeed and outfeed rollers with the use of the drive chain system. To ensure efficient transfer of power to these systems, make sure the V-belt is always properly tensioned and in good condition. If the V-belt is worn, cracked, or damaged, replace it.
service
MAKE SURE that your machine is
unplugged during all service proce­dures! If this warning is ignored, seri­ous personal injury may occur.
After approximately 16 hours of operation, V-belts will stretch and seat into pulley grooves and need to be properly tensioned to avoid severely reducing life of V-belts.
Items Needed Qty
Hex Wrench 4mm ...............................................1
Hex Wrench 6mm
To tension/replace V-belt, do these steps:
1. DISCONNECT MACHINE FROM POWER!
2. Remove side panel and belt cover from left side of
machine to expose belt and pulleys, as shown in
Figure 39.
Note: A collection of black belt dust at the bottom
of the belt cover is normal during the life of the belt.
...............................................1
V-belts and pulleys will be hot after operation. Allow them to cool before handling.
Cutterhead
Pulley
SERVICE
V-Belt
Motor
Pulley
Figure 39. Belt cover and side panel
removed to expose V-belt and pulleys.
-39-
Page 42
Model W1873/W1874 (For Machines Mfd. Since 10/20)
If V-belt needs to be replaced, raise motor to release
3.
belt tension (see next step for instructions), roll belt off pulleys, then install new belt.
To adjust V-belt tension, loosen (4) motor mount cap
4.
screws (see Figure 40), then raise or lower motor.
Figure 40. Location of motor mount cap
screws.
Note: V-belt is correctly tensioned when there
1
is approximately
⁄2" deflection when moderate
pressure is applied to them midway between pulleys, as illustrated in Figure 41.
After V-belt is correctly tensioned, tighten motor
5.
mount cap screws, then re-install side panel and belt cover.
Deflection
Pulley
1
/2"
Pulley
Figure 41. Belt deflection when V-belt is
correctly tensioned.
SERVICE
-40-
Page 43
Model W1873/W1874 (For Machines Mfd. Since 10/20)
feed rollers height
Adjusting Feed
Roller Heights
It is essential that the feed rollers are set at the correct distance below the cutterhead knives at BDC (bottom dead center) to ensure that the workpiece moves through the planer evenly and the correct distance from the cutterhead knives.
Chip
Breaker
BDC
(Bottom Dead Center)
Pressure
Bar
To ensure accurate results and make the adjustment process quicker and easier, we recommend using a Rotacator for these adjustments (refer to Accessories).
If a Rotacator is not available, a 6' 2x4 cut into two even sized pieces and a feeler gauge set can be used, but care must be taken when jointing the wood to achieve accurate results.
Note: The chip breaker is spring mounted, which allows it to adjust automatically to the workpiece. No adjustment is necessary.
Distance Below Knife/Insert at BDC (Figure 42)
A. Infeed Roller ........................................ 0.040"
B. Outfeed Roller ...................................... 0.020"
Using a Rotacator
Items Needed Qty
Hex Wrenches 3mm, 4mm ................................1 Ea.
Wrench or Socket 10mm Rotacator (see
Page 34) .......................................1
.................................. 1 Ea.
C
A & B
Infeed
Roller
Figure 42. Planer component
recommended clearances (illustration is
not to scale).
Outfeed
Roller
D
To use a Rotacator, do these steps:
1. DISCONNECT MACHINE FROM POWER!
2. Make sure knives are set to correct height (refer to
Adjusting/Replacing Knives on Page 29 for detailed
instructions). If machine is a helical cutterhead, make sure all inserts are properly installed (refer to Rotating/Replacing Cutterhead Inserts on Page 32 for detailed instructions).
Raise headstock at least 4" above table.
3.
4. Remove top cover, belt cover, and gearbox cover.
5. Using your Rotacator, find bottom dead center
(BDC) of any knife/insert edge by slowly rocking cutterhead pulley back and forth, then set Rotacator dial to "0" (see
Figure 43).
-41-
SERVICE
Figure 43. Example of using a Rotacator to
find BDC.
Page 44
Model W1873/W1874 (For Machines Mfd. Since 10/20)
6. Move feed speed knob to neutral position to allow
infeed roller to freely rotate.
7. Keeping Rotacator dial at "0", position it under right-
hand side of infeed roller and find BDC of a serrated edge by rocking infeed roller back and forth.
8. Loosen jam nuts and use set screws on each side
of feed roller (see infeed roller bushing block until Rotacator dial shows
0.040", which is the recommended distance for infeed roller below cutterhead.
9. Repeat Steps 7–8 on left side of infeed roller.
10. Re-check both sides of infeed roller and, if
necessary, make further adjustments until infeed roller height from side-to-side is 0.040" below BDC of cutterhead knife, then retighten both jam nuts.
11. Keeping same "0" reference on Rotacator dial from Step
5, repeat Steps 7–10 for outfeed roller, but adjust it
until it is 0.020" below BDC of cutterhead knife.
Re-install belt cover, top cover, and gearbox cover.
12.
Figure 44) to adjust height of
Roller
Bushing
Block
Jam Nut
& Set Screw
Figure 44. Example of infeed roller
bushing block and height adjustment
controls.
Using Wood Blocks
Items Needed Qty
Hex Wrench 3mm, 4mm .......................................1
Wrench or Socket 10mm 2x4 6' Long Feeler Gauge Set
To use wood blocks, do these steps:
1. Build wood blocks by cutting a straight 6-foot-long
2x4 in half.
Note: Having the wood blocks at an even height is
critical to the accuracy of your overall adjustments. For best results, make the 2x4 square with a jointer and table saw before cutting it in half.
2. W1873 Only: Make sure knives are set to correct
height (refer to
SERVICE
Page 29 for detailed instructions).
3. DISCONNECT MACHINE FROM POWER!
.......................................................1
...............................................1
.......................................1
Adjusting/Replacing Knives on
Wood Blocks
36"
4. Place wood blocks along sides of table, as illustrated
Figure 45.
in
-42-
Figure 45. Wood blocks properly
positioned on the planer table.
Page 45
Model W1873/W1874 (For Machines Mfd. Since 10/20)
5. Remove top cover, belt cover, and gearbox cover.
6. Lower headstock until wood blocks get close to
cutterhead.
7. Use belt to rotate cutterhead and continue lowering
headstock until blocks just barely touch cutterhead knife/insert at its lowest point of rotation (BDC).
8. Upward pressure of wood blocks will be holding
infeed and outfeed rollers at same level as knife/ insert at BDC.
9. Loosen jam nuts and set screws on each side of
infeed roller (see
10. Using a feeler gauge, adjust set screw so it is 0.040"
from roller bushing block (see tighten jam nut. Repeat on other side of infeed roller.
Figure 46).
Figure 46), then
Roller
Bushing
Block
Insert Feeler
Gauge Here
Jam Nut
& Set Screw
11. Repeat Steps 9–10 with outfeed roller; only adjust
the gaps to 0.020".
12. Re-install belt cover, top cover, and gearbox cover.
Figure 46. Example of feeler gauge
location for adjusting infeed roller height
when using wood blocks (one of two
locations shown).
SERVICE
-43-
Page 46
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Adjusting Feed Roller
Spring Tension
The infeed and outfeed rollers keep the workpiece moving through the planer. Springs exert downward pressure on the feed rollers while allowing them to rise with an uneven workpiece surface. Proper spring tension is crucial to keep the workpiece moving through the planer during operation.
The ideal feed-roller spring tension varies depending upon the type of wood you plane. When adjusting spring tension, keep the following in mind:
• If you are planing milled lumber with a consistent
surface, use less spring tension to reduce the risk of marring the workpiece.
• If you are planing rough lumber with inconsistent
surfaces, use greater spring tension to keep the stock moving through the planer.
• If the workpiece consistently stops feeding during
operation, the spring tension may need to be increased.
Items
Needed Qty
Hex Wrench 6mm ...............................................1
To adjust feed-roller spring tension, do these steps:
1. DISCONNECT MACHINE FROM POWER!
2. Rotate tension screws (see Figure 47) clockwise to
increase tension or counterclockwise to decrease tension.
Tension
Screws
Figure 47. Example of roller spring tension
adjustment screws.
SERVICE
-44-
Page 47
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Positioning Chip Deflector
Chip Deflector Gap Setting..........................1⁄16''–1⁄8''
When properly distanced from the cutterhead, the chip deflector directs the chips into the dust hood, and keeps them from falling onto the outfeed roller and being pressed into the workpiece.
Items Needed Qty
Wrench or Socket 10mm .......................................1
To adjust chip deflector gap, do these steps:
1. DISCONNECT MACHINE FROM POWER!
2. Remove dust hood, top cover, and belt cover.
3. Use cutterhead pulley to rotate cutterhead until
a knife/insert reaches closest distance to chip deflector (see Figure 48), then measure distance between knife/insert and chip deflector.
4. If distance measured in Step 3 is not equal to
correct chip deflector gap setting, then loosen flange bolts (see deflector and adjust gap to correct setting.
5. Re-tighten flange bolts, then replace belt cover, top
cover, and dust port.
Figure 48) that secure chip
Chip
Deflector
Flange
Bolts
(1 of 2)
Figure 48. Example of chip deflector and
mounting hardware.
-45-
SERVICE
Page 48
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Calibrating Headstock
Elevation Scale
Although correctly set at the factory, the table elevation scale can be adjusted for accuracy if necessary.
Items
Needed Qty
Phillips Screwdriver #2 .........................................1
Scrap Piece of Stock Calipers
...........................................................1
............................................1
To calibrate table elevation scale, do these steps:
1. Plane a scrap piece of stock until it is flat and of
even thickness along its length.
Note: Turn board over between each pass.
2. Use calipers to measure board thickness.
3. If there is a discrepancy between board thickness
and reading on table elevation scale, loosen the screw shown in then re-tighten screw.
Figure 49, adjust scale as necessary,
Checking Anti-Kickback
Fingers
The anti-kickback fingers are an important safety feature of your planer. The fingers hang from a rod suspended across the head casting and in front of the infeed roller, as shown. This design allows the workpiece to easily enter the planer but reduces the risk of kickback by digging into the workpiece if it moves backward.
Screw
Figure 49. Location of adjustment screw
for table elevation scale.
Anti-Kickback Fingers
Check the anti-kickback fingers regularly to ensure they swing freely and easily. If the fingers do not swing freely and easily, first clean them with a wood-resin solvent, then inspect them for damage. If any of the fingers are damaged, the device must be replaced before using the machine.
Do not apply oil or other lubricants to the anti-kickback
SERVICE
fingers that will attract dust and restrict free movement of the fingers.
Figure 50. Anti-kickback fingers.
Proper operation of anti-kickback fingers is critical for safe operation of this planer. DO NOT operate planer if anti-kickback fingers are not operating correctly. Failure to heed this warning could result in serious personal injury.
-46-
Page 49
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Tensioning Headstock
Height Chain
The headstock height chain transfers movement from the elevation handwheel to the columns that control headstock height. The chain drive can be adjusted to remove slack if the chain stretches over time or is loosened during headstock leveling procedures.
Needed Qty
Items
Hex Wrench 5mm ...............................................1
Wrench or Socket 12mm
To adjust headstock height chain tension, do these steps:
1. DISCONNECT MACHINE FROM POWER!
2. Remove motor access panel to access headstock
height chain shown in
3. Loosen two chain tension lock bolts, then push idler
sprocket against chain with moderate pressure to eliminate slack in chain. While maintaining pressure on idler sprocket, re-tighten bolts (see
.......................................1
Figure 51.
Figure 51).
DO NOT let chain fall off sprockets. It can be very difficult to return chain to its proper location on sprockets without changing table adjustments.
Idler
Sprocket
Lock Bolts
Chain
4. Clean and lubricate chain and sprockets (refer to
Headstock Height Chain & Sprockets on Page 37 for
instructions), then re-install motor access panel.
Figure 51. Headstock height chain
adjustment (shown without stand for
purpose of illustration).
SERVICE
-47-
Page 50
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Adjusting Cutterhead
Parallelism
Maximum Allowable Tolerances:
Cutterhead/Table Side-to-Side ........................ 0.002"
Head Casting/Table Front/Back
Cutterhead parallelism is critical to the operation of the machine. As such, it is essential that the cutterhead is parallel with the table (within 0.002") from side-to-side, as illustrated in
Items Needed: Qty
Rotacator .........................................................1
Phillips Screwdriver #2 Wrench or Socket 14mm Hex Wrench 6mm
Figure 52.
.........................................1
.......................................1
...............................................1
....................... 0.020"
Cutterhead
Parallel Parallel
Table
SIDE-TO-SIDE
Cutterhead
Not-Parallel Not-Parallel
Table
Figure 52. Side-to-side parallelism of
table and cutterhead.
FRONT
VIEW
How the table sits in relation to the head casting from front-to-back is also important (see the feed rollers and chip breaker will be adjusted off the table position, the tolerances on the front-to­back positioning are not as critical as the cutterhead/ table side-to-side positioning. Therefore, the maximum allowable tolerance for the front-to-back parallelism is not more than 0.020".
Figure 53). Because
Cutterhead Parallelism Inspection
Use your Rotacator to inspect the cutterhead parallelism. If you do not have a Rotacator, a wood block and feeler gauges may be used, but extra care must be taken to ensure accuracy. If the cutterhead is not within the maxi­mum allowable tolerances, it must be adjusted.
Headstock Parallelism Adjustments
The headstock is adjusted by turning the chain sprockets underneath the table for movements over 0.008" or by adjusting how the headstock is mounted on the columns for movements under 0.008".
Headstock
Parallel Parallel
Table
FRONT BACK
Headstock
Not-Parallel Not-Parallel
Table
Figure 53. Front-to-back parallelism of
table and cutterhead.
When making adjustments, tighten fasteners after
SERVICE
each step to ensure the accuracy of your tests. When adjusting the chain sprockets, keep in mind that if the chain becomes too loose, it will fall off of all the sprockets, and returning it to its proper location can be extremely difficult.
-48-
Page 51
Model W1873/W1874 (For Machines Mfd. Since 10/20)
To adjust headstock parallelism, do these steps:
1. DISCONNECT MACHINE FROM POWER!
2. Remove cabinet panel and locate chain on underside
of table.
3. Loosen lock bolts and idler sprocket (see Tensioning
Headstock Height Chain Tension instructions on
37).
Page
4. Move chain away from sprocket you want to adjust
so only that sprocket can be rotated independent of chain.
Note: If the left side of the table is too high, the
left two sprockets will need to be adjusted. Each tooth on the sprocket represents 0.008" of vertical movement as the cogs are turned. Make sure, as you turn the sprockets, to keep an accurate tooth count to ensure that the table is adjusted equally.
5. Mark location of one tooth of sprocket that you are
adjusting.
6. Carefully rotate sprocket (clockwise to lower table;
counterclockwise to raise table) just enough to position next tooth at marked location, then fit chain around sprocket again.
7. Repeat Steps 4–6 with each sprocket that needs to
be adjusted until table-to-cutterhead clearance is within 0.008
8. Make sure chain is properly fitted on sprockets, then
re-tighten idler sprocket and lock bolts.
9. If necessary, micro-adjust headstock position by
loosening cap screws shown in or lowering headstock until it is properly aligned with cutterhead.
Note: This process may require adjusting the
columns on both the left and right hand sides until you find the correct combination.
" from one side to the other.
Figure 54 and raising
Adjustment
Screws
SERVICE
Figure 54. Location of headstock micro-
adjustment screws (one side shown only).
-49-
Page 52
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Tensioning Drive Chain
The drive chain system transfers power from the cutterhead to the infeed and outfeed rollers. The chain drive can be adjusted to remove slack if the chain stretches over time.
Items Needed Qty
Phillips Head Screwdriver #2 ..................................1
Wrench or Socket 10mm
To tension drive chain:
1. DISCONNECT MACHINE FROM POWER!
.......................................1
2. Remove gearbox cover to access drive chain
components (see Figure 55).
Loosen hex bolt (see Figure 55) that secures idler
3.
bracket to gearbox, then push idler wheel against chain with moderate pressure to eliminate slack in chain. While maintaining pressure on idler wheel, tighten hex bolt (see Figure 55).
Clean and lubricate chain and sprockets (refer to
4.
Drive Chain & Sprockets on Page 37), then install
gearbox cover.
Hex Bolt
Idler
Bracket
Idler
Wheel
Figure 55. Drive chain adjustment.
SERVICE
-50-
Page 53
Model W1873/W1874 (For Machines Mfd. Since 10/20)
The following troubleshooting tables cover common problems that may occur with this machine. If you need replacement parts or additional troubleshooting help, contact our Technical Support.
Note:
available, your original purchase receipt. This information is required to properly assist you.
Troubleshooting
Before contacting Tech Support, find the machine serial number and manufacture date, and if
Motor & Electrical
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
Machine does not start, or power supply breaker trips immediately after startup.
Machine stalls or is underpowered.
Machine has vibration or noisy operation.
1. STO P button depressed/at fault.
2. Incorrect power supply voltage or circuit size.
3. Thermal overload relay has tripped.
4. Power supply circuit breaker tripped or fuse blown.
5
. Motor wires connected incorrectly.
6. Wiring open/has high resistance.
7. STA RT button switch at fault.
8
. Start capacitor at fault.
9. Thermal overload relay has tripped.
10. Contactor not energized; has poor contacts.
11
. Centrifugal switch/contact points at fault.
12
. Motor at fault.
1. Machine undersized for task.
2. Workpiece not suitable for machine.
3. Motor overheated, causing thermal overload to trip.
4
. Belt(s) slipping; oil/grease on belt(s).
5
. Dull knives/inserts.
6
. Dust collection ducting problem.
7
. Motor wired incorrectly.
8. Run capacitor at fault.
9. Pulley slipping on shaft.
10. Contactor not energized/has poor contacts.
11. Centrifugal switch/contact points at fault.
12
. Motor bearings at fault.
1. Motor or component loose.
2. V-belt worn, loose, or slapping cover.
3
. Pulley loose.
4
. Plastic chip deflector hitting knives.
5. Motor fan rubbing on fan cover.
6. Knives/gibs at fault.
7
. Cutterhead bearings at fault.
8. Motor bearings at fault.
1. Rotate button head to reset; replace if at fault.
2. Ensure correct power supply voltage and circuit size.
3.
Reset; adjust trip load dial if necessary; replace.
4
. Ensure circuit is sized correctly and free of shorts.
Reset circuit breaker or replace fuse.
5
. Correct motor wiring connections.
6. Check/fix broken, disconnected, or corroded wires.
7. Replace switch.
8. Test/replace if at fault.
9
. Reset; adjust trip load dial if necessary; replace.
10. Test all legs for power/replace.
11. Adjust/replace centrifugal switch/contact points if available.
12
. Test/repair/replace.
1. Reduce feed rate/depth of cut.
2. Only cut wood/ensure moisture is below 20%.
3. Allow motor to cool, reset overload if necessary, and reduce depth of cut.
4
. Clean/tension/replace belt (Page 39).
5.
Sharpen/replace knives (Page 29), or replace
inserts (
6.
Clear blockages, seal leaks, use smooth wall duct,
eliminate bends, close other branches.
7
. Wire motor correctly.
8. Test/repair/replace.
9. Tighten loose pulley; replace pulley/shaft if dam­aged.
10
. Test all legs for power/replace.
11. Adjust/replace centrifugal switch/contact points if available.
12
. Test/repair/replace.
1. Inspect/tighten loose bolts/nuts; replace damaged components.
2
. Tension/replace belt (Page 39).
3
. Re-align/replace shaft, pulley set screw, and key.
4. Adjust chip deflector (Page 45); replace if neces­sary.
5
. Fix/replace fan cover; replace loose/damaged fan.
6. Sharpen/replace knives; set knife alignment/height correctly (
7
. Replace bearing(s).
8. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.
Page 32).
Page 29).
SERVICE
-51-
Page 54
Machine Operation
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
Excessive snipe (gouge in end of board that is uneven with rest of cut).
Note: A small amount of snipe is inevitable with all types of plan­ers. The key is minimizing it as much as possible.
Workpiece stops/ slows in middle of cut.
Chipping (consis­tent pattern).
Chipping/ indentation in workpiece sur­face (inconsistent pattern).
Fuzzy grain.
Long lines or ridges that run along length of board.
Uneven cutting marks, wavy surface, or chat­ter marks across face of board.
Glossy surface. 1. Knives/inserts are dull.
If workpiece twists in machine.
SERVICE
1
. Outfeed extension slopes down or is not level
with main table.
2
. Workpiece is not supported as it leaves
planer.
3
. Some snipe is inevitable.
1. Taking too heavy of a cut.
2. Feed rollers set too low or too high.
3. Pitch and glue buildup on planer components.
1. Knots or conflicting grain direction in wood.
2. Taking too deep of a cut.
3
. Feeding workpiece too fast.
4
. Nicked or chipped knife/insert.
1. Chips aren't being properly expelled from cutterhead.
1. Wood may have high moisture content or sur­face wetness.
2. Dull knives/inserts.
1. Nicked or chipped knife/inserts.
1. Feeding workpiece too fast.
2. Knives not installed evenly/inserts not prop­erly installed.
3
. Worn cutterhead bearings.
2. Feeding workpiece too slow.
3. Cutting depth too shallow.
1. Feed rollers not parallel with table.
Model W1873/W1874 (For Machines Mfd. Since 10/20)
1. Shim outfeed extension wing level with main table.
2. Hold workpiece up slightly as it leaves outfeed end of planer.
3
. Plane lumber longer than your intended workpiece
length, then cut off excess after planing complete.
1. Take a lighter cut.
2. Adjust feed rollers (Page 41).
3
. Clean internal cutterhead components with a
pitch/resin-dissolving solvent.
1. Inspect workpiece for knots and grain direction; only use clean stock, and cut WITH the grain.
2
. Take a smaller depth of cut. (Reduce cutting depth
when planing hard woods.)
3
. Slow down feed rate.
4
. Replace affected knife (Page 29), or have it sharp-
ened; rotate/replace insert (
1. Use a proper dust-collection system.
1. Check moisture content is below 20% and allow to dry if moisture is too high.
2. Replace knives (Page 29) or have them profession­ally sharpened; rotate/replace inserts (
1. Replace knives (Page 29) or have them profession­ally sharpened; rotate/replace inserts (
1. Slow down feed rate.
2. Adjust knives with knife gauge (Page 29); remove inserts, properly clean mounting pocket and re­install (
3
. Replace cutterhead bearings.
1. Replace knives (Page 29) or have them profession­ally sharpened; rotate/replace inserts (
2. Increase feed rate.
3. Increase depth of cut.
1. Adjust feed rollers (Page 41).
Page 32).
Page 32).
Page 32).
Page 32).
Page 32).
-52-
Page 55
Model W1873/W1874 (For Machines Mfd. Since 10/20)
These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to
If there are differences between your machine and what is shown in this section, call Technical Support
for assistance BEFORE making any changes to the wiring on your machine. An updated
machine before calling. This information can be found on the main machine label.
Electrical Safety Instructions
the one stated in this manual, and study this section carefully.
at (360) 734-3482 wiring diagram may be available. Note: Please gather the serial number and manufacture date of your
SHOCK HAZARD. Working on wiring that is
connected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components!
QUALIFIED ELECTRICIAN. Due to the inherent
hazards of electricity, only a qualified electrician should perform wiring tasks on this machine. If you are not a qualified electrician, get help from one before attempting any kind of wiring job.
WIRE CONNECTIONS. All connections must
be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.
WIRE/COMPONENT DAMAGE. Damaged wires
or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components before completing the task.
MODIFICATIONS. Using aftermarket parts or
modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire.
MOTOR WIRING. The motor wiring shown
in these diagrams is current at the time of printing, but it may not match your machine. Always use the wiring diagram inside the motor junction box.
CAPACITORS/INVERTERS. Some capacitors
and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.
CIRCUIT REQUIREMENTS. You MUST follow
the requirements at the beginning of this manual when connecting your machine to a power source.
EXPERIENCING DIFFICULTIES. If you are
experiencing difficulties understanding the information included in this section, contact our Technical Support at
(360) 734-3482.
SERVICE
WIRING DIAGRAM COLOR KEY
The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.shopfox.biz.
BLACK
WHITE
GREEN
RED
BLUE
BROWN
GRAY
ORANGE
-53-
YELLOW YELLOW
GREEN PURPLE
PINK
LIGHT BLUE
BLUE WHITE
TUR­QUOISE
Page 56
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Electrical Components
Figure 57. W1873/W1874 motor junction box.
Figure 56. W1873/W1874 magnetic switch with
cover removed.
SERVICE
-54-
Page 57
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Wiring Diagram
A
L1/1 L3/5
L2/3
MA-18
240V
T2/4
T1/2 T3/6
1/2
3/4
SDE
5/6
NO13
NC21
SDE
NC22
NO14
96
RA-20
AMP
18
15
Ground
B
RESET
12
ARC
98
This motor wiring diagram is current at the time of printing; however, always use the diagram on the inside of the junction box cover when rewiring your motor!
MOTOR (230V)
95
MAGNETIC SWITCH
ASSEMBLY SDE MP-18
GND
Ground
Hot
230
VAC
Hot
Start Capacitor
400MFD 125VAC
Run Capacitor
70uF
250VAC
G
6-20 Plug
SERVICE
-55-
Page 58
Model W1873/W1874 (For Machines Mfd. Since 10/20)
18
PARTS
Headstock
23V2
48
B
41
42 43
44
41
7
42
33
65
17
61
16
12
30
G
86
57-1
(W1873)
57-3
84
67
69
23
57-4
57-2 57-5
9
77
32
58
79
57
69
147
59
80
78
193
76
69
71
87
81
70
75
72
82
58
73
69
74
88
69
89
90
66
C
85
85
C
83
167-1
39
167
9
167-2
31
10
38
27
35
34
37
113
40
168
19
23
47
27V2
F
A
24
23V2
20 29
13
28
2
3
27
26
7
33
43
44
4
11
6
46
3
29
44
4
42
43
44
42
33
45
24
B
47
G
1V2
25
3
61
57
41
7
8
41
7
43
44
27V2
64
8
10
F
23V2
62
5
(W1874)
57-1
91
10
9
9
58
60
57-2
57-3
68
86
167-4
167-3
PARTS
-56-
Page 59
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Headstock Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTI ON
1V2 X1873001V2 HEADSTOCK V2.10.20 57-5 X1873057-5 ADJU STMEN T SCREW M5-.8 X 12 2 X1873002 SH AFT 57 X1874057 CUTTERHEAD ASSEMBLY (W1874) 3 X1873003 ANTI-KICKBACK F INGER 57-1 X1874057-1 HELICAL CUTTERHEAD 15" 4 X1873004 COLLAR 57-2 X1874057-2 FLATHEAD TORX 10-32 X 1/2 5 X1873005 POLY V-BELT 360J-9 57-3 X1874057-3 CARBIDE INSERT 15 X 15 X 2.5MM 10-PK 6 X1873006 INFEED ROLLER 58 X1873058 BALL BEARING 6204-2NSE 7 X1873007 ROLLER SEAT 59 X1873059 GE AR 8 X1873008 SPROCKET 60 X1873060 PULLEY (W1873) 9 X1873009 F LAT WASHE R 6MM 60 X1874060 PULLEY (W1874) 10 X1873010 HEX BOLT M6-1 X 16 61 X1873061 KEY 6 X 6 X 20 (W1873) 11 X1873011 OUTFEED ROLLER 61 X1874061 KEY 6 X 6 X 30 (W1874) 12 X1873012 COLLECTOR HOOD 62 X1873062 FL AT WASHER 8 MM 13 X1873013 CHIP BREAKER 64 X1873064 BUTTON HD CAP SCR M8-1.25 X 20 16 X1873016 TOP COVER 65 X1873065 GEAR BOX 17 X1873017 CL AMP 66 X1873066 GEAR BOX COVER 18 X1873018 HEX BOLT M6-1 X 12 67 X1873067 GASKET 19 X1873019 D EFLECTOR PLATE 68 X1873068 OIL SEAL 28 X 40 X 8 20 X1873020 SPRIN G 69 X1873069 BALL BEARING 6201-2NSE 23V2 X1873023V2 CAP SCREW M6-1 X 12 V2.10.20 70 X1873070 SHAF T 24 X1873024 BUTTON HD CAP SCR M6-1 X 20 71 X1873071 GEAR 52T 25 X1873025 SET SCREW M6-1 X 16 72 X1873072 KEY 5 X 5 X 12 26 X1873026 BUTTON HD CAP SCR M6-1 X 25 73 X1873073 SHAF T 27 X1873027 F LAT WASHER 6MM 74 X1873074 GEAR 27V2 X1873027V2 BUSHING V2.10.20 75 X1873075 KEY 5 X 5 X 10 28 X1873028 SET SCREW M6-1 X 30 76 X1873076 SHAFT 29 X1873029 HEX NUT M6-1 (NYLON) 77 X1873077 GEAR ASSEMBLY 30 X1873030 BUTTON HD CAP SCR M8-1.25 X 25 78 X1873078 KEY 6 X 6 X 40 31 X1873031 D RI VE CH AIN COVE R 79 X1873079 SPRI NG 32 X1873032 BUTTON HD CAP SCR M6-1 X 12 80 X1873080 STEEL BALL 6MM 33 X1873033 BUTTON HD CAP SCR M6-1 X 16 81 X1873081 OIL SEAL 25 X 47 X 6 34 X1873034 BRACKET 82 X1873082 OIL SEAL P12 35 X1873035 PHLP HD SCR M6-1 X 12 83 X1873083 SPROCKET 37 X1873037 BUTTON HD CAP SCR M5-.8 X 12 84 X1873084 PIN 38 X1873038 SPRIN G 85 X1873085 BUTTON HD CAP SCR M6-1 X 25 39 X1873039 HEX N UT M5-.8 86 X1873086 OIL PLUG 1/4 40 X1873040 SHOULDER BOLT M8-1.25 X 14, 4 X 12 87 X1873087 CLUTCH FORK 41 X1873041 SPRIN G 88 X1873088 HANDL E 42 X1873042 PLATE 89 X1873089 KNOB 3/8-16, D1-1/4, BALL 43 X1873043 SET SCREW M6-1 X 20 90 X1873090 CHAIN 06B X 41P 44 X1873044 H EX NUT M6-1 91 X1873091 CHAIN 06B X 50P 45 X1873045 POINTER 113 X1873113 WAVY WASHER 8MM 46 X1873046 RIVET 2.5 MM X 8 MM 147 X1873147 HEX BOLT M6-1 X 12 47 X1873047 TENSION BOLT 167 X1873167 I DLER ASSEMBL Y 48 X1873048 EXT RETAINING RING 47MM 167-1 X1873167-1 IDLER BRACKET 57 X1873057 CUTTERHEAD ASSEMBLY (W1873) 167-2 X1873167-2 IDLER WHEEL 57-1 X1873057-1 3-KNIFE CUTTERHEAD 15" 167-3 X1873167-3 CAP SCREW M8-1.25 X 20 57-2 X1873057-2 PLANER BLADE 15" X 1" X 1-1/8" 167-4 X1873167-4 LOCK NUT M8-1.25 57-3 X1873057-3 GIB 168 X1873168 HEX BOLT M6-1 X 30 57-4 X1873057-4 GIB SCREW 193 X1873193 FLAT WASHER 6 MM
-57-
PARTS
Page 60
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Stand & Motor
131
155
115
153
154
123
148
157
158
159
192
(W1873)
130
163
135
149
114
155
195
162
122
120
136
127
126
151
135
194
161
129
124
150
153
156
128
154
196
139
132
129
143
155
135
133-1
135
160
105
133-2
104
103
125-2
133-3
101
102
125-3
125-1
125-4
125
146
133-4
A
122
D
110
108
109
111
107
133-5
133-8
133
133-6
133-9
133-7
133-10
106
133-11
132
155
143
152
139
121
196
154
156
154
144
153
152
195
121
PARTS
-58-
Page 61
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Stand & Motor Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
101 X1873101 SWITCH CORD 12G 3W 34" 133-5 X1873133-5 MOTOR FAN 102 X1873102 POWER CORD 12G 3W 150" 6-20P 133-6 X1873133-6 R CAPACITOR 70M 250V 1-9/16 X 3-1/2 103 X1873103 STRAIN RELIEF TYPE-3 PG13.5 133-7 X1873133-7 S CAPACITOR 400M 125V 1-9/16 X 3-1/2 104 X1873104 STRAIN RELIEF TYPE-1 1/2 133-8 X1873133-8 CENTRIFUGAL SWITCH 105 X1873105 MOUNTING PLATE 133-9 X1873133-9 CONTACT PLATE 106 X1873106 MOTOR CORD 12G 3W 24" 133-10 X1873133-10 BALL BEARING 6205ZZ (FRONT) 107 X1873107 KEY 6 X 6 X 18 133-11 X1873133-11 BALL BEARING 6203ZZ (REAR) 108 X1873108 FLAT WASHER 8MM 135 X1873135 PHLP HD SCR M6-1 X 12 109 X1873109 MOTOR PULLEY 136 X1873136 PHLP HD SCR M3-.5 X 10 110 X1873110 BUTTON HD CAP SCR M8-1.25 X 20 139 X1873139 CAP SCREW M6-1 X 16 111 X1873111 STRAIN RELIEF TYPE-1 1/2 143 X1873143 FLAT WASHER 6MM 114 X1873114 COVER MOUNT 144 X1873144 GAS STRUT 115 X1873115 STRUT MOUNT 146 X1873146 PHLP HD SCR M5-.8 X 10 120 X1873120 SET SCREW M8-1.25 X 35 147 X1873147 HEX BOLT M6-1 X 12 121 X1873121 FLAT WASHER 8MM 148 X1873148 HEX WRENCH 4MM 122 X1873122 FLAT WASHER 10MM PLASTIC 149 X1873149 BELT COVER 123 X1873123 GAS STRUT 150 X1873150 MOTOR PLATE 124 X1873124 STAND 151 X1873151 BUTTON HD CAP SCR M6-1 X 20 125 X1873125 MAGNETIC SWITCH ASSY MP-18 152 X1873152 BUTTON HD CAP SCR M8-1.25 X 20 125-1 X1873125-1 MAGNETIC SWITCH COVER (FRONT) 153 X1873153 BUTTON HD CAP SCR M8-1.25 X 25 125-2 X1873125-2 MAGNETIC SWITCH COVER (REAR) 154 X1873154 SLEEVE 125-3 X1873125-3 CONTACTOR SDE MA-18 220V-240V 155 X1873155 HEX NUT M8-1.25 NYLON 125-4 X1873125-4 OL RELAY SDE RA-20 12-18A 156 X1873156 FLAT WASHER 8MM 126 X1873126 FOOT M8-1.25 X 60 157 X1873157 OPEN-END WRENCH 10/13MM 127 X1873127 HEX NUT M8-1.25 158 X1873158 OPEN-END WRENCH 12/14MM 128 X1873128 CABLE PROTECTOR 159 X1873159 OPEN-END WRENCH 17/19MM 129 X1873129 ACCESS PANEL 160 X1873160 BRACKET 130 X1873130 T-HANDLE TORX DRIVER T-25 161 X1873161 FLAT WASHER 6MM 131 X1873131 PLATE 162 X1873162 FLAT WASHER 8MM 132 X1873132 ADJUSTABLE BRACKET 163 X1873163 T-HANDLE TORX DRIVER T-30 133 X1873133 MOTOR 3HP 230V 1PH 192 X1873192 KNIFE SETTING JIG (W1873) 133-1 X1873133-1 MOTOR FAN COVER 193 X1873193 FLAT WASHER 6MM 133-2 X1873133-2 RUN CAPACITOR COVER 194 X1873194 LOCK WASHER 6MM 133-3 X1873133-3 START CAPACITOR COVER 195 X1873195 LOCK WASHER 8MM 133-4 X1873133-4 MOTOR JUNCTION BOX 196 X1873196 LOCK WASHER 6MM
-59-
PARTS
Page 62
211
246
210
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Table
245
223
224
211
246
210
211
246
225
206
297
296
212
E
227
209
298
299
201
202
203
226
208
293
246 207
209
200
298
299
295
201
202
203
212
294
221
208
210
209
204
205
298
299
201
202
203
D
294
221
E
298
299
201
202
203
219
216
221
294
222
214
215
216
217
221
218
PARTS
-60-
Page 63
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Table Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
200 X1873200 LEADSCREW 219 X1873219 SLEEVE 201 X1873201 SPROCKET 221 X1873221 FLAT WASHER 8MM 202 X1873202 FLAT WASHER 10MM 222 X1873222 CHAIN 410 X 148P 203 X1873203 HEX NUT M10-1.25 223 X1873223 HEX NUT M10-1.25 204 X1873204 DEPTH-OF-CUT SCALE 224 X1873224 FLAT WASHER 10MM 205 X1873205 PHLP HD SCR M3-.5 X 4 225 X1873225 DIRECTION LABEL 206 X1873206 HANDWHEEL TYPE-3 216D X 10B-K X M10-1.5 226 X1873226 HEX BOLT M8-1.25 X 25 207 X1873207 KEY 4 X 4 X 20 227 X1873227 SET SCREW M8-1.25 X 20 208 X1873208 SET SCREW M10-1.5 X 12 245 X1873245 REVOLVING HANDLE 24 X 92, M10-1.5 X 12 209 X1873209 COLUMN 246 X1873246 LEADSCREW MOUNT 210 X1873210 LEADSCREW 293 X1873293 MAIN TABLE 211 X1873211 CAP 294 X1873294 HEX BOLT M8-1.25 X 45 212 X1873212 CAST IRON EXTENSION TABLE 295 X1873295 COLUMN 214 X1873214 BRACKET 296 X1873296 BUSHING 215 X1873215 SHAFT 297 X1873297 INT RETAINING RING 38MM 216 X1873216 SPROCKET 298 X1873298 BALL BEARING 6202Z 217 X1873217 EXT RETAINING RING 15MM 299 X1873299 INT RETAINING RING 35MM 218 X1873218 HEX BOLT M8-1.25 X 25
-61-
PARTS
Page 64
Model W1873/W1874 (For Machines Mfd. Since 10/20)
Labels & Cosmetics
312
311
301
310
309
302
303
304
305
306
308
307
REF PART # DESCRIPTION REF PART # DESCRIPTION
301 X1873301 READ MANUAL LABEL 307 X1873307 INJURY HAZARD LABEL 302 X1873302 MACHINE ID LABEL (W1873) 308 X1873308 EYE/EAR/LUNG LABEL 302 X1874302 MACHINE ID LABEL (W1874) 309 X1873309 TOUCH-UP PAINT, SHOP FOX BLACK 303 X1873303 DISCONNECT POWER LABEL 310 X1873310 TOUCH-UP PAINT, SHOP FOX WHITE 304 X1873304 ADD OIL LABEL 311 X1873311 SHOP FOX NAMEPLATE–LARGE 305 X1873305 STOP OIL FILL TAG 312 X1873312 MODEL NUMBER LABEL (W1873) 306 X1873306 ELECTRICITY LABEL 312 X1874312 MODEL NUMBER LABEL (W1874)
Safety labels warn about machine hazards and how to prevent serious personal injury. The owner of this machine MUST maintain the original location and readability of all labels on this machine. If any label is removed or becomes unreadable, REPLACE that label before allowing machine to be operated again. Contact us at (360) 734-3482 or www.woodstockint.com to order new labels.
PARTS
-62-
Page 65
Page 66
Page 67
warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents,
WARRANTY
WARRANTY
Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This
lack of maintenance, or reimbursement of third party expenses incurred.
Woodstock International, Inc. will repair, replace, or arrange for a dealer refund, at its expense and option, the Shop Fox machine or machine part proven to be defective for its designed and intended use, provided that the original owner returns the product prepaid to an authorized warranty or repair facility as designated by our Bellingham, Washington office with proof of their purchase of the product within two years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through inspection. If it is determined there is no defect, or that the defect resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing and returning the product.
This is Woodstock International, Inc.’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant that Shop Fox machinery complies with the provisions of any law, acts or electrical codes. We do not reimburse for third party repairs. In no event shall Woodstock International, Inc.’s liability under this limited warranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the use of our products.
Every effort has been made to ensure that all Shop Fox machinery meets high quality and durability standards. We are commited to continuously improving the quality of our products, and reserve the right to change specifications at any time.
To register the warranty, go to https://www.woodstockint.com/warranty, or scan the QR code below. You will be directed to the Warranty Registration page on www.woodstockint.com. Enter all applicable production information.
WARRANTY
WOODSTOCKINT.COM
Page 68
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