Shop Fox W1869 User guide

Download

Page 1

READ THIS FIRST

Model W1868/W1869

***IMPORTANT UPDATE***

Applies to Models Mfd. Since 01/22

and Owner's Manual Revised 06/21

Phone #: (360) 734-3482 • Tech Support: [email protected] • Web: www.woodstockint.com

We made the following change to this machine since the manual was printed:

• The inlet adapter has changed.

Aside from the information contained in this update, all other content in the owner's manual is applicable and MUST be read and understood for your own safety.

IMPORTANT: Keep this update with the owner's manual for future reference. If you have any further questions, contact our Technical Support.

Old Inlet Adapter

New Inlet Adapter

Revised Parts

13V2

REF PAR T # DESCRIPTION

13V2 X1868013V2 INLET ADAPTER 7" X 4" X 3 (PC) V2.01.22 13V2 X1869013V2 INLET ADAPTER 8" X 4" X 3 (PC) V2.01.22

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

Printed in Taiwan#22437JM

Page 2

MODEL W1867/W1868/W1869

CYCLONE

DUST COLLECTORS

W1867 W1868 W1869

OWNER'S MANUAL

(FOR MODELS MANUFACTURED SINCE 06/21)

Phone: (360) 734-3482 • Online Technical Support: [email protected]

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

V3.06.21

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

#20207KBES Printed in Taiwan

Page 3

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Page 4

Contents

INTRODUCTION .....................................2

Woodstock Technical Support Machine Differences Machine Specifications Identification Controls & Components

SAFETY ...............................................7

Standard Machinery Safety Instructions Additional Safety for Dust Collectors

ELECTRICAL ....................................... 10

W1867 110V Circuit Requirements Grounding Requirements Extension Cords W1868/W1869 220V Circuit Requirements Grounding Requirements Extension Cords

SETUP .............................................. 14

Unpacking Items Needed for Setup Inventory Machine Placement Assembly Test Run

DESIGNING THE SYSTEM ........................ 27

General Duct Material System Design System Grounding

..................................... 5

....................................... 14

........................................ 15

......................................... 18

.......................................... 26

.......................................... 27

................................... 27

............................. 2

.......................... 3

................................ 11

................................ 13

............................ 17

.................................. 29

.............................. 35

.................. 2

......................... 6

...... 7

......... 9

.......... 10

...................... 11

. 12

...................... 13

....................... 14

OPERATIONS....................................... 36

General Operation Overview Programming Receiver

ACCESSORIES ...................................... 38

Cyclone Dust Collector Accessories

MAINTENANCE .................................... 39

General Emptying/Replacing Collection Drum Bag Cleaning Canister Filter

SERVICE ............................................ 41

General Removing/Replacing Canister Filter & Bag Troubleshooting Electrical Safety Instructions Electrical Components W1867 Wiring Diagram W1868 Wiring Diagram W1869 Wiring Diagram

PARTS .............................................. 50

W1867/W1868 Parts W1869 Parts W1867/W1868 Labels & Cosmetics W1869 Labels & Cosmetics

WARRANTY ........................................ 57

.......................................... 36

........................... 36

......................... 37

......... 38

.......................................... 39

.. 39

....................... 40

.......................................... 41

. 41

................................. 43

................. 45

........................ 46

........................ 47

........................ 48

........................ 49

........................... 50

..................................... 53

.......... 55

................... 56

SAFETYINTRODUCTION

SETUPELECTRICAL MAINTENANCE

OPERATIONS

USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!

SERVICE PARTS

Page 5

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

INTRODUCTION

Woodstock Technical Support

This machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.

Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.

We stand behind our machines! In the event that questions arise about your machine, please contact Woodstock International Technical Support at (360) 734-3482 Ext. 2 or send e-mail to: [email protected]. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.

If you need the latest edition, you can download it from http://www.woodstockint.com/manuals. If you have comments about this manual, please contact us at:

Woodstock International, Inc.

Attn: Technical Documentation Manager

Bellingham, WA 98227

Email: [email protected]

Machine Differences

Model W1867:

• 1.5 HP 110V Single-Phase Motor

• 6" Dust Port Inlet with 2 x 4" Adapter

• 868 CFM @ 1.8" SP

• 1-Micron Canister Filter

• 20-Gallon Collection Drum

Model W1868:

• 2 HP 220V Single-Phase Motor

• 7" Dust Port Inlet with 3 x 4" Adapter

• 1023 CFM @ 1.2" SP

• 1-Micron Canister Filter

• 20-Gallon Collection Drum

P.O. Box 2309

Model W1869:

• 3 HP 220V Single-Phase Motor

• 8" Dust Port with 3 x 4" Adapter

• 1941 CFM @ 2.9" SP

• 1-Micron Canister Filter

• 35-Gallon Collection Drum

-2-

Page 6

Machine Specifications

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

W1867/W1868/W1869 CYCLONE DUST COLLECTORS

Model Number W1867 W1868 W1869

Product Dimensions

Weight 265 lbs. 285 lbs. 348 lbs.

Width (side-to-side) x Depth (front-to-back) x Height

Footprint (Length x Width) 32

Shipping Dimensions

Type Cardboard Box 1, Main Body

Weight 199 lbs. 213 lbs. 282 lbs.

Width x Depth x Height 43" x 29" x 23" 43" x 29" x 23" 45" x 34" x 29"

Type Cardboard Box 2, Stand & Support Arms

Weight 39 lbs. 42 lbs.

Width x Depth x Height 50" x 18" x 8" 59" x 19" x 8"

Type Cardboard Box 3, Canister Filter & Collection Drum

Weight 40 lbs. 42 lbs. 52 lbs.

Width x Depth x Height 22" x 22" x 28" 27" x 27" x 45"

Electrical

Power Requirement 110V, Single-Phase, 60 Hz 220V, Single-Phase, 60 Hz

Full-Load Current Rating 15A 9A 15A

Minimum Circuit Size 20A 15A 30A

Connection Type Cord & Plug

Power Cord Included Yes

Power Cord Length 72" 120"

Power Cord Gauge 14 AWG 12 AWG

Plug Included Yes

Included Plug Type 5-15 6-15 L6-30

Switch Type Remote Control Magnetic Switch w/Overload Protection

Motor

Type TEFC Capacitor-Start Induction

Horsepower 1.5 HP 2 HP 3 HP

Phase Single-Phase

Amps 15A 9A 15A

Speed 3450 RPM

Power Transfer Direct

Bearings Shielded & Permanently Lubricated

Centrifugal Switch/Contacts Type External

⁄2" x 44" x 70" 281⁄2" x 52" x 70" 31" x 54" x 82"

⁄2" x 24" 36" x 26" 40" x 31"

INTRODUCTION

-3-

Page 7

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

Model Number W1867 W1868 W1869

Operation

Dust Collector Type Two-Stage (Cyclone)

INTRODUCTION

Approved Dust Types Wood

Filter Type Pleated Cartridge, Spun-Bond Polyester

Air Flow Performance 868 CFM @ 1.8" SP 1023 CFM @ 1.2" SP 1941 CFM @ 2.9" SP

Max. Static Pressure (at 0 CFM) 9.7" 10.9" 11.0"

Main Inlet Size 6" 7" 8"

Inlet Adapter Included Yes

Number of Adapter Inlets 2 3

Adapter Inlet Size 4" 4"

Machine Collection Capacity 2 Machines 3 Machines

Max. Material Collection Capacity 20 Gallons 35 Gallons

Bag Information

Number of Filter Bags 1

Number of Collection Drum Bags 1

Filter Bag Diameter 20"

Filter Bag Length 23"

Collection Drum Bag Diameter 30" 39"

Collection Drum Bag Length 41" 56"

Canister Filter Information

Number of Canister Filters 1

Filtration Rating 99.9% at 1 Micron

Canister Filter Diameter 14

Canister Filter Length 24" 39

Filter Surface Area 28.1 sq. ft. 45.2 sq. ft.

Impeller Information

Impeller Type Radial Fin

Impeller Size 12

Impeller Blade Thickness

⁄4" 13" 15"

⁄4"

Construction

Dust Collection Bags Clear Plastic

Base Steel

Frame Steel

Impeller Cast Aluminum

Impeller Housing Steel

Body Steel

Collection Drum Steel

Paint Type/Finish Powder Coated

Manufacturer Specifications

Country of Origin

Warranty

Approx. Assembly & Setup Time

Serial Number Location

Sound Rating

Machine ID Label

78 dB 79 dB

⁄2"

Taiwan

2 Years

1 Hour

⁄8"

-4-

Page 8

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

Become familiar with the names and locations of the controls and features shown below to better

Identification

INTRODUCTION

Filter Cleaning

Handle

Control

Box

Filter

Bag

W1867 & W1868

Motor

Dust Port

Inlet

Adapter

Canister

Filter

Drum Lock Handle

Collection

Drum Bag

35-Gallon

Collection

Drum

W1869

Filter Cleaning

Handle

Control

Box

20-Gallon

Collection

Drum

Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.

Locking Casters

Swivel Casters

Filter

Bag

No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment, or poor work results.

-5-

Page 9

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

Controls & Components

Refer to Figures 1—2 and the following descriptions to

INTRODUCTION

become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and stay safe when operating this machine.

A. Filter Cleaning Handle: Turns paddles inside canister

filter to knock dust cake off filter pleats, cleaning filter and helping maintain good air flow.

B. Control Box: Controls motor operation with a

thermally protected magnetic switch. Houses an RF receiver for operation via remote control.

To reduce your risk of serious injury or damage to the machine, read this entire manual BEFORE using machine.

C. Removable Filter Bag: Collects fine dust from filter

area.

D. Inlet Adapter: Allows connection of two 4" ducts

(Model W1867) or three 4" ducts (Models W1868 & W1869) to main dust port inlet.

E. Collection Drum Lock Handle: Secures dust

collection drum to lid when pressed down. Releases collection drum from lid when pulled up.

F. Collection Drum Inspection Window: Allows

operator to see when collection drum needs to be emptied.

Remote Control

G. Remote Control: Green button turns motor ON. Red

button turns motor OFF. Requires a 12V, type A27 battery.

Figure 1. W1867-69 controls &

components.

Button

OFF

Button

Note: The remote operates on radio frequency and

has a 75-foot range. It does not need to be aimed at the control box to operate.

-6-

Figure 2. Remote control.

Page 10

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

SAFETY

OWNER’S MANUAL.

TRAINED OPERATORS ONLY.

DANGEROUS ENVIRONMENTS.

MENTAL ALERTNESS REQUIRED.

electrical components or improperly grounded

manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by

SAFETY

For Your Own Safety,

Read Manual Before Operating Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This

themselves do not eliminate danger and are not a substitute for proper accident prevention measures—this responsibility is ultimately up to the operator!

NOTICE

Standard Machinery Safety Instructions

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.

This symbol is used to alert the user to useful information about proper operation of the equipment or a situation that may cause damage to the machinery.

SAFETY

Read and understand this

owner’s manual BEFORE using machine.

have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!

machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

Untrained operators

Do not use

Full mental

ELECTRICAL EQUIPMENT INJURY RISKS. You can

be shocked, burned, or killed by touching live

machinery. To reduce this risk, only allow an electrician or qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. Always disconnect

machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This eliminates the risk of injury from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved

safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.

-7-

Page 11

WEARING PROPER APPAREL. Do not wear

clothing, apparel, or jewelry that can become

HAZARDOUS

HEARING PROTECTION.

REMOVE ADJUSTING TOOLS.

INTENDED USAGE.

AWKWARD POSITIONS.

CHILDREN & BYSTANDERS.

GUARDS & COVERS.

FORCING MACHINERY. Do not force machine. It

will do the job safer and better at the rate for

loss of control. Before starting, verify machine

malfunction, leading to serious personal injury

from heated surfaces, high traffic areas, harsh

entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of workpiece control.

DUST. Dust created while using

SAFETY

machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.

Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!

Only use machine for its intended purpose—never make modifications without prior approval from Woodstock International. Modifying machine or using it differently than intended will void the warranty and may result in malfunction or mechanical failure that leads to serious personal injury or death!

Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

which it was designed.

NEVER STAND ON MACHINE. Serious injury may

occur if machine is tipped or if the cutting tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement during

operation greatly increases risk of injury or

is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult

this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase risk of serious injury.

UNATTENDED OPERATION. To reduce the risk

of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.

MAINTAIN WITH CARE. Follow all maintenance

instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could

or death.

CHECK DAMAGED PARTS. Regularly inspect

machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating machine.

MAINTAIN POWER CORDS. When disconnecting

cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside, resulting in a short. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away

chemicals, and wet/damp locations.

accidental contact with moving parts or flying debris—make sure they are properly installed, undamaged, and working correctly.

Guards and covers reduce

EXPERIENCING DIFFICULTIES. If at any time

you experience difficulties performing the intended operation, stop using the machine!

-8-

Contact Technical Support at (360) 734-3482.

Page 12

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

Long-term respiratory damage can occur from using dust collectors without proper use of a

Additional Safety for Dust Collectors

respirator. Fire or explosions can result in smoke inhalation, serious burns, or death—if machine is used to collect incorrect materials, is operated near potential explosion sources, or ducting is improperly grounded. Entanglement, amputation, or death can occur if hair, clothing, or fingers are pulled into the inlet. To reduce the risk of these hazards, operator and bystanders MUST completely heed the hazards and warnings below.

SAFETY

INTENDED USE. Collecting the wrong materials

can result in serious inhalation hazards, fire, explosions, or machine damage. This machine is ONLY designed to collect wood dust and chips from woodworking machines. DO NOT use it to collect silica, polyurethane, toxic fumes, metal dust or shavings, lead paint, drywall, asbestos, biohazards, explosive dusts, flammable or combustible liquids or fumes, nor burning or smoking material.

WEAR A RESPIRATOR. Fine dust that is too

small to be caught in filter will be blown into ambient air. Always wear a NIOSHapproved respirator during operation and for a short time after to reduce your risk of permanent respiratory damage. Never collect dust from any hazardous material.

IMPELLER HAZARDS. To reduce risk of

entanglement or contact with impeller, DO NOT place hands, hair, clothing, or tools in or near open dust collection inlet during operation, and keep small animals and children away. The powerful suction could easily pull them into impeller.

HAZARDOUS DUST. Dust exposure created while

using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator.

EMPTYING DUST. When emptying bag or drum,

wear respirator and safety glasses. Empty dust away from ignition sources and into approved container.

OPERATING LOCATION. To reduce respiratory

exposure to fine dust, locate permanently installed dust collectors away from working area or in another room. DO NOT place dust collector where it can be exposed to rain or moisture, which creates a shock hazard and will reduce life of machine.

POWER DISCONNECT. Turn machine OFF,

disconnect from power supply, and allow impeller to completely stop before leaving machine unattended, or doing any maintenance or service.

REGULAR CLEANING. To reduce risk of starting

a fire, regularly check/empty collection bags or drum to avoid buildup of fine dust, which can increase risk of fire. Regularly clean surrounding area where machine is operated—excessive dust buildup on overhead lights, heaters, electrical panels, or other heat sources will increase risk of fire.

SUSPENDED DUST PARTICLES. To reduce risk

of death or injury caused by explosions or fires, DO NOT operate in areas where these risks are high, including spaces near pilot lights, open flames, or other ignition sources.

AVOIDING SPARKS. To reduce risk of fire, avoid

collecting any metal objects or stones. These can possibly produce sparks when they strike impeller, which can smolder in wood dust for a long time before a fire is detected. If you accidentally cut into wood containing metal, immediately turn OFF dust collector, disconnect from power, and wait for impeller to stop. Then empty bag or drum into approved airtight metal container.

FIRE SUPPRESSION. Only operate dust collector

in locations that contain fire suppression system or have fire extinguisher nearby.

STATIC ELECTRICITY. To reduce risk of fire

or explosions caused by sparks from static electricity, ground all ducting using grounding wire.

DUST ALLERGIES. Dust from certain woods will

cause an allergic reaction. Make sure you know what type of wood dust you will be exposed to in case of an allergic reaction.

-9-

Page 13

This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a correct circuit is not available, a qualified electrician MUST install one before you can connect the machine to power.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the fullload current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

or machine damage. To reduce this risk,

where only one machine will be running

multiple machines will be running at the

Electrical

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

ELECTRICAL

W1867 110V Circuit

Requirements

ELECTRICAL

Full-Load Current Rating

The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do so later in this manual.

Incorrectly wiring or grounding this machine can cause electrocution, fire,

only an electrician or qualified service personnel should do any required electrical work on this machine.

Full-Load Current Rating (W1867) ............... 15 Amps

Circuit Requirements

Circuit Type ............ 110V/120V, 60 Hz, Single-Phase

Circuit Size ............................................ 20 Amps

Plug/Receptacle ................................... NEMA 5-15

NOTICE

The circuit requirements listed in this manual apply to a dedicated circuit—

at a time. If this machine will be connected to a shared circuit where

same time, consult with an electrician to ensure that the circuit is properly sized for safe operation.

-10-

Page 14

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

This machine MUST be grounded. In the event of certain types of a path of least resistance for electric current order

Improper connection of the equipment-grounding

will increase insulation grounding cord or plug is necessary, do not connect the equipmentgrounding

Check with a qualified electrician or service personnel if or if properly grounded. plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

This machine is equipped with a power cord with an equipment-grounding plug a matching grounded in accordance with local codes and ordinances.

We do not recommend using an extension cord with

Any extension cord used with this machine must contain a

plug and receptacle, and

meet the following requirements:

Grounding Requirements

malfunctions or breakdowns, grounding provides

to travel—in

to reduce the risk of electric shock.

wire

the risk of electric shock. The wire with green

(with/without yellow stripes) is the equipment-

wire. If repair or replacement of the power

wire to a live (current carrying) terminal.

The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do so later in this manual.

110V

GROUNDED

5-15 RECEPTACLE

ELECTRICAL

you do not understand these grounding requirements,

you are in doubt about whether the tool is

If you ever notice that a cord or

For 110V Connection

wire and NE M A 5 -15 grounding

(see figure). The plug must only be inserted into

receptacle that is properly installed and

Extension Cords

this machine. Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases with longer extension cords and smaller gauge sizes (higher gauge numbers indicate smaller sizes).

ground wire, match the required

Grounding Pin

5-15 PLUG

Neutral Hot

Figure 3. Typical 110V plug & receptacle.

DO NOT modify the provided plug or use an adapter if the plug will not fit the receptacle. Instead, have an electrician install the proper receptacle on a power supply circuit that meets the requirements for this machine.

Minimum Gauge Size .................................12 AWG

Maximum Length (Shorter is Better) ................50 ft.

-11-

Page 15

W1868/W1869 220V

This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:

or machine damage. To reduce this risk,

where only one machine will be running

multiple machines will be running at the

Circuit Requirements

ELECTRICAL

Full-Load Current Rating

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do so later in this manual.

Full-Load Current Rating (W1868) .................9 Amps

Full-Load Current Rating (W1869) ............... 15 Amps

Circuit Requirements

Circuit Type ............ 220V/240V, 60 Hz, Single-Phase

Circuit Size (W1868) ................................ 15 Amps

Circuit Size (W1869) ................................ 30 Amps

Plug/Receptacle (W1868) ....................... NEMA 6-15

Plug/Receptacle

(W1869) ......................NEMA L6-30

Incorrectly wiring or grounding this machine can cause electrocution, fire,

only an electrician or qualified service personnel should do any required electrical work on this machine.

NOTICE

The circuit requirements listed in this manual apply to a dedicated circuit—

at a time. If this machine will be connected to a shared circuit where

same time, consult with an electrician to ensure that the circuit is properly sized for safe operation.

-12-

Page 16

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

This machine MUST be grounded. In the event of certain types of a path of least resistance for electric current order

Improper connection of the equipment-grounding

will increase insulation grounding cord or plug is necessary, do not connect the equipmentgrounding

Check with a qualified electrician or service personnel if or if properly grounded. plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

We do not recommend using an extension cord with

Any extension cord used with this machine must contain a

plug and receptacle, and

meet the following requirements:

the available receptacle or the machine

Grounding Requirements

malfunctions or breakdowns, grounding provides

to travel—in

to reduce the risk of electric shock.

wire

the risk of electric shock. The wire with green

(with/without yellow stripes) is the equipment-

wire. If repair or replacement of the power

wire to a live (current carrying) terminal.

you do not understand these grounding requirements,

you are in doubt about whether the tool is

If you ever notice that a cord or

The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do so later in this manual.

W1868

Current Carrying Prongs

6-15 PLUG

GROUNDED

6-15 RECEPTACLE

ELECTRICAL

For 220V Connection

This machine is equipped with a power cord that has an equipment-grounding wire and NEMA 6-15 or L6-30 grounding plug. The plug must only be inserted into a matching receptacle (see Figure) that is properly installed and grounded in accordance with local codes and ordinances.

Extension Cords

ground wire, match the required

Grounding Pin

W1869

Current Carrying Prongs

Figure 4. Typical 220V plugs &

L6-30 GROUNDED

LOCKING

RECEPTACLE

Grounding Prong

is Hooked

L6-30

LOCKING

PLUG

receptacles.

Minimum Gauge Size (W1868) ..................... 14 AWG

Minimum Gauge Size (W1869) ..................... 12 AWG

Maximum Length (Shorter is Better) ................50 ft.

No adapter should be used with the required plug. If the plug does not fit

must be reconnected to a different type of circuit, the reconnection must be made by an electrician or qualified service personnel and it must comply with all local codes and ordinances.

-13-

Page 17

Unpacking

This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately.

The following items are needed, but not included, to set up your machine.

This machine presents serious injury hazards to untrained users. Read

to become familiar with

tions before starting the

Straining or crushing

improperly lifting the

parts. To reduce this

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

SETUP

through this entire manual

the controls and opera-

Items Needed for Setup

Description Qty

• Additional People ..........................................1

• Safety Glasses ......................................... 1 ea.

• Wrench or Socket 10mm .................................1

• Wrench or Socket 12mm .................................1

• Wrench or Socket 5⁄16" ....................................1

• Wrench or Socket 3⁄8" .....................................1

SETUP

• Wrench or Socket 1⁄2" .....................................1

• Hex Wrench 5mm ..........................................1

• Phillips Screwdriver #2 ...................................1

machine!

Wear safety glasses during entire setup process!

HEAVY LIFT!

injury may occur from

machine or some of its

risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of machine.

-14-

Page 18

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

Note:

check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.

Inventory

If you cannot find an item on this list, carefully

Boxed Inventory (Figure 5) Qty

A. Intake Barrel ...............................................1

Impeller Housing ...........................................1

Cyclone Funnel .............................................1

Drum Lock Handle .........................................1

Collection Drum Lid w/Ground Wire ...................1

Control Box w/RF Receiver Unit & Remote Control .1

Base ..........................................................1

Hose Clamps 13⁄4" .........................................2

Collection Drum Latches .................................2

Vacuum Hose 11⁄2" x 60" ..................................1

Filter Paddle Cover ........................................1

Collection Drum Hose .....................................1

Collection Drum Dust Bag ................................1

Filter Dust Bag .............................................1

Swivel Casters 2" ..........................................4

Locking Swivel Casters 21⁄2" .............................4

Flex Hose Clamps ..........................................2

Filter Dust Bag Clamp.....................................1

Filter Handle Spindle .....................................1

Collection Drum Handle ..................................1

Inlet Adapter (W1867 Adapter Shown) .................1

Support Legs................................................2

Lock Handle Guides .......................................2

Dust Collection Drum .....................................1

Canister Filter ..............................................1

Vacuum Ring ................................................1

Filter Cleaning Handle ....................................1

AA.

D E

SETUP

-15-

Figure 5. Boxed parts inventory.

Page 19

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

Hardware/Fasteners (Figure 6) Qty

AB. Flange Bolts 5⁄16"-18 x 3⁄4" .............................. 28

Flange Bolts 5⁄16"-18 x 1⁄2" .............................. 24

AC.

Button Head Cap Screws 5⁄16"-18 x 3⁄4" .............. 16

AD.

Hex Nuts 5⁄16"-18 ...........................................4

AE.

Flange Nuts 5⁄16"-18 ..................................... 12

AF.

Flange Screw 10-24 x 3⁄8" ................................1

AG.

Phillips Head Screws 10-24 x 3⁄4" .......................2

AH.

Phillips Head Screws 1⁄4"-20 x 5⁄8" ......................2

AI.

Phillips Head Screws M4-.7 x 8 ..........................8

AJ.

Fender Washers 5⁄16" .................................... 16

AK.

Flat Washers 5⁄16" ..........................................4

AL.

Lock Nuts M4-.7 ............................................8

AM.

Hex Nuts 10-24 .............................................2

AN.

Acorn Nuts 1⁄4"-20 .........................................2

AO.

Figure 6. Hardware/fasteners.

SETUP

-16-

Page 20

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

Weight Load

Refer to the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/ covers as required by the maintenance and service described in this manual.

required space allocation.

Physical Environment

The physical environment where your machine is operated is important for safe operation and the

ambient temperature range exceeds 41°–104°F;

(non-condensing); or the environment is subject

source. Make sure all power cords are protected

chemicals, or other hazards. Make sure to leave

Machine Placement

Machine Specifications for the

longevity of its components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the

the relative humidity range exceeds 20–95%

to vibration, shocks, or bumps.

Electrical Installation

Place this machine near an existing power

See below for

W1867 W1868

Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.

27½"

W1867: 44" W1868: 52"

from traffic, material handling, moisture,

access to a means of disconnecting the power source or engaging a lockout/tagout device.

Lighting

Lighting around the machine must be adequate enough that operations can be performed safely. Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.

31"

W1869

SETUP

54"

Figure 7. Working clearances.

-17-

Page 21

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

Before beginning the assembly process, refer to Items Needed for Setup

Ensure all parts have been properly cleaned of any heavy-duty rust-preventative applied at the factory (if applicable). Be sure to complete all steps in the assembly procedure prior to performing the

or connecting

the machine to power.

Straining or crushing

improperly lifting the

parts. To reduce this

Assembly

and gather everything you need.

HEAVY LIFT!

Test Run

IM PO R TA NT: When assembling any components with a

gasket, tighten fasteners in an alternating star pattern to ensure an even seal and reduce the risk of air leaks (see Figure 8).

SETUP

injury may occur from

machine or some of its

risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of machine.

3 4

To assemble dust collector, do these steps:

Attach (4) 21⁄2" locking swivel casters to bottom of

base, and secure each caster with (4) flange bolts (see Figure

9).

⁄16"-18 x 1⁄2"

Figure 8. Alternating star pattern for

tightening fasteners of components

assembled with a gasket.

x 4

Figure 9. Locking swivel caster (1 of 4)

attached to base.

-18-

Page 22

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

2. Attach each support leg to base, as shown in Figure 10, and finger-tighten with (8) 5⁄16"-18 x 3⁄4"

button head cap screws and (8)

⁄16" fender washers.

Note: For Models W1867 and W1868, install support

leg with FIX SWITCH HERE sticker on left side of base. For Model W1869, install support leg with FIX SWITCH HERE sticker on right side of base.

Attach lock handle guide with stop plate to left side

of base stand, and finger-tighten with (2)

⁄2" flange bolts (see Figure 11).

Repeat Step 3 to attach second lock handle guide to

⁄16"-18 x

right side of base.

x 8

Figure 10. Support legs attached to base.

Lock Handle

Guide w/Stop

Plate

Once installed, the impeller housing makes the machine top heavy. Assistants must securely hold the impeller housing in place until Steps 5–7 are completed.

5. With help of two assistants, lift impeller housing

and onto support legs and lock handle guides (see

Figure 12).

6. Secure impeller housing to support legs with (8) 5⁄16"-

⁄4" button head cap screws and (8) 5⁄16" fender

18 x washers (see

Figure 13).

x 2

Figure 11. Lock handle guide with stop

plate attached to base.

Impeller

Housing

Lock Handle Guides

Support

Legs

Figure 12. Impeller housing positioned on

support legs and lock handle guides.

x 4

x 8

SETUP

Secure impeller housing to lock handle guides with

(4) 5⁄16"-18 x 1⁄2" flange bolts (see Figure 13).

Fully tighten all fasteners installed in Steps 2—4 (see

8. Figures 10–11).

-19-

Figure 13. Impeller housing attached to

support legs and lock handle guides.

Page 23

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

9. Have an assistant align intake barrel so dust port points straight out from impeller housing (see Figure 14), then attach to impeller housing with (8)

⁄16"-18 x 1⁄2" flange bolts.

Note: For W1867 and W1868, align dust port on

right. For W1869, align dust port on left.

10. Attach cyclone funnel to intake barrel, as shown in Figure 15, using (8) 5⁄16"-18 x 3⁄4" flange bolts and

⁄16"-18 hex nuts.

(8)

x 8

Intake Barrel

Figure 14. Intake barrel attached to

impeller housing.

Intake Barrel

x 8

SETUP

11. Using fasteners attached to spring bracket, place upper end of drum lock handle over outer stud on spring bracket, then attach lock handle link to lower hole on lock handle (see

Figure 16).

Cyclone

Funnel

Figure 15. Attaching cyclone funnel to

intake barrel.

Outer Stud

(1 of 2)

Spring

Bracket

Lock

Drum

Lock

Handle

Link

Handle

Figure 16. Lock handle attached to spring

bracket and lock handle link.

-20-

Page 24

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

12. Place (2) hose clamps around flexible hose, then slide hose over port on collection drum lid and tighten clamp (see

With collection drum lid mounting brackets facing

13.

up, orient lid so dust port, flexible hose, and spring brackets align (see

Attach flexible hose to cyclone funnel and secure

14.

with (1) hose clamp (see Figure 17).

Connect ground wire to spring bracket stud, then

15.

secure lid and ground wire using (4) 5⁄16"-18 flange nuts (see

Attach 2" swivel casters to collection drum, as shown

16. in Figure

Figure 17).

18, using (1) 5⁄16"-18 hex nut on each.

Figure 17).

Cyclone

Funnel

x 4

Spring

Bracket

Attach Ground

Wire Here

Figure 17. Collection drum lid and related

components installed.

Collection

Drum Lid Mounting

Bracket

Flexible

Hose

Adjust pre-installed flange nut and hex nut (see

17. Figure 18) until drum rolls evenly without rocking or

wobbling, then tighten both nuts to secure caster in place.

18. Place vacuum ring inside collection drum with smaller side of ring facing down, as shown in Figure 19.

Note: During operation, this ring and the vacuum

connection to the cyclone funnel will prevent the collection bag from collapsing or being pulled up into the cyclone.

Hex Nut

Pre-Installed

Flange Nut

Figure 18. Cut-away illustration of 2"

swivel caster attachment to collection

drum.

Vacuum Ring

SETUP

-21-

Figure 19. Inserting vacuum ring into

collection drum.

Page 25

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

19. Attach both drum latches using (4) M4-.7 x 8 Phillips head screws and (4) M4-.7 lock nuts per latch (see

Figure 20).

20.

Attach handle to collection drum using (2) 1⁄4"-20 x

⁄8" Phillips head screws and (2) 1⁄4"-20 acorn nuts

Figure 21).

(see

Insert large plastic dust bag inside collection drum,

21.

and fold excess length of bag over top of collection drum.

x 4

Figure 20. Attaching latch to collector

drum.

. Move collection drum under lid, connect latches to

SETUP

lid hooks, then secure latches.

Press drum lock handle down to lift collection drum

23.

x 2

off floor.

Figure 21. Collection drum handle

attached.

24.

Place 13⁄4" hose clamps on each end of 11⁄2" x 60"

vacuum hose, then connect hose to ports on cyclone funnel and collection drum (see

Figure 22).

Cyclone

Funnel

Vacuum

Port

-22-

Collection

Drum

Vacuum

Port

Figure 22. Vacuum hose connections.

Page 26

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

25. While assistant holds canister filter under impeller housing, reach into impeller housing and attach

canister filter to impeller housing with (6)

⁄2" flange bolts (see Figure 23).

26.

Insert filter handle spindle so one of two M6-1 x

⁄16"-18 x

16 cap screw tips aligns with flat on side of filter paddle spindle, then tighten both cap screws to secure spindle (see

Figure 24).

x 6

Figure 23. Canister filter attached to

impeller housing.

Filter Handle

Spindle

SETUP

Slide filter paddle cover over filter handle spindle,

27.

then secure with (6)

⁄16"-18 x 3⁄4" flange bolts (see

Figure 25).

x 2

Figure 24. Filter handle spindle attached

to canister filter assembly.

x 6

Filter

Paddle

Cover

Filter

Handle

Spindle

Figure 25. Installing filter paddle cover.

-23-

Page 27

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

28. Install filter cleaning handle on spindle so that M6-1 x 16 hex bolt tip aligns with spindle flat, then tighten hex bolt (see

29. Attach plastic filter bag to canister filter and secure with bag clamp (see

Figure 26).

Figure 27).

Filter

Handle

Hex Bolt

Figure 26. Filter handle installed on

spindle.

Canister

Filter

Bag

Clamp

SETUP

Filter

Bag

Figure 27. Filter bag attached to canister

filter.

30.

Loosen (2) Phillips head screws and remove magnetic

switch cover (see

Figure 28).

Phillips

Head

Screws

Magnetic

Switch

Cover

-24-

Figure 28. Magnetic switch cover.

Page 28

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

31. Install magnetic switch over FIX SWITCH HERE label (left support arm for Models W1867 and W1868, right support arm for Model W1869), then secure with (2)

10-24 x nuts (see

⁄4" Phillips head screws and (2) 10-24 hex

Figure 29).

Follow Steps 2—3 of Programming Receiver on Page

32.

37 to connect receiver to remote.

33. Tuck loose wires into magnetic switch cover so none can be crimped when cover is re-attached, and then replace magnetic switch cover and tighten (2) Phillips head screws loosened in

Thread motor cord through support arm opening and

34.

Step 30 to secure.

connect to matching plug from motor under impeller housing (see

Figure 30).

x 2

Figure 29. Example of installing magnetic

switch on support arm.

Support Arm

Opening

Motor

Cord

SETUP

35.

Install inlet adapter on dust port and secure with

10-24 x

⁄8" flange screw (see Figure 31).

Figure 30. Example of magnetic switch

attached to support arm.

Inlet

Adapter

x 1

Figure 31. Inlet adapter installed on dust

port.

-25-

Page 29

Test Run

performed. Operating an improperly set

Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning properly.

If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The

section of this

manual can help.

Troubleshooting table in the SERVICE

To test run machine, do these steps:

Clear all setup tools away from machine.

Lock all swivel casters on base stand.

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

Serious injury or death can result from using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.

DO NOT start machine until all preceding setup instructions have been

3. Connect machine to dust-collection system or place

covers over inlet adapter ports.

IMPORTANT: DO NOT operate dust collector without

first connecting it to a dust-collection system or

SETUP

covering an inlet adapter port. Otherwise the lack of airflow resistance will cause the motor to operate at full amperage load, which could trip your circuit breaker or blow a fuse.

Press Emergency Stop button in, and connect

machine to power.

Twist Emergency Stop button clockwise until it

springs out (see Figure 32). This resets switch so machine can start.

Standing away from intake port, press green "I"

button to turn machine ON. Verify motor starts up and runs smoothly without any problems or unusual noises.

Press Emergency Stop button to turn machine OFF.

up machine may result in malfunction or unexpected results that can lead to serious injury, death, or machine/ property damage.

Figure 32. Resetting Emergency Stop

button.

To test remote control operation,

press green remote button to turn motor ON. The motor should run smoothly with little or no vibration or rubbing noises.

WITHOUT resetting Emergency Stop button, try

to start machine by pressing the "I" button. The machine should NOT start.

— If machine does not start, the Emergency Stop

button is working correctly.

— If machine does start, immediately turn it OFF

and disconnect power. The Emergency Stop button is NOT working properly and must be corrected before further using the machine.

-26-

Press red remote button to turn motor

10. OFF.

— If the machine does not shut off

with the remote control, press the Emergency Stop button to turn machine OFF. Refer to Troubleshooting on correct any problems with the remote control unit before further using it again with the machine.

Page 43 to

Page 30

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

DESIGNING THE SYSTEM

General

Always make sure there are no open flames or pilot lights in the same room as the dust collector. There is a risk of explosion if too much fine dust is dispersed into the air with an open flame present.

Always guard against static electrical build up by grounding all dust collection lines.

The Model W1867/W1868/W1869 works quite well as a point-of-use dust collector, or for collecting dust from up to two machines (Model W1867) or up to three machines (Models W1868 and W1869) simultaneously. The locking swivel casters make it easy to move around the shop near the machine being used.

Tips for Optimum Performance

• Avoid using more than 10' of flexible hose on any ducting line. The ridges inside flexible house greatly increase pressure loss, which reduces suction performance.

Duct Material

You have many choices regarding main line and branch line duct material. For best results, use smooth metal duct for the main line and branch lines, then use short lengths of flexible hose to connect each machine to the branch lines.

Plastic duct is also a popular material for home shops. However, be aware that there is a fire or explosion hazard if plastic duct material is not properly grounded to prevent static electrical build-up. (Refer to this section.) Another problem with using plastic is that it is less efficient per foot than metal.

Plastic Duct

The popularity of plastic duct is due to the fact that it is an economical and readily available product. It is also simple to assemble and easily sealed against air loss. The primary disadvantage of plastic duct for dust collection is the inherent danger of static electrical build-up.

System Grounding later in

Plastic duct generates static electrical buildup that can cause fire or shock. Properly ground it to reduce this risk.

SETUP

• Keep ducts between the dust collector and machines as short as possible.

• Keep ducting directional changes to a minimum. The more curved fittings you use, the greater the loss of suction at the dust-producing machine.

Gradual directional changes are more

•

efficient than sudden directional changes (i.e. use 45° elbows in place of 90° elbows whenever possible).

The simpler the system, the more efficient

•

and less costly it will be.

Figure 33. Examples of plastic ducting

components.

-27-

Page 31

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

Advantages of smooth metal duct is its conductivity, efficiency, and that it does not contribute to static electrical charge build-up. However, static charges are still produced when dust particles strike other dust particles as they move through the duct. Since metal duct is a conductor, it can be grounded quite easily to dissipate any static electrical charges.

Flexible DuctMetal Duct

Flexible hose is generally used for short runs, small shops and at rigid duct-to-tool connections. There are many different types of flex hose on the market today. These are manufactured from materials such as polyethylene, PVC, cloth hose dipped in rubber and even metal, including steel and aluminum.

The superior choice here is metal flex hose that is designed to be flexible, yet be as smooth as possible inside to reduce static pressure loss.

SETUP

Figure 34. Examples of smooth metal duct and

components.

There are a number of options when it comes to metal duct, but metal duct that is specially manufactured for dust collection is the best choice. When selecting your metal duct, choose high quality metal duct with smooth welded internal seams that will minimize airflow resistance. This type of duct usually connects to other ducts or elbows with a simple, self-sealing clamp, is very quick and easy to assemble, and can be readily dismantled and re-installed in a different configuration. This is especially important if you ever need to change things around in your shop or add more tools.

Avoid inferior metal duct that requires you to cut it to length and snap it together. This type of duct is time consuming to install because it requires you to seal all the seams with silicone and screw the components on the ends with sheet metal screws. Another disadvantage is the rough internal seams and crimped ends that unavoidably increase static pressure loss.

Figure 35. Example of flexible metal duct.

There are also many kinds of pure plastic flexible hose, such as non-perforated drainage type hose and dryer vent hose. Drainage type hose, while being economical, does not quite have the flexibility required for dust collection. The inside of the duct is also deeply corrugated and can increase the static pressure loss by as much as 50% over smooth wall duct. Dryer vent hose, while being completely flexible, is non-resistant to abrasion and has a tendency to collapse in a negative pressure system. We DO NOT recommend using dryer vent hose in your dust collection system.

If using flex-hose, you should choose one of the many types that are designed specifically for the movement of solid particles, i.e. dust, grains, and plastics. However, the cost of specifically designed flexible duct can vary greatly. Polyethylene hose is well suited for the removal of particulate matter, especially sawdust, since it is durable and completely flexible. Polyethylene is also very economical and available in a wide variety of diameters and lengths for most applications.

-28-

Page 32

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

System Design

Decide Who Will Design

For most small-to-medium sized shops, you can design and build the dust collection system yourself without hiring engineers or consultants. We have included some basic information here to get you started on a basic design.

If you have a large shop or plan to design a complicated system, we recommend doing additional research beyond this manual or seeking the help of an expert.

Sketch Your Shop Layout

When designing a successful dust collection system, planning is the most important step. In this step, sketch a basic layout of your shop, including space requirements of different machines.

Your sketch only needs the basic details of the shop layout, similar to the figure below, including all your current/planned machines and your planned placement of the dust collector.

Sketch a Basic Duct Layout

For the next step, sketch how you will connect your machines to the dust collector. Consider these general guidelines for an efficient system:

Machines that produce the most saw dust

should be placed nearest to the dust collector (i.e. planers and sanders).

Ideally, you should design the duct system

to have the shortest possible main line and secondary branch ducts. See the figures below for ideas of efficient versus inefficient duct layouts.

Branch

Line

Ducts

Main

Line Duct

GOOD

Dust

Collector

SETUP

Dust

Collector

Figure 36. Basic sketch of shop layout.

Figure 37. Efficient duct layout.

Dust

BAD

Figure 38. Inefficient duct layout.

Collector

-29-

Page 33

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

3. Directional changes should be kept to a minimum. The more directional change fittings you use directly increases the overall resistance to airflow.

Gradual directional changes are more

efficient than sudden directional changes (i.e. use the largest corner radius possible when changing hose or pipe direction).

Each individual branch line should have a

blast gate immediately after the branch to control suction from one machine to another.

The simpler the system, the more efficient

and less costly it will be.

Determine Required CFMs

Since each machine produces a different amount of sawdust, the requirements for the minimum amount of CFM to move that sawdust is unique to the machine (for example, a planer produces

SETUP

more sawdust than a table saw). Knowing this required CFM is important to gauging which size of duct to use.

Refer to the figure below for a close estimation of the airflow each machine requires. Keep in mind that machines that generate the most sawdust should be placed closest to the dust collector. If the machine has multiple dust ports, the total CFM required is the sum of all ports.

If the machine does not have a built-in dust port, use the following table to determine which size of dust port to install.

Machine Average Dust Port Size

Table Saw ........................................ 4"

Miter/Radial-Arm Saw Jointer (6" and smaller) Jointer (8"-12") Thickness Planer (13" and smaller) Thickness Planer (14"-20") Shaper Router (mounted to table) Bandsaw Lathe Disc Sander (12" and smaller) Disc Sander (13-18") Belt Sander (6" and smaller) Belt Sander (7"-9") Edge Sander (6" x 80" and smaller) Edge Sander (6" x 80" and larger) Drum Sander (24" and smaller) Drum Sander (24" and larger) Widebelt Sander (18" and smaller) Widebelt Sander (24"-37" single head) Widebelt Sander (24"-51" double head)

Write the required CFM for each machine on your sketch, as shown in the Figure below.

............................................ 4"

.......................................... 4"

.............................................. 4"

Figure 40. Dust port size and quantity per

.................................. 5"

average machine.

.......................... 2"

....................... 4"

.......... 4"

..................... 6"

.................... 2"

................. 2"

............................ 4"

.................. 2"

.............................. 3"

.......... 4"

............ 5"

...........2 x 4"

.............4 x 4"

........... 5"

..2 x 6"

.5 x 4"

Machine

Dust Port Size

2" 100

2.5" 150

3" 250

4" 400

5" 600

6" 850

7" 1200

8" 160 0

9" 2000

10" 2500

Figure 39. Approximate required air flow for

machines, based on dust port size.

Approximate

Required CFM

-30-

400

Sander

850400

Dust

Collector

600

PlanerShaper

Planer/

Moulder

Miter

Saw 100

250

Figure 41. CFM requirements labeled for each

Jointer

400

Table Saw

machine.

Page 34

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

Determining Main Line Duct Size

The general rule of thumb for a main line duct is that the velocity of the airflow must not fall below 3500 FPM.

For small/medium sized shops, using the inlet size of the dust collector as the main line duct size will usually keep the air velocity above 3500 FPM and, depending on your system, will allow you to keep multiple branches open at one time.

Mark your drawing, as shown in the figure below, but using the inlet size for your dust collector as the main line.

Jointer Sander

400

850400

Dust

Collector

Miter

Saw

100

Planer/ Moulder

5" 6" 7"

Write your determined branch line sizes on your drawing, as shown in the following figure.

Jointer Sander

400

Table Saw

400

4" 6"

PlanerShaper

850

Dust

Collector

600

Miter

Saw

100

Planer/

Moulder

5" 6" 7"

4" 4" 5"

250

Figure 43. Branch line duct sizes labeled.

If two machines will connect to the same branch line and both will operate at the same time, then add the required CFM for each machine together and find the closest total CFM in the table below to determine the correct branch size.

SETUP

250

400

Table Saw

600

PlanerShaper

Figure 42. Main line size labeled on sketch.

Determining Branch Line Duct Size

The general rule of thumb for a branch line duct is that the velocity of the airflow must not fall below 4000 FPM.

For small/medium sized shops, using the dust port size from the machine as the branch line duct size will achieve the correct velocity in most applications. However, if the dust port on the machine is smaller than 4", make the branch line 4" and neck the line down right before the dust port.

Note: Systems with powerful dust collectors work better if multiple blast gates are left open. This also allows you to run two machines at once. Experiment with different combinations of blast gates open/closed to find the best results for your system.

If both machines will never run at the same time, reference the machine with the biggest dust port in the table

below and add blast gates

after the Y-branch to open/close the line to each machine.

Total C FM Branch Line Size

400 4" 500 4" 600 5" 700 5" 800 6" 900 6"

1000 6"

Figure 44. Sizing chart for multiple machines

on the same branch line.

-31-

Page 35

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

Planning Drop Downs

Plan the drop downs for each machine, using blast gates wherever possible to control airflow.

Elbow

Rigid Duct

(Main Line)

Y Branch

Clamp

Flex Duct

To Planer

Figure 45. Drop down setup.

Rigid Duct

Blast Gate

Calculating Duct Resistance

Adding duct work, elbows, branches and any other components to a duct line increases

SETUP

airflow resistance (static pressure loss). This resistance can be minimized by using rigid (smooth) duct and gradual curves, as opposed to flexible duct and 90˚ elbows.

To help you think about this resistance, imagine riding a bicycle in a tunnel that is an exact replica of your duct work. If the inside of the tunnel is very bumpy (flexible duct) and has a

lot of sharp turns (90˚ elbows), it will take a lot

more effort to travel from one end to the other.

The purpose of calculating the resistance is to determine if it is low enough from the machine to the dust collector to meet the given CFM requirement for the machine. Use the following tables to calculate the resistance of duct work.

Duct

Dia.

2" 0.091 0.12 2 0.35 0.453

2.5" 0.08 0.107 0.306 0.397 3" 0.071 0.094 0.271 0.352 4" 0.057 0.075 0.215 0.28 5" 0.046 0.059 0 .17 2 0.225 6" 0.037 0.047 0.136 0.18 7" 0.029 0.036 0.10 6 0.141 8" 0.023 0.027 0.08 0.10 8 9" 0.017 0.019 0.057 0.079

Fitting

Dia.

3" 0.47 0.235 0.282 0 .18 8 4" 0.45 0.225 0.375 0.225 5" 0.531 0.266 0.354 0.236 6" 0.564 0.282 0.329 0.235 7" 0.468 0.234 0.324 0.216 8" 0.405 0.203 0.297 0 .18 9

Figure 46. Static pressure loss charts.

In most small/medium shops it is only necessary to calculate the line with the longest duct length or the most fittings (operating under the assumption that if the line with the highest resistance works, the others will be fine).

To calculate the static pressure of any given line in the system, follow these steps:

Approximate

Static Pressure

Loss Per Foot of

Rigid Duct

Main

Lines

at 3500

FPM

90˚

Elbow

Branch

Lines

at 4000

FPM

45˚

Elbow

Approximate

Static Pressure

Loss Per Foot of

Flex Duct

Main

Lines

at 3500

FPM

45˚

Wye(Y)

Branch

Lines

at 4000

FPM

90˚

Wye(Y)

1. Make a list of each size duct in the line,

including the length, and multiply those numbers by the static pressure value given in the previous table.

List each type of elbow or branch and

multiply the quantity (if more than one) by the static pressure loss given in the previous table.

-32-

Page 36

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

Performance Curve

Add the additional factors from the

following table to your list.

Additional Factors Static Pressure

Seasoned (well used) Dust Collection Filter

Entry Loss at Large

Machine Hood

Figure 47. Additional factors affecting static

pressure.

Total your list as shown in the example

below to come up with your overall static pressure loss number for that line.

Note: Always account for a seasoned filter,

so you don't end up with a system that only works right when the filter is clean.

Main Line

6" Rigid Duct (0.037) at 20' ........ 0.740

Branch Line

4" Rigid Duct (0.075) at 10' ........ 0.750

4" Flex Duct (0.28) at 5' ................ 1.400

Elbows/Branches

6" 45˚ Y-Branch ........................ 0.329

4" 45˚ Elbow................................ 0.225

Additional Factors

Seasoned Filter ........................ 1.000

Total Static Pressure Loss ................ 4.444

Figure 48. Totaling static pressure numbers.

Example: A typical Data Sheet

Performance Curve is illustrated in Figure 49. Find 4.4 on the Static Pressure

axis (the amount of total static pressure loss calculated in

Figures 48–49), then

refer to the closest value on the CFM axis— approximately 1120 CFM.

The 1120 CFM for the static pressure loss

of the line connected to the router is well above the 220 CFM requirement of that machine.

2500 2250 2000 1750 1500 1250 1000

750 500 250

0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0

CFM

Figure

1354

4.4 SP Loss

STATIC PRESSURE (Inch/H2O)

49. CFM for static pressure loss of line

Closest

CFM

(1120)

connected to a dust collector & router.

If the CFM for your static pressure loss is

—

above the requirement of the machine connected to the end of that branch line, then dust collection will most likely be successful. Congratulations! You've just designed your own dust system. Refer to the Accessories section on Page

38 to

start buying the components necessary to make your system a reality.

SETUP

Note: When calculating static pressure loss

to determine if multiple lines can be left open at the same time, only include the main line numbers once.

Compare the total static pressure loss

for that line to the closest CFM given in Figure 49 for your dust collector.

-33-

If the CFM for your static pressure loss is

—

below the requirement of the machine, then that line will not effectively collect the dust. You must then modify some of the factors in that line to reduce the static pressure loss. Some of the ways to do this include 1) installing larger duct,

2) reducing amount of flexible duct used,

3) increasing machine dust port size, 4) moving machine closer to dust collector to eliminate duct length, and 5) reducing

90˚ elbows or replacing them with 45˚

elbows.

Page 37

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

1750 1500 1250 1000

750 500 250

CFM

1.5 HP DUST COLLECTOR PERFORMANCE RESULTS Max CFM Max SP HP Volts Inlet Impeller

868 9.7 1

Restrictor Plate Dia. 6" Static Pressure

(Inch/H2O)

CFM 868 575 300 100 35

The air ow test probe is located 1.5x duct diameter upstream

from the air inlet. Test pipe length is a minimum of 10x duct diameter.

868

1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0

STATIC PRESSURE (Inch/H2O)

⁄2 HP 110V 6" 123⁄4"

5" 4" 3" 2"

1.8 2.5 4.8 7.3 9.1

Figure 50. W1867 performance curve table and

data.

SETUP

W1868 Performance Curve

1750 1500 1250

1023

1000

750 500 250

W1867 Performance Curve

CFM

1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0

STATIC PRESSURE (Inch/H2O)

11.0

2500

W1869 Performance Curve

2250 2000 1750 1500 1250 1000

750 500 250

CFM

3 HP DUST COLLECTOR PERFORMANCE RESULTS Max CFM Max SP HP Volts Inlet Impeller

1941 11 3 HP 220V 8" 15"

Restrictor Plate Dia. 8" Static Pressure

(Inch/H2O)

CFM 1941 1400 900 505 225 100 35

The air ow test probe is located 1.5x duct diameter upstream

from the air inlet. Test pipe length is a minimum of 10x duct diameter.

Figure 52. W1869 performance curve table and

1941

1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0

STATIC PRESSURE (Inch/H2O)

7" 6" 5" 4" 3" 2"

2.9 3.6 5.2 7.9 10.2 10.6 10.7

data.

2 HP DUST COLLECTOR PERFORMANCE RESULTS Max CFM Max SP HP Volts Inlet Impeller

1023 10.9 2 HP 220V 7" 13"

Restrictor Plate Dia. 7" 6" Static Pressure

(Inch/H2O)

CFM 1023 710 430 225 100 35

The air ow test probe is located 1.5x duct diameter upstream

from the air inlet. Test pipe length is a minimum of 10x duct diameter.

1.2 1.8 3.1 5.6 8.7 10.2

5" 4" 3" 2"

Figure 51. W1868 performance curve table and

data.

-34-

Page 38

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

Be sure that you extend the bare copper wire

System Grounding

Since plastic hose is abundant, relatively inexpensive, easily assembled and air tight, it is a very popular material for conveying dust from woodworking machines to the dust collector.

We recommend only using short lengths of flexible hose (flex-hose) to connect the woodworking machine to the dust collector. However, plastic flex-hose and plastic duct are an insulator, and dust particles moving against the walls of the plastic duct create a static electrical build up. This charge will build until it discharges to a ground.

If a grounding medium is not available to prevent static electrical build up, the electrical charge will arc to the nearest grounded source. This electrical discharge may cause an explosion and subsequent fire inside the system.

To protect against static electrical build up inside a non-conducting duct, a bare copper wire should be placed inside the duct along its length and grounded to the dust collector. You must also confirm that the dust collector is continuously grounded through the electrical circuit to the electric service panel.

If you connect the dust collector to more than one machine by way of a non-conducting branching duct system and blast gates, the system must still be grounded as mentioned above. We recommend inserting a continuous bare copper ground wire inside the entire duct system and attaching the wire to each grounded woodworking machine and dust collector.

down all branches of the system. Do not forget to connect the wires to each other with wire nuts when two branches meet at a "Y" or "T" connection.

Ensure that the entire system is grounded. If using plastic blast gates to direct air flow, the grounding wire must be jumped (see the figure below) around the blast gate without interruption to the grounding system.

Copper

Ground Wire

Figure 53. Ground jumper wire when using

We also recommend wrapping the outside of all plastic ducts with bare copper wire to ground the outside of the system against static electrical build up. Wire connections at Y's and T's should be made with wire nuts.

Attach the bare ground wire to each stationary woodworking machine and attach to the dust collector frame with a ground screw as shown in the figure below. Ensure that each machine is continuously grounded to the grounding terminal in your electric service panel.

Plastic Blast

Gate

Metal Duct

SETUP

plastic blast gates and metal duct.

Always guard against static electrical build up by grounding all dust collection lines.

-35-

External

Ground Wire

Internal

Ground Wire

Flex-Hose

Figure 54. Flex-hose grounded to machine.

Ground

Screw

Page 39

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

OPERATIONS

General

The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so the machine controls/components discussed later in this manual are easier to understand.

Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, read this entire manual, seek additional training from experienced machine operators, and do additional research outside of this manual by reading "how-to" books, trade magazines, or websites.

To reduce your risk of serious injury or damage to the machine, read this entire manual BEFORE using machine.

Operation Overview

This cyclone dust collector creates a vortex of incoming air that extracts heavy wood chips and large dust particles, and then drops them into the steel drum below,

OPERATIONS

which is lined with a plastic bag.

The remaining fine dust travels past the impeller and is then caught by a canister filter and deposited in the plastic collection bag below. The spun-bond polyester filters catch 99.9 percent of particles to 1 micron in size, and are pleated to provide maximum surface area for efficient air flow.

To maintain CFM during heavy dust-collection operations, turn the filter cleaning handle back and forth to knock caked-on dust into the plastic collection bag.

Always lock all four swivel casters before operation.

To reduce the risk of eye injury and long-term respiratory damage, always wear safety glasses and a respirator while operating this machine.

Filter Cleaning

Handle

Canister

Filter

Filter Bag

Collection

Drum

Incoming Wood

Chips and Dust

-36-

Locking Swivel

Casters (2 of 4)

Figure 55. Dust collector operation.

Drum Bag

Page 40

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

Programming Receiver

The Models W1867-69 are equipped with a remote control receiver that can be programmed to operate up to 5 separate controllers.

Avoid touching electrified parts inside receiver while performing procedure below! Touching electrified parts will result in personal injury but not limited to severe burns, electrocution, or death. Use a wood dowel or other non-conducting item to push button on receiver.

To program receiver, do these steps:

Remove switch cover to get a clear view of remote

receiver (see Figure 56).

To erase any current remote transmitter codes, press

black ON button on receiver and hold down until LED indicator on receiver begins to flash (see Figure 56).

Remote

Receiver

3. Press either ON or OFF button on remote (see Figure

57). When LED indicator stops flashing, remote

control is programmed.

Note: To pair more than one remote to receiver,

press ON or OFF button of remaining remote(s) before proceeding to Step 4.

Install switch cover removed in Step 1.

LED

Indicator

Figure 56. Location of remote receiver

(W1867 shown).

Button

OFF

Button

OPERATIONS

-37-

Figure 57. ON and OFF buttons.

Page 41

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

Accessories

ACCESSORIES

Cyclone Dust Collector Accessories

The following cyclone dust collector accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at: 1-800-840-8420 or at [email protected].

W1050—

This incisive book skillfully guides the woodworker through all the steps necessary in the design and construction of an efficient central dust-collection system and tells you what you need to know for easy installation. 64 pages.

D4206—Clear Flexible Hose 4" x 10' D4256—45° Elbow 4" W1007—Plastic Blast Gate 4" W1017—90° Elbow 4" D4216—Black Flexible Hose 4" x 10' W1053—Anti-Static Grounding Kit W1317—Wire Hose Clamp 4"

We've handpicked a selection of commonly used dust-collection components for machines with 4" dust ports.

Dust Collection Basics Book

D4026

W1017

D4256 W1007

D4216

OPERATIONS

W1014—3" Outer Diameter Y-Fittings W1015—

Used to attach branch lines to service more than one machine. This design provides increased lateral air flow and efficiency over other types of fittings.

4" Outer Diameter Y-Fit t ings

-38-

W1053

W1317

Page 42

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

MAINTENANCE

General

For optimum performance from this machine, this maintenance schedule must be strictly followed.

Ongoing

To maintain a low risk of injury and proper machine operation, if you ever observe any of the items below, shut down the machine immediately and fix the problem before continuing operations:

• Loose mounting bolts.

• Damaged filter canister, cleaning paddle components, or collection bags.

• Worn or damaged wires.

• Suction leaks.

• Any other unsafe condition.

Dust exposure created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Always wear goggles and a NIOSH-approved respirator when working with the dust collection bags or canisters.

Monthly Check

• Clean/vacuum dust buildup off machine body and motor.

Emptying/Replacing

Collection Drum Bag

Dispose of the collection drum bag when dust fills it 3⁄4 full. Replace the bag if it develops a leak or becomes damaged.

IM PO R TA NT: To contain wood dust and minimize risk of exposure, firmly tie bag closed.

If the bag gets overfilled, the dust will be sucked into the intake barrel and passed through to the canister filter and filter bag. Avoid allowing this to happen, as it may reduce filter life.

Check the drum window regularly to prevent excessive dust buildup in the collection drum.

MAINTENANCE

-39-

Page 43

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

Item(s)

Drum Bag D4894 (Models W1867, W1868) ..................1

Drum Bag D4896 (Model W1869)

To remove and replace collection drum bag, do these steps:

IM PO R TA NT: To contain wood dust and minimize risk

Needed Qty

.............................1

DISCONNECT MACHINE FROM POWER!

Lift drum lock handle to lower collection drum onto

casters (see

Release both latches on sides of drum, then roll

drum clear of drum lid (see Figure 58).

Lift bag out of drum and dispose of contents.

of exposure, tie bag closed before disposal.

Place new dust bag inside collection drum, and fold

excess bag length over top of drum.

Figure 58).

Drum Lock

Handle

Drum Lid

Drum Bag

Latch

(1 of 2)

Figure 58. Collection drum bag

components.

Move collection drum under lid and latch it closed.

7. Press drum lock handle down to lift collection drum

off casters for operation.

Cleaning Canister Filter

This dust collector uses a handle and internal paddles to remove excess dust and debris from the filter pleats. Move the handle back and forth through its range of motion to knock dust into the filter bag. Dispose of the bag when dust fills it about

After extended use, the filter should be replaced, or thoroughly cleaned by hand.

MAINTENANCE

To clean canister filter by hand, do these steps:

1. DISCONNECT MACHINE FROM POWER!

2. Remove bag clamp, filter bag, and canister filter (see Figure 59).

Rinse filter with water in an appropriate outdoor

location.

⁄2 full.

Canister

Filter

Bag

Clamp

Filter

Bag

IMPORTANT: DO NOT use compressed air to clean or

dry the filter, as this can spread fine dust into the air and damage filter fibers.

-40-

Figure 59. Filter bag components.

4. Allow filter to air dry only. DO NOT

use heat.

Page 44

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

This section covers the most common service adjustments or procedures that may need to be made during the life of your machine.

If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: [email protected].

SERVICE

General

Removing/Replacing

Canister Filter & Bag

If the canister filter is clogged or dirty and cleaning it does not improve dust-collection performance, the canister filter must be replaced.

Item(s) Needed Qty

An Assistant ......................................................1

Wrench or Socket, 12mm Wrench or Socket, 10mm Hex Wrench, 5mm Shop Vac Canister Filter D4892 (Models W1867, W1868) Canister Filter D4895 (Model W1869) Filter Bag D4893

To remove and replace filter bag and canister filter, do these steps:

DISCONNECT MACHINE FROM POWER!

Release bag clamp, then remove filter bag (see

3. Loosen M6-1 x 16 hex bolt on filter cleaning handle,

..........................................................1

Figure 60). Tie bag closed.

then remove handle (see Figure 61).

..............................................1

................................................1

......................................1

.............1

........................1

Canister

Filter

Bag

Clamp

Filter

Bag

Figure 60. Filter bag components.

SERVICE

-41-

Hex Bolt

Figure 61. Filter cleaning handle hex bolt.

Filter

Cleaning

Handle

Page 45

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

4. Remove (6) 5⁄16"-18 x 3⁄4" flange bolts securing filter paddle cover to impeller housing, then lift cover over spindle (see

Figure 62).

5. Loosen (2) M6-1 x 16 cap screws on paddle handle

spindle to remove (see

Figure 63).

x 6

Filter

Paddle

Cover

Spindle

Figure 62. Removing filter paddle cover.

Paddle Handle

Spindle

With assistant holding canister filter from below,

loosen and remove (6)

⁄16"-18 x 3⁄4" flange bolts

securing canister filter assembly to impeller housing (see Figure

Vacuum loose dust inside impeller housing and on

64).

machine.

Reverse Steps 2—6 to re-assemble.

x 2

Figure 63. Separating paddle handle

spindle from filter paddle spindle.

x 6

Figure 64. Remove flange bolts to remove

canister filter assembly from impeller

housing.

SERVICE

-42-

Page 46

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

The following troubleshooting tables cover common problems that may occur with this machine. If you need replacement parts or additional troubleshooting help, contact our Technical Support.

Note:

available, your original purchase receipt. This information is required to properly assist you.

Troubleshooting

Before contacting Tech Support, find the machine serial number and manufacture date, and if

Motor & Electrical

PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION

Machine does not start or a breaker trips immediately after startup.

1. Dust collector not properly connected to ducting.

. E-Stop Button depressed/at fault.

3. Incorrect power supply voltage or circuit size.

. Power supply circuit breaker tripped or

fuse blown.

. Motor overheated.

6. Machine circuit breaker has tripped.

. Remote control not working.

. Wiring open/has high resistance.

9. Centrifugal switch/contact points at fault.

1. Connect dust collector properly (Page 27).

. Rotate E-Stop Button to reset. Replace if at fault.

3. Ensure correct power supply voltage and circuit size.

. Ensure circuit is sized correctly and free of shorts.

Reset circuit breaker or replace fuse.

. Allow motor to cool, reset overload if necessary.

6. Reset circuit breaker on switch.

. Replace battery; stay in signal range (Page 6).

. Check/fix broken, disconnected, or corroded wires.

9. Adjust/replace centrifugal switch/contact points.

Machine stalls or seems underpowered.

Machine has vibration or noisy operation.

Loud, repetitious noise, or excessive vibration coming from dust collector (non-motor related).

. Power switch/circuit breaker at fault.

. Start capacitor at fault.

12. Remote receiver at fault.

13. Motor at fault.

1. Motor overheated.

2. Dust-collection ducting problem.

. Canister filter clogged/at fault.

. Dust collector to far from machine or

undersized for dust-collection system.

. Run capacitor at fault.

6. Centrifugal switch/contact points at fault.

. Motor bearings at fault.

1. Motor or component loose.

2. Motor fan rubbing on fan cover.

3. Motor mount loose/broken.

4. Centrifugal switch is at fault.

5. Impeller damaged or unbalanced.

6. Motor bearings at fault.

7. Motor shaft bent.

1. Dust collector not on a flat surface and wobbles.

2. Impeller damaged, unbalanced, or loose.

. Impeller loose on the motor shaft.

. Test/replace.

12. Replace. 13

. Test/repair/replace.

1. Allow motor to cool, reset overload if necessary.

2. Clear blockages, seal leaks, use smooth-wall duct, eliminate bends, close other branches (

. Clean canister filter (Page 40); replace canister

filter (

Page 41).

. Move closer to machine/redesign ducting layout/

upgrade dust collector.

. Test/repair/replace.

. Adjust/replace centrifugal switch/contact points if

available.

. Test by rotating shaft; rotational grinding/loose

shaft requires bearing replacement.

1. Inspect/replace damaged bolts/nuts, and retighten with thread-locking fluid.

2. Fix/replace fan cover; replace loose/damaged fan.

3. Tighten/replace.

4. Adjust/replace centrifugal switch if available.

. Replace.

6. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.

. Test with dial indicator. Replace motor if damaged.

1. Stabilize dust collector; lock casters.

2. Disconnect dust collector from power. Inspect impeller for dents, bends, or loose fins. Replace impeller if damaged.

. Secure impeller; replace motor and impeller as a

set if motor shaft and impeller hub are damaged.

Page 27).

SERVICE

-43-

Page 47

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

Machine Operation

PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION

Dust collector does not adequately collect dust or chips; poor performance.

Dust collector blows sawdust into the air.

Remote control does not operate dust collector.

1. Collection bag full.

2. Canister filter clogged/at fault.

3. Ducting blocked/restricted.

4. Dust collector too far away from point of suction; duct clamps not properly secured; too many sharp bends in ducting.

. Lumber is wet and dust is not flowing

smoothly through ducting.

6. Ducting has one or more leaks, or too many open ports.

7. Not enough open branch lines at one time, causing velocity drop in main line.

8. Ducting and ports are incorrectly sized.

9. The machine dust-collection design inadequate.

10. Dust collector undersized.

1. Duct clamps or filter bag(s) are not properly clamped and secured; ducting loose/ damaged.

2. Cylinder or funnel seals are loose or damaged.

1. Emergency Stop button is pressed in.

2. Machine is disconnected from power.

3. Remote control battery is weak or dead.

4. A wall or barrier disrupts the radio frequency, or controller is too far away.

5. Remote control not paired with receiver.

1. Empty collection bag.

2. Clean canister filter (Page 40); replace canister

filter (

Page 41).

3. Remove ducting from dust collector inlet and unblock restriction. A plumbing snake may be necessary.

4. Relocate dust collector closer to point of suction; re-secure ducts; remove sharp bends. Refer to Designing the System in manual.

5. Only process lumber with less than 20% moisture content.

6. Seal/eliminate all ducting leaks; close dust ports for lines not being used. Refer to System in manual.

7. Open 1 or 2 more blast gates to different branch lines to increase main line velocity.

8. Install correctly sized ducts and fittings (Page 27) Refer to

9. Use dust-collection hood on stand.

10. Install larger dust collector.

1. Re-secure ducts and filter bag, making sure duct and bag clamp are tight; tighten/replace ducting.

2. Retighten all mounting and sealing points; replace damaged seals/gaskets.

1. Rotate E-Stop button to reset.

2. Verify machine is connected to power source.

3. Replace battery.

4. Move machine away from barrier; use remote within 75' of machine.

5. Program receiver to accept remote control (Page

37).

Designing the System in manual.

Designing the

SERVICE

-44-

Page 48

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to

If there are differences between your machine and what is shown in this section, call Technical Support

for assistance BEFORE making any changes to the wiring on your machine. An updated

machine before calling. This information can be found on the main machine label.

Electrical Safety Instructions

the one stated in this manual, and study this section carefully.

electrical warning page

at (360) 734-3482 wiring diagram may be available. Note: Please gather the serial number and manufacture date of your

SHOCK HAZARD. Working on wiring that is

connected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not

MODIFICATIONS. Using aftermarket parts or

modifying the wiring beyond what is shown in the diagram may lead to unpredictable

results, including serious injury or fire. limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components!

MOTOR WIRING. The motor wiring shown

in these diagrams is current at the time

of printing, but it may not match your

machine. Always use the wiring diagram

QUALIFIED ELECTRICIAN. Due to the inherent

inside the motor junction box. hazards of electricity, only a qualified electrician should perform wiring tasks on this machine. If you are not a qualified electrician, get help from one before attempting any kind of wiring job.

CAPACITORS/INVERTERS. Some capacitors

and power inverters store an electrical

charge for up to 10 minutes after being

disconnected from the power source.

To reduce the risk of being shocked,

WIRE CONNECTIONS. All connections must

be tight to prevent wires from loosening

wait at least this long before working on

capacitors. during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.

CIRCUIT REQUIREMENTS. You MUST follow

the requirements at the beginning of this

manual when connecting your machine to a

WIRE/COMPONENT DAMAGE. Damaged wires

power source. or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components before completing the task.

EXPERIENCING DIFFICULTIES. If you are

experiencing difficulties understanding

the information included in this section,

contact our Technical Support at

(360) 734-3482.

SERVICE

WIRING DIAGRAM COLOR KEY

The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.shopfox.biz.

BLACK

WHITE

GREEN

RED

BLUE

BROWN

GRAY

ORANGE

-45-

YELLOW YELLOW

GREEN PURPLE

PINK

LIGHT BLUE

BLUE WHITE

TURQUOISE

Page 49

Electrical Components

Start

Capacitor

Figure 65. Junction box components

(W1868 shown).

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

Circuit

Breaker

Run

Figure 68. Magnetic switch (W1867 shown).

Button

Emergency

Stop Button

Figure 66. Circuit breaker (W1868 shown).

Remote Control

Receiver

Emergency

Stop Switch

Figure 69. Emergency stop switch and remote

control receiver (W1867 shown).

OFF

Button

SERVICE

Contactor

Figure 70. Remote control unit.

Figure 67. Contactor (W1869 shown).

-46-

Page 50

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

Ground

wiring

W1867 Wiring Diagram

MOTOR 1.5 HP 110V

Circuit

Breaker

Zing Ear

ZE700-25

LOAD

LINE

Run

Capacitor

50 uF

250VAC

Start

Capacitor

300MFD 125VAC

Read

Page 45

STOP

Before

Wiring

SHOCK HAZARD! Disconnect power before working on wiring.

MAGNETIC SWITCH

SDE MP-09 110V

L1/1 L3/5

L2/3

CONTACTOR

SDE MA-09 110V

T1/2 T3/6

T2/4

MAGNETIC SWITCH COVER

SDE

GND

EMERGENCY

STOP SWITCH

REMOTE RECEIVER

KEDU HY57B

-47-

Neutral

Hot

Ground

5-15 Plug

SERVICE

110 VAC

Page 51

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

Ground

W1868 Wiring Diagram

MOTOR 2 HP 220V

Circuit Breaker Zing Ear

ZE700-15

LOAD

LINE

Run

Capacitor

30 uF

250VAC

Start

Capacitor

300MFD

125VAC

Read

Page 45

STOP

Before Wiring

SHOCK HAZARD! Disconnect power before working on wiring.

MAGNETIC SWITCH

SDE MP-09 220V

L1/1 L3/5

L2/3

CONTACTOR

SDE MA-09 220V

T1/2 T3/6

T2/4

MAGNETIC SWITCH COVER

SDE

GND

EMERGENCY

STOP SWITCH

REMOTE RECEIVER

KEDU HY57B

Ground

Hot

220 VAC

SERVICE

Hot

220 VAC

6-15 Plug

-48-

Page 52

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

Ground

W1869 Wiring Diagram

MOTOR 3 HP 220V

Circuit

Breaker

Zing Ear

ZE700-25

LOAD

LINE

Run

Capacitor

45 uF

250VAC

Start

Capacitor

200MFD

250VAC

Read

Page 45

STOP

Before

Wiring

SHOCK HAZARD! Disconnect power before working on wiring.

MAGNETIC SWITCH

SDE MP-09 220V

L1/1 L3/5

L2/3

CONTACTOR

SDE MA-09 220V

T1/2 T3/6

T2/4

MAGNETIC SWITCH COVER

SDE

GND

EMERGENCY

STOP SWITCH

REMOTE RECEIVER

KEDU HY57B

Ground

Hot

L6-30 PLUG

-49-

SERVICE

220 VAC

Page 53

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

PARTS

W1867/W1868 Parts

PARTS

29-1

29-2

29-4

29-3

29-6

29-8

29-11 29-12

29-5

29-7

29-9

29-10

W1867

W1868

68 57

62 61 63

65 64

29 92 37

3V2

W1867

W1868

70V2

81 87 80

71 72

54 54

6 11

11 10

4 68 57

91 95 93

54 32

35 38 39 86

59 35 38 46 42 47 45 43 44

4360

49V2-8

49V2

W1868

49V2-7

49V2-3

83 11

20 20

12 37

67V3

67-1

31 56

55 15

22 21 17

W1867

W1867 W1868

49V2-1

49V2-6

49V2-5

49V2-2

20 25

49V2-4

55 15 37

22 21 17

-50-

Page 54

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

47 X1867047 PH LP HD SCR M5-.8 X 15

W1867 Parts List

REF PART # DESCRIPTION REF PAR T # DESCR IPTION

1 X1867001 BASE 49V2 X1867049V2 MAG SW ITCH SDE MP-09 110V V2.06.21 2 X1867002 SUPPORT LEG 49V2-1 X1867049V2-1 CONTACTOR SDE MA-09 110V 3V2 X1867003V2 IMPELLER HOUSING V2.06.21 49V2-2 X1867049V2-2 E-STOP SWITCH KEDU HY57B 4 X1867004 COLLECTION DRUM, 20 GALLON 49V2-3 X1867049V2-3 CONTACT BLOCK SDE CP 5 X1867005 INTA KE BARREL 49V2-4 X1867049V2-4 REMOTE CONTRO L RECEIVER 6 X1867006 CYCLONE FUNNEL 49V2-5 X1867049V2-5 STRAIN RELI EF TYPE- 3 M20-1.5 7 X1867007 FILTER COV ER PLATE 49V2- 6 X 1867049V2- 6 MAG SWITCH BASE 8 X1867008 CANISTER FI LTER ASSY 14-1/2" X 24" 49V2-7 X1867049V2-7 MAG SWITCH COVER 9 X1867009 COLLECTION DRUM LID 49V2-8 X1867049V2-8 MAG SW ITCH CORD W /PLUG 14G 3W 10 X1867010 CASTER 2", SWIVEL 50 X1867050 FILTER B AG 20" X 23" 11 X1867011 HEX NUT 5/16-18 51 X1867051 BAG CLAMP 15" 12 X1867012 CASTER 2-1/2", LOCKING SWIVEL 52 X1867052 INLET ADAPTER CAP 4" 13 X1867013 INLET ADAP TER 6" X 4" X 2 53 X1867053 PHLP H D SCR 10-24 X 3/8 14 X1867014 LOCK HANDLE GUIDE 54 X1867054 FLANGE BOLT 5/16-18 X 3/4 15 X1867015 MOUNTING P LATE 55 X 1867055 FLAT HD SCR 5/16-18 X 1-1/4 16 X1867016 SPRING BRACKET 56 X1867056 BUTTO N HD CAP SCR 5/16-18 X 1/2 17 X1867017 COPPER PLATE 57 X1867057 COLLECTION DRUM LID LATCH 19 X1867019 HEX BOLT 5/16-18 X 1 58 X 1867058 FLEX H OSE 7" X 5" 20 X1867020 LOCK NUT 5/16-18 59 X1867059 FILTER P ADDLE 21 X1867021 COMPRESSION SPR ING 3 X 33 X 70 60 X 1867060 HEX B OLT M6-1 X 12 22 X1867022 SP RING RETAINER 61 X1867061 FOAM GASKET 120 X 140MM 23 X1867023 DRUM LOCK HANDLE 62 X1867062 DRUM WINDOW 120 X 140MM P OLYCARB ONATE 24 X1867024 LOCK H ANDLE LINK 63 X1867063 RIVET 2 X 4MM NAMEPLATE, ALUMINUM 25 X1867025 FLAT WASHER 3/8 PLASTIC 64 X1867064 COLLECTION DRUM HANDLE 26 X1867026 BUTTON H D CAP SCR 5/16-18 X 3/4 65 X1867065 PHLP H D SCR 1/4-20 X 5/8 27 X1867027 FLAT WASH ER 5/16 66 X 1867066 ACORN NUT 1/4-20 28 X1867028 HEX BOLT 5/16-18 X 1-3/4 67V3 X1867067V3 REMO TE CONTROL V3.06. 21 29 X1867029 MOTOR 1.5H P 110V 1-PH 67-1 X 1867067-1 REMOTE B AT TERY TY PE A27 12V 29-1 X1867029-1 MOTOR FAN COVER 68 X1867068 PHLP H D SCR M4- .7 X 8 29-2 X1867029-2 MOTOR FAN 69 X1867069 LOCK NUT M4-.7 29-3 X1867029-3 MOTOR JUNCTION BOX 70 X1867070 IMPELLER 12-3/4" 29-4 X1867029-4 R CAP ACITO R 50M 250V 1-1/2 X 2-3/8 71 X1867071 IMPELLER W ASHER 6 X 38 X 4MM 29-5 X1867029-5 S CAP ACITO R 300M 125V 1-3/8 X 2-5/8 72 X1867072 CAP SCREW M6-1 X 30 29-6 X1867029-6 CIRCUIT BREAKER Z ING EAR ZE-700 25A 73 X1867073 CO LLECTI ON DRUM GASKET 29-7 X1867029-7 STRAI N RELIEF T YPE- 2 15MM 74 X1867074 HOSE CLAMP 1-3/4" 29-8 X1867029-8 CENTRIFUGAL SWITCH 75 X1867075 VACUUM HOSE 1-1/2" X 60" 29-9 X1867029-9 CONTACT PLATE 76 X1867076 HOSE CLAMP 7-1/2" 29-10 X1867029-10 MOTOR CORD W /PLUG 14G 3W 30" 77 X1867077 POWER CO RD 14G 3W 72" 5-15P 29-11 X1867029-11 BALL BEARING 6203- 2RS 78 X1867078 VACUUM RING 29-12 X1867029-12 BALL BEARING 6205- 2RS 79 X1867079 COLLECTION DRUM BAG 30" X 41" 31 X1867031 FENDER WA SHER 5/16 80 X1867080 GROUND WIRE 18G 17- 1/2" 32 X1867032 RUB BER GASKET 43MM 81 X1867081 PHLP H D SCR 10-24 X 3/8 33 X1867033 BEA RI NG RETAINER, UPP ER 82 X1867082 HEX NUT 10-24 34 X1867034 PH LP HD SCR M5-.8 X 8 83 X1867083 FLANGE NUT 5/16-18 35 X1867035 SLEEVE BEARING 12 X 14 X 6MM 84 X1867084 LOCK H ANDLE STOP 36 X1867036 FILTER P ADDLE HANDLE 85 X1867085 KEY 7 X 7 X 29 37 X1867037 FLANGE BOLT 5/16-18 X 1/2 86 X1867086 CAP SCREW M6-1 X 16 38 X1867038 BEA RI NG RETAINER, LOWER 87 X1867087 EXT TOOTH WASHER #10 39 X1867039 PADDLE HANDLE SPINDLE 89 X1867089 FOAM GASKET SEAL 40 X1867040 HEX BOLT M6-1 X 16 90 X1867090 MOTOR PLATE 41 X1867041 FILTER P ADDLE SP INDLE 91 X 1867091 FIXED PLAT E 42 X1867042 PADDLE SP INDLE B RACK ET 92 X1867092 RUB BER GASKET 43 X1867043 FLAT WASH ER 1/4 93 X1867093 PHLP H D SCR 10- 24 X 1/2 44 X1867044 PH LP HD SCR M6-1 X 10 94 X1867094 LO CK W AS HER 6MM 45 X1867045 PH LP HD SCR M5-.8 X 8 95 X1867095 STRAIN RELIEF TYP E- 3 M16-2 46 X1867046 PADDLE SP INDLE B RACK ET RETAINER 96 X1867096 PHLP HD SCR 10-24 X 3/4

PARTS

-51-

Page 55

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

47 X 1868047 P HLP H D SCR M5-.8 X 15

W1868 Parts List

REF PAR T # DESCRIPTION REF PAR T # DESC RIPTION

1 X1868001 BASE 49V2 X1868049V2 MAG SWITCH SDE MP-09 220V V2.06. 21 2 X1868002 SUPPORT LEG 49V2-1 X1868049V2-1 CONTACTOR S DE MA- 09 220V 3V2 X1868003V2 IMPELLER HOUSING V2. 06.21 49V2- 2 X 1868049V2- 2 E-STOP SWITCH KEDU HY57B 4 X1868004 COLLECTION DRUM, 20 GALLON 49V2-3 X1868049V2-3 CONTACT BLOCK SDE CP 5 X1868005 I NTAKE BARREL 49V2-4 X1868049V2-4 REMO TE CONTROL RECEI VER 6 X1868006 CYCLO NE FUNNEL 49V2-5 X1868049V2-5 STRAIN RELIEF TYP E-3 M20-1.5 7 X1868007 FILT ER COVER PLATE 49V2-6 X1868049V2- 6 MAG SWITCH BASE 8 X1868008 CANISTER FILTER ASSY 14-1/2" X 24" 49V2-7 X 1868049V2- 7 MAG SWITCH COVER 9 X1868009 COLLECTION DRUM LID 49V2-8 X1868049V2-8 MAG S WITCH CORD W/PLUG 14G 3W 10 X 1868010 CASTER 2", SWIVEL 50 X1868050 FILTER BAG 20" X 23" 11 X 1868011 H EX NUT 5/16-18 51 X 1868051 BAG CLAMP 15" 12 X 1868012 CASTER 2-1/2", LOCKING SW IVEL 52 X1868052 INLET ADAPTER CAP 4" 13 X 1868013 INLET ADAPTER 7" X 4" X 3 53 X 1868053 PHLP H D SCR 10- 24 X 3/8 14 X 1868014 LOCK HANDLE GUIDE 54 X1868054 FLANGE B OLT 5/16-18 X 3/4 15 X 1868015 MOUNTING PLAT E 55 X1868055 FLAT H D SCR 5/16-18 X 1- 1/4 16 X 1868016 SPRING BRACKET 56 X1868056 B UTTON HD CAP SCR 5/16-18 X 1/2 17 X 1868017 COPPER PLATE 57 X1868057 COLLECTION DRUM LID LATCH 19 X 1868019 H EX B OLT 5/16-18 X 1 58 X 1868058 FLEX HO SE 8" X 7" 20 X 1868020 LO CK NUT 5/16-18 59 X1868059 FI LTER P ADDLE 21 X 1868021 CO MPRESSIO N SPRING 3 X 33 X 70 60 X1868060 H EX B OLT M6- 1 X 12 22 X 1868022 SPRING R ETAINER 61 X1868061 FO AM G ASKET 120 X 140MM 23 X 1868023 DRUM LOCK HANDLE 62 X1868062 DRUM WINDOW 120 X 140MM POLY CARBONATE 24 X 1868024 LOCK HANDLE LINK 63 X1868063 RIVET 2 X 4MM NAMEPLATE, ALUMINUM 25 X 1868025 FLAT WASHER 3/8 PLASTIC 64 X1868064 COLLECTION DRUM HANDLE 26 X 1868026 BUTTO N HD CAP SCR 5/16-18 X 3/4 65 X1868065 PHLP HD S CR 1/4-20 X 5/8 27 X 1868027 FLAT W ASHER 5/16 66 X1868066 ACORN NUT 1/4-20 28 X 1868028 H EX B OLT 5/16-18 X 1- 3/4 67V3 X1868067V3 REMOTE CONTROL V3.06.21 29 X 1868029 MO TOR 2H P 220V 1-PH 67-1 X1868067-1 REMO TE B ATTERY TY P E A27 12V 29-1 X1868029-1 MOTOR FAN COVER 68 X1868068 PHLP HD SCR M4-.7 X 8 29-2 X1868029-2 MOTOR FAN 69 X1868069 LOCK NUT M4-.7 29-3 X1868029-3 MOTOR JUNCTION BOX 70V2 X 1868070V2 IMP ELLER 12-3/4" V2.03.19 29-4 X1868029-4 R CAPACITOR 30M 250V 1-1/2 X 2-3/8 71 X1868071 I MPELLER W ASHER 6 X 38 X 4MM 29-5 X1868029-5 S CAPACITOR 300M 125V 1-3/8 X 2-5/8 72 X1868072 CAP SCREW M6- 1 X 30 29-6 X1868029-6 CIRCUIT BREAKER ZING EAR Z E-700 15A 73 X1868073 COLLECTIO N DRUM GASKET 29-7 X1868029-7 STRAIN RELIEF TYP E- 2 15MM 74 X1868074 HOSE CLAMP 1- 3/4" 29-8 X1868029-8 CENTRIFUGAL SWITCH 75 X1868075 VACUUM HOSE 1-1/2" X 60" 29-9 X1868029-9 CONTACT PLATE 76 X1868076 HOSE CLAMP 8-1/2" 29-10 X1868029-10 MOTOR CORD W /PLUG 14G 3W 30" 77 X 1868077 POW ER CORD 14G 3W 72" 6-15P 29-11 X1868029-11 BALL BEARING 6203-2RS 78 X1868078 VA CUUM RI NG 29-12 X1868029-12 BALL BEARING 6205-2RS 79 X1868079 COLLECTION DRUM BAG 30" X 41" 31 X 1868031 FENDER W AS HER 5/16 80 X1868080 G ROUND WIRE 18G 17-1/2" 32 X 1868032 RUBB ER GASKET 43MM 81 X1868081 P HLP H D SCR 10- 24 X 3/8 33 X 1868033 B EAR ING RETAINER, UPPER 82 X1868082 HEX NUT 10-24 34 X 1868034 P HLP H D SCR M5-.8 X 8 83 X1868083 FLANGE NUT 5/16-18 35 X 1868035 SLEEVE BEARING 12 X 14 X 6MM 84 X1868084 LOCK HANDLE STOP 36 X 1868036 FILTER PADDLE HANDLE 85 X1868085 KEY 7 X 7 X 29 37 X 1868037 FLANGE BOLT 5/16-18 X 1/2 86 X1868086 CAP SCREW M6- 1 X 16 38 X 1868038 B EAR ING RETAINER, LO WER 87 X1868087 EXT TOOTH WASHER #10 39 X 1868039 PADDLE HANDLE SPINDLE 89 X1868089 FOAM GASKET SEAL 40 X 1868040 H EX B OLT M6- 1 X 16 90 X1868090 MOTOR PLATE 41 X 1868041 FILTER PADDLE SPINDLE 91 X1868091 FIX ED P LATE 42 X 1868042 P ADDLE SPINDLE BR ACKET 92 X1868092 RUBB ER GASK ET 43 X 1868043 FLAT W ASHER 1/4 93 X1868093 PH LP HD SCR 10-24 X 1/2 44 X 1868044 P HLP H D SCR M6-1 X 10 94 X1868094 LO CK W AS HER 6MM 45 X 1868045 P HLP H D SCR M5-.8 X 8 95 X1868095 STR AI N RELIEF TYPE-3 M16-2 46 X 1868046 P ADDLE SPINDLE BR ACKET RET AI NER 96 X1868096 PH LP HD SCR 10-24 X 3/4

PARTS

-52-

Page 56

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

W1869 Parts

70V2

13 53

68 57 62 61 63

65 64

3V2

31 19

29V2

81 87 80

6 11

91 95 93

11 10

4 68 57

32 54

32 35 38 39 86

35 38 46

42 47 45 43 44

29V2-1

29V2-6

29V2-10

29V2-2

29V2-7

29V2-3

29V2-11

22 21

17 20 25

29V2-8

77V2

67V3

55 15 37

29V2-4

29V2-12

67-1

29V2-9

84 83 11

20 20

29V2-5

49V2-6

49V2-4

49V2-5

49V2-2

12 37

49V2-1

49V2-7

49V2-3

31 56

56 31

49V2

55 15

22 21 17

-53-

PARTS

Page 57

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

W1869 Parts List

REF PART # DES CRIPTION R EF PART # DESCRIPTION

1 X 1869001 BASE 47 X1869047 PHLP HD SCR M5-.8 X 15 2 X 1869002 SUPPORT LEG 49V2 X1869049V2 MAG SWITCH SDE MP-09 220V V2.06. 21 3V2 X1869003V2 IMP ELLER HOUSING V2.06.21 49V2- 1 X 1869049V2-1 CONTACTOR SDE MA-09 220V 4 X 1869004 COLLECTION DRUM, 38 GALLON 49V2-2 X1869049V2-2 E-STOP SWITCH KEDU HY57B 5 X 1869005 INTAKE B AR REL 49V2-3 X1869049V2-3 CONTACT BLOCK SDE CP 6 X 1869006 CYCLONE FUNNEL 49V2-4 X1869049V2-4 R EMOTE CONT RO L R ECEIVER 7 X 1869007 FILTER CO VER P LATE 49V2-5 X 1869049V2- 5 STRAIN RELIEF TY PE-3 M20-1.5 8 X 1869008 CANISTER FILTER ASSY 14-1/2" X 39- 3/8" 49V2-6 X 1869049V2- 6 MAG SWITCH BASE 9 X 1869009 COLLECTION DRUM LID 49V2-7 X1869049V2-7 MAG SWITCH COVER 10 X1869010 CASTER 2", SWIVEL 50 X 1869050 FILTER BAG 20" X 23" 11 X1869011 HEX NUT 5/16- 18 51 X1869051 B AG CLAMP 15" 12 X1869012 CASTER 2-1/2", LOCKING SW IVEL 52 X1869052 INLET ADAPTER CAP 4" 13 X1869013 INLET ADAPT ER 8" X 4" X 3 53 X1869053 P HLP H D SCR 10- 24 X 3/8 14 X1869014 LOCK HANDLE GUIDE 54 X1869054 FLANGE BOLT 5/16- 18 X 3/4 15 X1869015 MOUNTING PLAT E 55 X1869055 FLAT H D SCR 5/16-18 X 1- 1/4 16 X1869016 SPRING BRACKET 56 X1869056 BUTTON HD CAP SCR 5/16-18 X 1/2 17 X1869017 COPPER PLATE 57 X1869057 COLLECTION DRUM LID LATCH 19 X1869019 HEX B OLT 5/16-18 X 1 58 X1869058 FLEX HOSE 12" X 9-1/2" 20 X1869020 LOCK NUT 5/16-18 59 X 1869059 FILT ER PADDLE 21 X1869021 COMPRESS ION SPRING 3 X 33 X 70 60 X1869060 HEX BO LT M6-1 X 16 22 X1869022 SPRING RETA INER 61 X 1869061 FOAM G ASKET 120 X 140MM 23 X1869023 DRUM LOCK HANDLE 62 X 1869062 DRUM WINDOW 120 X 140MM POLYCARBONATE 24 X1869024 LOCK HANDLE LINK 63 X 1869063 RIVET 2 X 4MM NAMEPLATE, ALUMINUM 25 X1869025 FLAT WASHER 3/8 PLASTIC 64 X1869064 COLLECTION DRUM HANDLE 26 X1869026 BUTTON HD CAP SCR 5/16-18 X 3/4 65 X1869065 PHLP H D SCR 1/4-20 X 5/8 27 X1869027 FLAT WASHER 5/16 66 X1869066 ACORN NUT 1/4-20 28 X1869028 HEX B OLT 5/16-18 X 1-3/4 67V3 X1869067V3 REMOTE CONTRO L V3. 06.21 29V2 X 1869029V2 MOTO R 3H P 220V 1-PH V2. 07.20 67-1 X1869067-1 REMO TE B ATTERY TY P E A27 12V 29V2-1 X 1869029V2- 1 MOTOR FAN COVER 68 X 1869068 PH LP HD SCR M4-. 7 X 8 29V2-2 X 1869029V2- 2 MOTOR FAN 69 X 1869069 LOCK NUT M4-.7 29V2-3 X 1869029V2- 3 MOTOR JUNCTION BOX 70V2 X1869070V2 IMPELLER 15" V2. 07.20 29V2-4 X 1869029V2- 4 R CAPACITOR 50M 250V 1-1/2 X 2- 3/8 71 X1869071 IMPELLER WASH ER 6 X 38 X 4MM 29V2-5 X 1869029V2- 5 S CAPACITOR 400M 125V 1-3/8 X 2- 3/4 72 X1869072 CAP SCREW M6-1 X 30 29V2-6 X 1869029V2- 6 CIRCUIT BREAKER ZING EAR ZE-700 25A 73 X1869073 CO LLECTI ON DRUM GASKET 29V2-7 X 1869029V2- 7 STRAIN RELIEF TYPE-2 15MM 74 X1869074 H OSE CLAMP 1- 3/4" 29V2-8 X 1869029V2- 8 CENTRIFUGAL SWITCH 75 X 1869075 VACUUM HOS E 1-1/2" X 60" 29V2-9 X 1869029V2- 9 CONTACT PLATE 76 X1869076 HOSE CLAMP 12-1/2" 29V2-10 X1869029V2-10 MOTOR CORD 12G 3W 60" 77V2 X1869077V2 POWER CORD 12G 3W 120" L6-30P V2.06. 21 29V2-11 X1869029V2-11 BALL BEARING 6205-2RS 78 X 1869078 VACUUM RING 29V2-12 X1869029V2-12 BALL BEARING 6206-2RS 79 X 1869079 COLLECTION DRUM B AG 39" X 56" 31 X1869031 FENDER WASHER 5/16 80 X 1869080 GRO UND WIRE 18G 17-1/2" 32 X1869032 RUBB ER GASKET 43MM 81 X1869081 PHLP HD SCR 10-24 X 3/8 33 X1869033 BEARING RETAINER, UPPER 82 X 1869082 HEX NUT 10-24 34 X1869034 PHLP H D SCR M5- .8 X 8 83 X1869083 FLANGE NUT 5/16-18 35 X1869035 SLEEVE BEARING 12 X 14 X 6MM 84 X 1869084 LOCK HANDLE STOP 36 X1869036 FILTER PADDLE HANDLE 85 X1869085 KEY 7 X 7 X 30 37 X1869037 FLANGE BO LT 5/16-18 X 1/2 86 X1869086 CAP SCREW M6-1 X 16 38 X1869038 BEARING RETAINER, LOWER 87 X1869087 EXT TOOTH WASHER #10 39 X1869039 PADDLE HANDLE SPINDLE 88 X1869088 HEX BOLT 3/8-16 X 1/2 40 X1869040 HEX B OLT M6-1 X 16 89 X1869089 FOAM GASKET SEAL 41 X1869041 FILTER PADDLE SPINDLE 90 X1869090 MOTOR PLATE 42 X1869042 PADDLE SPI NDLE BRACKET 91 X1869091 FI XED PLAT E 43 X1869043 FLAT WASHER 1/4 93 X1869093 PH LP HD SCR 10-24 X 1/2 44 X1869044 PHLP H D SCR M6- 1 X 10 94 X 1869094 LOCK WASH ER 6MM 45 X1869045 PHLP H D SCR M5- .8 X 8 95 X1869095 ST RAIN RELI EF TYP E-3 M16- 2 46 X1869046 PADDLE SPI NDLE BRACKET RETAINER 96 X1869096 P HLP HD SCR 10- 24 X 3/4

PARTS

-54-

Page 58

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

W1867

W1867/W1868 Labels & Cosmetics

MODEL W1867

1.5 HP CYCLONE

Specifications

Motor: 1.5 HP, 110V, Single-Phase, 60 Hz Full-Load Current Rating: 15A Airflow Performance: 868 CFM @ 1.8" SP Max. Static Pressure: 9.7" Inlet Size: 6" Collection Drum Size: 20 Gallons Filter Rating: 99.9% at 0.2 – 1 Micron Cartridge Filter: 14-1/2" x 24" Replacement Filter: D4892 Replacement Filter Bag: D4893 Replacement Drum Bag: D4894 Weight: 265 lbs.

Date

Mfd. for Woodstock in Taiwan

Motor: 2 HP, 220V, Single-Phase, 60 Hz Full-Load Current Rating: 9A Airflow Performance: 1023 CFM @ 1.2" SP Max. Static Pressure: 10.9" Inlet Size: 7" Collection Drum Size: 20 Gallons Filter Rating: 99.9% at 1 Micron Cartridge Filter: 14-1/2" x 24" Replacement Filter: D4892 Replacement Filter Bag: D4893 Replacement Drum Bag: D4894 Weight: 285 lbs.

Mfd. for Woodstock in Taiwan

S/N

Specifications

Date

S/N

DUST COLLECTOR

To reduce the risk of serious injury when using this machine:

1. Read and understand owner’s manual before operating.

2. Always wear approved eye protection and respirator.

3. Only plug power cord into a grounded outlet.

4. Only use this machine to collect wood dust/chips; never use to collect glass, metal, liquids, asbestos, silica,

5. Always disconnect power before servicing or cleaning.

6. Do not expose to rain or wet areas.

7. Keep hands, long hair, and loose clothing away from inlet.

8. Never leave machine unattended during operation.

9. Do not use if cord, plug, or any other electrical equipment

10. Do not use without dust bag or filters in place.

11. Do not connect cord to power supply with wet hands.

12. Grasp and pull the plug, not the cord, when unplugging.

13. Always wear a respirator when emptying bags.

14. Do not modify machine in any way.

15. Prevent unauthorized use by children or untrained users;

WARNING!

animal parts, biohazards, burning material/ashes, etc.

becomes damaged—promptly repair!

restrict access or disable machine when unattended.

MODEL W1868 2 HP CYCLONE

DUST COLLECTOR

To reduce the risk of serious injury when using this machine:

1. Read and understand owner’s manual before operating.

2. Always wear approved eye protection and respirator.

3. Only plug power cord into a grounded outlet.

4. Only use this machine to collect wood dust/chips; never use to collect glass, metal, liquids, asbestos, silica,

5. Always disconnect power before servicing or cleaning.

6. Do not expose to rain or wet areas.

7. Keep hands, long hair, and loose clothing away from inlet.

8. Never leave machine unattended during operation.

9. Do not use if cord, plug, or any other electrical equipment

10. Do not use without dust bag or filters in place.

11. Do not connect cord to power supply with wet hands.

12. Grasp and pull the plug, not the cord, when unplugging.

13. Always wear a respirator when emptying bags.

14. Do not modify machine in any way.

15. Prevent unauthorized use by children or untrained users;

WARNING!

animal parts, biohazards, burning material/ashes, etc.

becomes damaged—promptly repair!

restrict access or disable machine when unattended.

WARNING

ACCIDENTAL INJURY

HAZARD! Disconnect power supply before adjustments, setup or maintenance!

102

101

110

W1868

103

WARNING!

READ and UNDERSTAND

104

MANUAL to avoid serious injury! If a manual is not available, DO NOT use machine! Instead, go to www.woodstockint.com or call (360) 734-3482.

WARNING!

105

INJURY HAZARD!

To reduce risk of short and long-term injury, wear safety glasses, hearing protection, and a respirator when using this machine.

109

102

106 107

108

REF PART # DESCRIPTION REF PART # DESCRIPTION

101 X1867101 MACHINE ID LABEL (W1867) 105 X1867105 EYE/EAR/LUNG WARNING LABEL 101 X1868101 MACHINE ID LABEL (W1868) 106 X1867106 TOUCH-UP PAINT, SHOP FOX WHITE 102 X1867102 ELECTRICITY WARNING LABEL 107 X1867107 BLACK TRIM TAPE 103 X1867103 MODEL NO. LABEL (W1867) 108 X1867108 TOUCH-UP PAINT, SHOP FOX BLACK 103 X1868103 MODEL NO. LABEL (W1868) 109 X1867109 SHOP FOX NAMEPLATE-MEDIUM 104 X1867104 READ MANUAL LABEL 110 X1867110 DISCONNECT POWER LABEL

Safety labels warn about machine hazards and how to prevent serious personal injury. The owner of this machine MUST maintain the original location and readability of all labels on this machine. If any label is removed or becomes unreadable, REPLACE that label before allowing machine to be operated again. Contact us at (360) 734-3482 or www.woodstockint.com to order new labels.

-55-

PARTS

Page 59

WARNING!

105 X1869105 EY E/EAR/LUNG W ARNING LAB EL 110 X 1869110 DISCONNECT P O WER LAB EL

INJURY HAZARD!

To reduce risk of short and long-term injury, wear safety glasses, hearing protection, and a respirator when using this machine.

105

103

Model W1867/W1868/W1869 (For Machines Mfd. Since 06/21)

W1869 Labels & Cosmetics

102

WARNING!

104

READ and UNDERSTAND MANUAL to avoid serious injury! If a manual is not available, DO NOT use machine! Instead, go to www.woodstockint.com or call (360) 734-3482.

109

WARNING

ACCIDENTAL INJURY

110

HAZARD! Disconnect power supply before adjustments, setup or maintenance!

Specifications

Motor: 3 HP, 220V, Single-Phase, 60 Hz

101V2

102

Full-Load Current Rating: 15A Airflow Performance: 1941 CFM @ 2.9" SP Max. Static Pressure: 11" Inlet Size: 8" Collection Drum Size: 35 Gallons Filter Rating: 99.9% at 1 Micron Cartridge Filter: 14-1/2" x 39-3/8" Replacement Filter: D4895 Replacement Filter Bag: D4893 Replacement Drum Bag: D4896 Weight: 348 lbs.

Date

Mfd. for Woodstock in Taiwan

S/N

MODEL W1869

3 HP CYCLONE

DUST COLLECTOR

To reduce the risk of serious injury when using this machine:

1. Read and understand owner’s manual before operating.

2. Always wear approved eye protection and respirator.

3. Only plug power cord into a grounded outlet.

4. Only use this machine to collect wood dust/chips; never use to collect glass, metal, liquids, asbestos, silica,

5. Always disconnect power before servicing or cleaning.

6. Do not expose to rain or wet areas.

7. Keep hands, long hair, and loose clothing away from inlet.

8. Never leave machine unattended during operation.

9. Do not use if cord, plug, or any other electrical equipment

10. Do not use without dust bag or filters in place.

11. Do not connect cord to power supply with wet hands.

12. Grasp and pull the plug, not the cord, when unplugging.

13. Always wear a respirator when emptying bags.

14. Do not modify machine in any way.

15. Prevent unauthorized use by children or untrained users;

WARNING!

animal parts, biohazards, burning material/ashes, etc.

becomes damaged—promptly repair!

restrict access or disable machine when unattended.

106 107

108

REF PART # DESCRIPTION REF PAR T # DESCRIPTION

101V2 X1869101V2 MACHINE ID LABEL V2.06.21 106 X1869106 TOUCH-UP PAINT, SHOP FOX WHITE 102 X1869102 ELECTRICI TY W ARNI NG LABEL 107 X1869107 BLACK TRIM TAPE 103 X1869103 MODEL NO. LABEL 108 X1869108 TOUCH-UP PAINT, SHOP FOX BLACK 104 X1869104 READ MANUAL LABEL 109 X1869109 SH OP FOX NAMEP LATE-MEDIUM

PARTS

-56-

Page 60

WARRANTY

warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents,

WARRANTY

Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This

lack of maintenance, or reimbursement of third party expenses incurred.

Woodstock International, Inc. will repair, replace, or arrange for a dealer refund, at its expense and option, the Shop Fox machine or machine part proven to be defective for its designed and intended use, provided that the original owner returns the product prepaid to an authorized warranty or repair facility as designated by our Bellingham, Washington office with proof of their purchase of the product within two years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through inspection. If it is determined there is no defect, or that the defect resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing and returning the product.

This is Woodstock International, Inc.’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant that Shop Fox machinery complies with the provisions of any law, acts or electrical codes. We do not reimburse for third party repairs. In no event shall Woodstock International, Inc.’s liability under this limited warranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the use of our products.

Every effort has been made to ensure that all Shop Fox machinery meets high quality and durability standards. We are commited to continuously improving the quality of our products, and reserve the right to change specifications at any time.

To register the warranty, go to https://www.woodstockint.com/warranty, or scan the QR code below. You will be directed to the Warranty Registration page on www.woodstockint.com. Enter all applicable production information.

WARRANTY

WOODSTOCKINT.COM

Page 61