Page 1
READ THIS FIRST
Model W1859/W1860
***IMPORTANT UPDATE***
Applies to Models Mfd. Since 11/20
and Owner's Manual Revised 6/20
Phone #: (360) 734-3482 • Tech Support: [email protected] • Web: www.woodstockint.com
We made the following changes to this machine since the manual was printed:
• Infeed table lock warning added to Adjusting Infeed Table Height on Page 33.
• Infeed table lock warning label added to Labels & Cosmetics on Page 66.
Aside from the information contained in this update, all other content in the owner's manual is
applicable and MUST be read and understood for your own safety.
IMPORTANT: Keep this update with the owner's manual for future reference. If you have any further
questions, contact our Technical Support.
Adjusting Infeed Table Height
To adjust the infeed table height, loosen the infeed table
lock (see Figure 24), move the infeed table adjustment
lever (see Figure 24) up or down to raise or lower the
table, and then tighten the lock to secure the setting.
1
To lower the infeed table below
release knob (see Figure 24), adjust the table height, and
then tighten the lock to secure the setting.
Always secure infeed table lock before cutting. Table
movement during jointer operation may lead to
serious injury.
⁄8" stop, pull the table
Table Release
Knob
Infeed Table
Adjustment
Lever
Figure 24. Infeed table controls.
Infeed
Table Lock
COPYRIGHT © NOVEMBER, 2020 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in Taiwan#21476AI
Page 2
Specifications
205
REF PAR T # DESCRIPTION REF PAR T # DESCRIPTION
201 X1859201 MACH INE ID LAB EL (W 1859) 209 X1859209 MODEL NUMBER LABEL (W1859)
201 X1860201 MACH INE ID LAB EL (W 1860) 209 X1860209 MODEL NUMBER LABEL (W1860)
202 X1859202 READ MANUAL LABEL 210 X1859210 SHOP FOX NAMEPLATE-LARGE
203 X1859203 CUTT ERH EAD WARNING LAB EL 211 X1859211 PA NEL CLOSED W ARNING LABEL
204 X1859204 CUTT ERH EAD EXPO SED LAB EL 212 X1859212 TOUCH-UP PAINT, SHOP FOX WHITE
205 X1859205 ELECT RI CI TY LABEL 213 X1859213 BLACK TRIM TAPE
206 X1859206 DIS CO NNECT PO W ER LABEL 214 X1859214 TOUCH-UP PAINT, SHOP FOX BLACK
207 X1859207 CUTT ERH EAD GUARD LAB EL 215 X1859215 INFEED TABLE LOCK W AR NING LABEL
208 X1859208 EYES EARS LUNGS WARNING LABEL
Motor: 3 HP, 230V, Single-Phase, 60 Hz
Full-Load Current: 12A
Cutterhead: 4-Knife, 3-1/16" Dia.
Knife Size: 8" x 3/4" x 1/8"
Replacement Knives: D3634
Cutterhead Speed: 5500 RPM
Cuts Per Minute: 22,000
Fence Tilt: 45º, 90º, 135º
Table Size: 76" x 8"
Max. Depth of Cut Per Pass: 1/8"
Max. Rabbeting Depth: 1/2"
Weight: 365 lbs.
Date
S/N
Specifications
Date
S/N
175370
175370
Mfd. for Woodstock in Taiwan
Motor: 3 HP, 230V, Single-Phase, 60 Hz
Full-Load Current: 12A
Cutterhead: Helical w/Indexable Inserts
Insert Size: 15 x 15 x 2.5mm
Number of Inserts: 36
Replacement Inserts: D4297
Cutterhead Speed: 5500 RPM
Cuts Per Minute: 22,000
Fence Tilt: 45º, 90º, 135º
Table Size: 76" x 8"
Max. Depth of Cut Per Pass: 1/8"
Max. Rabbeting Depth: 1/2"
Weight: 365 lbs.
Mfd. for Woodstock in Taiwan
Labels & Cosmetics
WARNING!
READ and UNDERSTAND
MANUAL to avoid serious
injury! If a manual is not
available, DO NOT use
machine! Instead, go to
www.woodstockint.com
or call (360) 734-3482.
MODEL W1859
8" X 76" PARALLELOGRAM JOINTER
w/MOBILE BASE
To reduce the risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved eye protection and respirator.
3. Only plug power cord into a grounded outlet.
4. Except when rabbeting, keep all guards in place and in proper
operating condition. Always replace guard after rabbeting.
5. Never edge-joint stock smaller than 10" long, 3/4" wide, and 1/4" thick.
6. Never face-plane stock smaller than 10" long, 3/4" wide, and 1/2" thick.
7. Always use push blocks when face planing.
8. Keep hands at least 12" away from cutterhead.
9. Never cut deeper than 1/8" on a single pass.
10. Be aware of "kickback" hazards and how to prevent them.
11. Turn motor OFF and disconnect power before changing blades,
adjusting tables/fence, or servicing.
12. Tie back long hair, roll up sleeves, and DO NOT wear loose clothing,
gloves, or jewelry.
13. Before starting, ensure tables are adjusted properly, blades are
secure, and jointer is stable.
14. Do not joint boards with cracks, loose knots, or any defects.
15. DO NOT expose to rain or use in wet conditions.
16. Always support workpiece against fence and table when cutting.
Never attempt any operation free-handed.
17. Always feed workpiece against cutterhead rotation. Never move
workpiece backward while feeding.
18. Prevent unauthorized use by children or untrained users;
restrict access or disable machine when unattended.
w/HELICAL CUTTERHEAD & MOBILE BASE
To reduce the risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved eye protection and respirator.
3. Only plug power cord into a grounded outlet.
4. Except when rabbeting, keep all guards in place and in proper
operating condition. Always replace guard after rabbeting.
5. Never edge-joint stock smaller than 10" long, 3/4" wide, and 1/4" thick.
6. Never face-plane stock smaller than 10" long, 3/4" wide, and 1/2" thick.
7. Always use push blocks when face planing.
8. Keep hands at least 12" away from cutterhead.
9. Never cut deeper than 1/8" on a single pass.
10. Be aware of "kickback" hazards and how to prevent them.
11. Turn motor OFF and disconnect power before changing inserts,
adjusting tables/fence, or servicing.
12. Tie back long hair, roll up sleeves, and DO NOT wear loose clothing,
gloves, or jewelry.
13. Before starting, ensure tables are adjusted properly, blades are
secure, and jointer is stable.
14. Do not joint boards with cracks, loose knots, or any defects.
15. DO NOT expose to rain or use in wet conditions.
16. Always support workpiece against fence and table when cutting.
Never attempt any operation free-handed.
17. Always feed workpiece against cutterhead rotation. Never move
workpiece backward while feeding.
18. Prevent unauthorized use by children or untrained users;
restrict access or disable machine when unattended.
WARNING!
MODEL W1860
8" X 76" PARALLELOGRAM JOINTER
WARNING!
Replaces Manual Page 66
Cutterhead
Failure to keep hands clear
of cutterhead will result in
serious personal injury.
exposed
between
these lines.
203 203204
202
201
W1859
W1860
Model W1859-60 (Mfd. Since 11/20)
Failure to keep hands clear
of cutterhead will result in
serious personal injury.
205
206
WARNING
ACCIDENTAL INJURY
HAZARD!
Disconnect power
supply before
adjustments, setup
or maintenance!
Always secure infeed table lock
before cutting. Table movement
during jointer operation may
209
207
CUTTERHEAD BELOW!
Use this guard for all
possible operations, and
immediately reinstall it
following operations that
require its removal.
208
lead to serious injury.
DANGER!
ROTATING
WARNING!
INJURY HAZARD!
To reduce risk of short
and long-term injury,
wear safety glasses,
hearing protection, and
a respirator when using
this machine.
WARNING! WARNING!
KICKBACK HAZARD!
1. Ensure outfeed table is
even with knives/inserts.
2. Never exceed the
maximum depth of cut.
3. Do not stand directly
behind workpiece.
215
ALWAYS USE
PUSH BLOCKS!
Push blocks minimize the
possibility of operators
hands contacting the
cutterhead while cutting.
211
KEEP PANEL
CLOSED
WHILE
OPERATING!
206
WARNING
ACCIDENTAL INJURY
HAZARD!
Disconnect power
supply before
adjustments, setup
or maintenance!
212
213
214
210
Safety labels warn about machine hazards and how to prevent serious personal injury. The owner
of this machine MUST maintain the original location and readability of all labels on this machine.
If any label is removed or becomes unreadable, REPLACE that label before allowing machine to
be operated again. Contact us at (360) 734-3482 or www.woodstockint.com to order new labels.
-2-
Page 3
MODEL W1859/W1860
175370
8" X 76" PARALLELOGRAM
JOINTER W/MOBILE BASE
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 02/20)
Phone: (360) 734-3482 • Online Technical Support: [email protected]
COPYRIGHT © NOVEMBER, 2018 BY WOODSTOCK INTERNATIONAL, INC. REVISED JUNE, 2020 (MN)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
V4.06.20
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
#19884ES Printed in Taiwan
Page 4
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property
damage from negligence, improper training, machine modifications or
misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State of
California to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.
Page 5
Contents
INTRODUCTION .....................................2
Machine Differences
Woodstock Technical Support
Machine Specifications (W1859)
Machine Specifications (W1860)
Identification
Controls & Components
SAFETY ............................................. 10
Standard Machinery Safety Instructions
Additional Safety for Jointers
ELECTRICAL ....................................... 13
Circuit Requirements
Grounding Requirements
Extension Cords
SETUP .............................................. 15
Unpacking
Items Needed for Setup
Inventory
Cleaning Machine
Machine Placement
Assembly
Knife-Setting Jig (W1859)
Dust Collection
Test Run
Tensioning Belt
Disabling & Locking Switch
..................................... 7
....................................... 15
........................................ 16
......................................... 19
.......................................... 23
............................. 2
.................. 2
............... 3
............... 5
......................... 8
.... 10
................ 12
.......................... 13
...................... 14
................................ 14
....................... 15
............................... 17
............................ 18
..................... 21
................................. 22
................................. 23
................... 24
ACCESSORIES ...................................... 35
Jointer Accessories
MAINTENANCE .................................... 37
General
Cleaning & Protecting
Lubrication
SERVICE ............................................ 39
General
Setting/Replacing Knives (W1859)
Rotating/Replacing Helical Cutterhead
Inserts (W1860)
Checking/Adjusting Table Parallelism
Setting Outfeed Table Height
Calibrating
Setting Fence Stops
Calibrating Depth-of-Cut Scale
Tensioning/Replacing Belt
Checking/Aligning Pulleys
Checking/Adjusting Cutterhead Guard
Troubleshooting
Electrical Safety Instructions
Wiring Diagram
PARTS .............................................. 62
Tables, Fence & Cutterhead
Base, Stand & Motor
Labels & Cosmetics
.......................................... 37
...................................... 38
.......................................... 39
1
⁄8" Infeed Table Stop ........... 50
............................. 35
......................... 37
........... 39
................................. 43
...... 45
................ 49
............................ 51
.............. 54
.................... 55
.................... 56
..... 57
................................. 58
................. 60
................................. 61
.................. 62
........................... 63
............................ 66
SAFETYINTRODUCTION
SETUPELECTRICAL MAINTENANCE
OPERATIONS
OPERATIONS....................................... 25
General
Stock Inspection
Squaring Stock
Surface Planing
Edge Jointing
Bevel Cutting
Rabbet Cutting
Setting Depth of Cut
.......................................... 25
................................ 26
.................................. 27
................................. 28
................................... 29
................................... 30
................................. 31
........................... 33
WARRANTY ........................................ 69
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
SERVICE PARTS
Page 6
Model W1859/W1860 (For Machines Mfd. Since 02/20)
INTRODUCTION
INTRODUCTION
Machine Differences
Models W1859 and W1860 are 3 HP, 8" x 76" jointers with the following differences:
• Model W1859 has a 4-knife cutterhead with high-speed steel knives.
• Model W1860 has a helical cutterhead with 4 helicals and 36 indexable carbide inserts.
Woodstock Technical Support
This machine has been specially designed to provide many years of trouble-free service. Close attention
to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to
include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact
Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.
biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz.
If you have comments about this manual, please contact us at:
Woodstock International, Inc.
Attn: Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
Email: [email protected]
-2-
Page 7
Machine Specifications (W1859)
Model W1859/W1860 (For Machines Mfd. Since 02/20)
MODEL W1859
8" X 76" PARALLELOGRAM JOINTER WITH MOBILE BASE
Product Dimensions
Weight.......................................................................................................... 365 lbs.
Width (side‐to‐side) x Depth (front‐to‐back) x Height................................... 76 x 25 x 41‐1/2 in.
Footprint (Length x Width).............................................................................. 40 x 16 in.
Shipping Dimensions
Type....................................................................................................... Wood Crate
Content........................................................................................................ Machine
Weight.......................................................................................................... 470 lbs.
Length x Width x Height........................................................................... 85 x 26 x 43 in.
Must Ship Upright.................................................................................................. Yes
INTRODUCTION
Electrical
Power Requirement.................................................................... 230V, Single‐Phase, 60 Hz
Motor Size......................................................................................................... 3 HP
Full‐Load Current Rating......................................................................................... 12A
Minimum Circuit Size............................................................................................. 20A
Connection Type......................................................................................... Cord & Plug
Power Cord Included.............................................................................................. Yes
Power Cord Length............................................................................................... 6 ft.
Power Cord Gauge............................................................................................ 14 AWG
Plug Included....................................................................................................... Yes
Included Plug Type............................................................................................... 6‐20
Switch Type................................................... Push Button Magnetic w/Large Shut‐Off Paddle
Motors
Main
Horsepower................................................................................................. 3 HP
Phase.............................................................................................. Single‐Phase
Amps.......................................................................................................... 12A
Speed.................................................................................................. 3450 RPM
Type......................................................................... TEFC Capacitor‐Start Induction
Power Transfer ..................................................................................... Belt Drive
Bearings................................................................. Sealed & Permanently Lubricated
Centrifugal Switch/Contacts Type................................................................. External
-3-
Page 8
Main Specifications
INTRODUCTION
Model W1859/W1860 (For Machines Mfd. Since 02/20)
Main Specifications
Jointer Size................................................................................................. 8 in.
Bevel Jointing................................................................................. 0 – 45 deg. L/R
Maximum Width of Cut................................................................................... 8 in.
Maximum Depth of Cut................................................................................ 1/8 in.
Minimum Workpiece Length............................................................................ 10 in.
Minimum Workpiece Thickness....................................................................... 1/2 in.
Maximum Rabbeting Depth............................................................................ 1/2 in.
Number of Cuts Per Minute............................................................................ 22,000
Fence Information
Fence Length............................................................................................. 38 in.
Fence Width........................................................................................... 1‐1/4 in.
Fence Height.......................................................................................... 4‐1/2 in.
Fence Stops.................................................................................. 45, 90, 135 deg.
Cutterhead Information
Cutterhead Type........................................................................................ 4 Knife
Cutterhead Diameter............................................................................... 3‐1/16 in.
Cutterhead Speed................................................................................... 5500 RPM
Knife Information
Number of Knives.............................................................................................. 4
Knife Type................................................................................... HSS, Single‐Sided
Knife Length................................................................................................ 8 in.
Knife Width.............................................................................................. 3/4 in.
Knife Thickness......................................................................................... 1/8 in.
Knife Adjustment.................................................................... Jack Screws or Springs
Table Information
Table Length.............................................................................................. 76 in.
Table Width................................................................................................ 8 in.
Table Thickness....................................................................................... 1‐3/4 in.
Floor to Table Height.............................................................................. 31‐1/4 in.
Table Adjustment Type......................................................................... Lever Action
Table Movement Type......................................................................... Parallelogram
Construction
Body Assembly........................................................................................ Cast Iron
Cabinet............................................................................................. Sheet Metal
Fence Assembly................................................................. Precision‐Ground Cast Iron
Guard...................................................................................... Die‐Cast Aluminum
Table............................................................................. Precision‐Ground Cast Iron
Paint Type/Finish............................................................................. Powder Coated
Other Information
Number of Dust Ports......................................................................................... 1
Dust Port Size.............................................................................................. 4 in.
Mobile Base............................................................................................. Built‐In
-4-
Page 9
Machine Specifications (W1860)
Model W1859/W1860 (For Machines Mfd. Since 02/20)
MODEL W1860
8" X 76" PARALLELOGRAM JOINTER WITH HELICAL CUTTERHEAD &
Product Dimensions
Weight.......................................................................................................... 365 lbs.
Width (side‐to‐side) x Depth (front‐to‐back) x Height................................... 76 x 25 x 41‐1/2 in.
Footprint (Length x Width).............................................................................. 40 x 16 in.
Shipping Dimensions
Type....................................................................................................... Wood Crate
Content........................................................................................................ Machine
Weight.......................................................................................................... 470 lbs.
Length x Width x Height........................................................................... 85 x 26 x 43 in.
Must Ship Upright.................................................................................................. Yes
MOBILE BASE
INTRODUCTION
Electrical
Power Requirement.................................................................... 230V, Single‐Phase, 60 Hz
Motor Size......................................................................................................... 3 HP
Full‐Load Current Rating......................................................................................... 12A
Minimum Circuit Size............................................................................................. 20A
Connection Type......................................................................................... Cord & Plug
Power Cord Included.............................................................................................. Yes
Power Cord Length............................................................................................... 6 ft.
Power Cord Gauge............................................................................................ 14 AWG
Plug Included....................................................................................................... Yes
Included Plug Type............................................................................................... 6‐20
Switch Type................................................... Push Button Magnetic w/Large Shut‐Off Paddle
Motors
Main
Horsepower................................................................................................. 3 HP
Phase.............................................................................................. Single‐Phase
Amps.......................................................................................................... 12A
Speed.................................................................................................. 3450 RPM
Type......................................................................... TEFC Capacitor‐Start Induction
Power Transfer ..................................................................................... Belt Drive
Bearings................................................................. Sealed & Permanently Lubricated
Centrifugal Switch/Contacts Type................................................................. External
-5-
Page 10
Main Specifications
INTRODUCTION
Model W1859/W1860 (For Machines Mfd. Since 02/20)
Main Specifications
Jointer Size................................................................................................. 8 in.
Bevel Jointing................................................................................. 0 – 45 deg. L/R
Maximum Width of Cut................................................................................... 8 in.
Maximum Depth of Cut................................................................................ 1/8 in.
Minimum Workpiece Length............................................................................ 10 in.
Minimum Workpiece Thickness....................................................................... 1/2 in.
Maximum Rabbeting Depth............................................................................ 1/2 in.
Number of Cuts Per Minute............................................................................ 22,000
Fence Information
Fence Length............................................................................................. 38 in.
Fence Width........................................................................................... 1‐1/4 in.
Fence Height.......................................................................................... 4‐1/2 in.
Fence Stops.................................................................................. 45, 90, 135 deg.
Cutterhead Information
Cutterhead Type........................................................................................ Helical
Cutterhead Diameter............................................................................... 3‐1/16 in.
Number of Cutter Rows....................................................................................... 4
Number of Indexable Cutters............................................................................... 36
Cutterhead Speed................................................................................... 5500 RPM
Cutter Insert Information
Cutter Insert Type........................................................................ Indexable Carbide
Cutter Insert Length.................................................................................... 15 mm
Cutter Insert Width..................................................................................... 15 mm
Cutter Insert Thickness............................................................................... 2.5 mm
Table Information
Table Length.............................................................................................. 76 in.
Table Width................................................................................................ 8 in.
Table Thickness....................................................................................... 1‐3/4 in.
Floor to Table Height.............................................................................. 31‐1/4 in.
Table Adjustment Type......................................................................... Lever Action
Table Movement Type......................................................................... Parallelogram
Construction
Body Assembly........................................................................................ Cast Iron
Cabinet............................................................................................. Sheet Metal
Fence Assembly................................................................. Precision‐Ground Cast Iron
Guard...................................................................................... Die‐Cast Aluminum
Table............................................................................. Precision‐Ground Cast Iron
Paint Type/Finish............................................................................. Powder Coated
Other Information
Number of Dust Ports......................................................................................... 1
Dust Port Size.............................................................................................. 4 in.
Mobile Base............................................................................................. Built‐In
-6-
Page 11
Model W1859/W1860 (For Machines Mfd. Since 02/20)
Become familiar with the names and locations of the controls and features shown below to better
Identification
INTRODUCTION
Outfeed
Table
Outfeed
Table Lock
Outfeed Table
Adjustment Lever
Cutterhead
Guard
Fence
Release Knob
Fence Tilt
Handle
ON/STOP SwitchInfeed Table Stop
Depth-of-Cut Scale
Infeed Table Lock
Infeed
Table
Infeed Table
Adjustment Lever
Push Block
Holders (2 of 4)
Mobile Base Lock Knobs
Fence Tilt Lock
Fence
Adjustment
Knob
Rear Access
Panel
For Your Own Safety Read Instruction Manual Before Operating Jointer
a) Wear eye protection.
b) Always keep cutterhead and drive guards in place and in proper operating condition. If
removed, ALWAYS replace cutterhead guard immediately after rabbeting operations.
c) Never make cuts deeper than 1⁄8" per pass.
d) Always use hold-down or push blocks when jointing material narrower than 3" or planing
material thinner than 3".
e) Never perform jointing, planing, or rabbeting cuts on pieces shorter than 10" in length.
Fence Lock
Lever
4" Dust
Port
-7-
Page 12
Controls & Components
Refer to the Figures 1–4 and the following descriptions to
INTRODUCTION
become familiar with the basic controls and components
of this machine. Understanding these items and how they
work will help you understand the rest of the manual and
stay safe when operating this machine.
A. ON Button: Push to start motor. Insert padlock
through button to disable (padlock not included).
B. STOP Paddle: Push to stop motor.
C. Outfeed Table: Supports workpiece after it passes
over cutterhead. For optimum results, outfeed table
must be properly adjusted even with highest point of
cutterhead knives/inserts.
D. Fence: Supports workpiece laterally as it moves
across cutterhead; determines angle of cut when
edge or bevel jointing.
Model W1859/W1860 (For Machines Mfd. Since 02/20)
To reduce your risk of serious injury
or damage to the machine, read this
entire manual BEFORE using machine.
A
B
E. Infeed Table: Supports workpiece before it reaches
cutterhead. Position of infeed table relative to
cutterhead knives/inserts determines depth of cut.
F. Infeed Table Adjustment Lever: Move up or down
to adjust position of infeed table (when infeed table
lock is loosened).
G. Mobile Base Lock Knobs: Tighten to secure jointer
in position; loosen to move jointer.
H. Outfeed Table Adjustment Lever: Move up or down
to adjust position of outfeed table (when outfeed
table lock is loosened). Only used when setting
outfeed table even with cutterhead knives/inserts.
Figure 1. ON/STOP controls.
C
H
Figure 2. Table controls and components,
fence, and mobile base lock knobs.
D
E
F
G
-8-
Page 13
Model W1859/W1860 (For Machines Mfd. Since 02/20)
I. Cutterhead Guard: Covers cutterhead until
workpiece pushes guard out of the way during
operation. When workpiece leaves cutterhead, guard
springs back to its starting position.
J. Depth-of-Cut Scale: Shows depth of cut (per pass).
K. Infeed Table Lock: Tighten to secure infeed table
position; loosen for table adjustment.
L. Table Release Knob: Pull out to lower infeed
1
table more than
automatically stop at
⁄8". Infeed table is factory-set to
1
⁄8".
M. Outfeed Table Lock: Tighten to secure outfeed
table position; loosen for table adjustment.
N. Fence Tilt Handle: Use to tilt fence throughout its
range of motion from 45° inward to 45° outward
(135°). (Fence tilt lock must be loosened first.)
I
J
K
M
L
Figure 3. Table locks, cutterhead guard,
and depth-of-cut scale.
N
P
O
Q
R
INTRODUCTION
O. 90° Stop Block: Swivels to engage with 90° stop
bolt. When engaged, stops fence at 90°. When
disengaged, allows bevel cuts greater than 90°.
P. 45° Inward Fence Stop: Stops fence at 45° inward.
Q. 90° Fence Stop: Stops fence at 90°.
R. 45° Outward Fence Stop: Stops fence at 45°
outward (135°).
S. Fence Tilt Lock: Secures fence at any position in
available tilt range.
IMPORTANT: Always tighten tilt lock before starting
machine—even when fence is resting against stops.
T. Fence Lock Lever: Secures fence position.
U. Fence Adjustment Knob: Moves fence position
forward/backward. (Fence lock lever must be
loosened first.)
T
U
S
Figure 4. Fence controls and components.
-9-
Page 14
Model W1859/W1860 (For Machines Mfd. Since 02/20)
SAFETY
OWNER’S MANUAL.
TRAINED OPERATORS ONLY.
DANGEROUS ENVIRONMENTS.
MENTAL ALERTNESS REQUIRED.
electrical components or improperly grounded
manual uses a series of symbols and signal words intended to convey the level of importance of the
safety messages. The progression of symbols is described below. Remember that safety messages by
SAFETY
For Your Own Safety,
Read Manual Before Operating Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
SAFETY
themselves do not eliminate danger and are not a substitute for proper accident prevention measures—this responsibility is ultimately up to the operator!
NOTICE
Standard Machinery Safety Instructions
Standard Machinery Safety Instructions
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury.
This symbol is used to alert the user to useful information about
proper operation of the equipment or a situation that may cause
damage to the machinery.
Read and understand this
owner’s manual BEFORE using machine.
have a higher risk of being hurt or killed. Only
allow trained/supervised people to use this
machine. When machine is not being used,
disconnect power, remove switch keys, or
lock-out machine to prevent unauthorized
use—especially around children. Make
workshop kid proof!
machinery in areas that are wet, cluttered,
or have poor lighting. Operating machinery
in these areas greatly increases the risk of
accidents and injury.
alertness is required for safe operation of
machinery. Never operate under the influence
of drugs or alcohol, when tired, or when
distracted.
Untrained operators
Do not use
Full mental
ELECTRICAL EQUIPMENT INJURY RISKS. You can
be shocked, burned, or killed by touching live
machinery. To reduce this risk, only allow an
electrician or qualified service personnel to
do electrical installation or repair work, and
always disconnect power before accessing or
exposing electrical equipment.
DISCONNECT POWER FIRST. Always disconnect
machine from power supply BEFORE making
adjustments, changing tooling, or servicing
machine. This eliminates the risk of injury
from unintended startup or contact with live
electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating
or observing machinery to reduce the risk of
eye injury or blindness from flying particles.
Everyday eyeglasses are not approved safety
glasses.
-10-
Page 15
Model W1859/W1860 (For Machines Mfd. Since 02/20)
WEARING PROPER APPAREL. Do not wear
HAZARDOUS
HEARING PROTECTION.
REMOVE ADJUSTING TOOLS.
INTENDED USAGE.
AWKWARD POSITIONS.
CHILDREN & BYSTANDERS.
GUARDS & COVERS.
FORCING MACHINERY. Do not force machine. It
will do the job safer and better at the rate for
loss of control. Before starting, verify machine
malfunction, leading to serious personal injury
from heated surfaces, high traffic areas, harsh
clothing, apparel, or jewelry that can become
entangled in moving parts. Always tie back
or cover long hair. Wear non-slip footwear to
avoid accidental slips, which could cause loss
of workpiece control.
DUST. Dust created while using
machinery may cause cancer, birth defects,
or long-term respiratory damage. Be aware of
dust hazards associated with each workpiece
material, and always wear a NIOSH-approved
respirator to reduce your risk.
Always wear hearing
protection when operating or observing
loud machinery. Extended exposure to this
noise without hearing protection can cause
permanent hearing loss.
machinery can become dangerous projectiles
upon startup. Never leave chuck keys,
wrenches, or any other tools on machine.
Always verify removal before starting!
intended purpose—never make modifications
without prior approval from Woodstock
International. Modifying machine or using
it differently than intended will void the
warranty and may result in malfunction or
mechanical failure that leads to serious
personal injury or death!
balance at all times when operating machine.
Do not overreach! Avoid awkward hand
positions that make workpiece control difficult
or increase the risk of accidental injury.
bystanders at a safe distance from the work
area. Stop using machine if they become a
distraction.
Only use machine for its
Tools left on
Keep proper footing and
Keep children and
which it was designed.
NEVER STAND ON MACHINE. Serious injury may
occur if machine is tipped or if the cutting
tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during
operation greatly increases risk of injury or
is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for
recommended accessories. Using improper
accessories will increase risk of serious injury.
UNATTENDED OPERATION. To reduce the risk
of accidental injury, turn machine OFF and
ensure all moving parts completely stop
before walking away. Never leave machine
running while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to
keep machine in good working condition. A
machine that is improperly maintained could
or death.
CHECK DAMAGED PARTS. Regularly inspect
machine for any condition that may affect
safe operation. Immediately repair or replace
damaged or mis-adjusted parts before
operating machine.
MAINTAIN POWER CORDS. When disconnecting
cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the
cord may damage the wires inside, resulting
in a short. Do not handle cord/plug with wet
hands. Avoid cord damage by keeping it away
chemicals, and wet/damp locations.
SAFETY
accidental contact with moving parts or flying
debris—make sure they are properly installed,
undamaged, and working correctly.
Guards and covers reduce
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the
intended operation, stop using the machine!
-11-
Contact Technical Support at (360) 734-3482.
Page 16
Model W1859/W1860 (For Machines Mfd. Since 02/20)
Serious cuts, amputation, entanglement, or death can occur from contact with rotating cutterhead
Additional Safety for Jointers
or other moving components! Flying chips from cutting operations can cause eye injuries or
blindness. Workpieces or inserts/knives thrown by cutterhead (kickback) can strike nearby operator
or bystanders with deadly force. To reduce the risk of serious personal injury from these hazards,
operator and bystanders MUST completely heed the hazards and warnings below.
SAFETY
KICKBACK. Occurs when workpiece is ejected
from machine at high rate of speed.
Kickback injuries occur from getting struck
by workpiece or hands being pulled into
cutterhead. To reduce risk of kickback,
only use proper workpieces, safe feeding
techniques, and proper machine setup.
GUARD REMOVAL. Operating jointer without
guards exposes operator to knives/inserts
and other hazardous moving parts. Except
when rabbeting, never operate jointer or
allow it to be connected to power if any
guards are removed. Turn jointer OFF
and disconnect power before clearing
any shavings or sawdust from around
cutterhead. After rabbeting or maintenance
is complete, immediately replace all
guards and ensure they are properly
installed/adjusted before resuming regular
operations.
DULL/DAMAGED KNIVES/INSERTS. Dull or
damaged knives/inserts increase risk of
kickback and cause poor workpiece finish.
Only use sharp, undamaged knives/inserts.
OUTFEED TABLE ALIGNMENT. Setting outfeed
table too high can cause workpiece to hit
table or get stuck while feeding. Setting
outfeed table too low may cause workpiece
to rock or shift while feeding. Both results
will increase risk of kickback. Always keep
outfeed table even with knives/inserts at
highest point during rotation.
INSPECTING STOCK. Impact injuries or kickback
may result from using improper workpieces.
Thoroughly inspect and prepare workpiece
before cutting. Verify workpiece is free of
nails, staples, loose knots or other foreign
material.
MAXIMUM CUTTING DEPTH. To reduce risk of
kickback, never cut deeper than
1
⁄8".
GRAIN DIRECTION. Jointing against the grain or
end grain can increase the risk of kickback.
It also requires more cutting force, which
produces chatter or excessive chip out.
Always joint or surface plane with the grain.
CUTTING LIMITATIONS. Cutting workpieces
that do not meet minimum dimension
requirements can result in kickback or
accidental contact with cutterhead. Never
perform jointing, planing, or rabbeting cuts
on pieces smaller than specified in data sheet.
PUSH BLOCKS. Push blocks reduce risk of
accidental cutterhead contact with hands.
Always use push blocks when planing
materials less than 3" high or wide. Never
pass your hands directly over cutterhead
without a push block.
WORKPIECE SUPPORT. Poor workpiece support
or loss of workpiece control while feeding
will increase risk of kickback or accidental
contact with cutterhead. Support workpiece
with fence continuously during operation.
Support long stock with auxiliary table if
necessary.
FEED WORKPIECE PROPERLY. Kickback or
accidental cutterhead contact may result if
workpiece is fed into cutterhead the wrong
way. Allow cutterhead to reach full speed
before feeding. Never start jointer with
workpiece touching cutterhead. Always feed
workpiece from infeed side to outfeed side
without stopping until cut is complete. Never
move workpiece backwards while feeding.
SECURE KNIVES/INSERTS. Loose knives or
improperly set inserts can be thrown from
cutterhead with dangerous force. Always
verify knives/inserts are secure and properly
adjusted before operation. Straight knives
should never project more than
from cutterhead body.
1
⁄8" (0.125")
-12-
Page 17
Model W1859/W1860 (For Machines Mfd. Since 02/20)
This machine must be connected to the correct size and
type of power supply circuit, or fire or electrical damage
may occur. Read through this section to determine if an
adequate power supply circuit is available. If a correct
circuit is not available, a qualified electrician MUST install
one before you can connect the machine to power.
A power supply circuit includes all electrical equipment
between the breaker box or fuse panel in the building
and the machine. The power supply circuit used for
this machine must be sized to safely handle the fullload current drawn from the machine for an extended
period of time. (If this machine is connected to a circuit
protected by fuses, use a time delay fuse marked D.)
This machine is prewired to operate on a power supply
circuit that has a verified ground and meets the following
requirements:
The full-load current rating is the amperage a machine
draws at 100% of the rated output power. On machines
with multiple motors, this is the amperage drawn by the
largest motor or sum of all motors and electrical devices
that might operate at one time during normal operations.
or machine damage. To reduce this risk,
where only one machine will be running
multiple machines will be running at the
ELECTRICAL
Electrical
Circuit Requirements
The machine must be properly set up
before it is safe to operate. DO NOT
connect this machine to the power
source until instructed to do so later
in this manual.
ELECTRICAL
Full-Load Current Rating
Full-Load Current Rating at 230V ................ 12 Amps
Circuit Requirements
Circuit Type ............ 220V/240V, 60 Hz, Single-Phase
Circuit Size ............................................ 20 Amps
Plug/Receptacle ................................... NEMA 6-20
Incorrectly wiring or grounding this
machine can cause electrocution, fire,
only an electrician or qualified service
personnel should do any required
electrical work on this machine.
NOTICE
The circuit requirements listed in this
manual apply to a dedicated circuit—
at a time. If this machine will be
connected to a shared circuit where
same time, consult with an electrician
to ensure that the circuit is properly
sized for safe operation.
-13-
Page 18
Model W1859/W1860 (For Machines Mfd. Since 02/20)
This machine MUST be grounded. In the event of certain
types of
a path of least resistance for electric current
order
Improper connection of the equipment-grounding
will
increase
insulation
grounding
cord or plug is necessary, do not connect the equipmentgrounding
Check with a qualified electrician or service personnel
if
or if
properly grounded.
plug is damaged or worn, disconnect it from power, and
immediately replace it with a new one.
This machine is equipped with a power cord that has
an equipment-grounding
plug
a matching
grounded in accordance with local codes and ordinances.
We do not recommend using an extension cord with
Any extension cord used with this machine must contain a
plug and receptacle, and
meet the following requirements:
the available receptacle or the machine
Grounding Requirements
malfunctions or breakdowns, grounding provides
to travel—in
to reduce the risk of electric shock.
wire
the risk of electric shock. The wire with green
(with/without yellow stripes) is the equipment-
wire. If repair or replacement of the power
The machine must be properly set up
before it is safe to operate. DO NOT
connect this machine to the power
source until instructed to do so later
in this manual.
wire to a live (current carrying) terminal.
you do not understand these grounding requirements,
ELECTRICAL
you are in doubt about whether the tool is
If you ever notice that a cord or
For 220V Connection
wire and NE M A 6-15 grounding
(see figure). The plug must only be inserted into
receptacle that is properly installed and
Extension Cords
this machine. Extension cords cause voltage drop, which
may damage electrical components and shorten motor
life. Voltage drop increases with longer extension cords
and smaller gauge sizes (higher gauge numbers indicate
smaller sizes).
ground wire, match the required
Minimum Gauge Size at 220V ...................... 12 AWG
Maximum Length (Shorter is Better) ................50 ft.
GROUNDED
6-20 RECEPTACLE
Current Carrying Prongs
6-20 PLUG
Grounding Pin
Figure 5. NEMA 6-20 plug & receptacle.
No adapter should be used with the
required plug. If the plug does not fit
must be reconnected to a different
type of circuit, the reconnection must
be made by an electrician or qualified
service personnel and it must comply
with all local codes and ordinances.
-14-
Page 19
Model W1859/W1860 (For Machines Mfd. Since 02/20)
This machine has been carefully packaged for safe
transportation. If you notice the machine has been
damaged during shipping, please contact your authorized
Shop Fox dealer immediately.
The following items are needed, but not included, to set
up your machine.
This machine presents
serious injury hazards
to untrained users. Read
to become familiar with
tions before starting the
Straining or crushing
improperly lifting the
parts. To reduce this
SETUP
Unpacking
through this entire manual
the controls and opera-
Items Needed for Setup
Description Qty
• Additional People ....................................... 1-3
• Safety Glasses ......................................... 1 ea.
• Leather Gloves .................................. 1 Pair ea.
• Cleaner/Degreaser ............................ As Needed
• Disposable Rags ................................ As Needed
• Lifting Equipment (Min. 1000-lb Rating):
—Forklift or Hoist .........................................1
—Lifting Slings .............................................2
• Precision Straightedge 3' .................................1
• Phillips Screwdriver #2 ...................................1
• Dust-Collection System ...................................1
• 4" Dust Hose (length as needed) ........................1
• 4" Hose Clamp ..............................................1
machine!
Wear safety glasses during
entire setup process!
SETUP
HEAVY LIFT!
injury may occur from
machine or some of its
risk, get help from other
people and use a forklift
(or other lifting equipment) rated for weight of
machine.
-15-
Page 20
Inventory
The following is a list of items shipped with your machine.
Before beginning setup, lay these items out and inventory
them.
Note:
check around/inside the machine and packaging materials.
Often, these items get lost in packaging materials while
unpacking or they are pre-installed at the factory.
If you cannot find an item on this list, carefully
Inventory (Figures 6–7): Qty
A. Jointer Assembly ...........................................1
Lifting Hooks ...............................................2
B.
Lock Washers 8mm (Lifting Hooks) .....................4
C.
Cap Screws M8-1.25 x 20 (Lifting Hooks) ..............4
D.
E. Fence Tilt Handle ..........................................1
. Push Blocks .................................................2
F
. Open-End Wrench 11/13mm .............................1
G
. Open-End Wrench 8/10mm ..............................1
H
. Hex Wrench 6mm ..........................................1
I
Knife-Setting Jig (W1859)
J.
—E-Clips ....................................................4
SETUP
—Knife Jig Feet ...........................................2
—Knife Jig Rod.............................................1
Helical Cutterhead Accessories (W1860)
K.
—T-Handle Torx Driver T-25
—Torx Screws T-25 #10-32 x 1⁄2 ....................... 10
—Indexable Inserts 15 x 15 x 2.5mm ..................5
Knob Bolts M10-1.5 x 22 ..................................2
L.
Hex Wrench 4mm ..........................................1
M.
Cutterhead Guard Assembly .............................1
N.
.............................2
Model W1859/W1860 (For Machines Mfd. Since 02/20)
A
Figure 6. Inventory—jointer assembly.
B
C
D
L
I
M
J
E
F
H
N
G
K
Figure 7. Inventory—loose items.
-16-
Page 21
Model W1859/W1860 (For Machines Mfd. Since 02/20)
To prevent
machine, the factory has coated t
of your machine
compound
I
be difficult to
coating is as easy as possible, please gather the correct
cleaner, lubricant, and tools listed below:
• Cleaner/degreaser
and grease
• Safety glasses & disposable gloves
•
• Disposable Rags
To
1.
2.
3
4
5
6
immediately coat with a quality metal protectant.
Cleaning Machine
corrosion during shipment and storage of your
with a heavy-duty rust prevention
.
f you are unprepared or impatient, this compound can
remove. To ensure that the removal of this
designed to remove storage wax
Solvent brush or paint brush
remove rust preventative coating, do these steps:
DISCONNECT MACHINE FROM POWER!
he bare metal surfaces
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. Avoid
using these products
to clean machinery.
Many cleaning solvents
are toxic if inhaled.
Minimize your risk
by only using these
products in a well
ventilated area.
SETUP
Put on safety glasses and disposable gloves.
. Coat the rust preventative with a liberal amount of
cleaner/degreaser, then let it soak for 5–10 minutes.
. Wipe off surfaces. If your cleaner/degreaser is
effective, the coating will wipe off easily.
Tip: An easier way to clean off thick coats of rust
preventative from flat surfaces is to use a PLASTIC
paint scraper to scrape off the majority of the
coating before wiping it off with your rag. (Do
not use a metal scraper or you may scratch your
machine.)
. Repeat cleaning steps as necessary until all of the
compound is removed.
. To prevent rust on freshly cleaned surfaces,
In a pinch, automotive degreasers,
mineral spirits or WD•40 can be used
to remove rust preventative coating.
Before using these products, though,
test them on an inconspicuous area of
your paint to make sure they will not
damage it.
-17-
Page 22
Machine Placement
Weight Load
Refer to the
weight of your machine. Make sure that the
surface upon which the machine is placed will
bear the weight of the machine, additional
equipment that may be installed on the
machine, and the heaviest workpiece that will
be used. Additionally, consider the weight of
the operator and any dynamic loading that may
occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that
will be processed through this machine and
provide enough space around the machine
for adequate operator material handling or
the installation of auxiliary equipment. With
permanent installations, leave enough space
around the machine to open or remove doors/
covers as required by the maintenance and
service described in this manual.
required space allocation.
Physical Environment
The physical environment where your machine is
operated is important for safe operation and the
ambient temperature range exceeds 41°–104°F;
(non-condensing); or the environment is subject
source. Make sure all power cords are protected
chemicals, or other hazards. Make sure to leave
Machine Specifications for the
Model W1859/W1860 (For Machines Mfd. Since 02/20)
longevity of its components. For best results,
operate this machine in a dry environment
that is free from excessive moisture, hazardous
chemicals, airborne abrasives, or extreme
conditions. Extreme conditions for this type
of machinery are generally those where the
the relative humidity range exceeds 20–95%
to vibration, shocks, or bumps.
Electrical Installation
Place this machine near an existing power
SETUP
See below for
Children or untrained people
may be seriously injured by this
machine. Only install in an access
restricted location.
from traffic, material handling, moisture,
access to a means of disconnecting the power
source or engaging a lockout/tagout device.
76"
Lighting
Lighting around the machine must be adequate
enough that operations can be performed
safely. Shadows, glare, or strobe effects that
may distract or impede the operator must be
eliminated.
Wall
Min. 30"
for Maintenance
25"
Figure 8. Working clearances.
-18-
Page 23
Model W1859/W1860 (For Machines Mfd. Since 02/20)
Before beginning the assembly process, refer to Items
Needed for Setup
Ensure all parts have been properly cleaned of any
heavy-duty rust-preventative applied at the factory (if
applicable). Be sure to complete all steps in the assembly
procedure prior to performing the Test Run or connecting
Straining or crushing
improperly lifting the
parts. To reduce this
Assembly
and gather everything you need.
HEAVY LIFT!
injury may occur from
This jointer is equipped with a mobile base to allow
moving and placing of machine without power lifting
equipment. DO NOT attempt to lift or move jointer
without necessary assistance from other people. If using
power lifting equipment (such as a forklift or crane), each
piece of lifting equipment must be rated for at least 1000
lbs. to support dynamic loads that may be applied while
lifting.
Review the
a permanent location for the jointer.
To assemble machine, do these steps:
1. Remove top and sides of shipping crate, then place
small items aside in safe location.
IMPORTANT: Do not destroy crate or packaging until
after Test Run.
Electrical section (see Page 13), then prepare
machine or some of its
risk, get help from other
people and use a forklift
(or other lifting equipment) rated for weight of
machine.
NOTICE
DO NOT lift this jointer by the tables.
Doing so may affect factory-set table
parallelism.
Front
Lifting
Hook
SETUP
If moving and placing jointer without power lifting
2.
equipment, carefully "walk" machine off the shipping
pallet with the help of other people and roll it to its
prepared location. Proceed to
If moving and placing machine with power lifting
3.
equipment, attach (2) lifting hooks to front and rear
of jointer stand with (4) M8-1.25 x 20 cap screws and
(4) 8mm lock washers (see
IMPORTANT: If using power lifting equipment, attach
lifting slings to lifting hooks. DO NOT attach slings to
jointer tables! After lifting, remove lifting hooks and
roll jointer to its prepared location.
Step 4.
Figure 9).
x 2
Lifting
Hook
Rear
Figure 9. Lifting hooks attached.
-19-
Page 24
Model W1859/W1860 (For Machines Mfd. Since 02/20)
4. Install (2) mobile base lock knobs (see Figure 10) so
jointer will not easily move.
Adjust feet (see Figure 11) as necessary until jointer
5.
is stable without any rocking or wobbling.
IMPORTANT: Ensure jointer is stable and unable to
accidently move prior to operations.
Mobile Base
Lock Knobs
Figure 10. Mobile base lock knobs
installed.
SETUP
Reposition and secure switch pedestal (see
6.
Figure 12) in upright position with (2) pre-installed
M8-1.25 x 20 cap screws and (2) 8mm lock washers.
Note: Switch pedestal is mounted upside-down for
shipping purposes.
Connect switch cord to motor cord and install fence
7.
tilt handle (see Figure 12).
Adjustable
Feet
Figure 11. Leveling jointer.
Switch
Pedestal
Fence
Tilt
Handle
Switch
Cord
-20-
Motor
Cord
Figure 12. Switch pedestal attached to
stand, cords connected, and fence tilt
handle installed.
Page 25
Model W1859/W1860 (For Machines Mfd. Since 02/20)
8. Verify outfeed table height is set correctly with
knives/inserts at top dead center (TDC) (refer to
Setting Outfeed Table Height on Page 49) and all
knives/inserts are securely tightened in cutterhead.
Set fence to 90° and move it all the way back.
9.
10. Remove pre-installed button head cap screw and
fender washer from bottom of cutterhead guard
shaft; then loosen shaft lock and insert shaft into
mounting hole, positioned so guard rests against
fence (see Figure 13).
Position guard height as low as possible without
11.
dragging on infeed table/rabbeting ledge
(approximately
shaft lock to secure setting, then re-install button
head cap screw and fender washer.
Verify proper operation of cutterhead guard by
12.
setting fence to 90°, moving fence to rear of table,
then pulling cutterhead guard back and letting it go.
It should spring back over cutterhead and contact
fence without dragging across outfeed table.
1
⁄16" above infeed table), tighten
The cutterhead guard is a critical safety
feature of this jointer. You MUST verify
its operation before using the jointer!
Failure to properly install this guard
will greatly increase risk of serious
personal injury.
Fence
Shaft
Figure 13. Cutterhead guard components.
Cutterhead
Guard
Lock
SETUP
— If cutterhead guard does not spring back over
cutterhead and contact fence, or if it drags across
outfeed table, then it must be adjusted (refer to
Checking/Adjusting Cutterhead Guard on Page 57
for instructions).
Knife-Setting Jig (W1859)
Assemble the knife-setting jig (see Figure
knife-setting jig rod, feet, and e-clips.
14) using the
Figure 14. Knife-setting jig assembly.
-21-
Page 26
Model W1859/W1860 (For Machines Mfd. Since 02/20)
Do not confuse this CFM recommendation with the rating
of the dust collector. To determine the CFM at the dust
port, you must consider these variables: (1) CFM rating of
the dust collector, (2) hose type and length between the
dust collector and the machine, (3) number of branches
or wyes, and (4) amount of other open lines throughout
the system. Explaining how to calculate these variables
is beyond the scope of this manual. Consult an expert or
purchase a good dust collection “how-to” book.
Dust Collection
Recommended CFM at Dust Port: ................ 400 CFM
This machine creates substantial amounts of dust
during operation. Breathing airborne dust on a regular basis can result in permanent respiratory illness.
Reduce your risk by wearing a respirator and capturing the dust with a dust collection system.
SETUP
Item(s) Needed Qty
Dust-Collection System
Dust Hose 4"
Hose Clamps 4"
To connect a dust-collection hose, do these steps:
1. Fit a 4" dust hose over the dust port, as shown in
Figure
Tug the hose to make sure it does not come off.
2.
Note: A tight fit is necessary for proper
performance.
.....................................................1
..................................................2
15, and secure it in place with a hose clamp.
........................................1
Dust
Hose
Hose
Clamp
Figure 15. Example of dust hose
connected to dust port.
-22-
Page 27
Model W1859/W1860 (For Machines Mfd. Since 02/20)
performed. Operating an improperly set
Once assembly is complete, test run the machine to
ensure it is properly connected to power and safety
components are functioning properly.
If you find an unusual problem during the test run,
immediately stop the machine, disconnect it from power,
and fix the problem BEFORE operating the machine again.
The
section of this
manual can help.
Test Run
Troubleshooting table in the SERVICE
To test run machine, do these steps:
Serious injury or death can result
from using this machine BEFORE
understanding its controls and related
safety information. DO NOT operate, or
allow others to operate, machine until
the information is understood.
1. Clear all setup tools away from machine.
2. Connect machine to power supply.
3. Push ON button to start machine. A correctly
operating machine runs smoothly with little or no
vibration or rubbing noises.
Push STOP paddle to stop machine. Congratulations!
4.
The Test Run is complete.
Tensioning Belt
The final step in the setup process must be done after
approximately 16 hours of operation. During this first
16 hours, the belt will stretch and seat into the pulley
groove. After this time, you must re-tension the belt to
avoid slippage and burn out. Refer to Page
are ready to perform this important adjustment.
Note: Pulleys and belt can get hot. This is a normal
condition. Allow them to cool before making adjustments.
55 when you
DO NOT start machine until all
preceding setup instructions have been
up machine may result in malfunction
or unexpected results that can lead
to serious injury, death, or machine/
property damage.
SETUP
A small amount of black belt dust at the bottom of the
belt housing is normal during the life of the machine and
does not indicate a problem with the machine or belt.
-23-
Page 28
Model W1859/W1860 (For Machines Mfd. Since 02/20)
The switch can be disabled and locked by inserting a
padlock through the ON/START button, as shown. Locking
the switch in this manner can prevent unauthorized
operation of the machine, which is especially important
if the machine is not stored inside an access-restricted
building.
IM PO R TA NT:
only restricts its function. It is not a substitute for
disconnecting power from the machine when adjusting or
servicing.
Children or untrained people can be killed or
with unsupervised operation. To help prevent
Disabling & Locking
Switch
seriously injured by this machine. This risk increases
unsupervised operation, disable and lock the switch
before leaving machine unattended! Place key in a
well-hidden or secure location.
Locking the switch with a padlock
SETUP
Shaft
ON / START
Button
OFF / STOP
Paddle
Figure 16. Switch disabled by padlock.
The padlock shaft diameter is important
to the disabling function of the switch.
Use padlocks with a maximum shaft
diameter of 4mm. With any padlock
used to lock the switch, test the switch
after installation to ensure that it is
properly disabled.
Padlock
-24-
Page 29
Model W1859/W1860 (For Machines Mfd. Since 02/20)
This machine will perform many types of operations
that are beyond the scope of this manual. Many of these
operations can be dangerous or deadly if performed
incorrectly.
The instructions in this section are written with the
understanding that the operator has the necessary
knowledge and skills to operate this machine. If at any
time you are experiencing difficulties performing any
operation, stop using the machine!
The overview below provides the novice machine operator
with a basic understanding of how the machine is used
during operation, so the machine controls/components
discussed later in this manual are easier to understand.
Due to its generic nature, this overview is
to be an instructional guide.
OPERATIONS
General
To reduce your risk of serious injury
or damage to the machine, read this
entire manual BEFORE using machine.
NOT intended
To complete a typical operation with the jointer, the
operator does the following:
1. Examines workpiece to verify it is safe and suitable
for cutting.
Adjusts fence for width of workpiece and locks it in
2.
place.
Adjusts fence tilt, if necessary.
3.
4. Adjusts infeed table height to set depth of cut per
pass.
Puts on safety glasses, respirator, and any other
5.
required protective equipment.
Starts jointer.
6.
7. Using push blocks as needed, holds workpiece firmly
against infeed table and fence, and feeds workpiece
into cutterhead at a steady and controlled rate until
entire length of workpiece has been cut and it clears
the cutterhead on the outfeed table side.
Repeats cutting process described above until
8.
desired results are achieved.
Stops jointer.
9.
-25-
To reduce the risk of eye injury and
long-term respiratory damage, always
wear safety glasses and a respirator
while operating this machine.
If you are an inexperienced operator,
we strongly recommend that you read
books or trade articles, or seek training
from an experienced operator of this
type of machinery before performing
unfamiliar operations. Above all, safety
must come first!
OPERATIONS
Page 30
Stock Inspection
/4" Min.
/4" Min.
Model W1859/W1860 (For Machines Mfd. Since 02/20)
Stock Inspection
Follow these rules when choosing and jointing
stock:
• DO NOT joint or surface plane stock that
contains large or loose knots. Injury to the
operator or damage to the workpiece can
occur if a knot becomes dislodged during
the cutting operation.
• DO NOT joint or surface plane against the
grain direction. Cutting against the grain
increases the likelihood of kickback, as well
as tear-out on the workpiece.
• Jointing and surface planing with the
grain produces a better finish and is safer
for the operator. Cutting with the grain
is described as feeding the stock on the
jointer so the grain points down and toward
you as viewed on the edge of the stock (see
Figure below).
Note: If the grain changes direction along
the edge of the board, decrease the
cutting depth and make additional passes.
• Scrape all glue off the workpiece before
jointing. Glue deposits on the workpiece,
hard or soft, will gum up the cutterhead
and produce poor results.
• Remove foreign objects from the
workpiece. Make sure that any stock you
process with the jointer is clean and free
of dirt, nails, staples, tiny rocks or any
other foreign objects that could damage
the cutterhead. These particles could also
cause a spark as they strike the cutterhead
and create a fire hazard.
IMPORTANT: Wood stacked on a concrete
or dirt surface can have small pieces of
concrete or stone pressed into the surface.
• Make sure all stock is sufficiently dried
before jointing. Wood with a moisture
content over 20% will cause unnecessary
wear on the cutters and poor cutting
results. Excess moisture can also hasten
rust and corrosion.
OPERATIONS
CORRECT
ROTATION
OUTFEED TABLE
FEED DIRECTION
INFEED TABLE
With Grain
INCORRECT
ROTATION
OUTFEED TABLE
FEED DIRECTION
INFEED TABLE
Against Grain
Figure 17. Proper grain alignment with
cutterhead.
• Only cut natural wood. This jointer is only
designed for cutting natural wood stock.
Never use it to cut MDF, particle board,
plywood, laminates, drywall, backer board,
metals, glass, stone, tile, products with
lead-based paint, or products that contain
asbestos. Cutting these may lead to injury
or machine damage.
Make sure your workpiece exceeds the
minimum dimension requirement shown
below before processing it through the
jointer, or the workpiece may break or kick
back during the operation.
Edge Jointing
3
/4" Min.
1
Surface Planing
1
/2" Min.
3
10" Min.
10" Min.
Figure 18. Minimum stock dimensions for
jointer.
-26-
Page 31
Model W1859/W1860 (For Machines Mfd. Since 02/20)
Squaring Stock
Squaring stock means making it flat and parallel along
both length and width, and making the length and width
perpendicular to one another.
The purpose of squaring stock is to prepare it for accurate
cuts and construction later on.
A properly "squared up" workpiece is essential for tasks
such as accurate table saw cuts, glue-ups/laminations,
cutting accurate bevels on a bandsaw, and many other
applications where one surface of a workpiece is used to
reference another.
Item(s) Needed Qty
Jointer ............................................................1
Planer
Table Saw
.............................................................1
........................................................1
Squaring stock involves four steps performed in the
order below:
1. Surface Plane on Jointer—Concave face of
workpiece is surface planed flat with jointer.
2.
Surface Plane on a Thickness Planer—Opposite face
of workpiece is surface planed flat with a thickness
planer.
3. Edge Joint on Jointer—Concave edge of workpiece
is jointed flat with jointer.
OPERATIONS
Previously Surface
Planed Face
4. Rip Cut on a Table Saw—Jointed edge of workpiece
is placed against a table saw fence and opposite
edge cut off.
-27-
Previously
Jointed
45
30
15
Edge
Page 32
Model W1859/W1860 (For Machines Mfd. Since 02/20)
Surface Planing
The purpose of surface planing (see Figure 19) on the
jointer is to make one flat face on a piece of stock to
prepare it for thickness planing on a planer.
To surface plane on jointer, do these steps:
Inspect stock to ensure it is safe and suitable for the
1.
operation (refer to
Set infeed table height to desired cutting depth for
2.
each pass.
Stock Inspection on Page 26).
surface planing
Failure to use push blocks when surface
planing could result in your hands
contacting rotating cutterhead, which
will cause serious personal injury.
ALWAYS use push blocks when surface
planing on jointer!
3.
4.
5. Place workpiece firmly against fence and infeed
6.
OPERATIONS
7.
CAUTION: To minimize risk of kickback, do not
exceed a cutting depth of
planing.
Set fence to 90°.
Start jointer.
table with concave side facing down, as shown in
Figure 19.
CAUTION: To ensure workpiece remains stable
during cut, concave sides of workpiece must face
toward table and fence.
Feed workpiece completely across cutterhead while
keeping it firmly against fence and tables during the
entire cut.
CAUTION: Keep hands at least 4" away from
cutterhead during the entire cut. Instead of allowing
a hand to pass directly over cutterhead, lift it up
and over cutterhead, and safely reposition it on the
outfeed side to continue supporting workpiece. Use
push blocks whenever practical to further reduce
risk of accidental hand contact with cutterhead.
Repeat Step 6 until entire surface is flat.
1
⁄16" per pass when surface
Removed
Surface
Figure 19. Example of a typical surface
planing operation.
Tip: When squaring up stock, cut opposite side of
workpiece with a planer instead of the jointer to
ensure both sides are parallel.
-28-
Page 33
Model W1859/W1860 (For Machines Mfd. Since 02/20)
Edge Jointing
Edge jointing (see Figure 20) produces a flat and true
surface along the side of a workpiece by removing uneven
areas. It is an essential step for squaring up warped or
rough stock and when preparing a workpiece for joinery
or finishing.
To edge joint on jointer, do these steps:
Inspect stock to ensure it is safe and suitable for the
1.
operation (refer to
Surface plane workpiece (refer to Surface Planing
2.
Page 28).
on
Set infeed table height to desired cutting depth for
3.
each pass.
Stock Inspection on Page 26).
edge jointing
4.
5.
6. Place workpiece firmly against fence and infeed
CAUTION: To ensure workpiece remains stable
7.
CAUTION: Keep hands at least 4" away from
CAUTION: To minimize risk of kickback, do not
exceed a cutting depth of
Set fence to 90°.
Start jointer.
table with concave side facing down, as shown in
Figure
during cut, concave sides of workpiece must face
toward table and fence.
Feed workpiece completely across cutterhead while
keeping it firmly against fence and tables during the
entire cut.
cutterhead during the entire cut. Instead of allowing
a hand to pass directly over cutterhead, lift it up
and over cutterhead, and safely reposition it on the
outfeed side to continue supporting workpiece. Use
push blocks whenever practical to further reduce
risk of accidental hand contact with cutterhead.
20.
1
⁄8" per pass.
OPERATIONS
Removed
Surface
Figure 20. Example of a typical edge
jointing operation.
Repeat Step 6 until the entire edge is flat.
8.
Tip: When squaring up stock, cut opposite edge of
workpiece with a table saw instead of the jointer—
otherwise, both edges of workpiece will not be
parallel with each other.
-29-
Page 34
Model W1859/W1860 (For Machines Mfd. Since 02/20)
Bevel Cutting
Bevel cuts (see Figure 21) can be made by setting the
fence at the desired angle and feeding the workpiece
firmly along the fence face, with the bottom inside corner
firmly against the table. The cutting process typically
requires multiple passes or cuts to bevel the entire edge
of a workpiece.
To bevel cut on jointer, do these steps:
Inspect stock to ensure it is safe and suitable for the
1.
operation (refer to
Surface plane workpiece (refer to Surface Planing
2.
Page 28).
on
Edge joint workpiece (refer to Edge Jointing on
3.
Page 29).
Stock Inspection on Page 26).
Set infeed table height to cutting depth desired for
4.
each pass.
CAUTION: Cutting depth for bevel cuts is
typically between
hardness and width of stock.
Set fence tilt to desired angle of cut.
5.
Place workpiece against fence and infeed table.
6.
Start jointer.
7.
1
⁄16" and 1⁄8", depending on
OPERATIONS
8. With a push block in your leading hand, press
workpiece against table and fence with firm
pressure, and feed workpiece over cutterhead with a
push block in your trailing hand.
CAUTION: When your leading hand gets within
4" of the cutterhead, lift it up and over cutterhead,
and place push block on portion of the workpiece
once it is 4" past cutterhead. Now, focus your
pressure on outfeed end of the workpiece while
feeding, and repeat same action with your trailing
hand when it gets within 4" of cutterhead. To help
keep your hands safe, DO NOT let them get closer
than 4" from moving cutterhead at any time during
operation!
Removed
Surface
Figure 21. Example of a 45° bevel cutting
operation.
Repeat cutting process, as necessary, until you are
9.
satisfied with the results.
-30-
Page 35
Model W1859/W1860 (For Machines Mfd. Since 02/20)
Rabbet Cutting
A rabbet cut removes a portion of a workpiece edge, so
it fits together with an opposing, equally sized rabbet
cut on another workpiece (see
classic method of joining two workpieces that is simple,
yet strong.
This jointer can be used to make high-quality rabbet cuts,
but there are some situations—whether it is due to an
excessively large/small workpiece size or rabbet cutting
width/depth—when it will not be safe or appropriate for
making the rabbet cut on this jointer. In these cases, you
need to use another tool or method for rabbet cutting
that will be a safer alternative.
Figures 22–23). This is a
Removed
Surface
Rabbet Joints
A rabbet cut can alternatively be made using a table saw,
router, or even a hand saw. As with any type of cutting
operation, always consider your safety first and use good
judgement!
Typically, rabbet cutting with a jointer requires
the cutterhead guard to be removed first, so the
workpiece can slide along the rabbeting ledge during
the cut. However, it is possible to make rabbet cuts
with workpieces up to 1" thick without removing the
cutterhead guard. This is done by performing the rabbet
cut with the workpiece on end (similar to when you are
edge jointing).
Figure 22. Rabbet joints.
OPERATIONS
-31-
Page 36
Model W1859/W1860 (For Machines Mfd. Since 02/20)
To rabbet cut on jointer, do these steps:
Inspect stock to ensure it is safe and suitable for the
1.
operation (refer to
Surface plane workpiece (refer to Surface Planing
2.
Page 28).
on
Edge joint workpiece (refer to Edge Jointing on
3.
Stock Inspection on Page 26).
Page 29).
Set infeed table height to desired cutting depth for
4.
each pass.
CAUTION: For safety reasons, cutting depth
1
should never exceed
Remove cutterhead guard if necessary to perform
5.
operation (see
Set fence to 90° and near front of jointer, so amount
6.
Figure 22).
⁄8" per pass.
of exposed cutterhead in front of fence matches size
of desired rabbet.
Start jointer.
7.
8. Place workpiece firmly against fence and infeed
table.
Feed workpiece completely across cutterhead while
9.
keeping it firmly against fence and tables during
entire cut.
OPERATIONS
CAUTION: Keep hands at least 4" away from
cutterhead during the entire cut. Instead of allowing
a hand to pass directly over cutterhead, lift it up
and over cutterhead, and safely reposition it on the
outfeed side to continue supporting workpiece. Use
push blocks whenever practical to further reduce
risk of accidental hand contact with cutterhead.
Figure 23. Examples of typical rabbet
cutting operations.
Repeat Step 7 until rabbet is cut to depth.
10.
Re-install cutterhead guard if removed in Step 3.
11.
-32-
Page 37
Model W1859/W1860 (For Machines Mfd. Since 02/20)
Setting Depth of Cut
Setting Depth of Cut
The depth of cut on a jointer affects the amount of
material removed from the bottom of the workpiece as it
passes over the cutterhead.
The depth of cut is set by adjusting the height of the
infeed table relative to the outfeed table and cutterhead
knives/inserts at top dead center (TDC).
1
This jointer is equipped with a
⁄8" infeed table stop.
This prevents the table from accidently being lowered
1
below
⁄8", which is the maximum depth of cut for surface
planing and edge jointing.
Adjusting Infeed Table Height
Adjusting Infeed Table Height
To adjust the infeed table height, loosen the infeed table
lock (see
lever (see
Figure 24), move the infeed table adjustment
Figure 24) up or down to raise or lower the
table, and then tighten the lock to secure the setting.
1
To lower the infeed table below
release knob (see
Figure 24), adjust the table height, and
⁄8" stop, pull the table
then tighten the lock to secure the setting.
Depth of Cut Scale
Depth-of-Cut Scale
The depth of cut can be referenced directly from the
scale located on the front of the jointer (see
Note: The depth-of-cut scale can be calibrated or "zeroed"
if it is not accurate. (Refer to Calibrating Depth-of-Cut
Scale on
Page 54.)
Figure 25).
DO NOT exceed 1⁄8" depth of cut per
pass on this machine or kickback and
serious injury may occur!
Table Release
Knob
Infeed
Table Lock
Infeed Table
Adjustment
Lever
Figure 24. Infeed table controls.
OPERATIONS
-33-
Scale
Pointer
Scale
Figure 25. Depth-of-cut scale components.
Page 38
Model W1859/W1860 (For Machines Mfd. Since 02/20)
Infeed Positive Stops
Positive Stop Bolts
The infeed table has three positive stop bolts (see
Figure
26) that allow you to quickly adjust the infeed
table between finish/final cuts and shaping/heavy cuts,
1
and the maximum depth of cut of
⁄2" (or less) when
rabbeting.
The positive stop bolts control the top and bottom range
of table movement. Jam nuts lock the positive stop bolts
in position so they will not move during operation.
We recommend setting the bottom height stop bolt at
1
⁄2". The top height stop can be set anywhere between 0"
1
⁄16". The 1⁄8" depth stop is factory set and should not
and
be adjusted unless calibration is necessary.
Item(s) Needed Qty
Open-End Wrench 13mm.......................................1
To adjust infeed positive stop bolts, do these steps:
DISCONNECT MACHINE FROM POWER!
1.
Bottom Height
Stop Bolt
Jam Nut
1
⁄8" Stop Bolt
Jam Nut
Top Height
Stop Bolt
Jam Nut
Loosen jam nuts on both stop bolts (see Figure 26).
2.
Raise table to minimum desired depth of cut, then
3.
tighten top height stop bolt (see Figure 26) until it
contacts table. Tighten jam nut to secure stop bolt
in position.
Lower table to maximum desired depth of cut, then
4.
tighten bottom height stop bolt until it contacts
OPERATIONS
table. Tighten jam nut to secure stop bolt in
position.
Note: If you need to lower the infeed table more
1
⁄8", then pull and hold the table release knob
than
Figure 24 on Page 33) while lowering infeed
(see
table.
Figure 26. Positive stop bolts for infeed
table.
-34-
Page 39
Model W1859/W1860 (For Machines Mfd. Since 02/20)
ACCESSORIES
Jointer Accessories
The following jointer accessories may be available through your local Woodstock International Inc.
Dealer. If you do not have a dealer in your area, these products are also available through online
dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of
dealers at: 1-800-840-8420 or at [email protected].
D1123—Jointer/Planer Knife Hone
This handy tool sharpens flat and beveled surfaces quickly and easily.
Great for touch-ups.
W1211A—Jointer Pal® Magnetic Knife Gauge
(For HSS & Cobalt Knives)
This magnetic knife-setting system lets you set jointer knives in perfect
alignment every time!
D3634—HSS Jointer Knives, 4 Pk.
8" x 3⁄4 " x 1⁄8" replacement HSS jointer knives for Model W1859.
D4297—Indexable Carbide Inserts, 10-Pk.
15 x 15 x 2.5mm replacement indexable carbide inserts for Model
W1860.
OPERATIONS
-35-
Page 40
Model W1859/W1860 (For Machines Mfd. Since 02/20)
D4206—Clear Flexible Hose 4" x 10'
D4256—45° Elbow 4"
W1007—Plastic Blast Gate 4"
W1017—90° Elbow 4"
D4216—Black Flexible Hose 4" x 10'
W1053—Anti-Static Grounding Kit
W1317—Wire Hose Clamp 4"
We've handpicked a selection of commonly used dust-collection
components for machines with 4" dust ports.
W1727—1 HP Dust Collector
Specifications: • 1 HP, 120V/240V, single-phase motor • 800 CFM air
suction capacity • 5.67" static pressure • One 4" intake hole • 9"
balanced steel, radial fin impeller • 2.1 cubic feet of bag capacity •
15 3⁄4 " x 39 3⁄4 " base on casters for portability • 2.5-micron bag filtration
• Power-coated finish for durability • 54 1⁄2" height with bag inflated.
D4026
W1017
W1053
D4256
D4216
W1007
W1317
OPERATIONS
-36-
Page 41
Model W1859/W1860 (For Machines Mfd. Since 02/20)
MAINTENANCE
General
For optimum performance from this machine, this
maintenance schedule must be strictly followed.
Ongoing
To maintain a low risk of injury and proper machine
operation, if you ever observe any of the items below,
shut down the machine immediately and fix the problem
before continuing operations:
• Loose mounting bolts.
• Dust or debris on and around machine.
• Dull or damaged cutterhead knives/inserts.
• Unprotected cast-iron surfaces.
• Worn or damaged wires.
• Any other unsafe condition.
Monthly Check
• Clean and lubricate fence pivot points (Page 38).
• V-belt tension, damage, or wear.
• Clean/vacuum dust buildup from inside stand and off
of motor.
Cleaning & Protecting
Cleaning the Model W1859/W1860 is relatively easy.
Vacuum excess wood chips and sawdust, and wipe off the
remaining dust with a dry cloth. If any resin has built up,
use a resin dissolving cleaner to remove it.
Protect the unpainted cast iron table by wiping it clean
after every use—this ensures moisture from wood dust
does not remain on bare metal surfaces. Keep your table
rust-free with regular applications of quality lubricants.
MAKE SURE that your machine is
unplugged during all maintenance
procedures! If this warning is ignored,
serious personal injury may occur.
MAINTENANCE
-37-
Page 42
Model W1859/W1860 (For Machines Mfd. Since 02/20)
Lubrication
Since all bearings are sealed and permanently lubricated,
simply leave them alone until they need to be replaced.
DO NOT lubricate them.
It is essential to clean components before lubricating
them because dust and chips build up on lubricated
components and make them hard to move. Simply adding
more grease to them will not yield smooth-moving
components.
Item(s)
Pump-Type Oil Can .............................................1
Mineral Spirits
Clean Shop Rags
Fence & Carriage
Oil Type .......................................ISO 68 Equivalent
Oil Amount
Lubrication Frequency
Clean fence pivot points and carriage ways (see
Figure
dry, then lubricate with light machine oil. Wipe off excess
oil.
Needed Qty
....................................... As Needed
..................................... As Needed
Fence Carriage
............................................ 1–2 Drops
...............Monthly, or As Needed
27) with mineral spirits and shop rags, allow to
Figure 27. Fence and carriage lubrication
locations.
MAINTENANCE
-38-
Page 43
Model W1859/W1860 (For Machines Mfd. Since 02/20)
This section covers the most common service adjustments
or procedures that may need to be made during the life
of your machine.
If you require additional machine service not included
in this section, please contact Woodstock International
Technical Support at (360) 734-3482 or send e-mail to:
[email protected].
SERVICE
General
Setting/Replacing Knives
(W1859)
Setting the knives correctly is crucial to the proper
operation of the jointer and it plays an important role
in keeping the knives sharp. If one knife is higher than
the others, it will do the majority of the work, and thus,
become dull much faster.
The cutterhead on this jointer comes with both jack
screws and springs for setting knife height. Which one
you choose is a matter of personal preference. However,
only one of these options is needed to set the knives.
The advantage of using springs is that springs maintain a
constant upward pressure on the knives while using the
knife-setting jig. The advantage of using jack screws is
that once you set the proper height of the screws, they
should require little to no adjustment when replacing
knives.
There are two options for setting the knives—the
straightedge method and the knife-setting jig method.
Each option has advantages and disadvantages; the
correct one for you will be a matter of personal
preference. For best results, the tables must be parallel
with each other (refer to
Parallelism) and the outfeed table height must be
properly set (refer to
Checking/Adjusting Table
Setting Outfeed Table Height).
Inspecting Knives
MAKE SURE that your machine is
unplugged during all service procedures! If this warning is ignored, serious personal injury may occur.
The HSS knives are very sharp and
can quickly cut your hands. ALWAYS
use caution when handling these parts
to reduce risk of personal injury.
SERVICE
-39-
Page 44
Model W1859/W1860 (For Machines Mfd. Since 02/20)
Black Lines Represent
Straightedge Positions
From Overhead View
Straightedge Method
A high quality straightedge (or Jointer Pal) is held flat
against the outfeed table and the knife heights are
set to the bottom of the straightedge, as shown in
Figures
the cutterhead is dependent on the outfeed table height,
the outfeed table must be set as described in
Outfeed Table Height on Page 49 for this method to
work correctly.
When using the straightedge method to set the knives,
you will not need to move the outfeed table once it is set
and you will always be assured that the knives are even
with the outfeed table in their highest point of rotation
top dead center (TDC)—even if the cutterhead is not
perfectly parallel with the outfeed table.
28–29. Because the knife projection height from
Setting
—
Black Lines Represent
Straightedge Positions
From Overhead View
Item(s)
Precision Straightedge or Knife-Setting Jig .................1
Hex Wrench 3mm
Open-End Wrench 10mm.......................................1
To check knife height with a straightedge, do these
steps:
1.
2. Remove cutterhead guard or block it open.
3. Using a straightedge on outfeed table, check height
Needed Qty
DISCONNECT MACHINE FROM POWER!
of each knife at positions as shown in Figure 28.
— Knives are set correctly when they just touch
bottom of straightedge at TDC in each of
straightedge positions.
— If knives do not touch straightedge or they lift
up at any position, then those knives need to be
adjusted (refer to
e 42).
Pag
Knife at TDC
...............................................1
Straightedge
Outfeed Infeed
Figure 28. Setting knife height with a
straightedge.
Setting/Replacing Knives on
Figure 29. Setting knife height with a
Jointer Pal
®
.
SERVICE
-40-
Page 45
Model W1859/W1860 (For Machines Mfd. Since 02/20)
Knife-Setting Jig Method
The infeed table is lowered to fit the jig on the
cutterhead, as shown in
are set to just touch the middle pad of the jig. The
knife-setting jig included with the jointer is designed to
set all the knives evenly and at the correct height in the
cutterhead.
To check knife height with a knife-setting jig, do these
steps:
DISCONNECT MACHINE FROM POWER!
1.
Figure 30, and the knife heights
Middle
Pad
2. Remove cutterhead guard or block it open.
3. Pull table release knob and lower infeed table to 1⁄2"
scale mark.
Rotate cutterhead so knife is at top dead center
4.
(TDC).
Place knife jig on cutterhead, directly over a knife.
5.
6. Closely examine how jig touches cutterhead and
knife. Knife is set correctly when, on each side of
cutterhead, both legs of jig sit firmly on cutterhead
body and middle pad of jig just touches top edge of
knife.
— If jig does not sit as described, then that knife
must be reset. Repeat this inspection with other
knives before resetting. (Refer to
Knives on Page 42.)
Setting/Replacing
Figure 30. Example of knife-setting jig
positioned over cutterhead knife.
Figure 31. Using knife-setting jig to check
knife height.
-41-
SERVICE
Page 46
Model W1859/W1860 (For Machines Mfd. Since 02/20)
Setting/Replacing Knives
1. DISCONNECT MACHINE FROM POWER!
Remove cutterhead guard from table and lower
2.
infeed table to 1⁄2" on depth-of-cut scale. This will
provide unrestricted access to cutterhead.
Remove cabinet rear access panel to expose
3.
cutterhead pulley.
Rotate cutterhead pulley to provide good access to
4.
cutterhead knives.
Loosen cutterhead gib bolts (see Figure 32), starting
5.
in the middle, and alternating back and forth until
all gib bolts are loose, but not falling out.
The first time you set or replace a knife, remove
the gib and knife from cutterhead. Clean gib and
clean inside cutterhead slot to remove all pitch or
sawdust. Coat knife and gib with a metal protectant.
Setting Replacing Knives
Loosen
Tighten
Figure 32. Cutterhead profile diagram.
Jack
Screw
Knife
Jack
Screw
Gib
Gib Bolt
Position knife-setting jig over knife. Loosen gib bolts
6.
until knife is completely loose.
Jack Screws—Access jack screws through holes in
7.
cutterhead (see Figure
rotate jack screws to raise or lower knife. When
knife is set correctly, it will barely touch the bottom
of the straightedge or the middle pad of the knife
jig. Snug gib bolts just tight enough to hold knife in
place. Repeat with remaining knives.
Springs—Push knife down with straightedge or
middle pad of knife-setting jig (see Figure
straightedge flat against outfeed table. If using jig,
keep feet pressed evenly against cutterhead. Tighten
gib bolts just enough to hold knife in place. Repeat
with remaining knives.
Rotate cutterhead to reveal the first knife you
8.
started with. Lightly snug all gib bolts, alternating
from one side to the other, and working from the
ends to the middle. Repeat with remaining knives.
33). Using a hex wrench,
34). Keep
Figure 33. Location of jack screw access
hole.
Spring
SERVICE
as you did in the previous step.
Make sure outfeed table is set even with the new
10.
knives at top dead center.
Replace cutterhead guard and cabinet rear access
11.
panel.
-42-
Tighten each gib bolt in the same alternating manner
9.
Figure 34. Location of spring.
3
Figure 35. Gib bolt tightening sequence.
1
42
Page 47
Model W1859/W1860 (For Machines Mfd. Since 02/20)
Rotating/Replacing
Helical Cutterhead Inserts
(W1860)
The helical cutterhead is equipped with 4-sided indexable
carbide inserts. Each insert can be removed, rotated,
and re-installed to use any one of its four cutting edges.
Therefore, if one cutting edge becomes dull or damaged,
simply rotate it 90° (see
edge.
The inserts have a reference dot on one corner. The
position of the reference dot on installed inserts can
be used to track which edges are sharp/unused and
which edges are dull or damaged. Replace inserts once
the reference dot has been rotated back to its original
position.
Item(s)
Carbide Inserts 15 x 15 x 2.5mm ................. As Needed
Torx Head Screws T-25 #10-32 x
T-25 Torx Driver or Torque Wrench
T-25 Torx Bit
To rotate or replace helical cutterhead insert, do these
steps:
Needed Qty
.....................................................1
Rotating Replacing Cutterhead Inserts
Figure 36) to use a sharp cutting
1
⁄2" ............. As Needed
...........................1
Reference Dot
Figure 36. Insert rotating sequence.
The carbide inserts are very sharp and
can easily cut your hands. ALWAYS use
caution when handling these parts to
reduce risk of personal injury.
DISCONNECT MACHINE FROM POWER!
1.
2. Remove cutterhead guard from table, and then pull
table release knob and lower infeed table as far
down as it will go.
Remove cover to get access to cutterhead pulley.
3.
Taking care not to pinch your hand between belt
4.
and pulley, rotate pulley as needed to make inserts
accessible for removal.
SERVICE
-43-
Page 48
Model W1859/W1860 (For Machines Mfd. Since 02/20)
5. Carefully clean away all sawdust or debris from top
of insert, Torx screw, and surrounding area (see
Figure 37).
Remove Torx screw and insert, then carefully clean
6.
away all dust and debris from insert and insert
pocket in cutterhead.
IMPORTANT: This step is critical for achieving a
smooth finish with cutting operations. Dirt or dust
trapped under insert during installation will slightly
raise insert in cutterhead, which will leave marks on
workpiece after jointing.
Tip: Use low-pressure compressed air or a vacuum
nozzle to clean cutterhead pocket.
Re-install insert with a sharp cutting edge facing
7.
outward. Make sure insert is properly seated in
cutterhead pocket before securing.
— If all four insert cutting edges have been used,
replace insert with a new one. Always position
reference dot in same position when installing a
new insert to aid in rotational sequencing.
Lubricate Torx screw threads with a small amount of
8.
light machine oil, wipe excess off, and torque screw
to 48–50 inch/pounds.
Torx
Screw
Cutterhead
Insert
Figure 37. Example of cutterhead inserts
and Torx screws.
IMPORTANT: If too much oil is applied to the
threads, excess will attempt to squeeze out of
threaded hole as you install insert and force it to
raise slightly, making it out of alignment.
SERVICE
-44-
Page 49
Model W1859/W1860 (For Machines Mfd. Since 02/20)
Checking/Adjusting Table
Checking Adjusting Table Parallelism
Parallelism
If the tables are not parallel with the cutterhead and
each other, then poor cutting results and kickback can
occ u r.
Item(s)
Precision Straightedge 3'.......................................1
Open-End Wrench 16mm.......................................1
Hex Wrenches 3, 5mm
Checking Outfeed Table
1. DISCONNECT MACHINE FROM POWER!
2.
3.
4.
Needed Qty
....................................1 Ea.
Checking Outfeed Table
Remove cutterhead guard, fence assembly, and rear
access panel on stand.
Loosen outfeed table lock located at front of
machine, and loosen jam nuts and stop bolts located
under outfeed table (see Figure
Rotate motor pulley so that you can access
cutterhead body with straightedge between the
knives/inserts, as shown in Figure
38).
39.
Stop Bolts
Jam Nuts
Figure 38. Location of outfeed table stop
bolts and jam nuts.
Straightedge
Place straightedge on outfeed table so it hangs
5.
over cutterhead, then lower outfeed table until
straightedge just touches cutterhead body.
Place straightedge in positions shown in Figure 40.
6.
In each position, straightedge should touch
cutterhead and sit flat on outfeed table.
If straightedge touches cutterhead body and sits
—
flat across outfeed table in all positions, then
outfeed table is already parallel with cutterhead.
Follow the
Page 46.
If straightedge does not touch cutterhead body
—
and sit flat across outfeed table in any of the
positions, then outfeed table is not parallel with
cutterhead. Perform
procedure on
Infeed Table procedure on Page 46.
Checking Infeed Table instructions on
Adjusting Table Parallelism
Page 47, then perform Checking
Outfeed Table
Figure 39. Adjusting outfeed table
even with cutterhead body (knife-style
cutterhead shown).
Black Lines Represent
Straightedge Positions
From Overhead View
SERVICE
Figure 40. Straightedge positions for
verifying if the outfeed table is parallel
with cutterhead.
-45-
Page 50
Model W1859/W1860 (For Machines Mfd. Since 02/20)
Checking Infeed Table
1. Follow all steps for checking outfeed table
parallelism to first make sure that outfeed table is
parallel with cutterhead.
Set outfeed table height (refer to Setting Outfeed
2.
Table Height on Page 49).
Rotate cutterhead so knives/inserts will not
3.
interfere, then place straightedge on infeed and
outfeed tables and adjust infeed table even with
outfeed table, as shown in Figure
Place straightedge in the positions shown in
4.
Figure 42. In each position, straightedge should sit
flat against both outfeed table and infeed table.
If straightedge sits flat against both infeed
—
and outfeed tables in all positions, then tables
are parallel. Replace cutterhead guard, fence
assembly, and rear access panel on stand.
Checking Infeed Table
41.
Straightedge
Outfeed Table
Figure 41. Infeed and outfeed tables set
evenly (knife-style cutterhead shown).
Black Lines Represent
Straightedge Positions
from Overhead View
Infeed Table
If straightedge does not sit flat against both infeed
—
and outfeed tables in any of the positions, then
perform
Adjusting Table Parallelism on Page 47.
Figure 42. Straightedge positions for
checking infeed/outfeed table parallelism.
SERVICE
-46-
Page 51
Model W1859/W1860 (For Machines Mfd. Since 02/20)
Adjusting Table Parallelism
For safe and proper cutting results, the tables must be
parallel to the cutterhead. Adjusting them to be parallel
is a task of precision and patience, and may take up
to one hour to complete. Luckily, this is considered
a permanent adjustment and should not need to be
repeated for the life of the machine.
Due to the complex nature of this task, we recommend
that you double check the current table positions to make
sure that they really need to be adjusted before starting.
Each table has four eccentric bushings on the base
underneath that allow the table to be adjusted parallel.
Each bushing is locked in place by a set screw.
The correct order for adjusting the table parallelism
is to first adjust the outfeed table parallel with the
cutterhead, then adjust the infeed table parallel with the
outfeed table.
When setting the outfeed table, all measurements MUST
be made from the cutterhead body—not the knives/inserts
or the results may be skewed.
IM PO R TA NT: The following steps are intended to be
performed directly after the steps involved in C
Outfeed Table. Do not continue until you have performed
those steps.
Adjusting Table Parallelism
hecking
Straightedge
Outfeed Table
Figure 43. Adjusting outfeed table
even with cutterhead body (knife-style
cutterhead shown).
Plug (1 of 4)
Access Hole
(1 of 4)
Set Screw
Eccentric
Nut
Table Cover
(1 of 2)
Eccentric
Nut
To adjust table parallelism, do these steps:
Place straightedge on outfeed table so it hangs
1.
over cutterhead, and lower outfeed table until
straightedge just touches cutterhead body, as shown
in Figure
Remove outfeed table covers by removing plugs (see
2.
Figure
covers to table, and then loosen set screws from
eccentric bolts under outfeed table (see Figure
43.
44) and accessing cap screws that secure
Set Screw
Figure 44. Accessing outfeed eccentric
bushings (2 of 4).
44).
SERVICE
-47-
Page 52
Model W1859/W1860 (For Machines Mfd. Since 02/20)
3. Place straightedge in one of the positions shown
Figure 45, and adjust eccentric bushings so
in
straightedge touches cutterhead body while lying
flat across outfeed table (a small hammer and punch
may be necessary to turn eccentric bushings).
Repeat Step 3 with each remaining straightedge
4.
position as many times as necessary until outfeed
table is parallel with cutterhead.
Tighten set screws in eccentric bushings on outfeed
5.
table.
Remove 1⁄8" stop release knob and infeed table
6.
covers and loosen set screws from each eccentric
bushings under infeed table.
Place straightedge halfway across infeed and outfeed
7.
tables, and adjust infeed table even with outfeed
table, as shown in Figure
Place straightedge in one of the positions shown
8.
in Figure 47, and adjust eccentric bushings under
infeed table so straightedge lies flat against both
tables.
46.
Black Lines Represent
Straightedge Positions
From Overhead View
Figure 45. Straightedge positions for
verifying if the outfeed table is parallel
with cutterhead.
Straightedge
Outfeed Table
Figure 46. Infeed and outfeed tables set
evenly (knife-style cutterhead shown).
Infeed Table
Repeat Step 8 with each remaining straightedge
9.
position as many times as necessary until infeed
table is parallel with outfeed table.
Tighten set screws in eccentric bushings on infeed
10.
table.
Set outfeed table height (refer to Setting Outfeed
11.
Table Height on Page 49).
Check/adjust infeed table stop (refer to Calibrating
12.
Infeed Table Stop on Page 50).
Black Lines Represent
Straightedge Positions
from Overhead View
Figure 47. Straightedge positions for
checking infeed/outfeed table parallelism.
SERVICE
-48-
Page 53
Model W1859/W1860 (For Machines Mfd. Since 02/20)
Top Dead
Center
Setting Outfeed Table
Height
To help ensure safe operation and best cutting results,
set the outfeed table height level with the knives/inserts
when they are at top-dead-center (TDC). If the outfeed
table is set too low, the workpiece will be tapered from
front to back or there will be snipe (a gouge in end of
board that is uneven with rest of cut). If the outfeed
table is set too high, the workpiece will hit the edge of
the outfeed table during operation, increasing the chance
of kickback.
Item(s)
Precision Straightedge 4'.......................................1
Open-End Wrench 16mm.......................................1
To set outfeed table height, do these steps:
Needed Qty
Setting Outfeed Table Height
Stop Bolts
Jam Nuts
Figure 48. Location of outfeed table stop
bolts and jam nuts.
DISCONNECT MACHINE FROM POWER!
1.
Remove cutterhead guard, fence, and rear access
2.
panel on stand.
W1859 Only: Make sure knife heights are set
3.
correctly (refer to
42).
Page
Loosen outfeed table lock located at front of
4.
machine, and loosen jam nuts and positive stop bolts
located at side of machine just below outfeed table
Figure 48).
(see
Place straightedge on outfeed table so it extends
5.
over cutterhead.
Use motor pulley to rotate cutterhead until one
6.
knife or insert is at TDC (its highest point during
rotation), as shown in
Use outfeed table lever to set outfeed table so knife
7.
or insert barely touches straightedge, as shown in
Figure 50.
Tighten outfeed table lock located so outfeed table
8.
will not move during operation.
Re-install cutterhead guard, fence, and rear access
9.
panel on stand.
Setting/Replacing Knives on
Figure 49.
Top Dead
Center
W1860
Figure 49. Knife or insert at TDC.
Straightedge
Outfeed Infeed
Straightedge
Outfeed Infeed
W1859
W1859
W1860
SERVICE
10.
Verify proper operation of cutterhead guard (refer to
Checking/Adjusting Cutterhead Guard on Page 57).
-49-
Figure 50. Using straightedge to check
outfeed table height.
Page 54
Model W1859/W1860 (For Machines Mfd. Since 02/20)
Calibrating 1⁄8" Infeed
Table Sto p
The infeed table on the Model W1859/W1860 has a builtin table stop that automatically sets maximum depth of
cut at
table parallelism.
1
⁄8". It is necessary to adjust this stop if you adjust
Checking Adjusting 1/8 Infeed Table Stop
Item(s)
Precision Straightedge 3'.......................................1
Tape Measure
Hex Wrench 5mm
To calibrate the 1⁄8" infeed table stop, do these steps:
1.
2.
3.
4.
Needed Qty
....................................................1
...............................................1
DISCONNECT MACHINE FROM POWER!
Remove table release knob by unthreading it (see
Figure 51), and then remove infeed table covers
Figure 51) by removing plugs and cap screws
(see
that secure covers to table.
Loosen jam nut on the 1⁄8" infeed table stop bolt
Figure 52), and then rotate stop bolt clockwise
(see
a couple turns to move it down, so it will clear the
stop plate during adjustment process in later steps.
Place straightedge along outfeed table and position
it so the end is just over infeed table, then lower
infeed table until gap between infeed table and
straightedge measures
1
⁄8".
Access Holes
for Cap Screws
Table Cover
Knob Removed
from Stop
Figure 51. Accessing infeed table stop.
Tip: It may be easier to have another person help by
holding the straightedge in position while you adjust
table and measure gap.
Rotate stop bolt (see Figure 52) counterclockwise to
5.
move it upward until it makes firm contact with stop
plate (see
Hold stop bolt in place, and tighten jam nut (see
6.
Figure 52) down firmly against the casting to secure
stop bolt in place.
Replace table covers and re-install release knob.
7.
Figure 52).
SERVICE
Calibrate depth-of-cut scale (refer to Calibrating
8.
Depth-of-Cut Scale on Page 54).
Stop Plate
Stop Bolt
Jam Nut
Figure 52. Location of 1⁄8" infeed table
stop bolt and jam nut.
-50-
Page 55
Model W1859/W1860 (For Machines Mfd. Since 02/20)
Setting Fence Stops
The fence stops simplify the task of adjusting the fence to
45° inward, 90°, and 45° outward (135°).
Item(s)
Open-End Wrench 14mm.......................................1
Sliding Bevel
Needed Qty
.....................................................1
Setting 45° Inward Stop
1. DISCONNECT MACHINE FROM POWER!
2. Loosen fence tilt lock, rotate stop block up, then tilt
fence approximately 45° inward onto stop bolt (see
Figure
Place sliding bevel set to 45° against fence and
3.
table, as shown in
Loosen jam nut on 45° stop bolt and adjust stop
4.
bolt until fence is exactly 45° inward while resting
on stop bolt (see Figure
retighten jam nut.
53).
Figure 54.
53). Verify angle, then
Setting Fence Stops
45° Inward
Stop Bolt
Stop
Block
Tilt Lock
Figure 53. Fence set to 45° inward.
Sliding Bevel Set
to 45° Inward
Jam Nut
Figure 54. Example of adjusting fence to
45° inward.
SERVICE
-51-
Page 56
Model W1859/W1860 (For Machines Mfd. Since 02/20)
Setting 90° Stop
1. DISCONNECT MACHINE FROM POWER!
2. Loosen fence tilt lock, rotate stop block down, and
position fence approximately 90° onto stop cap
screw (see
3. Place sliding bevel set to 90° against fence and
table, as shown in
Loosen jam nut on 90° stop cap screw and adjust cap
4.
screw until fence is exactly 90° while cap screw is
resting on stop block (see Figure
then retighten jam nut.
Figure 55).
Figure 56.
55). Verify angle,
90° Stop
Cap Screw
Jam Nut
Stop Block
Tilt Lock
Figure 55. Fence set to 90°.
Sliding Bevel
Set to 90°
Figure 56. Example of adjusting fence to
90°.
SERVICE
-52-
Page 57
Model W1859/W1860 (For Machines Mfd. Since 02/20)
Setting 45° Outward (135°) Stop
1. DISCONNECT MACHINE FROM POWER!
2. Loosen fence tilt lock, rotate stop block up, then tilt
fence approximately 45° inward onto stop bolt (see
Figure
3. Place sliding bevel set to 135° against fence and
table, as shown in
Loosen jam nut on 45° stop bolt and adjust stop
4.
bolt until fence is exactly 45° outward while resting
on stop bolt (see Figure
retighten jam nut.
57).
Figure 58.
57). Verify angle, then
45° Outward
Stop Bolt
Stop
Block
Jam Nut
Tilt
Lock
Figure 57. Fence set to 45° outward.
Sliding Bevel Set
to 45° Outward
Figure 58. Example of adjusting fence to
45° outward.
SERVICE
-53-
Page 58
Model W1859/W1860 (For Machines Mfd. Since 02/20)
Calibrating Depth-of-Cut
Scale
For best cutting results, calibrate or "zero" the depth-ofcut scale so cutting depth shown on the scale matches the
actual cutting depth (per pass).
Item(s)
Precision Straightedge 4'.......................................1
Hex Wrench 3mm
To calibrate the depth-of-cut scale, do these steps:
1.
Needed Qty
...............................................1
DISCONNECT MACHINE FROM POWER!
Calibrating Depth Scale
W1859
Straightedge
InfeedOutfeed
W1860
Make sure outfeed table height is set correctly (refer
2.
Setting Outfeed Table Height on Page 49).
to
Place a straightedge across infeed and outfeed
3.
tables.
Adjust the infeed table until it is even with the
4.
outfeed table (see
Loosen button head screws that secure scale pointer,
5.
adjust scale pointer to "0," then re-tighten screws
Figure 60).
(see
Figure 59).
Straightedge
InfeedOutfeed
Figure 59. Infeed table even with outfeed
table.
Scale
Pointer
"0"
Figure 60. Depth-of-cut scale set to "0".
SERVICE
-54-
Page 59
Model W1859/W1860 (For Machines Mfd. Since 02/20)
Tensioning/Replacing Belt
To ensure optimum power transmission from the motor to
the cutterhead, the belt must be in good condition (free
from cracks, fraying and wear) and properly tensioned.
Tensioning Replacing Belt
Item(s) Needed Qty
Replacement Belt (X1859136) ................................1
Phillips Screwdriver #2
Open-End or Socket Wrench 13mm
.........................................1
..........................1
Belts and pulleys will be hot after
operation. Allow them to cool before
handling.
Tensioning Belt
1. DISCONNECT MACHINE FROM POWER!
2. Remove rear access panel on stand.
Loosen motor mount fasteners shown in Figure 61.
3.
DO NOT completely remove motor mount fasteners.
Press down on motor to keep tension on belt, and
4.
then tighten motor mount bracket fasteners (see
Figure
Press belt with moderate pressure in center to check
5.
belt tension. Belt is correctly tensioned when there
is approximately
shown in
— If there is more than 1⁄4" deflection when
Replace rear access panel.
6.
61),
1
⁄4" deflection when pushed, as
Figure 62.
you check belt tension, repeat the tensioning
procedure until it is correct.
After approximately 16 hours of
operation, belts will stretch and
seat into pulley grooves. The belts
need to be re-tensioned after this
initial break-in period to ensure
optimum power transfer and
maximum overall life of the belts.
Figure 61. Location of motor mount
fasteners (3 of 4 shown).
Replacing Belt
1. DISCONNECT MACHINE FROM POWER!
2. Remove fence, belt cover and rear access panel on
stand.
Loosen motor mount bracket fasteners shown in
3.
Figure 61.
Use a 2x4 as leverage to lift motor as you remove
4.
belt and replace it with a new one. Make sure belt is
seated in pulley groove.
Follow Steps 4–5 in Tensioning Belt procedure to set
5.
correct belt tension.
Replace rear access panel.
6.
-55-
Cutterhead Pulley
Approximately
1
⁄4" Deflection
Motor Pulley
Figure 62. Checking belt deflection.
SERVICE
Page 60
Model W1859/W1860 (For Machines Mfd. Since 02/20)
Checking/Aligning Pulleys
Pulley alignment is an important factor in power
transmission and belt life. The pulleys should be parallel
to each other and in the same plane (coplaner) for
optimum performance.
Each pulley can be adjusted by loosening the set screw
that secures the pulley to the shaft, sliding the pulley in/
out, and retightening the set screw to lock the pulley in
place.
Item(s) Needed Qty
Precision Straightedge (Optional)
Hex Wrench 3mm
Phillips Head Screwdriver #2
...............................................1
..................................1
Checking Aligning Pulleys
............................1
To check/align pulleys, do these steps:
DISCONNECT MACHINE FROM POWER!
1.
2. Remove fence, belt cover, and rear access panel on
stand.
Look down length of belt and pulley faces to check
3.
pulley alignment (see Figure
use a narrow straightedge against pulley faces to
check alignment.
— If pulleys are aligned, proceed to Step 7.
— If pulleys are not aligned, perform Steps 4 – 6.
Remove belt (refer to Tensioning/Replacing Belt of
4.
55).
Page
Loosen motor pulley set screw and cutterhead
5.
pulley set screw, and then align both pulleys. (Use
straightedge if needed.)
s 63–64). If available
Cutterhead
Belt
Motor
Pulley
Figure 63. Checking pulley alignment
(viewed from above).
Alignment
Pulley
Cutterhead
Pulley
Tighten set screws, replace belt, and repeat Step 3
6.
to verify proper pulley alignment. Pulleys should
be aligned, as shown in Figure
properly tensioned.
Re-install fence, belt cover, and rear access panel on
7.
SERVICE
stand.
64, when belt is
Figure 64. Proper pulley alignment.
-56-
Motor
Pulley
Page 61
Model W1859/W1860 (For Machines Mfd. Since 02/20)
Checking/Adjusting
Cutterhead Guard
The cutterhead guard is designed to reduce the risk of
accidental contact with hands or fingers with the spinning
cutterhead. When properly installed and functioning
correctly, the guard automatically rotates clear of the
cutterhead during the cutting operation and then springs
back over the cutterhead as soon as the operation is
complete.
In order to function as intended, the guard must be
installed as low as possible over the infeed table without
actually touching it (approximately
table), and it must have enough spring tension at the
mounting shaft to quickly reposition itself against the
fence after it is rotated away from the cutterhead and
released. Before performing rabbeting operation, adjust
guard height to just clear outfeed table.
Adjusting Cutterhead Guard
1
⁄16" above infeed
The cutterhead guard is a critical safety
feature of this jointer. You MUST install
and verify its operation before using
the jointer! Failure to properly install
this guard will greatly increase the risk
of serious personal injury.
To check/adjust cutterhead guard for proper operation,
do these steps:
1. DISCONNECT MACHINE FROM POWER!
2. Set fence to 90° and move it all the way back, then
pull cutterhead guard (see
go.
— If cutterhead guard springs back over cutterhead,
contacts fence, and does not drag across infeed
table, then it is properly adjusted.
— If cutterhead guard does not spring back over
cutterhead, does not contact fence, or drags
across infeed table, then proceed to
Loosen shaft lock (see Figure 65). Move guard so it
3.
is resting against fence, and
Holding guard height in place, tighten shaft lock to
4.
secure setting.
Figure 65) back and let it
Step 3.
1
⁄16" above infeed table.
Cutterhead
Guard
Fence
Shaft Lock
Figure 65. Cutterhead guard components.
SERVICE
Repeat Step 2 and, if necessary, repeat Steps 3–4
5.
until cutterhead guard is properly adjusted.
-57-
Page 62
Model W1859/W1860 (For Machines Mfd. Since 02/20)
The following troubleshooting tables cover common problems that may occur with this machine. If you
need replacement parts or additional troubleshooting help, contact our Technical Support.
Note:
available, your original purchase receipt. This information is required to properly assist you.
Troubleshooting
Before contacting Tech Support, find the machine serial number and manufacture date, and if
Motor & Electrical
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
Machine does not
start or a breaker
trips immediately
after startup.
Machine stalls or is
underpowered.
Machine has vibration or noisy
operation.
1
. Incorrect power supply voltage/circuit
size.
2
. Power supply circuit breaker tripped/fuse
blown.
3
. Motor wires connected incorrectly.
4. Wiring open/has high resistance.
5. ON/STOP switch at fault.
6
. Start capacitor at fault.
7. Centrifugal switch at fault.
8
. Motor at fault.
1. Workpiece material not suitable.
2. Excessive feed rate.
3. Excessive depth of cut.
4
. Dull knives/inserts.
5. Belt slipping or pulleys misaligned.
6
. Dust collection blockage.
7
. Motor overheated.
8. Pulley slipping on shaft.
9
. Run capacitor at fault.
10
. Centrifugal switch at fault.
11
. Motor bearings at fault.
12
. Motor at fault.
1. Mobile base lock knobs loose or stand feet
not adjusted properly.
2
. Motor or other component loose.
3
. Belt worn or loose.
4
. Motor fan rubbing on fan cover.
5
. Pulley loose or misaligned.
6
. Dull knives/inserts.
7. Cutterhead bearings at fault.
8. Centrifugal switch at fault.
9. Motor bearings at fault.
1. Ensure correct power supply voltage/circuit size.
2
. Ensure circuit is sized correctly and free of shorts.
Reset circuit breaker or replace fuse.
3
. Correct motor wiring connections (Page 61).
4
. Check/fix broken, disconnected, or corroded wires.
5. Test/replace switch.
6
. Test/replace capacitor.
7
. Adjust/replace centrifugal switch if available.
8. Test/repair/replace.
1. Ensure workpiece is suitable for jointing (Page 26).
2. Reduce feed rate.
3. Reduce depth of cut (Page 33).
4.
Sharpen/replace knives (Page 42); rotate/replace
inserts (
5
. Tension/replace belt (Page 55); ensure pulleys are
aligned (
6.
Clear blockages, seal leaks, use smooth-wall duct,
eliminate bends, close other branches.
7
. Clean motor, let cool, and reduce workload.
8
. Tighten/replace loose pulley/shaft, replace shaft
key; tighten pulley set screw.
9
. Test/repair/replace.
10. Adjust/replace centrifugal switch if available.
11. Test/repair/replace.
12. Test/repair/replace.
. Tighten mobile base lock knobs or adjust stand feet
1
to stabilize machine.
2
. Replace missing bolts/nuts, or tighten if loose.
3
. Inspect/tension or replace belt (Page 55).
4
. Fix/replace fan cover; replace loose/damaged fan.
5
. Secure pulley on shaft or realign (Page 56).
6
. Sharpen/replace knives (Page 42); rotate/replace
inserts (
7
. Replace bearing(s).
8. Adjust/replace centrifugal switch if available.
9. Test/repair/replace.
Page 43).
Page 56).
Page 43).
SERVICE
-58-
Page 63
Model W1859/W1860 (For Machines Mfd. Since 02/20)
Machine Operation
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
Table is hard to
adjust.
Excessive snipe
(gouge in end
of board that is
uneven with rest of
cut).
Workpiece stops in
middle of cut.
Workpiece chipping,
tear-out, indentations, or overall
rough cuts.
Fuzzy grain left in
workpiece.
Long lines or
ridges that run
along length of
workpiece.
Uneven cutter
marks, wavy surface, or chatter
marks across face
of workpiece.
Glossy surface;
scorching or
burn marks on
workpiece.
Workpiece is concave or convex
along its length
after jointing.
Workpiece edges
not square; tapered
cut produced.
1. Table lock engaged/partially engaged.
2. Table stop blocking movement.
1. Outfeed table set too low.
2. Knives set too high (W1859).
3. Operator pushing down on trailing end of
workpiece as it leaves cutterhead.
1. Outfeed table set too high. 1. Align outfeed table with cutterhead knife/insert at
1. Workpiece not suitable for jointing.
2. Operator not feeding workpiece to cut
"with" the grain.
3.
Feed rate too fast.
4. Excessive depth of cut.
5
. Dull knives/inserts.
6
. Dust collection problems.
1. Wood has high moisture content.
2. Dull knives/inserts.
1. Nicked or chipped knives/inserts.
2. Inserts not consistently tightened/torqued
(W1860).
3. Dirt or debris under inserts (W1860).
1. Feeding workpiece too fast.
2. Knives not properly adjusted (W1859).
3. Dirt or debris under inserts (W1860).
1. Feed rate too slow.
2. Dull knives/inserts.
1. Workpiece not held with even pressure
against outfeed table during cut.
2. Workpiece excessively bowed or warped,
not suitable for jointing.
3. Tables are not parallel with cutterhead and
each other.
1. Fence not square to table(s); fence tilt
unlocked.
2. Knives not properly adjusted (W1859).
3
. Inserts not consistently tightened/torqued
(W1860).
4. Warped infeed or outfeed table.
1. Completely loosen table lock (Page 9).
2. Loosen/reset table stop (Page 34).
1. Align outfeed table with cutterhead knife/insert at
top dead center (Page 49).
2. Adjust height of knives evenly with outfeed table
(Page 42).
3. Reduce/eliminate downward pressure on trailing
end of workpiece as it leaves cutterhead.
top dead center (Page 49).
1. Ensure workpiece is suitable for jointing (Page 26).
2. Turn workpiece 180° before feeding again.
3. Reduce feed rate.
4. Reduce depth of cut (Page 33).
5. Sharpen/replace knives (Page 42); rotate/replace
inserts (
6. Clear blockages, seal leaks, move machine closer to
dust collector, upgrade dust collector.
1. Ensure wood moisture content is less than 20%.
Allow to dry if necessary.
2. Sharpen/replace knives (Page 42); rotate/replace
inserts (
1. Replace knives (Page 42); rotate/replace inserts
(
2. Tighten/torque all inserts consistently when rotating/replacing (
3. Remove inserts, properly clean mounting pocket
and re-install (Page 43).
1. Reduce feed rate.
2. Properly adjust knives (Page 42).
3. Remove inserts, properly clean mounting pocket,
and re-install (
1. Increase feed rate.
2. Sharpen/replace knives (Page 42); rotate/replace
inserts (
1. Apply even downward pressure against workpiece
throughout entire travel along outfeed side during
cut.
2. Ensure workpiece is suitable for jointing (Page 26).
3. Check/adjust table parallelism (Page 45).
1. Square fence to table(s) (Page 51); lock fence.
2. Properly adjust knives (Page 42).
3. Tighten/torque all inserts consistently when rotating/replacing (
4. Regrind/replace table.
Page 43).
Page 43).
Page 43).
Page 43).
Page 43).
Page 43).
Page 43).
SERVICE
-59-
Page 64
Model W1859/W1860 (For Machines Mfd. Since 02/20)
These pages are current at the time of printing. However, in the spirit of improvement, we may make
changes to the electrical systems of future machines. Compare the manufacture date of your machine to
If there are differences between your machine and what is shown in this section, call Technical Support
for assistance BEFORE making any changes to the wiring on your machine. An updated
machine before calling. This information can be found on the main machine label.
Electrical Safety Instructions
the one stated in this manual, and study this section carefully.
electrical warning page
at (360) 734-3482
wiring diagram may be available. Note: Please gather the serial number and manufacture date of your
SHOCK HAZARD. Working on wiring that is
connected to a power source is extremely
dangerous. Touching electrified parts will
result in personal injury including but not
MODIFICATIONS. Using aftermarket parts or
modifying the wiring beyond what is shown
in the diagram may lead to unpredictable
results, including serious injury or fire.
limited to severe burns, electrocution,
or death. Disconnect the power from
the machine before servicing electrical
components!
MOTOR WIRING. The motor wiring shown
in these diagrams is current at the time
of printing, but it may not match your
machine. Always use the wiring diagram
QUALIFIED ELECTRICIAN. Due to the inherent
inside the motor junction box.
hazards of electricity, only a qualified
electrician should perform wiring tasks on
this machine. If you are not a qualified
electrician, get help from one before
attempting any kind of wiring job.
CAPACITORS/INVERTERS. Some capacitors
and power inverters store an electrical
charge for up to 10 minutes after being
disconnected from the power source.
To reduce the risk of being shocked,
WIRE CONNECTIONS. All connections must
be tight to prevent wires from loosening
wait at least this long before working on
capacitors.
during machine operation. Double-check all
wires disconnected or connected during any
wiring task to ensure tight connections.
CIRCUIT REQUIREMENTS. You MUST follow
the requirements at the beginning of this
manual when connecting your machine to a
WIRE/COMPONENT DAMAGE. Damaged wires
power source.
or components increase the risk of serious
personal injury, fire, or machine damage. If
you notice that any wires or components are
damaged while performing a wiring task,
replace those wires or components before
completing the task.
EXPERIENCING DIFFICULTIES. If you are
experiencing difficulties understanding
the information included in this section,
contact our Technical Support at
(360) 734-3482.
WIRING DIAGRAM COLOR KEY
SERVICE
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
color at www.shopfox.biz.
BLACK
WHITE
GREEN
RED
BLUE
BROWN
GRAY
ORANGE
-60-
YELLOW
YELLOW
GREEN
PURPLE
PINK
LIGHT
BLUE
BLUE
WHITE
TURQUOISE
Page 65
Model W1859/W1860 (For Machines Mfd. Since 02/20)
wiring
Paddle Switch
(viewed from behind)
SHOCK HAZARD!
Disconnect power
before working on
wiring
The motor wiring shown here is
current at the time of printing, but
it may not match your machine.
Always use the wiring diagram inside
the motor junction box.
Wiring Diagram
ON/STOP Switch
KJD17B-16
220-240V
14
24
23
13
Ground
Read
Page 60
STOP
Before
Wiring
Ground
Hot
230
VAC
Hot
G
6-20 Plug
Motor
400MFD 125VAC
Start Capacitor
Run Capacitor
70uF 250VAC
Ground
Motor Junction Box
SERVICE
Figure 66. On/Off switch connections.
Figure 67. Motor junction box connections.
-61-
Page 66
Model W1859/W1860 (For Machines Mfd. Since 02/20)
6
PARTS
Tables, Fence & Cutterhead
31
28
29
26
27
30
25
23
22
24
6
7
35
23
36
22
37
38
39
94
16
17
93
15
18
95
40
14
96
41
19
20
21
11
42
43
13
44
12
7
8
9
10
45
46
47
48
1
2
5
49
3
4
3
55
53
55-4
54
55-3
55
W1860
only
55-5
W1859
only
55-2
55-6
55-2
50
55-3
98
65
54
93
66
51
96
53
95
65
52
96
66
154
67
42
99
95
65
66
69V2
64
167
168
100
63
68V2
58V2
142V3
139V3
143V3
93
56
140
141V2
65
93
86
66
97
87
95
96
89
90
88
32
91
32
92
PARTS
-62-
Page 67
Model W1859/W1860 (For Machines Mfd. Since 02/20)
REF
PART # DE SCRIPTION REF PART # DES CRIP TION
1 X1859001 KNOB 12ID, M6-1 SET SCREW THREADS 50 X1859050 KEY 5 X 5 X 22
2 X1859002 SET SCREW M6-1 X 6 51 X1859051 CUTTERHEAD PULL EY
3 X1859003 EXT RE TAI NI NG RING 1 2MM 52 X1859052 SET SCREW M6-1 X 8
4 X1859004 GEAR SHAFT 10T, 11 X 78.5MM 53 X1859053 BEARING BLOCK
5 X1859005 FLAT WASHER 12MM 54 X1859054 BALL BEARING 6204-2NSE
6 X1859006 BALL KNOB 3/8-16, D1-5/16 55 X1859055 CUTTERHEAD 8" 4-KNIFE (W1859)
7 X1859007 STUD-DE 3/8-16 X 3-1/8, 3/8 55-2 X1859055-2 COMPRESSION SPRING (W1859)
8 X1859008 CAP SCREW 1/4-20 X 1/2 55-3 X1859055-3 FLAT HD CAP SCR M5-.8 X 12 (W1859)
9 X1859009 FENDER WASHE R 1/ 2 55-4 X1859055-4 KNIFE 8 X 3/4 X 1/ 8 HSS (W1859)
10 X1859010 LOCK NUT 1/2-12 55-5 X1859055-5 KNIFE GIB (W1859)
11 X1859011 ROLL PIN 4 X 25 55-6 X1859055-6 KNIFE GIB BOLT 1/4-28 X 1/4 (W1859)
12 X1859012 ECCENTRIC SHAFT 3/8-16, 5-1/4L 55 X1860055 HELICAL CUTTERHEAD 8" (W1860)
13 X1859013 CAMLOCK STUD 1/2-12 X1-3/16, 3-1/2L 55-2 X1860055-2 FLAT HD TORX SCR T-25 10-24 X 1/2 (W1860)
14 X1859014 STOP BLOCK 55-3 X1860055-3 CARBIDE INSERT 15 X 15 X 2.5MM (W1860)
15 X1859015 FLAT WASHER 1/2 56 X1859056 DEPTH SCALE LABEL
16 X1859016 ADJ HANDLE 3L, 1/ 2-12 X 1-3/8 58V2 X1859058V2 CUTTE RHEA D GUARD V2. 08. 1 9
17 X1859017 DOWEL PIN 5 X 50 63 X1859063 INFEED TABLE
18 X1859018 FENCE CARRI AGE 64 X1859064 OUTFEED TABLE
19 X1859019 SAFETY PLATE 65 X1859065 CAP SCREW M8-1.25 X 25
20 X1859020 FLAT WASHER 1/4 66 X1859066 TABLE SHAFT 9-5/8L
21 X1859021 FLAT HD SCR 1/4-20 X 1/2 67 X1859067 FLAT WASHER 8 MM
22 X1859022 HEX NUT 1/4-20 68V2 X1859068V2 RABBETING TABLE V2.08.19
23 X1859023 CAP SCREW 1/4-20 X 1-1/4 69V2 X1859069V2 GUARD LOCK HANDLE V2.07.19
24 X1859024 SHOULDER BOLT 5/16-18 X 11/16, 3/8 X 1 86 X1859086 STANDOFF-RND MM 1/4-20 X 2-3/ 8, 1/ 2
25 X1859025 FENCE SWIVEL BASE 87 X1859087 SHOULDER FLANGE SCR M5-.8, 6 X 3.3
26 X1859026 HEX BOLT 5/16-18 X 1-1/4 88 X1859088 POSITION PLATE
27 X1859027 HEX NUT 5/16-18 89 X1859089 LOCK NUT 1/4-20
28 X1859028 HEX NUT 1/ 2-2 0 THI N 90 X1859090 HEX NUT M5- . 8
29 X1859029 STUD-SE 1/2-20 X 1-3/ 8, 11/ 16 91 X1859091 EXTENSION SPRING
30 X1859030 FLAT HD CAP SCR 5/16-18 X 1-1/2 92 X1859092 CAP SCREW M5-.8 X 15
31 X1859031 FENCE 93 X1859093 FOAM PAD
32 X1859032 FLAT WASHER 5MM 94 X1859094 REAR COVER (LEFT)
35 X1859035 SET SCREW 3/8-16 X 1-1/2 CONE-PT 95 X1859095 CAP SCREW M6-1 X 10
36 X1859036 HEX NUT 3/ 8-1 6 THI N 96 X1859096 PLUG (PLASTIC)
37 X1859037 FENCE BLOCK 97 X1859097 REAR COV ER ( RI GHT)
38 X1859038 FENCE LI NK 98 X1859098 FRONT COVER (LEFT)
39 X1859039 T-NUT 1/2-12 99 X1859099 FRONT COVER (RI G HT)
40 X1859040 FLAT WASHER 8MM 100 X1859100 BALL KNOB 1/4-20, D1
41 X1859041 LOCK WASHER 8MM 139V3 X1859139V3 GUARD PIVOT SHAFT V3.07.19
42 X1859042 CAP SCREW M8-1.25 X 25 140 X1859140 EXT RETA I NI NG RING 11MM
43 X1859043 ROLL PIN 4 X 20 141V2 X1859141V2 TORSION SPRING V2.07.19
44 X1859044 KEY 9.5 X 9.5 X 268 142V3 X1859142V3 ROLL PIN 6 X 25 V3.07.19
45 X1859045 FLAT HD CAP SCR M5-.8 X 12 143V3 X1859143V3 ROLL PIN 5 X 26 V3.07.19
46 X1859046 FENCE GUI DE 154 X1859154 FOAM PAD 30 X 30 X 22
47 X1859047 FLAT WASHER 1/4 167 X1859167 FENDER WASHER 6.7 X 19 X 2MM
48 X1859048 FENCE BASE 168 X1859168 BUTTON HD CAP SCR M6 -1 X 12
49 X1859049 WAVY WASHER 19MM
Tables, Fence & Cutterhead Parts List
-63-
PARTS
Page 68
85
118
137-5
137
137-6
137-7
84
71
117
116
137-10
137-11
137-12
137-13
137-14
137-9
83
72
101
102
82
73
84
116
106
137-8
81
52
103
104
105
107
137-15
137-16
137-16
137-17
137-18
80
65
75
120
74
79
77
78
119
137-3
137-4
137-2
Model W1859/W1860 (For Machines Mfd. Since 02/20)
Base, Stand & Motor
52
77
130
W1859 only
138
76
78
77
71
52
65
112
41
40
109
136
76
73
71
134
135
41
27
75
111
118
71
65
76
103
116
119
104
156
73
77
104
156
75
110
124
78
116
125
79
52
104
120
123
117
52
121
65
71
103
104
40
73
41
115
163
122
71
76
76
75
124
52
112
41
40
112
112
84
113
114
73
127
123
65
65
128
125
75
79
75
78
133
41
129
71
73
73
131
160 161
169
74
65
65
75
52
72
34
130
155
126
126
79
59
132
131
132
80
149
162
75
81
145
W1860 only
138
76
71
52
144
152
150
151
146
73
82
33
41
57
83
84
85
148
147
133
PARTS
-64-
Page 69
Model W1859/W1860 (For Machines Mfd. Since 02/20)
REF PART # DES CRIP TION REF PART # DE SCRIPTION
Base, Stand & Motor Parts List
33 X1859033 SWI TCH PEDE STA L 127 X1859127 PHLP HD SCR M6-1 X 10 W/WASHER
34 X1859034 CAP SCREW M8-1.25 X 20 W/WASHERS 128 X1859128 BELT COVER
40 X1859040 FLAT WASHER 8 MM 129 X1859129 REAR ACCESS PANEL
41 X1859041 LOCK WASHER 8MM 130 X1859130 PHLP HD SCR M6-1 X 20
57 X1859057 PUSH BLOCK 131 X1859131 PUSH BLOCK BRACKET
59 X1859059 ON/OFF BUTTON KEDU KJD17B-230V-S 132 X1859132 PHLP HD SCR M4-.7 X 8
71 X1859071 ECCENTRIC BUS HI NG 133 X1859133 CAP SCREW M8-1.25 X 20
72 X1859072 BUSHING PLATE (3-HOLE) 134 X1859134 CARRIAGE BOLT 5/16-18 X 3/4
73 X1859073 SET SCREW M5-.8 X 8 135 X1859135 FLAT WASHE R 8MM
74 X1859074 ELEVATION BRACKET 136 X1859136 POLY-V BELT 300J7
75 X1859075 BUSHING 137 X1859137 MOTOR 3HP 230V 1-PH
76 X1859076 BUSHING PLATE (2-HOLE) 137-2 X1859137-2 KEY 5 X 5 X 30
77 X1859077 ELEVATION PLATE 137-3 X1859137-3 MOTOR PULLEY
78 X1859078 CAP SCREW M5-.8 X 10 137-4 X1859137-4 SET SCREW M6-1 X 8
79 X1859079 ELEVATION SHAFT 10-1/4L 137-5 X1859137-5 MOTOR LABEL
80 X1859080 HEX NUT M16-2 137-6 X1859137-6 STRAIN RELIEF TYPE-3 PG13.5
81 X1859081 SHAFT INT THR M6- 1, EXT THR M16- 2 137-7 X1859137-7 MOTOR CORD 14G 3W 32"
82 X1859082 LEVER KNOB 137-8 X1859137-8 STRAIN RELI EF TYPE-1 3/4"
83 X1859083 FLAT WASHER 6 MM 137-9 X1859137-9 BACKING BOARD
84 X1859084 LOCK WASHER 6MM 137-10 X1859137-10 MOTO R FAN CO VE R
85 X1859085 CAP SCREW M6-1 X 16 137-11 X1859137-11 MOTO R FAN
101 X1859101 CAP SCREW M6-1 X 15 137-12 X1859137-12 CONTACT PLATE
102 X1859102 OUTFEED TABLE LOCK PLATE 137-13 X1859137-13 CENTRI FUG AL SWITCH
103 X1859103 HEX BOLT M8-1.25 X 30 137-14 X1859137-14 S CAPACITOR 400M 125V 1-1/2 X 3-1/2
104 X1859104 HEX NUT M8-1. 25 137-15 X1859137-15 R CAPACITOR 70M 250V 1-1/2 X 3-1/ 2
105 X1859105 TABLE BASE 137-16 X1859137-16 CAPACITOR COVER
106 X1859106 FLAT HD CAP SCR M6-1 X 10 137-17 X1859137-17 BALL BEARING 6205ZZ (FRONT)
107 X1859107 CUTTERHEAD FRONT COVER 137-18 X1859137-18 BALL BEARING 6203ZZ (REAR)
109 X1859109 DUST COVER 138 X1859138 KNIFE-SETTING JIG (W1859)
110 X1859110 CAP SCREW 3/8-24 X 2 138 X1860138 TORX DRIVER T-25 (W1860)
111 X1859111 LOCK WASHER 3/8 144 X1859144 SWI TCH BOX
112 X1859112 HEX BOLT M8-1.25 X 25 145 X1859145 SWITCH PL ATE
113 X1859113 INFEED TABLE LOCK PLATE 146 X1859146 SWI TCH CO RD 14G 3W 20"
114 X1859114 SCALE POINTER 147 X1859147 POWER CORD 14G 3W 10' 6-20P
115 X1859115 BUTTON HD CAP SCREW M5-. 8 X 6 148 X1859148 STRAIN RELIEF TYPE-1 5/8"
116 X1859116 FLAT WASHER 10MM 149 X1859149 PHLP HD SCR M4-.7 X 25
117 X1859117 WAVY WASHER 10MM 150 X1859150 PHLP HD SCR M4-.7 X 6
118 X1859118 ADJ HANDLE M10-1.5 X 25, 93L 151 X1859151 EXT TOOTH WAS HER 4 MM
119 X1859119 PHLP HD SCR M6-1 X 12 152 X1859152 GROUND LABEL
120 X1859120 FLAT WASHER 6MM 155 X1859155 TAP SCREW M6 X 8
121 X1859121 DUST PORT 4" 156 X1859156 ADJUSTABLE FOOT M8-1.25
122 X1859122 CABI NET STAND 160 X1859160 HEX WRE NCH 6MM
123 X1859123 WHEEL 161 X1859161 WRENCH 8 X 10 MM OP EN- ENDS
124 X1859124 LOCK NUT M8-1.25 162 X1859162 WRENCH 11 X 13MM OPEN-ENDS
125 X1859125 WHEEL AXLE M8-1.25 X 30, 60L 163 X1859163 LIFTI NG HO OK
126 X1859126 KNOB BOLT 3-LOBE, M10-1.5 X 22, D40 169 X1859169 HEX WRENCH 4MM
-65-
PARTS
Page 70
Specifications
205
REF PART # DESCRIPTION REF PART # DESCRIPTION
201 X1859201 MACHINE ID LABEL (W1859) 208 X1859208 EYES EARS LUNGS WARNING LABEL
201 X1860201 MACHINE ID LABEL (W1860) 209 X1859209 MODEL NUMBER LABEL (W1859)
202 X1859202 READ MANUAL LABEL 209 X1860209 MODEL NUMBER LABEL (W1860)
203 X1859203 CUTTERHEAD WARNING LABEL 210 X1859210 SHOPFOX NAMEPLATE-LARGE
204 X1859204 CUTTERHEAD EXPOSED LABEL 211 X1859211 PANEL CLOSED WARNING LABEL
205 X1859205 ELECTRICITY LABEL 212 X1859212 TOUCH-UP PAINT, SHOP FOX WHITE
206 X1859206 DISCONNECT POWER LABEL 213 X1859213 BLACK TRIM TAPE
207 X1859207 CUTTERHEAD GUARD LABEL 214 X1859214 TOUCH-UP PAINT, SHOP FOX BLACK
Motor: 3 HP, 230V, Single-Phase, 60 Hz
Full-Load Current: 12A
Cutterhead: 4-Knife, 3-1/16" Dia.
Knife Size: 8" x 3/4" x 1/8"
Replacement Knives: D3634
Cutterhead Speed: 5500 RPM
Cuts Per Minute: 22,000
Fence Tilt: 45º, 90º, 135º
Table Size: 76" x 8"
Max. Depth of Cut Per Pass: 1/8"
Max. Rabbeting Depth: 1/2"
Weight: 365 lbs.
Date
S/N
Specifications
Date
S/N
175370
175370
Mfd. for Woodstock in Taiwan
Motor: 3 HP, 230V, Single-Phase, 60 Hz
Full-Load Current: 12A
Cutterhead: Helical w/Indexable Inserts
Insert Size: 15 x 15 x 2.5mm
Number of Inserts: 36
Replacement Inserts: D4297
Cutterhead Speed: 5500 RPM
Cuts Per Minute: 22,000
Fence Tilt: 45º, 90º, 135º
Table Size: 76" x 8"
Max. Depth of Cut Per Pass: 1/8"
Max. Rabbeting Depth: 1/2"
Weight: 365 lbs.
Mfd. for Woodstock in Taiwan
Labels & Cosmetics
WARNING!
READ and UNDERSTAND
MANUAL to avoid serious
injury! If a manual is not
available, DO NOT use
machine! Instead, go to
www.woodstockint.com
or call (360) 734-3482.
MODEL W1859
8" X 76" PARALLELOGRAM JOINTER
w/MOBILE BASE
To reduce the risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved eye protection and respirator.
3. Only plug power cord into a grounded outlet.
4. Except when rabbeting, keep all guards in place and in proper
operating condition. Always replace guard after rabbeting.
5. Never edge-joint stock smaller than 10" long, 3/4" wide, and 1/4" thick.
6. Never face-plane stock smaller than 10" long, 3/4" wide, and 1/2" thick.
7. Always use push blocks when face planing.
8. Keep hands at least 12" away from cutterhead.
9. Never cut deeper than 1/8" on a single pass.
10. Be aware of "kickback" hazards and how to prevent them.
11. Turn motor OFF and disconnect power before changing blades,
adjusting tables/fence, or servicing.
12. Tie back long hair, roll up sleeves, and DO NOT wear loose clothing,
gloves, or jewelry.
13. Before starting, ensure tables are adjusted properly, blades are
secure, and jointer is stable.
14. Do not joint boards with cracks, loose knots, or any defects.
15. DO NOT expose to rain or use in wet conditions.
16. Always support workpiece against fence and table when cutting.
Never attempt any operation free-handed.
17. Always feed workpiece against cutterhead rotation. Never move
workpiece backward while feeding.
18. Prevent unauthorized use by children or untrained users;
restrict access or disable machine when unattended.
w/HELICAL CUTTERHEAD & MOBILE BASE
To reduce the risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved eye protection and respirator.
3. Only plug power cord into a grounded outlet.
4. Except when rabbeting, keep all guards in place and in proper
operating condition. Always replace guard after rabbeting.
5. Never edge-joint stock smaller than 10" long, 3/4" wide, and 1/4" thick.
6. Never face-plane stock smaller than 10" long, 3/4" wide, and 1/2" thick.
7. Always use push blocks when face planing.
8. Keep hands at least 12" away from cutterhead.
9. Never cut deeper than 1/8" on a single pass.
10. Be aware of "kickback" hazards and how to prevent them.
11. Turn motor OFF and disconnect power before changing inserts,
adjusting tables/fence, or servicing.
12. Tie back long hair, roll up sleeves, and DO NOT wear loose clothing,
gloves, or jewelry.
13. Before starting, ensure tables are adjusted properly, blades are
secure, and jointer is stable.
14. Do not joint boards with cracks, loose knots, or any defects.
15. DO NOT expose to rain or use in wet conditions.
16. Always support workpiece against fence and table when cutting.
Never attempt any operation free-handed.
17. Always feed workpiece against cutterhead rotation. Never move
workpiece backward while feeding.
18. Prevent unauthorized use by children or untrained users;
restrict access or disable machine when unattended.
WARNING!
MODEL W1860
8" X 76" PARALLELOGRAM JOINTER
WARNING!
202
201
Model W1859/W1860 (For Machines Mfd. Since 02/20)
Cutterhead
Failure to keep hands clear
of cutterhead will result in
serious personal injury.
203 203204
exposed
between
these lines.
W1859
W1860
Failure to keep hands clear
of cutterhead will result in
serious personal injury.
209
207
DANGER!
ROTATING
CUTTERHEAD BELOW!
Use this guard for all
possible operations, and
immediately reinstall it
following operations that
require its removal.
208
205
206
WARNING! WARNING!
KICKBACK HAZARD!
1. Ensure outfeed table is
even with knives/inserts.
2. Never exceed the
maximum depth of cut.
3. Do not stand directly
behind workpiece.
WARNING!
INJURY HAZARD!
To reduce risk of short
and long-term injury,
wear safety glasses,
hearing protection, and
a respirator when using
this machine.
ACCIDENTAL INJURY
Disconnect power
supply before
adjustments, setup
or maintenance!
Push blocks minimize the
possibility of operators
hands contacting the
cutterhead while cutting.
WARNING
HAZARD!
ALWAYS USE
PUSH BLOCKS!
210
206
211
KEEP PANEL
CLOSED
WHILE
OPERATING!
PARTS
Safety labels warn about machine hazards and how to prevent serious personal injury. The owner
of this machine MUST maintain the original location and readability of all labels on this machine.
If any label is removed or becomes unreadable, REPLACE that label before allowing machine to
be operated again. Contact us at (360) 734-3482 or www.woodstockint.com to order new labels.
-66-
212
213
214
WARNING
ACCIDENTAL INJURY
HAZARD!
Disconnect power
supply before
adjustments, setup
or maintenance!
Page 71
Page 72
Page 73
WARRANTY
warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents,
WARRANTY
Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship
and materials for a period of two years from the date of original purchase by the original owner. This
lack of maintenance, or reimbursement of third party expenses incurred.
Woodstock International, Inc. will repair, replace, or arrange for a dealer refund, at its expense and
option, the Shop Fox machine or machine part proven to be defective for its designed and intended
use, provided that the original owner returns the product prepaid to an authorized warranty or repair
facility as designated by our Bellingham, Washington office with proof of their purchase of the product
within two years, and provides Woodstock International, Inc. reasonable opportunity to verify the
alleged defect through inspection. If it is determined there is no defect, or that the defect resulted
from causes not within the scope of Woodstock International Inc.'s warranty, then the original owner
must bear the cost of storing and returning the product.
This is Woodstock International, Inc.’s sole written warranty and any and all warranties that may be
implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited
to the duration of this written warranty. We do not warrant that Shop Fox machinery complies with
the provisions of any law, acts or electrical codes. We do not reimburse for third party repairs. In no
event shall Woodstock International, Inc.’s liability under this limited warranty exceed the purchase
price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be
tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries
to persons or property or for incidental, contingent, special or consequential damages arising from the
use of our products.
Every effort has been made to ensure that all Shop Fox machinery meets high quality and durability
standards. We are commited to continuously improving the quality of our products, and reserve the
right to change specifications at any time.
To register the warranty, go to https://www.woodstockint.com/warranty, or scan the QR code below.
You will be directed to the Warranty Registration page on www.woodstockint.com. Enter all applicable
production information.
WARRANTY
WOODSTOCKINT.COM
Page 74
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