Shop fox M1036 User Manual

MODEL M1036
MICRO MILL
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 11/05)
Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz
COPYRIGHT © NOVEMBER, 2005 BY WOODSTOCK INTERNATIONAL, INC. REVISED JULY, 2013 (DM)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
TABLE OF CONTENTS
INTRODUCTION .....................................2
Woodstock Technical Support .................. 2
Controls and Features ........................... 5
SAFETY ...............................................6
Standard Machinery Safety Instructions ...... 6
Additional Safety for Milling Machines ........ 8
ELECTRICAL .........................................9
Circuit Requirements ............................9
Grounding Requirements ...................... 10
Extension Cords ................................ 10
SETUP .............................................. 11
Unpacking ....................................... 11
Items Needed ................................... 11
Inventory ........................................ 12
Cleanup .......................................... 13
Site Considerations ............................ 13
Mounting to Workbench ....................... 14
Mounting Headstock to Column .............. 14
Compound Slide Table ......................... 15
Vise ............................................... 15
Test Run and Spindle Break-in ............... 16
OPERATIONS....................................... 17
General .......................................... 17
Table Travel ..................................... 18
Graduated Dials ................................ 18
Backlash ......................................... 19
Headstock Height .............................. 19
Downfeed Controls ............................. 20
Digital Height Gauge ........................... 21
Depth Stop ...................................... 22
Changing RPM ................................... 22
Drill Chuck....................................... 23
Drill Chuck Removal ........................... 23
Collets ........................................... 24
MAINTENANCE .................................... 26
General .......................................... 26
Cleaning ......................................... 26
Table & Base .................................... 26
Lubrication ...................................... 27
SERVICE ............................................ 28
General .......................................... 28
Gibs ............................................... 28
Replacing Motor Brushes ...................... 29
Fuse Replacement .............................. 29
Electrical Components ........................ 30
Wiring Diagram ................................. 30
Troubleshooting ................................. 31
PARTS .............................................. 32
Parts List ......................................... 33
WARRANTY ........................................ 37
SAFETYINTRODUCTION
SET UPELECTRICAL MAINTENANCE
OPERATIONS
ACCESSORIES ...................................... 25
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
SERVICE PARTS
M1036 Micro Mill
INTRODUCTION
INTRODUCTION
Woodstock Technical Support
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.
In the event that questions arise about your machine, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.biz. Our knowledgeable staff will help you troubleshoot problems or process warranty claims.
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz. If you have comments about this manual, please contact us at:
Woodstock International, Inc.
Attn: Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
Email: manuals@woodstockint.com
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M1036 Micro Mill
Product Dimensions
Weight........................................................................................................... 31 lbs.
Width (side-to-side) x Depth (front-to-back) x Height........................................ 11 x 14 x 19 in.
Footprint (Length x Width).......................................................................... 11 x 6-1/2 in.
Shipping Dimensions
Type.................................................................................................... Cardboard Box
Content........................................................................................................ Machine
Weight........................................................................................................... 30 lbs.
Length x Width x Height........................................................................... 25 x 16 x 12 in.
INTRODUCTION
MODEL M1036
MICRO MILLING MACHINE
Electrical
Power Requirement.................................................................... 110V, Single-Phase, 60 Hz
Prewired Voltage................................................................................................. 110V
Full-Load Current Rating........................................................................................... 2A
Minimum Circuit Size............................................................................................. 15A
Connection Type......................................................................................... Cord & Plug
Power Cord Included.............................................................................................. Yes
Plug Included....................................................................................................... Yes
Included Plug Type............................................................................................... 5-15
Switch Type................................................................ Rocker Switch & Variable-Speed Dial
Motors
Main
Type......................................................................... ODP Permanent-Split Capacitor
Horsepower.............................................................................................. 0.2 HP
Phase.............................................................................................. Single-Phase
Amps........................................................................................................... 2A
Bearings................................................................. Sealed & Permanently Lubricated
Main Specifications
Operation Info
Spindle Travel........................................................................................ 1-1/2 in.
Max Distance Spindle to Column................................................................... 6-1/2 in.
Longitudinal Table Travel (X-Axis)................................................................ 5-1/2 in.
Cross Table Travel (Y-Axis)......................................................................... 5-1/2 in.
Vertical Head Travel (Z-Axis)....................................................................... 7-3/4 in.
Turret or Column Swivel (Left /Right)............................................................ 360 deg.
Drilling Capacity for Steel............................................................................. 1/4 in.
Spindle Info
Spindle Taper.............................................................................................. JT#1
Range of Vertical Spindle Speeds............................................................. 0 – 5000 RPM
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INTRODUCTION
M1036 Micro Mill
Construction
Spindle Housing/Quill......................................... Chrome-Plated & Precision-Ground Steel
Table......................................................................................... Ground Cast Iron
Base.................................................................................................... Cast Iron
Paint..................................................................................................... Enamel
Other
Country Of Origin ............................................................................................... China
Warranty ....................................................................................................... 2 Years
Approximate Assembly & Setup Time ................................................................. 30 Minutes
ISO 9001 Factory .................................................................................................. Yes
CSA Certified ....................................................................................................... No
Features
Digital depth readout Compound slide table Variable speed, 0-5000 RPM
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M1036 Micro Mill
A
B
C
D
Controls and Features
A. ON/OFF Switch
Q
P
O
N
M
B. RPM Control Knob C. Fuse Box D. Clutch Knob E. Micro Downfeed Knob F. Compound Slide Table G. Base H. Crossfeed Handwheel I. Collet Chuck (Optional Accessory) J. Longitudinal Handwheel K. Vise (Optional Accessory) L. Drill Chuck M. Headstock N. Digital Height Gauge O. Downfeed Lever P. Column Lock Knob Q. Pulley Cover
INTRODUCTION
I
E
K
F
G
Figure 1. M1036 Controls and features.
H
L
J
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SAFETY
OWNER’S MANUAL.
TRAINED OPERATORS ONLY.
DANGEROUS ENVIRONMENTS.
MENTAL ALERTNESS REQUIRED.
electrical components or improperly grounded
manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by
SAFETY
For Your Own Safety,
M1036 Micro Mill
Read Manual Before Operating Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
SAFETY
themselves do not eliminate danger and are not a substitute for proper accident prevention mea­sures—this responsibility is ultimately up to the operator!
NOTICE
Standard Machinery Safety Instructions
Standard Machinery Safety Instructions
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper operation of the equipment or a situation that may cause damage to the machinery.
Read and understand this
owner’s manual BEFORE using machine.
have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
Untrained operators
Do not use
Full mental
ELECTRICAL EQUIPMENT INJURY RISKS. You can
be shocked, burned, or killed by touching live
machinery. To reduce this risk, only allow an electrician or qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. Always disconnect
machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This eliminates the risk of injury from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.
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M1036 Micro Mill
WEARING PROPER APPAREL. Do not wear
HAZARDOUS
HEARING PROTECTION.
REMOVE ADJUSTING TOOLS.
INTENDED USAGE.
AWKWARD POSITIONS.
CHILDREN & BYSTANDERS.
GUARDS & COVERS.
FORCING MACHINERY. Do not force machine. It
will do the job safer and better at the rate for
Unexpected movement during
loss of control. Before starting, verify machine
malfunction, leading to serious personal injury
from heated surfaces, high traffic areas, harsh
clothing, apparel, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of workpiece control.
DUST. Dust created while using
machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.
Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
its intended purpose and never make modifications not approved by Woodstock. Modifying machine or using it differently than intended may result in malfunction or mechanical failure that can lead to serious personal injury or death!
balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
accidental contact with moving parts or flying debris—make sure they are properly installed, undamaged, and working correctly.
Only use machine for
Keep proper footing and
Guards and covers reduce
Tools left on
Keep children and
which it was designed.
NEVER STAND ON MACHINE. Serious injury may
occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE.
operation greatly increases risk of injury or
is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase risk of serious injury.
UNATTENDED OPERATION. To reduce the risk
of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could
or death.
CHECK DAMAGED PARTS. Regularly inspect
machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating machine.
MAINTAIN POWER CORDS. When disconnecting
cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside, resulting in a short. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away
chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intended operation, stop using the machine! Contact Technical Support at (360) 734-3482.
SAFETY
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M1036 Micro Mill
Additional Safety for Milling Machines
UNDERSTANDING CONTROLS. The mill is a
complex machine that presents severe cutting or amputation hazards if used incorrectly. Make sure you understand the use and operation of all controls before you begin milling.
STOPPING SPINDLE. To reduce the risk of hand injuries or entanglement hazards, DO NOT attempt to stop the spindle with your hand or a tool. Allow the spindle to stop on its own or use the spindle brake.
SAFETY
SPINDLE SPEED. To avoid tool or workpiece breakage that could send flying debris at the operator and bystanders, use the correct spindle speed for the operation. Allow the spindle to gain full speed before beginning the cut.
CHIP CLEANUP. Chips from the operation are sharp and hot. Touching them can cause burns or cuts. Using compressed air to clear chips could cause them to fly into your eyes, and may drive them deep into the working parts of the machine. Use a brush or vacuum to clear away chips and debris from machine or workpiece and NEVER clear chips while spindle is turning.
CUTTING TOOL USAGE. Cutting tools have very sharp leading edges—handle them with care! Using cutting tools that are in good condition helps to ensure quality milling results and reduces risk of personal injury from broken tool debris. Inspect cutting tools for sharpness, chips, or cracks before each use, and ALWAYS make sure cutting tools are firmly held in place before starting the machine.
MACHINE CARE & MAINTENANCE. Operating the mill with excessively worn or damaged machine parts increases risk of machine or workpiece breakage which could eject hazardous debris at the operator. Operating a mill in poor condition will also reduce the quality of the results. To reduce this risk, maintain the mill in proper working condition by ALWAYS promptly performing routine inspections and maintenance.
SAFETY ACCESSORIES. Flying chips or debris from the cutting operation can cause eye injury or blindness. Always use safety glasses or a face shield when milling.
WORK HOLDING. Before starting the machine, be certain the workpiece has been properly clamped to the table. NEVER hold the workpiece by hand during operation. Milling a workpiece that is not properly secured to the table or in a vise could cause the workpiece to be ejected at the operator with deadly force!
READ and understand this entire manual before using this machine. Serious per­sonal injury may occur if safety and operational information is not under­stood and followed. DO NOT risk your safety by not reading!
USE this and other machinery with caution and respect. Always consider safety first, as it applies to your individual working conditions. No list of safety guidelines can be complete—every shop environment is different. Failure to follow guidelines could result in serious personal injury, damage to equipment or poor work results.
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M1036 Micro Mill
This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a correct circuit is not available, a qualified electrician MUST install one before you can connect the machine to power.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full­load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
This machine is prewired to operate on a 110V power supply circuit that has a verified ground and meets the following requirements:
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
or machine damage. To reduce this risk,
a dedicated circuit—
where only one machine will be running
multiple machines will be running at the
ELECTRICAL
Circuit Requirements
The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do so later in this manual.
ELECTRICAL
Full-Load Current Rating
Full-Load Current Rating at 110V ....................2 Amps
Circuit Requirements for 110V
Circuit Type ............... 110V/120V, 60 Hz, Single-Phase
Circuit Size ............................................. 15 Amps
Plug/Receptacle .................................... NEMA 5-15
Incorrectly wiring or grounding this machine can cause electrocution, fire,
only an electrician or qualified service personnel should do any required electrical work on this machine.
NOTICE
The circuit requirements listed in this manual apply to
at a time. If this machine will be connected to a shared circuit where
same time, consult with an electrician to ensure that the circuit is properly sized for safe operation.
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M1036 Micro Mill
This machine MUST be grounded. In the event of certain types of a path of least resistance for electric current order
Improper connection of the equipment-grounding
will increase insulation grounding cord or plug is necessary, do not connect the equipment­grounding
Check with a qualified electrician or service personnel if or if properly grounded. plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.
electrician install the proper receptacle
We do not recommend using an extension cord with this machine. Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases with longer extension cords and the gauge smaller gauge sizes (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must contain a ground wire
plug and receptacle, and
meet the following requirements:
This machine is equipped with a power cord that has an equipment-grounding The plug
receptacle ( accordance with local codes and ordinances.
Grounding Requirements
malfunctions or breakdowns, grounding provides
to reduce the risk of electric shock.
the risk of electric shock. The wire with green
(with/without yellow stripes) is the equipment-
wire. If repair or replacement of the power
wire to a live (current carrying) terminal.
you do not understand these grounding requirements,
ELECTRICAL
you are in doubt about whether the tool is
If you ever notice that a cord or
For 110V Connection
wire and NE M A 5-15 grounding plug.
must only be inserted into a matching
see Figure) that is properly installed and grounded in
to travel—in
wire
110V
5-15 PLUG
Figure 2. NEMA 5-15 plug & receptacle.
DO NOT modify the provided plug or use an adapter if the plug will not fit the receptacle. Instead, have an
on a power supply circuit that meets the requirements for this machine.
GROUNDED
5-15 RECEPTACLE
Grounding Prong
Neutral Hot
Extension Cords
Minimum Gauge Size at 110V ...................... 16 AWG
Maximum Length (Shorter is Better) ................50 ft.
, match the required
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M1036 Micro Mill
SETUP
Unpacking
This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately.
Items Needed
The following items are needed, but not included, to setup your machine:
Description Qty
Safety Glasses (for each person) ........................1
Solvent ......................................................1
Shop Rags ...................................................1
Wrench or Socket 10mm .................................1
Ruler .........................................................1
Keep machine disconnected from power until instructed otherwise.
SET UP
Bench Mounting Hardware (Optional) Qty
Precision Level .............................................1
Phillips Head Screw 6mm x Length Varies .............2
Hex Nut 6mm ..............................................2
Flat Washer 6mm ..........................................2
Metal Shim Stock ..........................................1
Drill and 6mm Bit ..........................................1
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Inventory
M1036 Micro Mill
The following is a description of the main components shipped with the Model M1036. Lay the components out to inventory them.
Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for safer shipping.
Box 1 Contents (Figure 3) Qty
A. Headstock ...................................................1
B. Collar ........................................................1
C. Spacer .......................................................1
D. Base with Column .........................................1
E. Downfeed Lever Handle ..................................1
F. Column Lock Knob .........................................1
G. Fence ........................................................1
Box 1 Tools and Hardware (Not Shown) Qty
Phillips Head Screwdriver ................................1
SET UP
Hex Wrenches 2, 2.5, 3, 4mm .................... 1 Each
Open End Wrench 5.5/7mm ............................1
Chuck Removal Wedge ....................................1
Round Belt ..................................................1
Cap Screw M5-.8 x 12 .....................................1
Square Nut M5-.8 ..........................................1
D
Figure 3. Box 1 contents.
I
G
A
B
C
H
E
F
Box 2 Contents (Figure 4) Qty
H. Compound Slide Table ....................................1
I. Handwheel Handles ......................................2
J. Hardware for Mounting Table-to-Base (not shown)
Cap Screws M6-1 x 25 ................................4
T-Nuts M6-1 ............................................4
Additional Hardware for Mounting an Optional Vise
Cap Screws M6-1 x 30 .....................................2
T-Nuts M6-1 .................................................2
Figure 4. Box 2 contents.
NOTICE
When ordering replacement parts, refer to the parts list and diagram in the back of the manual.
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M1036 Micro Mill
14"
11"
Cleanup
The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.
Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.
There are many ways to remove this rust preventative, but the following steps work well in a wide variety of situations. Always follow the manufacturer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.
Before cleaning, gather the following:
Disposable Rags
Cleaner/degreaser (WD•40 works well)
Safety glasses & disposable gloves
Plastic paint scraper (optional)
Site Considerations
Workbench Load
Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some workbenches may require additional reinforcement to support both the machine and materials.
Placement Location
Consider existing and anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your new machine. See Figure 5 for the minimum working clearances.
SET UP
Basic steps for removing rust preventative:
1. Put on safety glasses.
2. Coat the rust preventative with a liberal
amount of cleaner/degreaser, then let it soak for 5–10 minutes.
3. Wipe off the surfaces. If your cleaner/
degreaser is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.
4. Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a quality metal protectant to prevent rust.
NOTICE
Avoid chlorine-based solvents, such as acetone or brake parts cleaner, that may damage painted surfaces.
Figure 5. Minimum working clearances.
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Mounting to Workbench
Mounting the mill to the workbench provides maximum rigidity and prevents the mill from tipping. Mounting the mill should be done before installing the headstock for the best access to the mounting holes. When choosing a location for the mill, make sure the cross feed and the longitudinal handwheels extend out beyond the edge of the table surface. This will allow unrestricted handwheel operation.
To mount the mill to the workbench, do these steps:
1. Measure the thickness of the workbench and add
1
2" to determine the necessary screw length.
1
M1036 Micro Mill
2. Mark your hole locations, using the mounting holes in the base as a guide (see Figure 6).
3
3. Drill
4. Place a precision level on the mill/drill table and
SET UP
5. Bolt the mill to the workbench with (2) 6mm cap
/16" holes through the workbench.
shim the mill/drill until it is level side-to-side and front-to-back.
screws (length determined in Step 1), hex nuts and flat washers.
Mounting Headstock to
Column
To install the headstock on the column, do these steps:
1. Set the base upright and slide the collar half way
down the column.
Figure 6. Mounting hole locations.
Figure 7. Collar and spacer installed on
the column.
2. Secure the collar by tightening the cap screw with a 4mm hex wrench, then slide the spacer over the column (see Figure 7).
3. Insert the column lock knob assembly into the headstock, as shown in Figure 8.
4. Slide the headstock onto the column, line the chuck up with the hole in the base, and lock it in place with the column lock knob.
5. Thread the downfeed lever into the hub and tighten with the included wrench.
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Figure 8. Installing the column lock knob.
M1036 Micro Mill
Compound Slide Table
Installation of the compound slide table is not necessary when using the mill as a drill. The compound slide table can be moved in the X and Y axis for use with milling cutters.
To install the compound slide table, do these steps:
1. Thread the handwheel handles into the handwheels.
2. Remove the fence from the base if installed.
3. Slide (4) M6-1 T-nuts into the T-slots, place the
compound slide table over the T-slot nuts, and loosely thread the (4) M6-1 x 25 cap screws as shown in Figure 9.
4. Measure at the front and back of the compound slide table as shown in Figure 10 to make sure the compound slide table is parallel to the base.
5. Secure the compound slide table by tightening the cap screws.
Cap Screws
Figure 9. Cap screw and t-nut installation.
SET UP
Vise
To install the optional vise, do these steps:
1. Slide the T-nuts into the compound slide table.
2. Place the vise on the compound slide table and
loosely secure it by threading (2) M6-1 x 30 cap screws through the vise and into the T-slot nuts, as shown in Figure 11.
3. Align the vise parallel to the compound slide table
and tighten the cap screws.
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Figure 10. Aligning the compound slide
table.
Cap Screws
Figure 11. Securing the optional vise.
Test Run and Spindle
M1036 Micro Mill
Break-in
Complete this process once you familiarize yourself with all instructions in this manual and make sure the machine is completely lubricated as described in Lubrication on Page 27. It is essential to closely follow the proper break­in procedures to ensure trouble free performance.
To begin the test run and spindle break-in procedure, do these steps:
1. Make sure there are no obstructions around or
underneath the spindle.
2. Put on safety glasses, and make sure any bystanders
are wearing safety glasses and are out of the way.
3. Set the mill to the slowest RPM, then plug the
machine in and turn the "I" position to turn the mill ON. See Page 22, for adjusting RPM. The mill should run smoothly, with little or no vibration or rubbing
SET UP
noises.
NOTICE
Failure to follow the break-in proce­dures included in this manual may lead to shortened tool life and may void war­ranty.
• If you hear squealing or grinding noises, turn the
machine OFF immediately. Wait for the mill to stop moving, unplug the machine, and correct any problems before further operation.
• If the source of an unusual noise or vibration is not
readily apparent, contact our technical support for help.
4. If the mill runs smoothly, allow it to run for 10
minutes at slow speed.
5. Slowly increase the RPM and allow it to run at a
medium RPM for another ten minutes.
6. Slowly increase the RPM and allow it to run at a high
RPM for another ten minutes.
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M1036 Micro Mill
This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly.
The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine. If at any time you are experiencing difficulties performing any operation, stop using the machine!
If you are an inexperienced operator, we strongly recommend that you read books or trade articles, or seek training from an experienced operator of this type of machinery before performing unfamiliar operations.
Above all, safety must come first!
OPERATIONS
General
To reduce your risk of serious injury, read this entire manual BEFORE using machine.
To reduce the risk of eye injury and long-term respiratory damage, always wear safety glasses and a respirator while operating this machine.
OPERATIONS
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Table Travel
The table can be moved in 2 axes. Each axis is independently controlled by a crank handle. Each handle has a graduated dial to accurately position the workpiece in relation to the cutting tool (see Figure 12). Each axis has the ability to be locked in position. Locking the axis in place will help keep workpiece vibration to a minimum.
Longitudinal Feed Control
The longitudinal feed is controlled by a crank handle at the end of the table, and can be locked in position by the cap screw located at the front of the table.
M1036 Micro Mill
Longitudinal Feed
Control
Locking
Cap Screw
Cross Feed
Control
handle
Cross Feed Control
The cross feed is controlled by the center crank handle, and can be locked in position by the cap screw located under the left side of the mill table.
Graduated Dials
Each mark on the handwheel graduated dials (Figure 13) represents 0.001" of movement. One full rotation of the handwheel is equal to 0.050". The graduated dials can be "zeroed" by grasping the knurled section and rotating the graduated dial to "0".
Example:
To drill a series of holes with
OPERATIONS
the first hole, zero the graduated dial, move the table
0.500" (10 rotations of the handwheel) in the appropriate
direction, then drill the next hole.
1
2" centers (0.500"), drill
Figure 12. Longitudinal and cross feed
table control.
Graduated Dial
-18-
Figure 13. Graduated dial.
M1036 Micro Mill
Backlash
When changing table direction in either axis, the handwheel will rotate a few degrees before the table begins to move and the graduated dial must be adjusted. This is backlash.
To correct for backlash, do these steps:
1. Turn the handwheel in the opposite direction of your
next operation.
2. Turn the handwheel to move the table in the intended direction.
3. When the leadscrew catches and the table begins to move, backlash has been eliminated and the graduated dial can be "zeroed."
Note: You will not need to adjust for backlash as
long as the table moves in the same direction.
Figure 14. Headstock height adjustment.
Headstock Height
Adjusting the height of the headstock, instead of extending the quill, maintains the rigidity of the mill and requires less motion when using the downfeed lever.
To adjust the headstock height, do these steps:
1. Loosen the collar (Figure 14) and lower it to the
desired height.
2. Loosen the column lock knob and carefully lower the headstock until it rests on the collar spacer.
Note: Raise the headstock by reversing Steps 1 & 2.
OPERATIONS
-19-
Downfeed Controls
Quill Feed Control
The quill feed is controlled by the downfeed lever shown in Figure 15. The handle allows the mill to operate as a drill.
To use the downfeed lever, do this step:
1. Pull the quill downfeed lever (Figure 15) forward
to feed the quill down towards the workpiece. The quill feed handle is spring loaded to assist in returning the handle to the upmost vertical position.
Micro Downfeed Knob
The micro downfeed knob is used to accurately control the quill depth (see Figure 16).
M1036 Micro Mill
Downfeed
Lever
Figure 15. Quill downfeed lever.
To use the micro downfeed handwheel, do these steps:
1. Push the clutch knob (Figure 16) in lightly and rotate
the micro downfeed knob until the clutch knob engages the gear.
2. Rotate the micro downfeed knob clockwise to feed
the quill down and counterclockwise to raise the quill.
OPERATIONS
Micro Downfeed
Knob
Micro Downfeed
Clutch Knob
Figure 16. Micro downfeed controls.
-20-
M1036 Micro Mill
Digital Height Gauge
The digital height gauge (Figure 17) provides accurate height measurements, zeroing at any height, and incremental readout adjustments.
ON/OFF button: Turns the digital height gauge ON or OFF. This gauge does not automatically turn OFF, so the
batteries will die if the gauge is left ON.
ZERO button: Returns the digital readout to 0.000 independent of the height of the quill.
Battery
Cover
MM/IN button: Changes readout from inches to millimeters.
PLUS and MINUS buttons: Adds or subtracts from the number shown on the digital readout. You must hold the button for several seconds before it begins to function.
When the batteries wear out, open the cover shown in
Figure 17 and replace the battery.
Figure 17. Digital height gauge.
OPERATIONS
-21-
Depth Stop
The depth stop allows the operator to make numerous holes that all are the same depth or to hold the mill at a specified depth.
To set the depth stop, do these steps:
1. Use the micro downfeed knob to set the desired
depth.
2. To set the quill to repeat the same depth, rotate the graduated dial (Figure 18) past the O mark until it stops, then tighten the set screw.
3. To lock the quill at the specified depth, rotate the graduated dial past the 30 mark until it stops, then tighten the set screw.
M1036 Micro Mill
Figure 18. Depth stop.
Changing RPM
The variable speed dial shown in Figure 19 controls the spindle speed and the pulleys shown in Figure 20 control the speed range. As a general rule, smaller bits and softer material require higher speeds and less torque, and larger bits and harder materials require slower speeds and greater torque.
To change the RPM, do these steps:
1. Turn the mill ON and rotate the RPM dial (Figure
OPERATIONS
19) to reach the desired speed.
To change speed range, do these steps:
1. Remove the pulley cover and loosen the motor mount nuts shown in Figure 20.
2. Slide the motor pulley toward the spindle pulley and
move the round belt to the other pulley position.
Note: The upper pulley position is the low range,
and the lower pulley position is the high range.
Figure 19. RPM dial.
Motor Mount
Nuts
-22-
Figure 20. Spindle speed pulleys.
M1036 Micro Mill
Drill Chuck
The drill chuck will only accept bits with a maximum of
1
4" shank. When installing a bit in the drill chuck, make
sure it is tight enough that it will not come loose during operation.
To install a drill bit, do these steps:
1. UNPLUG THE MICRO MILL!
2. Open the drill chuck wide enough to accept the
shank of the bit.
3. Insert the bit as far as possible into the chuck WITHOUT allowing the chuck jaws to touch the cutting edges, and hand tighten the chuck.
Note: Make sure small bits are not trapped between
the edges of two jaws; if they are, reinstall the bit or it will not be secure enough to use for drilling.
Figure 21. Drill chuck.
4. Final tighten the drill chuck with the chuck key.
To remove a drill bit, do these steps:
1. UNPLUG THE MICRO MILL!
2. Use the chuck key to open the drill chuck, and catch
the bit with a rag to protect your hands.
Drill Chuck Removal
The drill chuck and the collet chuck are attached to the arbor with a JT1 taper. Matched tapers on the arbor and the inside of the chuck use a friction fit to for a semi­permanent assembly.
To remove the drill chuck, do these steps:
1. Protect the table surface with a piece of cardboard,
or hold the cutter or tool with a shop towel to prevent it from falling out of the collet.
2. Place the chuck removal wedge (Figure 22) between the top of the drill chuck and the spindle (see Figure
23), then tap the wedge to separate the chuck from the arbor.
OPERATIONS
Figure 22. Chuck removal wedge.
-23-
Figure 23. Drill chuck removal.
Collets
The collet chuck (an optional accessory) for the micro mill offers increased precision and rigidity compared to the drill chuck. Each collet will only fit tooling with a specific shaft diameter. This collet set includes
5
32", 5⁄64", 3⁄64" collets.
To install the collet chuck, do these steps:
1. UNPLUG THE MICRO MILL!
2. Remove the drill chuck and clean the arbor and
collet chuck tapers with denatured alcohol.
3. Push the collet chuck onto the arbor.
4. Place a piece of wood on the compound slide table
and use the downfeed lever to firmly press the collet chuck against the piece of wood (see Figure
24) to seat the collet chuck on the arbor.
1
4", 3⁄16",
M1036 Micro Mill
Figure 24. Installing the collet chuck.
To install the collet in the collet chuck, do these steps:
1. Place the grooved end of the collet into the collet nut
until the off-center lip of the collet nut snaps into the collet groove. See Figure 25.
Note: This lip and groove pulls the collet from the
spindle when the collet nut is removed.
2. Place the collet nut and collet into the collet chuck
OPERATIONS
and finger tighten the collet nut onto the collet chuck.
3. Insert the bit into the collet, place a hex wrench
through the hole in the spindle, and tighten the collet with a 22mm wrench (see Figure 26).
To remove a bit from the collet chuck, do these steps:
1. Protect the table surface with a piece of cardboard
or hold the cutter or tool with a shop towel to prevent it from falling out of the collet.
Off-Center Collet Lip
and Collet Groove
Figure 25. Collet and collet nut lip.
2. Place a hex wrench through the hole in the spindle
and loosen the collet nut with a 22mm wrench until the bit is free.
Note: Remove the collet chuck in the same manner as removing the drill chuck.
-24-
Figure 26. Installing a collet.
M1036 Micro Mill
ACCESSORIES
The following mill machine accessories may be available through your Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at: 1-800-840-8420 or at sales@woodstockint.com.
5
The SHOP FOX M1038 2 ing your work is quick and easy. A simple pawl engages a rack that is advanced by the vise screw, so very little turning is required to tighten the vise. Includes a stur­dy lip along both sides of the base, allowing vise to be mounted to nearly any machine table, using common T-slot clamps.
The SHOP FOX M1037 5PC. COLLET SET allows you to quickly switch to the collet that matches the required tooling for the job. This 5-pc. set includes shank with nut
3
64", 5⁄64", 5⁄32", 3⁄16", and 1⁄4" bits.
and
8" Tall Quick Vise makes secur-
The 2-FLUTE (D2699) and 4-FLUTE (D2703) STANDARD SOLID CARBIDE END MILLS can not be beat for finish and durability. With micro grain structure and precision grinding, these end mills will breeze through the toughest machining jobs. Visit shopfox.biz for additional standard size or long end mills in two- and four-flutes.
The D 4274 Magnetic Base/Dial Indicator Set features a magnetic base that engages with just the turn of a switch and allows pinpoint adjustment. The dial indicator features 0-1" travel and has a resolution of 0.001". This fine set includes a molded case for protection and convenience. Precision measurements and setups have never been so easy.
OPERATIONS
-25-
MAINTENANCE
General
Regular periodic maintenance on your machine will ensure its optimum performance. Make a habit of inspecting your machine each time you use it.
Check for the following conditions and repair or replace when necessary:
Loose mounting bolts.
Worn switch.
Worn or damaged cords and plugs.
Damaged V-belt.
Any other condition that could hamper the safe
operation of this machine.
M1036 Micro Mill
MAKE SURE that your machine is unplugged during all maintenance pro­cedures! If this warning is ignored, seri­ous personal injury may occur.
Cleaning
Frequently blow-off sawdust with compressed air. This is especially important for the internal working parts and motor. Dust build-up around the motor is a sure way to decrease its life span.
Occasionally it will become necessary to clean the internal parts with more than compressed air. To do this, remove the table top and clean the internal parts with a citrus cleaner or mineral spirits and a stiff wire brush or steel wool. Make sure the internal workings are dry before using the saw again, so that wood dust will not accumulate. If any essential lubrication is removed during cleaning, relubricate those areas.
Table & Base
Tables can be kept rust-free with regular applications
MAINTENANCE
of products like SLIPIT want to consider products like Boeshield T-9™.
®
. For long term storage you may
-26-
M1036 Micro Mill
Lubrication
Since all bearings are sealed and permanently lubricated, simply leave them alone until they need to be replaced. Do not lubricate them.
This machine does need lubrication in other places.
Lubricate the following areas every six to twelve months according to frequency of use:
Blade angling trunnions. These should be lubricated
with 6 or 7 drops of light machine oil.
Blade height trunnion. This should also be lubricated with 6 or 7 drops of light machine oil.
The two worm gears should be lubricated with either graphite or white lithium grease.
Regular lubrication will ensure your mill performs at its highest potential.
Place two to three drops of ISO 68 or SAE 20W non­detergent oil or similar lubricant directly on the following areas each time you use your mill (see Figure 27):
Cross slide and saddle ways
Quill shaft
Apply a light weight lithium based grease directly to these points once a month or more frequently as needed:
Longitudinal leadscrew (Figure 28)
Crossfeed leadscrew (Figure 29)
Note: Pry up the leadscrew cover to access the crossfeed leadscrew.
Figure 27. Points of lubrication.
Figure 28. Longitudinal leadscrew.
MAINTENANCE
NOTICE
Lack of lubrication causes poor machine perfor­mance. Keep your mill lubricated to reduce wear on parts and discourage oxidation.
-27-
Figure 29. Crossfeed leadscrew.
SERVICE
General
This section covers the most common service adjustments or procedures that may need to be made during the life of your machine.
If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to:
tech-support@shopfox.biz.
Gibs
The gibs are pre-adjusted at the factory and should not need further adjustment until many hours of machine use, if ever. If the movement seems too tight, make sure that the locks are fully released, ways are free of chips and debris and are thoroughly lubricated with oil.
M1036 Micro Mill
MAKE SURE that your machine is unplugged during all service proce­dures! If this warning is ignored, seri­ous personal injury may occur.
When adjusting the gibs, the goal is to take out unnecessary play in the table without causing the slides to bind. Loose gibs may cause poor finishes on the workpiece and may cause undue wear on the slide. Over­tightening may cause binding and premature wear to the gib.
Each gib has multiple lock nuts and set screws that need to be adjusted. Make your adjustments equally and in small increments.
To adjust the gibs, do these steps:
1. UNPLUG THE MICRO MILL!
2. Loosen the lock nuts as shown in Figure 31.
3. Move the table back-and-forth, while slightly
tightening each set screw. When properly adjusted, the gib should offer slight resistance without binding.
4. Tighten the lock nuts.
Figure 30. Always unplug before servicing.
SERVICE
Figure 31. Longitudinal gib screw.
-28-
M1036 Micro Mill
Replacing Motor Brushes
After some period of time, the carbon brushes on the DC motor will need to be replaced. Always replace the brushes in pairs.
To replace the motor brushes, do these steps:
1. UNPLUG THE MICRO MILL!
2. Remove the lower motor cover (see Figure 32) to
expose the motor.
3. Unscrew the cap from the motor housing (see Figure
33).
4. Remove the spring and carbon brush, and replace
with a new spring and carbon brush.
5. Screw the cap back into the motor housing.
Fuse Replacement
A fuse is located in the switch housing near the RPM dial.
To replace the fuse, do these steps:
1. Loosen the fuse cap.
2. Remove and replace the fuse from the fuse cradle (see Figure 34).
3. Replace the fuse cap.
Figure 32. Lower motor cover.
Carbon Brush
Cap
Figure 33. Carbon brush removal.
-29-
SERVICE
Figure 34. Fuse replacement.
Electrical Components
Circuit
Board
On/OF F
Switch
M1036 Micro Mill
Fuse
Box
Variable
Speed Switch
Wiring Diagram
CIRCUIT BOARD
1 2 3 4 P3 P2 P1
OUT
AC
MOTOR
IN
AC
ON/OFF SWITCH
FUSE
VARIABLE
SPEED
SWITCH
SERVICE
N L
GROUND
110V POWER
SOURCE
-30-
M1036 Micro Mill
Troubleshooting
This section covers the most common problems and corrections with this type of machine. WARNING! DO NOT make any adjustments until power is disconnected and
moving parts have come to a complete stop!
SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION
Motor will not start. 1. Blown system fuse.
2. Tripped circuit breaker inside power source breaker box.
3. Low voltage.
4. Open circuit in motor or loose connections.
5. Switch at fault.
Fuses or circuit breakers trip open.
Motor overheats. 1. Motor overloaded.
Bit slips in collet or drill chuck.
Breaking tools or cutters. 1. RPM and or feed rate is too fast.
Machine is loud when cutting. Overheats or bogs down in the cut.
Workpiece vibrates or chatters during operation.
Table hard to move. 1. Table locks are tightened down.
Bad surface finish. 1. Wrong RPM or feed rate.
Difficulty removing collet from spindle.
1. Short circuit in line cord or plug.
2. Short circuit in motor or loose connections.
3. Incorrect fuses or circuit breakers in power supply.
2. Air circulation through the motor restricted.
3. Motor brushes are wearing.
1. Chuck is not fully tightened.
2. Bit installed in drill chuck off ce nte r.
3. Wrong size collet.
4. Debris in collet or in spindle taper.
5. Taking too big of a cut.
2. Cutting tool getting too hot.
3. Taking too big of a cut.
1. Excessive depth of cut.
2. Dull cutting tools.
1. Table locks not tight.
2. Workpiece not securely clamped to table or into mill vise.
3. RPM and feed rate too high.
2. Chips have loaded up on bedways.
3. Bedways are dry and in need of lubrication.
4. Gibs are too tight.
2. Dull cutting tool or poor cutting tool selection.
3. Table locks not tightened down.
4. Gibs are loose.
1. Debris in spindle taper or collet taper or both.
1. Replace fuse.
2. Reset circuit breaker by flipping switch on then off then back on.
3. Check power supply for proper voltage.
4. Inspect all lead connections on motor and magnetic switch for loose or open connections.
5. Replace switch.
1. Inspect cord or plug for damaged insulation and shorted wires and replace extension cord.
2. Inspect all connections on motor for loose or shorted terminals or worn insulation.
3. Install correct fuses or circuit breakers.
1. Reduce load on motor.
2. Clean out motor to provide normal air circulation.
3. Inspect motor brushes, replace if necessary.
1. Tighten the collet or drill chuck.
2. Re-install bit in drill chuck.
3. Measure tool shank diameter and match with appropriate diameter collet.
4. Remove all oil and debris from collet and spindle tap er.
5. Lessen depth of cut and allow chips to clear.
1. Reduce RPM and feed rates.
2. Use cutting fluid or oil for appropriate application.
3. Lessen depth of cut and allow chips to clear.
1. Decrease depth of cut.
2. Use sharp cutting tools.
1. Tighten down table locks.
2. Check that clamping is tight and sufficient for the job. Make sure mill vise is tight to the table.
3. Use appropriate RPM and feed for the job.
1. Make sure table locks are fully released.
2. Frequently clean away chips that load up during milling operations.
3. Lubricate bedways and handles.
4. Loosen gib screw(s).
1. Adjust for appropriate RPM and feed rate.
2. Sharpen cutting tool or select a better cutting tool for the intended operation.
3. Tighten table locks to maintain rigidity.
4. Tighten gibs slightly.
1. Keep all taper surfaces spotlessly clean.
SERVICE
-31-
92
93
104
49
38
18
48
89
105
47
96
50
94
106
107
46
48
45
90
91
51
52
95
80
88
68
53
58
44
42
83
57
81
56
87
86
82
43
32
33
34
84
35
36
37
39
65
40
5
41
55
97
66
98
PARTS
99-11
29
28
27
1
67
26 25
24
12
17
2
3
4
63
85
69
69-1
70
31
99-12
30
23
22
16
5
15
69-2
5
99-17
99-21
99-22
99-27
99-5
21
14
99-10
99-13
99-18
99-19
99-20
99-26
20
6
19
7
99-9
99-23
99-25
99-6
13
12
8
99-15
99-16
99-24
54
8
99-14
99-28
11
10
9
99-8
M1036 Micro Mill
99-7
99-6
99-34
99-36
99-35
99-33
99-32
99-31
99-30
99-29
99
71 62
77
76
99-4
99-3
99-2
99-1
103
102
60
59
61
79
73
78
72
75
74
64
PARTS
-32-
M1036 Micro Mill
Parts List
REF PART# DESCRIPTION REF PART# DESCRIPTION
1 XPSS64M SETSCREWM6-1X14 39 XM1036039 SPACER 2 XPR39M EXTRETAININGRING8MM 40 XPR20M INTRETAININGRING28MM 3 XM1036003 GEAR 41 XM1036041 HUB 4 XM1036004 SPECIALWASHER 42 XM1036042 GEAR 5 XPS12M PHLPHDSCRM3-.5X6 43 XM1036043 COVER 6 XM1036006 ROUNDPIN4X10 44 XM1036044 ROUNDPIN3X10 7 XM1036007 DIALRING 45 XM1036045 ELECTRICALBOX(I) 8 XPSS31M SETSCREWM5-.8X8 46 XM1036046 FLATHDSCRM2-.4X6 9 XM1036009 HANDLESEAT 47 XM1036047 CONNECTINGPLATE(LEFT) 10 XM1036010 HANDLESHAFT 48 XPFH49M FLATHDSCRM3-.5X6 11 XM1036011 HANDLEKNOBM8-1.25 49 XM1036049 PLATE 12 XPRP61M ROLLPIN3X12 50 XM1036050 DIGITALREADOUT 13 XPSB93M CAPSCREWM3-.5X14 51 XM1036051 CLUTCHKNOB 14 XM1036014 SPRINGSEAT 52 XM1036052 CONNECTINGPLATE(RIGHT) 15 XM1036015 WOUNDSPRING 53 XM1036053 RUBBERWASHER 16 XM1036016 SHAFT 54 XPSB15M CAPSCREWM5-.8X20 17 XM1036017 SPACER 55 XM1036055 DUSTPLATE 18 XM1036018 STRAINRELIEF 56 XPR05M EXTRETAININGRING15MM 19 XM1036019 LOCKKNOB 57 XM1036057 SPINDLESLEEVE 20 XM1036020 STUDM8-1.25 58 XM1036058 INDUCTIVEPLATE 21 XM1036021 FIXTUREBLOCK(I) 59 XM1036059 SPINDLE 22 XM1036022 FIXTUREBLOCK(II) 60 XP6002 BALLBEARING6002 23 XM1036023 HEADSTOCK 61 XM1036061 CHUCKJT1 24 XPW05M FLATWASHER4MM 62 XM1036062 LOCKRING 25 XPLW02M LOCKWASHER4MM 63 XM1036063 COMPRESSIONSPRING 26 XPN04M HEXNUTM4-.7 64 XM1036064 RUBBERFOOT 27 XM1036027 LOCKINGPIN 65 XM1036065 SPACER 28 XM1036028 SMALLPULLEY 66 PSS34M SETSCREWM5-.8X16 29 XPSS08M SETSCREWM4-.7X5 67 XM1036067 FELTDUSTER 30 XM1036030 UPPERCOVER 68 XPSB125M CAP 31 XPS87M PHLPHD 32 XM1036032 ROUNDBELT 69-1 XM1036069-1 CARBONMOTORBRUSH 33 XM1036033 BIGPULLEY 69-2 XM1036069-2 BRUSHCAP 34 XPB97M HEXBOLTM4-.7X12 70 XM1036070 BOTTOMCOVER 35 XM1036035 BEARINGSEAT 71 XM1036071 SPACER 36 XP6001 BALLBEARING6001ZZ 72 XM1036072 RULER 37 XM1036037 SPACER 73 XM1036073 SQUARENUTM5-.8 38 XPWRCRD110L POWERCORD 74 XM1036074 SPANNERNUTM24-3X1.5
SCRM5-.8X45 69 XM1036069 MOTOR
SCREWM3-.5X5
-33-
PARTS
M1036 Micro Mill
REF PART # DESCRIPTION REF PART # DESCRIPTION
75 XM1036075 FLAT WASHER 24MM 99-11 XM1036099-11 END COVER 76 XM1036076 BASE 99-12 XPN06M HEX NUT M5-.8 77 XM1036077 COLUMN 99-13 XM1036099-13 POSITION GUAGE 78 XPSB33M CAP SCREW M5-.8 X 12 99-14 XM1036099-14 RIVET 79 XM1036079 PARALLEL BAR 99-15 XM1036099-15 LONGITUDINAL LEADSCREW NUT 80 XPSS26M SET SCREW M5-.8 X 6 99-16 XPSB80M CAP SCREW M3-.5 X 8 81 XM1036081 SMALL WHEEL 99-17 XM1036099-17 LONGITUDINAL WEDGE 82 XM1036082 SPACER 99-18 XPSB23M CAP SCREW M4-.7 X 12 83 XM1036083 WORM SHAFT 99-19 XPSS22M SET SCREW M4-.7 X 12 84 XPSS08M SET SCREW M4-.7 X 5 99-20 XPN04M HEX NUT M4-.7 85 XPW05M FLAT WASHER 4MM 99-21 XM1036099-21 INDICATOR PLATE 86 XM1036086 ELECTRICAL BOX BASE 99-22 XM1036099-22 CROSS WEDGE 87 XM1036087 FLAT HD SCR M3-.5 X 8 99-23 XPSB39M CAP SCREW M4-.7 X 20 88 XPS12M PHLP HD SCR M3-.5 X 6 99-24 XPSS50M SET SCREW M4-.7 X 20 89 XM1036089 POWER SWITCH 99-25 XM1036099-25 CROSS LEADSCREW NUT 90 XM1036090 MACHINE ID LABEL 99-26 XM1036099-26 CROSS LEADSCREW 91 XM1036091 TAP SCREW M3-.5 X 6 99-27 XM1036099-27 FRONT SUPPORTING SEAT 92 XM1036092 VARIABLE SPEED CONTROL KNOB 99-28 XM1036099-28 BASE 93 XM1036093 FUSE BOX 99-29 XM1036099-29 SUPPORT SEAT 94 XM1036094 PC BOARD 99-30 XM1036099-30 COVER 1 95 XM1036095 WARNING LABEL 99-31 XM1036099-31 COVER 2 96 XLABEL04 ELECTRICITY LABEL 99-32 XM1036099-32 LONGITUDINAL LEADSCREW 97 XM1036097 SHOP FOX LOGO LABEL 99-33 XM1036099-33 SADDLE 98 XM1036098 WARNING ICON LABEL 99-34 XM1036099-34 DIAL 99 XM1036099 COMPOUND SLIDE ASSEMBLY 99-35 XPSS45M SET SCREW M3-.5 X 6 99-1 XM1036099-1 HANDLE SCREW M4-.7 X 8 99-36 XM1036099-36 GRADUATED DIAL 99-2 XM1036099-2 HANDLE 99-37 XPCAPO6M CAP SCREW M6-1 X 25 99-3 XPSS26M SET SCREW M5-.8 X 6 99-38 XM1036099-38 T-NUT M6-1 99-4 XM1036099-4 HANDWHEEL 102 XM1036102 DOUBLE END WRENCH 5.5 X 7MM 99-5 XM1036099-5 FLAT SPRING 103 XPSDP2 #2 PHILLIPS SCREWDRIVER 99-6 XPSB18M CAP SCREW M4-.7 X 8 104 XPAW02M HEX WRENCH 2MM 99-7 XM1036099-7 RIGHT SUPPORT SEAT 105 XPAW02.5M HEX WRENCH 2.5MM 99-8 XM1036099-8 WORKTABLE 106 XPAW03M HEX WRENCH 3MM 99-9 XM1036099-9 LEADSCREW SUPPORT SEAT 106 XPAW04M HEX WRENCH 4MM 99-10 XPW02M FLAT WASHER 5MM
PARTS
-34-
M1036 Micro Mill
CUT ALONG DOTTED LINE
FOLD ALONG DOTTED LINE
FOLD ALONG DOTTED LINE
Place
Stamp
Here
WOODSTOCK INTERNATIONAL INC. P.O. BOX 2309 BELLINGHAM, WA 98227-2309
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
WARRANTY
WARRANTY
Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimbursement of third party expenses incurred.
Woodstock International, Inc. will repair or replace, at its expense and at its option, the Shop Fox machine or machine part, which in normal use has proven to be defective, provided that the original owner returns the product prepaid to a Shop Fox factory service center with proof of their purchase of the product within two years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through inspection. If it is determined there is no defect, or that the defect resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing and returning the product.
This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant that Shop Fox machinery complies with the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under this warranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the use of our products.
Every effort has been made to ensure that all Shop Fox machinery meets high quality and durability standards. We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products.
High Quality Machines and Tools
Woodstock International, Inc. carries thousands of products designed
to meet the needs of today's woodworkers and metalworkers.
Ask your dealer about these fine products:
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