Shop fox D2907, D2906 User Manual

INSTRUCTION MANUAL

MODEL D2906 AND D2907

HEAT GUNS

Phone: [phone] • On-Line Technical Support: [e-mail]

COPYRIGHT © 2001 BY WOODSTOCK INTERNATIONAL, INC.

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

Printed in China

WARNING

Some dust created by power sanding, sawing, grind­ing, drilling, and other construction activities con­tains chemicals known to the State of California to
cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement, and
other masonry products.

• Arsenic and chromium from chemically
treated lumber.

Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well venti­lated area, and work with approved safety equip­ment, such as those dust masks that are specially
designed to filter out microscopic particles.

Table Of Contents

PAGE

1. INTRODUCTION ................................................................................2

2. WOODSTOCK SERVICE AND SUPPORT ....................................................2

3. WARRANTY AND RETURNS ..................................................................2

4. SAFETY INSTRUCTIONS....................................................................3-6

5. ELECTRICAL REQUIREMENTS................................................................7

6. OPERATION ....................................................................................8

7. MAINTENANCE ................................................................................9

8. CLOSURE ......................................................................................10

-1-

SAFETY

OPERATION

MAINTENANCE

CLOSURE

ELECTRICAL

INTRODUCTION

USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!

-2-

INTRODUCTION

INTRODUCTION

This new Shop Fox®D2906/D2907 has been specially designed to provide many years of trouble-free ser­vice. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and
reliable operation.

The Model D2906/2907 is capable of a wide variety of tasks. Heated air is useful for jobs such as remov­ing old paint, caulking, and adhesives, as well as applying shrink wrap and other heat activated materi­als. The temperature is controlled by a switch indicator and has a range of 250°F to 1100°F. The heat
gun also comes complete with 4 accessory nozzles for handling most any need.

Woodstock International, Inc. is committed to customer satisfaction in providing this manual. It is our
intent to make sure all the information necessary for safety, ease of assembly, practical use and dura­bility of this product be included.

If you should have any comments regarding this manual, please feel free to contact us at:

WOODSTOCK SERVICE AND SUPPORT

We stand behind our products! In the event that a defect is found, parts are missing or questions arise,
please contact Woodstock International Service and Support at 1-360-734-3482 or send e-mail to: tech­[e-mail]

. Our knowledgeable staff will help you troubleshoot problems, send out

parts or arrange warranty returns.

Woodstock International, Inc.

Attn: Technical Department

P.O. Box 2309

Bellingham, WA 98227

WARRANTY AND RETURNS

Woodstock International, Inc. warrants all products to be free of defects from workmanship and mate­rials for a period of 1 year from the date of original purchase. The liability under this warranty shall not
exceed the purchase price paid for the products and is limited to credit for, or replacement of the defec­tive part. We do not warrant or represent that the merchandise complies with the provision of any law
or acts, and buyer assumes all risk and liability resulting from the use of the goods, whether using singly
or in combination with other products. This warranty does not apply to defects due directly or indirect­ly from misuse, abuse, negligence, accidents, repairs or alterations, or lack of maintenance of our prod­ucts. We shall in no event be liable for death or injuries to persons or property or for incidental, con­tingent, special or consequential damages arising from the use of our products. This disclaimer applies
to both during and after the term of this warranty. Any legal actions brought against Woodstock
International, Inc. shall be tried in the State of Washington, County of Whatcom.

Woodstock International, Inc. reserves the right to implement any changes in specifications or discon­tinue any products without notice.

-3-

SAFETY

READ MANUAL BEFORE OPERATING MACHINE.

FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL

RESULT IN PERSONAL INJURY.

SAFETY FIRST!

1. Thoroughly read the instruction manual before operating this tool. Learn the applications, limi-
tations and potential hazards of this machine. Keep manual in a safe, convenient place for future
reference.

2. Keep work area clean and well lighted. Clutter and inadequate lighting invite potential hazards.

3. Ground all tools. If a tool is equipped with a three-prong plug, it must be plugged into a three-hole
grounded electrical outlet or grounded extension cord. If using an adapter to aid in accommodating
a two-hole receptacle, ground using a screw to a known ground.

4. Wear eye protection at all times. Use safety glasses with side shields or safety goggles, meeting the
national safety standards, while operating this tool.

5. Avoid dangerous environments. Do not operate this machine in wet or open flame environments.
Airborne dust particles could cause an explosion and severe fire hazard.

6. Ensure all guards are securely in place and in working condition.

7. Make sure switch is in the “OFF” position before connecting power to tool.

8. Keep work area clean; free of clutter, grease, etc.

9. Keep children and visitors away. Visitors should be kept a safe distance away while operating unit.

10. Childproof workshop with padlocks.

11. Disconnect tool when cleaning, adjusting or servicing.

Indicates an imminently hazardous situation which, if not avoided, WILL
result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD
result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY
result in minor or moderate injury. It may also be used to alert against
unsafe practices.

This symbol is used to alert the user to useful information about proper
operation of the equipment.

NOTICE

SAFETY

-4-

12. Do not force tool. The tool will do a safer and better job at the rate for which it was designed.

13. Use correct tool. Do not force machine or attachment to do a job for which it was not designed.

14. Wear proper apparel. Do not wear loose clothing, neck ties, gloves, jewelry, keep long hair tied up,
etc.

15. Use proper extension cord. When using an extension cord, make sure it is less than 100' in length
and that it is in good condition. Use extension cords that are rated Hard Service (grade S) or better,
and that have a conductor size of 16 A.W.G. A drop in line voltage, loss of power and overheating
can result when using an undersized cord. The extension cord should have a ground wire and ground
plug pin, as well.

16. Keep proper footing and balance at all times.

17. Do not leave tool unattended.

18. Perform machine maintenance and care.

19. Keep machine away from open flame. Operating tools near pilot lights and/or open flames creates
a high risk if dust is dispersed in the area. Dust particles and an ignition source may cause an explo­sion. Do not operate the tool in high-risk areas, including but not limited to, those mentioned above.
Keep tool away from any combustible materials, fumes, dust, etc.

20. If at any time you are experiencing difficulties performing the intended operation, stop using the
tool! Then contact our service department or ask a qualified expert how the operation should be per­formed.

21. Habits - good and bad - are hard to break. develop good habits in your shop and safety will become
second-nature to you.

SAFETY, CONT.

ADDITIONAL SAFETY FOR HEAT GUNS

1. Never use the heat gun as a hair dryer!

2. For safe operation, read manual thoroughly.

3. Never use the heat gun near flammable materials or gases.

4. Use ANSI approved safety glasses when using this heat gun.

5. Always have a fire extinguisher on hand.

6. Never leave heat gun running unattended.

7. Never lay the heat gun down on flammable objects.

8. Paint fumes can be poisonous. Avoid stripping paint near food, drinks or eating areas.

9. Always wear an approved respirator.

10. Wash your hands and face thoroughly before eating or smoking. Wash clothes and
bathe before handling small children.

11. Clean work area with wet cloths and mop until all dust is removed. Do not use
vacuums, dust mops or brooms.

12. Do not use in an area with high amounts of dust in the air.

13. To reduce risk of fire or electric shock, do not expose to rain or moisture. Store
indoors.

14. Nozzle gets extremely hot when running the gun. Wear leather gloves for hand protection.
Do not touch the nozzle while running or shortly after running the gun.

15. High temperatures may cause damage to most materials. Test before using heat gun
on temperature sensitive material.

16. When servicing, use only identical replacement parts.

17. Never direct the hot airflow toward people or animals.

18. Do not wear loose-fitting clothing or jewelry. Wear nonskid footwear and a protective
hair covering to contain long hair.

19. Maintain proper balance and footing at all times.

20. Keep the gun handle dry, clean, and free from oil and grease.

21. Always allow the heat gun to cool down completely before storing it.

22. Always store the gun in a safe place, out of the reach of children. It is not a toy.

23. Know the work environment. Areas behind ceilings, floors and soffits may contain

highly flammable materials. Always check these areas before applying heat.

-5-

SAFETY

SAFETY

ADDITIONAL SAFETY FOR HEAT GUNS, CONT.

24. Keep work area clean, uncluttered and well lighted.

25. Never hold the nozzle closer than 3" from the workpiece.

26. When removing paint, move the workpiece outdoors or ventilate the area and use a
fan to help keep the work area free of fumes and dust.

27. Keep children and visitors away from work area, the tool, and extension cords.

28. Guard against electric shock by preventing contact with grounded surfaces (for
example: pipes, radiators, ranges, refrigerator enclosures).

29. Never carry gun by its power cord or pull the cord from an electrical outlet.

30. Use only properly rated extension cords.

31. Inspect extension cords periodically and replace if damaged.

32. When tool is outdoors, use only extension cords rated for outdoor use.

33. When working on small or irregularly shaped objects, secure work in a vise or clamp.

34. Disconnect the tool when not in use. Avoid unintentional starting. If the gun stops
during operation, disconnect from the power supply and have gun serviced by
authorized service personnel.

35. Beware of harmful vapors that may be created by the heating process. Certain paints, plastics
and other materials can produce poisonous fumes or vapors. If you are unsure about the composi­tion of a substance you intend to apply heat to, do not use the heat gun on the substance.

-6-

110V Operation

ELECTRICAL REQUIREMENTS

When it is necessary to use an extension cord,
use the following guidelines:

•Use cords rated for Hard Service

•Never exceed a length of 100 feet

•Use cords with 14 ga. wire or bigger
(12 ga., 10 ga., etc.)

•Insure cord has a ground wire and pin

•Do not use cords in need of repair

Extension Cords

The Shop Fox®D2906/2907 can only be operated
at 110 volts. Both models are rated for 110V/60
cycle household current, and are double insulat­ed.

ELECTRICAL

-7-

-8-

OPERATION

OPERATION

STRIPPING PAINT AND VARNISH

REMOVING FLOOR ADHESIVE

Each layer of finish may react differently to
each of the previous ones. Observe your work
carefully and adjust the heat gun temperature
accordingly.

Latex paints usually soften with heat. Oil based
paints will bubble and blister away from the
wood surface. Experiment on an obscure part of
your project to determine the correct heat set­ting. Move the heat gun back and forth, keeping
the nozzle 3"-4" away from the surface. Be care­ful not to burn the wood underneath the finish.

Once the paint thoroughly softens, use a quality
scraper for easiest removal. For best results, do
not overheat paint and always keep the scraper
clean.

Floor tile adhesives can be loosened under high
heat applications. Working on one tile at a time,
point the heat gun nozzle 3"-4" above the sur­face and use a scraper to lift the tile. Be sure
that the tiles you are lifting can be subjected to
the high temperatures the heat gun produces.

OTHER JOBS

Removing self-adhesive stickers and trim.

Removing decals from boats and trailers.

Loosening rusted, over-tightened nuts and metal
screws.

Thawing frozen metal pipes, door locks, pad­locks, etc.

Drying out paint and varnishes, or wet, damaged
wood prior to filling with compound and refin­ishing.

Softening old putty before removal and replace­ment.

Shrinking PVC shrink-wrap sheeting for packag­ing protection, polyvinyl wire joints and tubing.

Waxing and/or dewaxing skis.

Lead paint fumes are harm­ful. Always provide adequate
ventilation while working
indoors and wear an appro­priate respirator mask. Do
not use paper or cloth dust
masks.

DO NOT attempt to thaw plastic pipes.
Plastic pipes may melt or split from expo­sure to excessive heat.

Wear safety glasses dur­ing the use of this prod­uct. Failure to comply
may result in serious per­sonal injury.

Keep clothing rolled up
and out of the way of
machinery and keep
hair pulled back.

-9-

MAINTENANCE

MAINTENANCE

Regular maintenance on your Model D2906/2907
will ensure best performance. Give your heat
gun a thorough inspection before each use.
Check each of the following conditions and
repair or replace if necessary.

1. Worn switch.

2. Loose screws.

3. Any other condition that could hamper the
safe operation of this machine.

4. Worn or damaged cords and plugs.

5. Keep the air intake and outlet opening
clean and free of dirt and debris.

Disconnect power to the
tool when performing
any maintenance or
repairs. Failure to do
this may result in seri­ous personal injury.

Do not immerse in water!
This will create a serious
electrical shock resulting
in injury or death.

Do not use gasoline,
lacquer, turpentine or
similar substances to
clean the tool or work­piece.

NOTICE

This tool is designed with a built-in stand
so it can be put on any flat surface in an
upright (vertical) position which will free
your hands to easily shape or mold PVC
pipes and other similar materials. Always
remember to avoid contact of hands or
face with stream of hot air when using
the gun in any position.

-10-

The following pages contain parts diagrams/lists
and a warranty card for your Shop Fox

®

Model

D2906/2907.

If you need parts for this tool, or if you need
operational information, we encourage you to
call our Service Department. Our trained service
technicians will be glad to help you.

If you have comments dealing specifically with
this manual, please write to us using the address
in the General Information. The specifications,
drawings, and photographs illustrated in this
manual represent the Model D2906/2907 as sup­plied when the manual was prepared. However,
due to Woodstock International, Inc.’s policy of
continuous improvement, changes may be made
at any time with no obligation on the part of
Woodstock International, Inc. Whenever possi­ble, though, we send manual updates to all own­ers of a particular tool that have registered their
purchase with our warranty card. Should you
receive one, add the new information to this
manual and keep it for reference.

We have included some important safety mea­sures that are essential to this tool’s operation.
While most safety measures are generally uni­versal, we remind you that each workshop is dif­ferent and safety rules should be considered as
they apply to your specific situation.

We recommend you keep this manual for com­plete information regarding Woodstock
International, Inc.’s warranty and return policy.
Should a problem arise, we recommend that you
keep your proof of purchase with your manual.
If you need additional technical information
relating to this tool, or if you need general assis­tance or replacement parts, please contact the
Service Department at 1-360-734-3482 or e­mail: [e-mail]

.

Additional information sources are necessary to
realize the full potential of this tool. Trade jour­nals, woodworking magazines, and your local
library are good places to start.

The Model D2906/2907 is specifically designed
for heating operations. DO NOT MODIFY

AND/OR USE THIS HEAT GUN FOR ANY OTHER
PURPOSE. MODIFICATIONS OR IMPROPER USE
OF THIS TOOL WILL VOID THE WARRANTY. If

you are confused about any aspect of this tool,
DO NOT use it until all your questions have been
answered.

CLOSURE

As with all power tools, there is danger
associated with the Model D2906/2907. Use
the tool with respect and caution to lessen
the possibility of mechanical damage or
operator injury. If normal safety precau­tions are overlooked or ignored, injury to
the operator or others in the area is likely.

CLOSURE

CUT ALONG DOTTED LINE

10. What stationary woodworking tools do you own? Check all that apply.

___Air Compressor ___Panel Saw
___Band Saw ___Planer
___Drill Press ___Power Feeder
___Drum Sander ___Radial Arm Saw
___Dust Collector ___Shaper
___Horizontal Boring Machine ___Spindle Sander
___Jointer ___Table Saw
___Lathe ___Vacuum Veneer Press
___Mortiser ___Wide Belt Sander
___Other__________________________________________________

11. Which benchtop tools do you own? Check all that apply.

___1" x 42" Belt Sander ___6" - 8" Grinder
___5" - 8" Drill Press ___Mini Lathe
___8" Table Saw ___10" - 12" Thickness Planer
___8" - 10" Bandsaw ___Scroll Saw
___Disc/Belt Sander ___Spindle/Belt Sander
___Mini Jointer
___Other__________________________________________________

12. Which portable/hand held power tools do you own? Check all that apply.

___Belt Sander ___Orbital Sander
___Biscuit Joiner ___Palm Sander
___Circular Saw ___Portable Planer
___Detail Sander ___Saber Saw
___Drill/Driver ___Reciprocating Saw
___Miter Saw ___Router
___Other__________________________________________________

13. What machines/supplies would you like to see?
_________________________________________________________
_________________________________________________________
_________________________________________________________
_________________________________________________________

14. What new accessories would you like Woodstock International to carry?
_________________________________________________________
_________________________________________________________

15. Do you think your purchase represents good value?

___Yes ___No

16. Would you recommend Shop Fox

®

products to a friend?

___Yes ___No

17. Comments:________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________

1. Where did you purchase your Shop Fox

®

tool?

_________________________________________________________

2. How did you first learn about us?

___Advertisement ___Friend
___Mail order Catalog ___Local Store
___World Wide Web Site

___Other__________________________________________________

3. Which of the following magazines do you subscribe to.

___American Woodworker ___Today’s Homeowner
___Cabinetmaker ___Wood
___Family Handyman ___Wooden Boat
___Fine Homebuilding ___Woodshop News
___Fine Woodworking ___Woodsmith
___Home Handyman ___Woodwork
___Journal of Light Construction ___Woodworker
___Old House Journal ___Woodworker’s Journal
___Popular Mechanics ___Workbench
___Popular Science ___American How-To
___Popular Woodworking
___Other__________________________________________________

4. Which of the following woodworking/remodeling shows do you watch?

___Backyard America ___The New Yankee Workshop
___Home Time ___This Old House
___The American Woodworker ___Woodwright’s Shop
___Other__________________________________________________

5. What is your annual household income?

___$20,000-$29,999 ___$60,000-$69,999
___$30,000-$39,999 ___$70,000-$79,999
___$40,000-$49,999 ___$80,000-$89,999
___$50,000-$59,999 ___$90,000 +

6. What is your age group?

___20-29 ___50-59
___30-39 ___60-69
___40-49 ___70 +

7. How long have you been a woodworker?

___0 - 2 Years ___8 - 20 Years
___2 - 8 Years ___20+ Years

8. How would you rank your woodworking skills?

___Simple ___Advanced
___Intermediate ___Master Craftsman

9. How many Shop Fox

®

machines do you own? _____________

Name __________________________________________________________________________________________
Street __________________________________________________________________________________________
City ____________________________________________________________________State________Zip_________
Phone Number_______________________E-Mail_________________________________FAX___________________

MODEL #_________________________________________________________________________________________

The following information is given on a voluntary basis and is strictly confidential.

WARRANTY CARD

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

FOLD ALONG DOTTED LINE

FOLD ALONG DOTTED LINE

WOODSTOCK INTERNATIONAL, INC.
P.O. BOX 2309
BELLINGHAM, WA 98227-2309

Place

Stamp

Here