Model D2259A
Mobile Base Extension Kit
Instruction Sheet
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Introduction
Your new Model D2259A Mobile Base Extension Kit (Figure
1) is designed to install onto the Model D2260A, D2057A,
or D2058A mobile base to provide a stable support
platform for a machine and an extension table unit.
Specifications
• Minimum Extension Length ........................ 281⁄2"
• Maximum Extension Length ........................ 45
• Maximum Leg Span ..................................... 32"
Tools
Tape Measure ....................................................1
Hacksaw or Metal Cutting Bandsaw ..........................1
Wrenches or Sockets 13mm or
Wrenches or Sockets 14mm or
1
⁄2" ...........................2
9
⁄16" ..........................2
Inventory (Figure 2) Qty
A. Base Side Rail with Mounting Bracket ..................1
B. Mounting Bracket ..........................................1
C. Leg Support Channel ......................................1
D. Swivel Casters ..............................................2
E. Extension Bar ...............................................1
F. Hardware Bag (not shown)
—Hex Bolts M8-1.25 x 25 (Mounting Brackets) ........4
— Lock Nuts M8-1.25 (Mounting Brackets) .............4
—Hex Bolts M8-1.25 x 16 (Casters, Bracket) ........ 10
— Lock Washers 8mm (Casters, Bracket) ............. 10
— Flat Washers 8mm (Casters, Bracket).............. 10
— Hex Nuts M8-1.25 (Casters) ............................8
—Knobs M12-1.75 (Support Channel) ...................2
—Feet (Support Channel) .................................2
3
⁄4"
Figure 1. Model D2259A.
B
A
Figure 2. Inventory.
Do not use Model D2259A until you have
read and understood this instruction
sheet and completed entire assembly
procedure. Serious personal injury
may occur if you ignore this warning.
C
E
D
COPYRIGHT © JUNE, 2009 BY WOODSTOCK INTERNATIONAL, INC. REVISED JULY, 2014 (BL)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in China#11864BL
D2259A Mobile Base Extension Kit Instructions
Assembly
Follow the instructions that came with your Model
D2260A, D2057A, or D2058A mobile base for preparing and
assembling the mobile base.
To assemble extension kit, do these steps:
1. After sliding a side rail into each of the four corner
brackets that you laid out while assembling your
mobile base (see Figure 3), determine which side
you will attach this kit to.
2. Remove one of the side rails from your mobile base
assembly and replace it with the included base side
rail with the rectangular mounting bracket (see
Figure 4).
Model D2260 Only: Cut off an equal amount from
each side of the base side rail so it is the same
length as the rail you removed.
3. Secure base side rail to two corner brackets on your
mobile base with (4) M8-1.25 x 25 hex bolts and
8mm lock nuts.
Corner Bracket
Side Rails
Figure 3. Side rails inserted into corner
brackets.
Base Side Rail
Corner
Brackets
4. Mount swivel casters to corner brackets on leg
support channel using (8) M8-1.25 x 16 hex bolts,
8mm flat washers, 8mm lock washers, and M8-1.25
hex nuts, as shown in Figure 5.
5. Thread each of the knobs into foot posts on ends of
leg support channel, then insert a foot into bottom
of each foot post. The knob should pick up magnetic
shaft of foot when it gets close.
6. Install extension table onto machine —if you have not
already done so.
7. Place support channel assembly under extension
table legs, making sure swivel casters face out,
then center legs along length of support channel, as
shown in Figure 6.
Figure 4. Side rail mounted to mobile
base.
OR
x 8
Leg
Support
Channel
Figure 5. Casters and feet installed onto
Foot Post
leg support channel.
x 8
Knob
Foot
-2-
Figure 6. Extension table legs in support
channel.
D2259A Mobile Base Extension Kit Instructions
8. Measure distance between outer edge of side rail
and inside edge of support channel, as shown in
Figure 7.
9. Cut extension bar to length you measured in Step 8.
Be careful not to cut bar too short.
10. Place mounting bracket over one end of extension
bar, then insert opposite end of bar into bracket on
the side rail on mobile base.
11. Lower extension bar and align mounting bracket with
threaded holes on side of support channel, as shown
in Figure 8.
Note: It may be necessary to raise the support
channel or reposition it side-to-side to align the
bracket with the holes. It may help to place a wood
shim between the floor and the support channel to
raise the inner edge of the support channel.
Side Rail
Figure 7. Measuring distance between side
rail and support channel (mobile base and
extension table not shown for clarity).
Extension Bar
Support Channel
Mounting
Bracket
12. Secure mounting bracket to support channel using
(2) M8-1.25 x 16 hex bolts, 8mm lock washers, and
8mm flat washers (see Figure 8).
13. Secure extension bar to support channel bracket and
side rail bracket with (4) M8-1.25 x 25 hex bolts and
8mm lock nuts (see Figure 9).
14. Tighten all bolts.
15. Check extension table to make sure it is level with
machine table surface. It may be necessary to
slightly adjust leg length to assure extension table
legs sit firmly on channel.
x 2
Figure 8. Extension bar attached.
x 4
Figure 9. Extension bar secured to mobile
base and support channel.
-3-
D2259A Mobile Base Extension Kit Instructions
D2259A Parts
4
15
18
17
3
14
15
18
14
10
9
7
6
5
16
2
1
9
10
11
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 XD2259A001 SWIVEL CASTER 10 XD2259A010 LOCK WASHER 8MM
2 XD2259A002 LEG SUPPORT CHANNEL 11 XD2259A011 HEX NUT M8-1.25
3 XD2259A003 EXTENSION BAR 14 XD2259A014 HEX BOLT M8-1.25 X 16
4 XD2259A004 SIDE RAIL W/MOUNTING BRACKET 15 XD2259A015 LOCK NUT M8-1.25
5 XD2259A005 MOUNTING BRACKET 16 XD2259A016 SHOP FOX LOGO LABEL
6 XD2259A006 FOOT WITH MAGNET 17 XD2259A017 TIGHTEN FEET WARNING LABEL
7 XD2259A007 KNOB M12-1.75 18 XD2259A018 HEX BOLT M8-1.25 X 25
9 XD2259A009 FLAT WASHER 8MM
-4-
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