Shinyei A01-16400 Instruction Manual

AccStick_004
Instruction Manual
Shock&Vibration data logger AccStick
ModelA01-16400
No part of this instruction manual can be transferred nor reproduced without permission. Alterations to the contents of this instruction manual are reserved without notice for future
improvement.
This instruction manual has been given the twice over to be doubly assured. However, we cannot be
responsible for any mistakes which might have occurred within its contents. Please inform us if you have found obscurities, or wrong descriptions, skipped descriptions, or the like.
(HEAD OFFICE) B47-11, Katoridai, Tsukuba, Ibaraki, Japan,300-2657
Tel: +81-29-848-3571 FAX: +81-29-848-3572
(KOBE OFFICE) SHINYEI BLDG.5F,77-1,Kyomachi,Chuo-ku,Kobe,Hyogo,
650-0034,JAPAN Tel: +81-78-392-6963 FAX:+81-78-332-1619
(NAGOYA OFFICE) Nishiki emuai BLDG. 6F, 1-7-39, Nishiki,Nakaku, Nagoya,
Aichi, 460-0003, Japan Tel: +81-52-218-5472 Fax: +81-52-218-6110
URL: http://www.shinyei-tm.com
SHINYEI TESTING MACHINERY CO.,LTD
Contents
1. Precautions for operating the AccStick ·········································· - 1 -
2. About AccStick ································································ - 2 -
3. Devices and Tools Required for Measurement and Analysis and Precautions during Handling and Operation ························································ - 3 - 3-1 Devices and tools required ··················································· - 3 -
3-1-1 Recorder ······························································· - 3 - 3-1-2 Software package ······················································· - 3 -
3-2 Precautions during operation and handling ····································· - 3 -
3-2-1 Operation and handling of AccStick ········································ - 3 - 3-2-2 Data capturing software ·················································· - 4 -
4. Operation ····································································· - 5 - 4-1 Battery ···································································· - 5 - 4-2 Body ······································································ - 6 - 4-3 Module for data connection / charging of battery ································ - 6 - 4-4 Data capacity ······························································ - 7 - 4-5 Data file ··································································· - 7 -
5. Steps for installation of AccStick software ······································· - 8 -
6. Measuring protocol ···························································· - 9 - 6-1 Configuring measuring conditions ············································· - 9 - 6-2 From Measuring to Download ··············································· - 10 -
7. How to use the application software ············································ - 11 -
8. Troubleshooting ······························································ - 15 -
9. AccStick Specifications ······················································· - 16 - 9-1 Specification sheet ························································ - 16 -
9-1-1 Hardware ····························································· - 16 - 9-1-2 Software ······························································ - 16 -
9-2 Dimensions ······························································· - 17 -
10. Product Warranty ····························································· - 17 -
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1. Precautions for operating the AccStick
Precautions for operating the AccStick
Please keep this notice
Before using the AccStick, please read this notice and the AccStick’s instruction manual thoroughly. We will not hold responsibility of any problems in relation to this notice.
Problems resulting from the generation of heat, etc might occur if
you use misuse the AccStick. Note contents as follows.
Any sudden shocks, drops or hard strikes towards the Accstick unit may cause body damage or generation of heat with the lithium polymer battery that might catch fire. Be careful with this usage.
Do not store and operate the AccStick in any place with heats over 60 or
extremely wet. These might be cause problems.
Prohibit
Do not expose AccStick to wet conditions as damage or heating the internal battery might be occurred.
Prohibit
Do not open the casing or modify the AccStick. These might be cause damage or
other problems.
Prohibit
Prevent dust contamination at the connector part of the AccStick to prevent
damage to the connector and lithium battery from overheating.
Prohibit
Do not use the AccStick if you have found any errors to the instrument, or swelling of the battery.
Prohibit
Always use the cable paired with the AccStick when charge the battery. Other cables might cause any problems, overheating or damage to the battery.
Action
When you dispose of the AccStick, please confirm on how to dispose it from a scrap company near you.
Action
Danger
Prohibit
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2. About AccStick
Shock & vibration data logger, AccStick, consist of the Accstick unit and the customized software. 2 types of 3axis accelerometer, microcontroller, operational switch, and rechargeable battery, is packed into one unit with an outer aluminum casing. Continuous measurements up to 3 days are made possible.
Operation is as follows. Configure the measuring conditions of unit via the specified software. Install this unit to the object of which acceleration is to be measured. After measuring, acceleration waveforms can be downloaded to your PC through the specified
software and converted to .csv file.
2-1 Features 2-1-1 Instrument
a) 3D MEMS accelerometer±16G±200G b) Small size, light weight c) Built in Timer d) Lithium polymer rechargeable battery85mA/h e) Variable measuring modeTrigger mode, Trigger level, Frame length, etc f) Viewing of output measured data via the specified software
2-1-2 Specific Software
a) Viewing data b) Configuring of the measuring condition c) Converting data (.csv file
2-2 Application
a) Response acceleration measuring of the specimen for the product evaluation test
such as a shock test, a vibration test and a drop test
b) Motion capturing of humans or Robots c) Vibration measuring of vehicles d) Shock measuring of the operational handling e) Other environmental measuring
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3. Devices and Tools Required for Measurement and Analysis and
Precautions during Handling and Operation
3-1 Devices and tools required 3-1-1 Recorder
a) AccStick
3-1-2 Software package
a) Specific Software the software can be downloaded on the website.
URLhttp://www.shinyei-tm.com/product_AccStick.html
b) Personal computer
2
CPU Core 2 Duo processor 2GHz or equivalent.  Main memory 1024MB minimum  Hard disc available storage exceeding 3GB  Display Color display applicable to Windows  USB communication port  Serial communication port  OS Windows 7/10 (32bit/64bit)
3-2 Precautions during operation and handling 3-2-1 Operation and handling of AccStick
a) This unit is manufactured rigidly for shock and vibration measurement. However, if
excessive shock is applied to the unit by directly dropping it or the like, the unit may be damaged. The unit may be damaged if an impact exceeding 10,000m/s2 is applied.
b) Don’t expose the unit to conditions where water vapors or sea breeze etc., is present
directly to prevent any malfunctions with the AccStick.
c) The working temperature of this instrument is between 0 ~ +60. Please refrain from
using this unit in any wet conditions. In an environment where the instrument is exposed to the direct sunlight, the functions of the electronic circuits and a lithium battery might be severely affected.
d) The electronic circuits and the lithium polymer battery are fixed on the case. Don’t open
the top plate or loosen any screws on the top plate, otherwise problems may occur and the accuracy cannot be guaranteed.
e) Turn the power on before starting measurements. After measuring, the power should be
kept on and connect to the PC. Only turn off the power supply after data download is completed.
f) Do not attempt to prematurely terminate the measurements during the measuring process
by turning the power off. An error will occur and no data will be available for download from the unit.
g) Measurements should be made during the span of time in which the battery retains its
charge. In the event of the battery voltage falling below the pre-set range during measurements, all data will be lost.
h) Keep the battery power off when this unit is stored to prevent any problems with over
discharging of the battery.
i) Operate the unit according to the specified procedures. Any unorthodox operation, if any,
may cause problems.
j) Don’t use the unit under the following environments.
A place where oils, chemicals, steam, iron powders, and dust exist in excess.
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A place where static electricity, magnetism, and noises frequencies are produced
k) Be careful when an accelerated characteristic change or thick concentrations may cause
damage when exposed to.
Acetone, ammonia, ethanol, hydrogen dioxide, hydrogen sulfide, chlorine gas, sulfur
oxides, nitrogen oxides, etc.
3-2-2 Data capturing software Read following articles carefully before using the software. By using the software you are
agreeing to the following articles. a) To use this software, Windows 7/10 is necessary as an OS. Install the OS onto the hard
disc in advance.
b) We are not responsible for any problems that arrises when you use this software on an
OS other than windows 7/10.
c) We do not guarantee the functionality on all PC’s although we have verified the
operation of the software on wide model range of PC’s.
d) During setup on Windows 7 / 10, the analytical software requires administrator approval.
If the confirmation message appears as such, click yes and proceed to the next step.
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4. Operation
4-1 Battery
AccStick has a rechargeable battery of lithium polymer that can be charged via a specific harness and micro USB cable connected to a PC. An Orange LED light appears when charging, and disappears when full charged (see Fig.1). The time it takes to full charge is around 60 min from empty. Also, this unit can operate continuously up to 3 days when the acceleration trigger is selected. This time range varies depending on the temperature, measuring condition etc.
Note1: After measuring, turn off the main power to prevent any issues with over charging of battery. Note2: Measurements should be made during the span of time in which the battery retains its
charge. In the event of the battery voltage falling below the pre-set range during measurements, all data will be lost.
Note3: Pin type of connector of harness is a difference between AccStick and relay module. Please note its direction when connect. (see Fig.2) Do not connect this harness with wrong direction since harness may be broken. Note4: Rechargeable battery will be available until about 500 times charge.
Fig.1 Condition of Battery Charging
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Fig.2 Direction of Harness connection
4-2 Body
AccStick has a LED, main power switch and connector to connect to the PC.
a) Main power switch
Turn on the power when you start measuring. Do not attempt to prematurely terminate the measurements during the measuring process by turning the power off. An error will occur and no data will be available for download from the unit.After measuring, connect to the PC without turn off the power to prevent any
issues. Turn off the power after data has been downloaded to your PC successfully. Also, retain the power turn off condition after measuring to prevent any issues with over discharge.
b) Connector for connection with PC
AccStick has a connector to connect to the PC to configure the measuring conditions or to charge the battery via the specified harness and micro USB cable.
c) LED
AccStick has a blue LED on its body that will flash when capturing data. Also flashing will be appeared during standby when the time trigger mode.
4-3 Module for data connection / charging of battery
A special module for data connection and charging of battery is needed to connect with the PC.
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<LED operation>
Red/ blue LED flashes when connecting to PC Orange LED appears when the battery is charging
4-4 Data capacity
AccStick has a 4MB flash memory can store acceleration data up to 500,000 points. Measuring will be continuous until the selected frame length is achieved when trigger mode is configured as “immediately” or “Timer”. When in “Acc.”or “Timer&Acc.”mode, the captured data can be up to a maximum of 500,000 data points with the selected frame length set as 1 frame. Refer to table below for the relationship between frame length and number of capture-able data.
Relationship between Frame and Data number
Selected Frame
Capturable data number
500
1000
1000
500
10000
50
500000
1
4-5 Data file
Measured data is not just displayed on the PC software but also converted to .csv file after downloading to your PC. The title of the .csv file will appear like ACCSTICK-YYMMDD_hhmmss. (YY means measurement year, MM means month, hh:mm:ss is the time information.)
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5. Steps for installation of AccStick software
Download the software from the website below. URL:http://www.shinyei-tm.com/product_AccStick.html
Execute setup.exe in the folder.
Click “install” if a warning screen like the right screen appears.
Your installation is complete when the screen below appears.
USB driver install Please install the USB driver into your PC if the unit cannot be connected with the PC. The USB driver is in “driver” folder in the downloaded folder.
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6. Measuring protocol
6-1 Configuring measuring conditions
Click the “USB com” on the PC software after making sure the Baud (bps) is configured as 230400. After that, the icon color changes to blue if success.
please confirm below if connection is not successfully.
USB cable is disconnected and re-insert it to the PC. Confirm if the Baud(bps) is 230400. Check the connection between the USB cable, module harness and AccStick.
Connect AccStick to PC with the cable module like the picture on the right. Charge the battery if necessary.
USB イセンスキーを PC に接
Click “Time ADJ” to align the time on your PC to the AccStick timer. The icons color will change to blue if successful.
Basic setting Click “Register” after selecting all the parameters. The icon color changes to blue if successful. Each parameter is shown on P.13.
Note
Do NOT turn off the main battery when AccStick is communicating with the PC.
Complete setup of AccStick
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6-2 From Measuring to Download
After measuring, the Accstick should be maintained with the main power turned on and connect to the PC.
<Download> Open the software and click “Stop” and “download” in order. Measured data will appear on the screen and converted as .csv file on your PC automatically. if you want to change the store folder, click
“Folder” and select the folder you want.
Name of csv file is given automatically in relation
to the date of download. Refer to P. 7.
Turn off the main power on Accstick after data has been downloaded successfully.
Starting Conditions> ①Select the start date when you select “Timer” or “Timer & Acc”. Then, click “START”.
Measuring will start automatically at the selected time.
When you select “Acc.” Or “immediately”,
Click “START” directly.
Measuring will be started at immediately after the click.
Turn on the Power of the AccStick.
After removing the cable from the AccStick, the unit should be installed to the target object. Then, start measuring the acceleration.
Note
Keep the main power turned on until data download has succeeded, even if
measuring is completed.
Turn off the power after data download to prevent any issues with over
discharge when measuring is finished.
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7. How to use the application software
7-1 Screen This software consists of a waveform screen and a configuration commands.
7-1-1 Icon
There are 8 kinds of icon on the screen.
USB communication
Communicate with the AccStick. Letters on the icon change to blue if successful.
Time adjustment
To Align the AccStick time with your PC. Letters on the icon change to blue
and also the uploaded time is shown on the screen if successful.
Register
Upload to the AccStick the measuring conditions you’ve selected. Letter on the icon change to blue one if successful.
START
Start to measure on the AccStick. Time at clicking is shown on the screen.
STOP
Stop the measuring. Time at clicking is shown on the screen.
Folder
Select the folder to download csv file.
Download
Start to download from AccStick to your PC. Data will be appeared on the screen and created .csv file in the selected folder.
Monitor
Start monitoring real time when AccStick connects with the PC successfully. In this function, viewing data cannot be stored in PC, just to monitor data.
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7-1-2 Viewing captured data
Acceleration data captured by the AccStick can be viewed on the screen of the specific software. Click “download” to enable measured data to show on the PC. The yellow bar such as below picture will be appear with each frame you select if you selected “Acc”or ”Timer&Acc” trigger modes. The vertical scale of the waveforms can be changed by sliding the bar on the left side. Also the horizontal scale can be changed by selecting the x axis.
Sample shot of waveform during “Acc.” trigger mode
7-1-3 Viewing data during monitoring function
Monitoring data real time can be displayed on the screen after click “Monitor” while connected between the AccStick and PC. To stop the monitoring, click “Monitor” again. The vertical scale of the waveform can be changed by sliding the bar on the left side. Also the scale horizontal waveform can be changed by selecting the x axis. Note: Monitoring data will not be stored in the PC, it’s meant for viewing only.
Configuring icon You can select the sampling rate of the monitoring function before starting.
Sampling
Select the sampling rate of the monitoring function. You cannot select this if monitoring is running.
X axis scale
Change the horizontal scale here.
Current data
You can see the current data on this screen bar.
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7-1-4 Measuring conditions
Basic settings
Trig. Mode Trigger mode that captures the shock & Vibration is selectable as below.
Immediately
Start to measure immediately after clicking “START”.
Timer
Start to measure when the selected time is approaching after clicking “START”.
Acc.
Start to measure when the acceleration is over the selected threshold level. This mode is suitable to use the vibration sensor, under 16G range.
TimerAcc.
Combination mode of Timer and Acc.
REC Timesec):Measuring time of 1 frame obtained by Frame × Sampling is shown. Acc.(G) :Measurable acceleration range is selectable from 2 to 400G as you require.
Sampling (ms) Sampling for acceleration capturing is selectable. Unit is in mill-second(s). Frame Selected frame is the number of data captured.
1) Measuring is completed when data has reached the selected frame for Immediately and Timer trigger mode.
2) Measuring is continued until maximum memory capacity for every frame you’ve
selected. In regards to the relationship between the frame and measurable data number, see P. 7.
Trig. Level (G): Threshold acceleration level that recording is started when “Acc.” or
“Timer & Acc.” mode is adjusted.
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Starting Operation
Start DateConfiguration item for when Timer or Timer&Acc trigger mode is selected.
Measuring will started at the time you selected. You do not need to configure this in Immediately or Acc. mode.
START:Measuring will begin after clicking, at the time as appeared on the PC. When Timer”
or “Timer&Acc.” modes are selected, the unit will start to measure at your selected time automatically after click “START”.
STOPMeasuring will be stopped after clicking, and the time on the PC will appeared.
Record Data
Trig. DataMeasured acceleration data is shown.
At Immediately or Timer mode, trig data is shown as 1. At Acc. or Timer&Acc. mode, trig. data shows the number of measured data of
each frame you selected. Start Date Date & time of download shows here. Acc.G Selected acceleration range is shown. Sampling(ms)Selected sampling rate is shown. Frame Selected frame is shown. Folder Stored folder for data download is selected as you require. Download Start data download from AccStick. Data will be appeared on the screen and
converted csv file in the selected folder.
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8. Troubleshooting
Trouble
Reason
Response
AccStick can’t be accessed with PC.
Baud (bps) is configured at a different value.
Baud(bps) should be configured at 230400.
USB cable or the specified harness is not connected successfully with the AccStick.
Confirm the cable connection Remove the cable, and insert to
PC again
Specified USB driver is needed for your PC.
Install the USB driver to your PC. refer to P. 8
Electrical board or the specified harness of AccStick is broken.
Contact to the sales agent. Over discharge of battery.
Contact to the sales agent.
AccStick doesn’t have
any data after measuring.
Forgot to click “START” on the PC
software.
Restart after clicking “START”. refer to P. 10
Main power of AccStick was turned off during the measuring.
Main power should be turned on at the switch on AccStick before starting.refer to P. 10
After measuring, the main power was turned off before connecting with PC.
Connect the PC to the AccStick and keep the power on, and do the data download.refer to P. 8
Low battery level.
Charge the battery.see P. 5
Software or the body is damaged.
Contact to the sales agent.
Over discharge of battery.
Contact to the sales agent.
Other
fail to communicate to AccStick on the screen, then AccStick cannot be connected.
Confirm to connect to AccStick with USB cable correctly
Reopen the software Reinsert USB cable to AccStick
Select COM port on the screen,
then AccStick cannot be connected.
Select suitable comport on your PC.
fail to receive response on the screen, then AccStick cannot be connected.
Contact to the sales agent.
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9. AccStick Specifications
9-1 Specification sheet 9-1-1 Hardware
Model
A01-16400
Accelerometer
3axis MEMS type ±16G (Vibration sensor) 3axis MEMS type ±400G (Shock sensor)
Memory capacity
Flash memory 4MB (Up to 500000 data recording)
Power supply
Lithium polymer rechargeable battery85mA/h
Continuous measuring
Around 3 days When full battery, Acc. trigger mode, sampling
1.25ms at 20℃.
Depends on temperature and measuring conditions.
Operational temperature range
0 to 60
Size / mass
32.4×21.0×10.5 / 15.0g
Casing
Aluminium
9-1-2 Software
Trigger mode
4 modesImmediately/ Timer/ Acc./ Timer&Acc.
Acceleration range (G)
2, 4, 6, 8, 16 (Use a vibration sensor) 100, 200, 400 (Use a shock sensor)
Sampling rate (ms)
0.625, 1.25, 2.5, 10, 20, 40, 80, 160 (0.625ms is selectable when Acceleration range is set for 16G or below.)
FrameData number of single shot
100 to 500000
Number of measurable data
Ex. 500 data (1000 frame setting and Acc. mode)
PC software
Windows 7/10 (32 or 64bit)
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9-2 Dimensions
AccStick
OnOff
21
25.4
16.4
32.4
10.5
2-φ2.2
10. Product Warranty
3D acceleration data logger AccStick is guaranteed as specified below.
For problems under normal working conditions, we will repair the unit without any charge for one
year from the date of delivery.
This instrument delivered has gone through severe inspections. If any problems should occur,
please contact your sales agent or our company.
We will repair the unit at counter value in the following cases even if it’s within the warranty
period. a) Problems due to usage other than normal working purposes b) Problems caused by misuse or unauthorized repair or modifications c) Problems caused by a fire or natural disasters
Any secondary loss, including damage to facility, opportunity loss and loss of profit, even which
is caused by the malfunction of the AccStick is out of our warranty coverage.
(Diagonal direction)
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