Shinko PCA1 Instruction Manual

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Page 1

PROGRAMMABLE CONTROLLER

PCA1

INSTRUCTION MANUAL

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Preface

Thank you for purchasing our programmable controller PCA1. This manual contains instructions for the mounting, functions, operations and notes when operating the PCA1. To prevent accidents arising from the misuse of this controller, please ensure the operator receives this manual

Abbreviations used in this manual

Abbreviation Term

PV Process variable

SV Desired value

MV Manipulated variable

OUT1 Control output OUT1

OUT2 Control output OUT2

AT Auto-tuning

Characters used in this manual ( : No character is indicated)

Indication

Number, / -1 0 1 2 3 4 5 6 7 8 9

Indication

Alphabet

A B C D E F G H I J K L M

Indication

Alphabet

N O P Q R S T U V W X Y Z

Notes

• This instrument should be used in accordance with the specifications described in the manual. If it is not used according to the specifications, it may malfunction or cause a fire.

• Be sure to follow the warnings, cautions and notices. If they are not observed, serious injury or malfunction

may occur.

• The contents of this instruction manual are subject to change without notice.

• Care has been taken to ensure that the contents of this instruction manual are correct, but if there are any doubts, mistakes or questions, please inform our sales department.

• This instrument is designed to be installed through the control panel. If it is not, measures must be taken to ensure that the operator cannot touch power terminals or other high voltage sections.

• Any unauthorized transfer or copying of this document, in part or in whole, is prohibited.

• Shinko Technos Co., Ltd. is not liable for any damage or secondary damage(s) incurred as a result of using this product, including any indirect damage.

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Safety Precautions (Be sure to read these precautions before using our products.)

The safety precautions are classified into categories: “Warning” and “Caution”. Depending on circumstances, procedures indicated by Caution may result in serious consequences, so be sure to follow the directions for usage.

Warning

• To prevent an electrical shock or fire, only Shinko or other qualified service personnel may handle the inner assembly.

• To prevent an electrical shock, fire or damage to the instrument, parts replacement may only be undertaken by Shinko or other qualified service personnel.

Safety Precautions

• To ensure safe and correct use, thoroughly read and understand this manual before using this instrument.

• This instrument is intended to be used for industrial machinery, machine tools and measuringequipment. Verify

correct usage after purpose-of-use consultation with our agency or main office. (Never use this instrument for medical purposes with which human lives are involved.)

• External protection devices such as protective equipment against excessive temperature rise, etc. must be

installed, as malfunction of this product could result in serious damage to the system or injury to personnel. Proper periodic maintenance is also required.

• This instrument must be used under the conditions and environment described in this manual. Shinko Technos Co., Ltd. does not accept liability for any injury, loss of life or damage occurring due to the instrument being used under conditions not otherwise stated in this manual.

Caution with Respect to Export Trade Control Ordinance

To avoid this instrument from being used as a component in, or as being utilized in the manufacture of

weapons of mass destruction (i.e. military applications, military equipment, etc.), please investigate the

end users and the final use of this instrument.

In the case of resale, ensure that this instrument is not

illegally exported.

1. Installation Precautions Caution

This instrument is intended to be used under the following environmental conditions (IEC61010-1): Overvoltage category , Pollution degree 2 Ensure the mounting location corresponds to the following conditions:

• A minimum of dust, and an absence of corrosive gases

• No flammable, explosive gases

• No mechanical vibrations or shocks

• No exposure to direct sunlight, an ambient temperature of 0 to 50 (32 to 122 ) that does not change rapidly, and no icing

• An ambient non-condensing humidity of 35 to 85 %RH

• No large capacity electromagnetic switches or cables through which large current is flowing

• No water, oil or chemicals or where the vapors of these substances can come into direct contact with

the unit

• Please note that the ambient temperature of this unit – not the ambient temperature of the control panel – must not exceed 50 (122 ) if mounted through the face of a control panel, otherwise the life of the electronic components (especially electrolytic capacitors) may be shortened.

Note: Avoid setting this instrument directly on or near flammable material even though the case

of this instrument is made of flame-resistant resin.

Caution

Procedures which may lead to dangerous conditions and cause death or serious injury, if not carried out properly.

Procedures which may lead to dangerous conditions and cause superficial to medium injury or physical damage or may degrade or damage the product, if not carried out properly.

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2. Wiring Precautions

Caution

• Do not leave wire remnants in the instrument, as they could cause a fire or malfunction.

• Use the solderless terminal with an insulation sleeve in which the M3 screw fits when wiring the instrument.

• The terminal block of this instrument is designed to be wired from the left side. The lead wire must be

inserted from the left side of the terminal, and fastened with the terminal screw.

• Tighten the terminal screw using the specified torque. If excessive force is applied to the screw when tightening, the terminal screw or case may be damaged.

• Do not pull or bend the lead wire on the terminal side when wiring or after wiring, as it could cause

malfunction.

• This instrument does not have a built-in power switch, circuit breaker and fuse. It is necessary to install a power switch, circuit breaker and fuse near the controller. (Recommended fuse: Time-lag fuse, rated voltage 250 V AC, rated current 2 A)

• For the grounding wire, use a thick wire (1.25 - 2.0 mm2).

• For a 24 V AC/DC power source, do not confuse polarity when using direct current (DC).

• Do not apply a commercial power source to the sensor which is connected to the input terminal nor

allow the power source to come into contact with the sensor.

• Use a thermocouple and compensating lead wire according to the sensor input specifications of this

controller.

• Use the 3-wire RTD according to the sensor input specifications of this controller.

• For DC voltage input, (+) side input terminal number of 0 to 5 V DC, 1 to 5 V DC, 0 to 10 V DC differs from that of 0 to 10 mV DC, -10 to 10 mV DC, 0 to 50 mV DC, 0 to 100 mV DC, 0 to 1 V DC.

Terminal Number DC Voltage Input

⑯ and ⑲ 0 to 5 V DC, 1 to 5 V DC, 0 to 10 V DC ⑱ and ⑲ 0 to 10 mV DC, -10 to 10 mV DC, 0 to 50 mV DC,

0 to 100 mV DC, 0 to 1 V DC

• When using a relay contact output type, externally use a relay according to the capacity of the load to protect the built-in relay contact.

• When wiring, keep input wires (thermocouple, RTD, etc.) away from AC power sources or load wires.

3. Operation and Maintenance Precautions

Caution

• It is recommended that AT be performed on the trial run.

• When connecting USB communication cable (CMB-001) to the console connector, connect the cable

after power is turned OFF.

• Never turn the power ON or OFF, while USB communication cable (CMB-001) is connected to the

console connector.

• Do not touch live terminals. This may cause electrical shock or problems in operation.

• Turn the power supply to the instrument OFF before retightening the terminal or cleaning. Working on or touching the terminal with the power switched ON may result in severe injury or death due to electrical shock.

• Use a soft, dry cloth when cleaning the instrument.

(Alcohol based substances may tarnish or deface the unit.)

• As the display section is vulnerable, be careful not to put pressure on, scratch or strike it with a hard object.

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Contents

1. Model ..................................................................................................................................................... 7

1.1 Model............................................................................................................................................... 7

1.2 How to Read the Model Label......................................................................................................... 8

2. Name and Functions of Controller..................................................................................................... 9

3. Mounting to the Control Panel........................................................................................................... 12

3.1 External Dimensions (Scale: mm).................................................................................................. 12

3.2 Panel Cutout (Scale: mm)............................................................................................................... 12

3.3 Mounting to, and Removal from, the Control Panel........................................................................ 13

3.3.1 Mounting the Unit .................................................................................................................... 13

3.3.2 Removing the Unit................................................................................................................... 13

4. Wiring .................................................................................................................................................. 14

4.1 Terminal Arrangement ..................................................................................................................... 15

4.2 Lead Wire Solderless Terminal ....................................................................................................... 16

4.3 Wiring .............................................................................................................................................. 16

4.3.1 Grounding................................................................................................................................ 16

4.3.2 Power Supply .......................................................................................................................... 16

4.3.3 Control Output OUT1 and OUT2 ............................................................................................ 16

4.3.4 Input......................................................................................................................................... 17

4.3.5 Event Output EV1, EV2, EV3 and EV4................................................................................... 18

4.3.6 Event Input .............................................................................................................................. 18

4.3.7 External Operation Input ......................................................................................................... 19

4.3.8 Serial Communication............................................................................................................. 20

4.3.9 Transmission Output ............................................................................................................... 22

4.3.10 Time Signal Output................................................................................................................ 23

5. Outline of Key Operation and Explanation of Groups ..................................................................... 24

5.1 Outline of Key Operation................................................................................................................. 24

5.1.1 Block Setting Group ................................................................................................................ 26

5.1.2 Engineering Setting Group...................................................................................................... 27

5.2 Explanation of Groups..................................................................................................................... 28

6. Basic Operating Procedure after Power ON and Setting Examples .............................................. 30

6.1 Basic Operating Procedure after Power ON................................................................................... 30

6.2 Initial Setting, Program Pattern Setting and Block Setting ............................................................. 31

7. Setting Items......................................................................................................................................... 43

7.1 Pattern Setting Group ..................................................................................................................... 43

7.2 Block Setting Group ........................................................................................................................ 47

7.2.1 PID Block Setting Group ......................................................................................................... 48

7.2.2 Time Signal Block Setting Group ............................................................................................ 50

7.2.3 Wait Block Setting Group ........................................................................................................ 52

7.2.4 Alarm Block Setting Group...................................................................................................... 54

7.2.5 Output Block Setting Group .................................................................................................... 58

7.3 Repetitions and Pattern Link Setting Group ................................................................................... 60

7.4 AT Perform Group ........................................................................................................................... 62

7.5 Engineering Setting Group.............................................................................................................. 64

7.5.1 Input Parameter Setting Group ............................................................................................... 66

7.5.2 Output Parameter Setting Group ............................................................................................ 69

7.5.3 Event Output Parameter Setting Group.................................................................................. 72

7.5.4 SV Limit Setting Group............................................................................................................ 83

7.5.5 Transmission Output Parameter Setting Group...................................................................... 84

7.5.6 Communication Parameter Setting Group.............................................................................. 85

7.5.7 Other Parameters Setting Group ............................................................................................ 87

7.6 Auto/Manual Control Switch Group................................................................................................. 94

7.7 Clearing the Setting Data................................................................................................................ 95

8. Operation .............................................................................................................................................. 96

8.1 Performing Program Control ........................................................................................................... 96

8.1.1 Performing Program Control ................................................................................................... 96

8.1.2 Stopping Program Control....................................................................................................... 101

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8.1.3 Suspending Program Control (Hold Function)........................................................................ 102

8.1.4 Advancing Program Step (Advance Function) ....................................................................... 103

8.1.5 Returning to Previous Program Step (Return-to-Previous Function) ..................................... 104

8.1.6 Speeding up Program Step Time (Step Time Speed-up Function) ........................................ 105

8.1.7 Changing Program Step SV and Step Time ........................................................................... 106

8.1.8 Ending Program (Pattern End Function)................................................................................. 107

8.2 Performing Fixed Value Control ...................................................................................................... 108

8.2.1 Performing Fixed Value Control .............................................................................................. 108

8.2.2 Finishing Fixed Value Control ................................................................................................. 110

8.3 Switching Auto/Manual Control ....................................................................................................... 111

8.3.1 Switching to Manual Control ................................................................................................... 112

8.3.2 Switching to Automatic Control ............................................................................................... 113

8.4 Switching the SV/MV/TIME Display................................................................................................ 114

8.5 Performing AT.................................................................................................................................. 115

8.5.1 Notice when Performing AT..................................................................................................... 115

8.5.2 AT Action.................................................................................................................................. 117

8.5.3 Performing AT.......................................................................................................................... 118

9. Action Explanation............................................................................................................................... 119

9.1 OUT1 Action .................................................................................................................................... 119

9.2 OUT1 ON/OFF Control Action......................................................................................................... 120

9.3 OUT2 (Heating/Cooling Control) Action.......................................................................................... 121

9.4 OUT2 (Heating/Cooling Control) Action (When Setting Dead Band) ........................................... 122

9.5 OUT2 (Heating/Cooling Control) Action (When Setting Overlap Band) ....................................... 123

9.6 Alarm Action.................................................................................................................................... 124

9.7 Pattern End Output.......................................................................................................................... 126

10. Specifications..................................................................................................................................... 127

10.1 Standard Specifications ................................................................................................................ 127

10.2 Optional Specifications.................................................................................................................. 139

11. Troubleshooting ................................................................................................................................. 141

11.1 Indication ....................................................................................................................................... 141

11.2 Key Operation................................................................................................................................ 143

11.3 Control ........................................................................................................................................... 144

12. Character Table .................................................................................................................................. 145

12.1 Group Selection............................................................................................................................. 145

12.2 Pattern Setting Group ................................................................................................................... 146

12.3 Block Setting Group ...................................................................................................................... 148

12.4 PID Block Setting Group............................................................................................................... 149

12.5 Time Signal Block Setting Group.................................................................................................. 150

12.6 Wait Block Setting Group.............................................................................................................. 151

12.7 Alarlm Block Setting Group........................................................................................................... 152

12.8 Output Block Setting Group .......................................................................................................... 154

12.9 Repetitions and Pattern Link Setting Group ................................................................................. 155

12.10 AT Perform Group....................................................................................................................... 156

12.11 Engineering Setting Group.......................................................................................................... 157

12.12 Input Parameter Setting Group ................................................................................................... 158

12.13 Output Parameter Setting Group ................................................................................................ 160

12.14 Event Output Parameter Setting Group ...................................................................................... 161

12.15 SV Limit Setting Group................................................................................................................ 166

12.16 Transmission Output Parameter Setting Group.......................................................................... 167

12.17 Communication Parameter Setting Group.................................................................................. 168

12.18 Other Parameters Setting Group ................................................................................................ 169

12.19 Auto/Manual Control Switch Group............................................................................................. 172

13. Making Program Pattern Table and Data Table............................................................................... 173

13.1 Making Program Pattern Table...................................................................................................... 173

13.2 Making Data Table......................................................................................................................... 175

PCA1 Key Operation Flowchart.............................................................................................................. 179

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1. Model

1.1 Model

PCA1 0-

Control output

OUT1

R Relay contact output

S Non-contact voltage output

A Direct current output

Power supply

voltage

0 100 to 240 V AC

1 24 V AC/DC

Input

0 Multi-range

(*1)

Option 1

(*2)

0 Option 1 not needed.

1 C Serial communication RS-232C

2 C5 Serial communication RS-485

3 TS Time signal output

4 C+TS

Serial communication

RS-232C

+Time signal output

5 C5+TS Serial communication RS-485+Time signal output

Option 2

(*2)

0 Option 2 not needed.

1 TA Transmission output (4 to 20 mA DC)

2 TV Transmission output (0 to 1 V DC)

Option 3

(*2)

0 Option 3 not needed.

1 DR

(*3)

Heating/Cooling control output OUT2

Relay contact output

2 DS

(*3)

Heating/Cooling control output OUT2

Non-contact voltage output

3 DA

(*3)

Heating/Cooling control output OUT2

Direct current output

Factory default values of Event output are shown below.

EV1 : Pattern end output EV2 : No event EV3 : Alarm output, High limit alarm EV4 : Alarm output, Low limit alarm

(*1) Thermocouple, RTD, Direct current or DC voltage can be selected by keypad.

(*2) Only one option can be selected from Option 1, Option 2 and Option 3 respectively.

(*3) If Heating/Cooling control (DR, DS or DA option) is ordered, Event output EV2 will be disabled.

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1.2 How to Read the Model Label

The model label is attached to the left side of the case.

(Fig. 1.2-1)

No.

Description

Example

① Terminal arrangement Terminal arrangement of PCA1R00-410 (*) ② Model PCA1R00-410 ③ Option C+TS (Serial communication RS-232C+Time signal

output) TA [Transmission output (4-20 mA DC)]

④ Input MULTI-RANGE (Multi-range input) ⑤ Control output,

Event output

O1: 3 A 250 V AC (Control output OUT1) EV1: 3 A 250 V AC (Event output EV1) EV2: 3 A 250 V AC (Event output EV2) EV3: 3 A 250 V AC (Event output EV3) EV4: 3 A 250 V AC (Event output EV4)

⑥ Power supply

Power consumption

100 to 240 V AC 50/60 Hz 14 VA

⑦ Serial number No. 165F05000 ⑧ RoHS directive RoHS directive compliant ⑨ UL recognized factory ID SF: Fukuoka factory ⑩ Manufacturer SHINKO TECHNOS CO., LTD.

(*)

Terminal arrangement diagram differs depending on the model.

①

②

③

④

⑤

⑥

⑦

⑨

⑩

⑧

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2. Name and Functions of Controller

(Fig. 2-1)

⑳

①

③

⑤

⑥

⑦

⑧

⑨

⑪

⑫ ⑯

⑬

⑭

⑮

⑰

⑱

②

④

⑲

⑩

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Action Indicators, Display

No. Name Description

① PV indicator Backlight: Red/Green/Orange

Lit when PV is indicated in RUN mode.

② PV Display Backlight: Red/Green/Orange

Indicates PV in RUN mode. Indicates setting characters in setting mode.

③ SV indicator Backlight: Green

Lit when SV is indicated on the SV/MV/TIME Display. Retains indicator status at power OFF.

MV indicator Backlight: Green

Lit when OUT1 MV is indicated on the SV/MV/TIME Display. Flashes when OUT2 MV is indicated on the SV/MV/TIME Display. Retains indicator status at power OFF.

TIME indicator Backlight: Green

Lit when TIME is indicated on the SV/MV/TIME Display. Retains indicator status at power OFF.

④ SV/MV/TIME

Display

Backlight: Green Indicates SV, MV or TIME in RUN mode. Retains display indication at power OFF. Indicates the set values in setting mode.

⑤ PTN indicator Backlight: Orange

Lit when the pattern number is indicated.

⑥ PTN Display Backlight: Orange

Indicates the pattern number. If ‘Holding’ is selected in [Step SV Hold function when program ends], flashes when program control ends.

⑦ PROFILE indicator Backlight: Green

When program control is performing, the indicator lights up depending on the program setting as follows.

Lit when step SV is rising.

Lit when step SV is constant.

: Lit when step SV is falling.

⑧ STEP indicator Backlight: Orange

Lit when the step number is indicated.

⑨ STEP Display Backlight: Orange

Indicates the step number. The step number flashes during Wait action. Indicates during Manual control.

⑩ Time unit indicator Backlight: Green

When the SV/MV/TIME Display indicates TIME, the following is shown depending on the selection in [Step time unit]. M: Lit when ‘Hours:Minutes’ is selected in [Step time unit]. S: Lit when ‘Minutes:Seconds’ is selected in [Step time unit].

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Action Indicator (Backlight: Orange)

No. Name Description

⑪ OUT1

Lit when control output OUT1 is ON. For direct current output type, flashes corresponding to the MV in 125 ms cycles.

OUT2

Lit when control output OUT2 (DR, DS or DA option) is ON. For direct current output type (DA option), flashes corresponding to the MV in 125 ms cycles.

EVT1

Lit when Event output EV1 is ON.

EVT2

Lit when Event output EV2 is ON.

EVT3

Lit when Event output EV3 is ON.

EVT4

Lit when Event output EV4 is ON.

MAN

Lit when Manual control is performing.

T/R

Lit during Serial communication (C or C5 option) TX (transmitting) output.

Flashes during AT (Auto-tuning). Lit in AT standby when ‘Multi mode’ is selected in [AT mode].

LOCK Lit when ‘Lock’ is selected in [Set value lock].

RUN

Lit during program control RUN. Flashes during Fixed value control.

HOLD

Flashes during program control HOLD.

Key

No. Name Description

⑫

RUN key Performs program control.

Cancels HOLD during Program control HOLD.

⑬

PATTERN/UP key PATTERN key: Selects program pattern number.

UP key: Increases the numerical value in setting mode.

⑭

SET/RESET key SET key: Moves to setting mode.

RESET key: Moves to RUN mode.

⑮

STOP/MODE key STOP key: Stops the program control, or cancels the pattern end output.

MODE key: Switches or selects setting mode.

⑯

ADVANCE/DOWN key

ADVANCE key: During program control, interrupts performing step, and

proceeds to the next step (ADVANCE function).

DOWN key: Decreases the numerical value in setting mode.

⑰

FAST key During program control, makes step time progress 60 times faster.

In setting mode, makes the numerical value change faster.

⑱

HOLD/ENTER key

HOLD key: During program control, time progress pauses, and control

continues with the SV at the given time (HOLD function).

ENTER key: Registers the setting data, and moves to the next setting

item.

⑲

DISPLAY/ BACK MODE key

DISPLAY key: Switches the indication on the SV/MV/TIME Display. BACK MODE key: Moves back to the previous mode.

Console Connector

No. Name Description

⑳ Console

connector

By connecting the USB communication cable (CMB-

001, sold separately),

the following operations can be conducted from an external computer, using the Console software SWC-PCA01M.

• Reading and setting of SV, PID and various set values

• Reading of PV and action status

• Function change

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3. Mounting to the Control Panel

3.1 External Dimensions (Scale: mm)

(Fig. 3.1-1)

3.2 Panel Cutout (Scale: mm)

Caution

If horizontal close mounting is used for the controller, IP66 specification (Drip-proof/Dust-proof) may be compromised, and all warranties will be invalidated.

(Fig. 3.2-1)

□

11.5

98.5

104.5

(

when terminal cover is used

)

□

106.2

Gasket

Screw type mounting bracket

Terminal cover

(sold separately)

Horizontal close mounting

n: Number of mounted units

□92

＋0.8

130

n×96-3

＋0.5

＋0.8

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3.3 Mounting to, and Removal from, the Control Panel

Caution

As the case of the PCA1 is made of resin, do not use excessive force while tightening screws, or the mounting brackets or case could be damaged. The torque should be 0.12 N•m.

3.3.1 Mounting the Unit

Mount the controller vertically to the flat, rigid panel to ensure it adheres to the Drip-proof/Dustproof specification (IP66).

CAUTION:

If the horizontal close mounting is used for the controller, IP66 specification (Drip-proof/Dust-proof) may be compromised, and all warranties will be invalidated.

Mountable panel thickness: 1 to 8 mm

(1) Insert the controller from the front side of the control panel. (Fig. 3.3.1-1) (2) Attach the mounting brackets by the slots at the top and bottom of the case, and secure the

controller in place with the screws. The torque should be 0.12 N•m.

(Fig. 3.3.1-1)

3.3.2 Removing the Unit

(1) Turn the power to the unit OFF, and disconnect all wires before removing the unit. (2) Loosen the screws of the mounting brackets, and remove the mounting brackets.

(3) Pull the unit out from the front of the control panel.

Down

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4. Wiring

Warning

Turn the power supply to the instrument off before wiring or checking. Working on or touching the terminal with the power switched on may result in severe injury or death due to electrical shock.

Caution

• Do not leave wire remnants in the instrument, as they could cause a fire or malfunction.

• Use the solderless terminal with an insulation sleeve in which the M3 screw fits when wiring the instrument.

• The terminal block of this instrument is designed to be wired from the left side. The lead wire must be inserted from the left side of the terminal, and fastened with the terminal screw.

• Tighten the terminal screw using the specified torque. If excessive force is applied to the screw when tightening, the terminal screw or case may be damaged.

• Do not pull or bend the lead wire on the terminal side when wiring or after wiring, as it could cause malfunction.

• For the grounding wire, use a thick wire (1.25 – 2.0 mm2).

• For a 24 V AC/DC power source, ensure polarity is correct when using direct current (DC).

• Do not apply a commercial power source to the sensor which is connected to the input terminal nor

allow the power source to come into contact with the sensor.

• Use a thermocouple and compensating lead wire according to the sensor input specifications of this

controller.

• Use the 3-wire RTD according to the sensor input specifications of this controller.

• For DC voltage input, (+) side input terminal number of 0 to 5 V DC, 1 to 5 V DC, 0 to 10 V DC differs from that of 0 to 10 mV DC, -10 to 10 mV DC, 0 to 50 mV DC, 0 to 100 mV DC and 0 to 1 V DC.

Terminal Number DC Voltage Input

⑯ and ⑲ 0 to 5 V DC, 1 to 5 V DC, 0 to 10 V DC ⑱ and ⑲ 0 to 10 mV DC, -10 to 10 mV DC, 0 to 50 mV DC, 0 to 100 mV DC,

0 to 1 V DC

• When using a relay contact output type, externally use a relay according to the capacity of the load to protect the built-in relay contact.

• When wiring, keep input wires (thermocouple, RTD, etc.) away from AC power sources or load wires.

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4.1 Terminal Arrangement

(Fig. 4.1-1)

Terminal Code Description

GND Grounding

PWR Power supply 100 to 240 V AC or 24 V AC/DC

For a 24 V AC/DC, ensure polarity is correct when using direct current (DC).

O1 Control output OUT1

O2 Control output OUT2 (DR, DS or DA option)

EV1 Event output EV1

EV2 Event output EV2

EV3 Event output EV3

EV4 Event output EV4

EVENT INPUT Event input

RS-485/RS-232C Serial communication RS-485 (C5 option) or RS-232C (C option)

TC Thermocouple input

RTD RTD input DC 1V≧ DC voltage input: 0 to 10 mV DC, -10 to 10 mV DC, 0 to 50 mV DC,

0 to 100 mV DC, 0 to 1 V DC

DC 5V≦ DC voltage input: 0 to 5 V DC, 1 to 5 V DC, 0 to 10 V DC

DC mA Direct current input: 0 to 20 mA DC, 4 to 20 mA DC

TRANSMIT OUTPUT Transmission output (TA or TV option)

EXT OPERATION External operation input: STOP, HOLD, ADV, RUN

T.SIGNAL OUTPUT Time signal output (TS option)

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4.2 Lead Wire Solderless Terminal

Use a solderless terminal with an insulation sleeve in which an M3 screw fits as shown below.

0.63 N•m of torque is recommended.

Solderless

Terminal

Manufacturer Model

Tightening

Torque

Y-type

Nichifu Terminal Industries Co., Ltd. TMEV1.25Y-3

0.63 N･m

Japan Solderless Terminal MFG Co., Ltd. VD1.25-B3A

Ring-type

Nichifu Terminal Industries Co., Ltd. TMEV1.25-3

Japan Solderless Terminal MFG Co., Ltd. V1.25-3

(Fig. 4.2-1)

4.3 Wiring

For the terminal arrangement, refer to Section “4.1 Terminal Arrangement” (p.15).

4.3.1 Grounding

For the grounding wire, use a thick wire (1.25 to 2.0 mm2).

4.3.2 Power Supply

Power supply voltage is 100 to 240 V AC or 24 V AC/DC. For a 24 V AC/DC, ensure polarity is correct when using direct current (DC).

AC DC

4.3.3 Control Output OUT1 and OUT2

When Heating/Cooling control (DR, DS, DA option) is ordered, control output OUT2 is available. Specifications of Control output OUT1 and OUT2 are shown below.

Control Output OUT1

Relay contact 1a 1b

Control capacity: 3 A 250 V AC (resistive load),

1 A 250 V AC (inductive load cos =0.4)

Electrical life: 100,000 cycles

Non-contact voltage (for SSR drive)

12 V DC 15% Max. 40 mA (short circuit protected)

Direct current 4 to 20 mA DC

Load resistance: Max. 600

5.8

mm Max.

5.8

mm Max.

3.2 mm

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Control Output OUT2

Relay contact (DR option)

1a Control capacity: 3 A 250 V AC (resistive load)

1 A 250 V AC (inductive load cos =0.4)

Electrical life: 100,000 cycles

Non-contact voltage (for SSR drive) (DS option)

12 V DC 15% Max. 40 mA (short circuit protected))

Direct current (DA option)

4 to 20 mA DC Load resistance: Max. 600

Relay contact

Non-contact voltage,

Direct current

Number of Shinko SSR units when connected in parallel (for Non-contact voltage output):

• SA-400 series: 5 units

• SA-500 series: 2 units

4.3.4 Input

Input wirings are shown below.

For DC voltage input, (+) side input terminal number of 0 to 5 V DC, 1 to 5 V DC, 0 to 10 V DC differs from that of 0 to 10 mV DC, -10 to 10 mV DC, 0 to 50 mV DC, 0 to 100 mV DC, 0 to 1 V DC.

Thermocouple

input

RTD input

DC voltage input

0 to 10 mV DC

-10 to 10 mV DC 0 to 50 mV DC

0 to 100 mV DC

0 to 1 V DC

DC voltage input

0 to 5 V DC 1 to 5 V DC

0 to 10 V DC

Direct current

input

Page 18

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4.3.5 Event Output EV1, EV2, EV3 and EV4

Specifications of Event output EV1, EV2, EV3 and EV4 are shown below.

Relay contact 1a

Control capacity: 3 A 250 V AC (resistive load)

1 A 250 V AC (inductive load cos =0.4)

Electrical life: 100,000 cycles

Event output EV1 Event output EV2

Event output EV3 Event output EV4

Event output EV3 and EV4 share one common terminal.

4.3.6 Event Input

Up to 4 points of Event input are available. If Serial communication (C, C5 option) is ordered, up to 2 points of Event input are available.

Specifications of Event input are shown below.

Circuit current when closed Approx. 16 mA

4 points of Event input 2 points of Event input

Level action is used to determine ON or OFF. When power is turned ON, level action is engaged.

4 points of Event input: Pattern numbers 1 to 15 can be selected by ON (Closed) or OFF (Open)

status of DI1 to DI4.

2 points of Event input: Pattern numbers 1 to 3 can be selected by ON (Closed) or OFF (Open)

status of DI1 and DI2.

Pattern numbers selected by Event input have priority over pattern numbers selected by keypad operation. To select pattern numbers by keypad, make sure all Event inputs are in OFF (Open) status.

Page 19

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• 4 points of Event input DI1 to DI4 [ : ON (Closed) status]

PTN Display * 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

DI1

DI2

DI3

DI4

* This pattern number is selected via the keypad.

• 2 points of Event input DI1 and DI2 [ : ON (Closed) status]

PTN Display * 1 2 3

DI1

DI2

* This pattern number is selected via the keypad.

4.3.7 External Operation Input

4 points of External operation input are available.

Specifications of External operation input are shown below.

Circuit current when closed Approx. 16 mA

Signal edge action is used to determine ON or OFF. Signal rising edge action from OFF (Open) to ON (Closed) of External operation input is engaged, and program control RUN, STOP, HOLD and ADVANCE are performed. When power is turned ON, level action is engaged.

External

Operation Input

External Operation Input Function

STOP Stops the program control.

HOLD During program control, current performing step progress pauses.

ADV During program control, interrupts performing step, and proceeds to the

beginning of the next step.

RUN Performs program control.

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4.3.8 Serial Communication

When the C or C5 option is ordered, Serial communication is available.

C option C5 option

(1) Serial Communication

Wiring example when using USB communication cable CMC-001-1 (sold separately)

(Fig. 4.3.8-1)

Wiring example when using RS-232C communication line

(Fig. 4.3.8-2)

RXD

TXD

DCD

DTR

DSR

RTS

CTS

GND

RI 9

Shield wire

Host computer D-sub 9-pin connector

⑬ TX ⑭ RX ⑮ COM

RS-232C

PCA1

USB communication cable

CMC-001-1 (sold separately)

Host computer

USB port

⑬ YA(-) ⑭ YB(+) ⑮ SG

Shield wire

YA(-) YB(+) COM

PCA1

Page 21

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Wiring example when using communication converter IF-400 (sold separately)

(Fig. 4.3.8-3)

(2) Set Value (SV) Digital Transmission [SVTC]

If ‘Set Value (SV) digital transmission’ [SVTC] is selected in [Communication protocol], SV can be digitally transmitted to the Shinko indicating controllers with communication function (C5 option). Update cycle: 250 ms

Connection

Connect YA (-) to YA (-), YB (+) to YB (+), SG to SG terminal (of PCA1 and indicating controllers with communication function) respectively. A maximum of 31 units can be connected.

Wiring example of PCA1 and indicating controllers with communication function

(Fig. 4.3.8-4)

RXD

TXD

DCD

DTR

DSR

RTS

CTS

GND

CDM

⑬ YA(-) ⑭ YB(+) ⑮ SG

Shield

wire

4 3 1 6

Host computer D-sub 9-pin connector

⑬ YA(-) ⑭ YB(+) ⑮ SG

Shield wire

Communication converter IF-400 (sold separately)

RS-232C RS-485

PCA1

Shield wire

YA(-) ⑬

YB(+) ⑭

SG ⑮

Shield

wire

Shield wire

PCA1

Indicating controllers with communication function (Max.31 units)

YA(-) YB(+) SG

Page 22

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Shield wire

Connect only one end of the shield to the FG terminal to avoid a ground loop. If both ends of the shield wire are connected to the FG terminal, the circuit will be closed, resulting in a ground loop. This may cause noise. Be sure to ground the FG terminal. Recommended cable: OTSC-VB 2PX0.5SQ (made by Onamba Co., Ltd.) or equivalent (Use a twisted pair cable.)

4.3.9 Transmission Output

If the TA, TV option is ordered, Transmission output is available. Specifications of Transmission output are shown below.

Resolution 12000

Output

TA option 4 to 20 mA DC

Load resistance: Max. 500

TV option 0 to 1 V DC

Load resistance: Min. 100 k

Output accuracy Within 0.3% of Transmission output span

Response time 400 ms + Input sampling period (0% 90%)

Converting the value (PV, SV or MV transmission) to analog signal every 125 ms, outputs the value in current or voltage. (Factory default: PV transmission) Outputs Transmission output low limit value if Transmission output high limit and low limit value are the same. If SV or MV transmission is selected, 4 mA or 0 V will be output when program control stops (in Standby).

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4.3.10 Time Signal Output

If the TS option is ordered, Time signal output is available. Specifications of Time signal output are shown below.

Number of circuits 8

Open collector Capacity: 24 V DC

Max. 50 mA

For the Time signal output, a maximum of 8 points (Time signal output TS1 to TS8) can be selected for each step. Time signal outputs TS1 to TS5 can be used as Status output as follows.

Time signal output TS1 Status (RUN) output Time signal output TS2 Status (HOLD) output Time signal output TS3 Status (WAIT) output Time signal output TS4 Status (FAST) output Time signal output TS5 Status (STOP) output

When program control is performing, outputs Time signal output TS1 to TS8 in accordance with the settings (Time signal output OFF time, Time signal output ON time) of selected time signal block.

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RUN mode

Pattern setting group

Setting items in the group

Block setting group

(

See Section

5.1.1)

PID block setting group

Setting items in the group

Output block setting group

Setting items in the group

Repetitions and pattern link setting group

Setting items in the group

AT Perform group

Setting items in the group

Group

selection mode

Power ON

Program control RUN

Program control Stop (in Standby)

Data clear

Input parameter setting group

Setting items in the group

Engineering setting group (See 5.1.2)

Other parameters setting group

Setting items in the group

Auto/Manual control switch group

Auto/Manual control switch

+ +

(3sec

)

Setting pattern number

sec)(*)

5. Outline of Key Operation and Explanation of Groups

5.1 Outline of Key Operation

(*): Select a pattern number with the key, and perform program control with the key.

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Explanation of Mode

Mode Description

RUN mode

The unit enters the RUN mode when power is turned ON. Resumes from Program control Stop (in Standby) or Program control RUN, depending on the status at power OFF. Indication differs depending on the status below. Program control Stop (in Standby)

PV, SV and PTN indicators light up. The PV Display indicates PV. The PTN Display indicates the pattern number.

Other indicators and Displays are unlit. Program control RUN

PV, SV, PTN, STEP, PROFILE, Time unit and

Action indicators are lit.

The PV Display indicates PV.

The SV/MV/TIME Display indicates SV, MV or TIME.

The PTN Display indicates the pattern number.

The STEP Display indicates the step number.

Group selection mode

Selects a group from the following:

Pattern setting group, Block setting group, Repetitions and Pattern link setting group, AT perform group, Engineering setting group, Auto/Manual control switch group

Key Operation

Key Operation Description

，

If any key is pressed, the unit moves to the next item, illustrated by an arrow.

Press the key until the desired setting item appears.

Returns to RUN mode from any mode. Moves back to the previous mode (opposite to when the or key is

pressed).

When the and key are pressed at the same time, the mode returns to the previous setting group as follows.

Return-to-Previous Function

If and keys are pressed at the same time during program control RUN, interrupts performing step, and the unit moves back to the previous step, and performs control.

However, if the elapsed time of the current step is less than 1 minute, the program control goes back to the beginning of the previous step. If the elapsed time in the current step is longer than 1 minute, the program control goes back to the beginning of the current step. The Return-to-Previous Function is disabled at Step 0 of started pattern, but moves back to the beginning of Step 0.

Program clearing function

When program control is stopped (in Standby), and if the key is pressed for approximately 3 seconds at any item in pattern setting group, data (for current step on the STEP Display and all the following steps) will return to the factory default.

+ +

(3 sec)

Data clearing function

When program control is stopped (in Standby), and if the , and keys are pressed simultaneously for 3 seconds, the PV Display indicates

, and all program data – except Input type, OUT1 proportional cycle, OUT2 proportional cycle – will return to the factory default. It takes approx. 30 seconds for data clear.

Block setting group

Alarm block setting group

EV4 alarm value

+ +

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5.1.1 Block Setting Group

Block setting group

PID block setting group

Setting items in the group

Time signal block setting group

Setting items in the group

Wait block setting group

Setting items in the group

Alarm block setting group (*)

Setting items in the group

Output block setting group

Setting items in the group

: Appears only when the option is ordered.

(*) Appears when an Alarm type is selected in [Event output EV allocation].

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5.1.2 Engineering Setting Group

Input parameter setting group

Setting items in the group

Output parameter setting group

Setting items in the group

Event output parameter setting group

Setting items in the group

SV limit setting group

Setting items in the group

Transmission output Setting items in the

group

Other parameters setting group

Setting items in the group

Communication Setting items in the

group

Engineering setting group

: Appears only when the option is ordered.

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5.2 Explanation of Groups

Press the key in RUN mode. The unit moves to Pattern setting group in Group selection mode. Select a group with the key, and press the key. Setting items in the group can be set.

If the key is pressed in the Block setting group, the unit enters setting groups such as PID block, Alarm block. Select a group with the key, and press the key. Setting items in the group can be set.

If the key is pressed in the Engineering setting group, the unit enters setting groups such as Input parameter, Output parameter. Select a group with the key, and press the key. Setting items in the group can be set.

Group PV Display Contents

Pattern setting group

Selects the following items:

Setting pattern number, Step SV, Step time, PID block number, Alarm block number, etc.

Block setting group

Selects the following setting groups:

PID block, Time signal block, Wait block, Alarm block, Output block

PID block setting group

Sets the following items of blocks 0 to 9:

OUT1 proportional band, Integral time, Derivative time, ARW, OUT2 proportional band (when DR, DS or DA option is ordered)

Time signal block setting group (when the TS option is ordered)

Sets the following items of blocks 0 to 15:

Time signal output OFF time, Time signal output ON time

Wait block setting group

Sets Wait value of blocks 0 to 9.

Alarm block setting group

Sets the following alarm values of blocks 0 to 9:

EV1 alarm value, EV2 alarm value, EV3 alarm value, EV4 alarm value (Appears when an Alarm type is selected in [Event output EV allocation].)

Output block setting group

Sets the following items of blocks 0 to 9:

OUT1 high limit, OUT1 low limit, OUT2 high limit (when DR, DS or DA option is ordered), OUT2 low limit (when DR, DS or DA option is ordered

OUT1 rate-of-change

Repetitions and Pattern link setting group

Sets the number of repetitions and pattern links.

AT Perform group

Sets the following items:

AT mode, AT Perform/Cancel, AT bias.

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Group PV Display Contents

Engineering setting group

Selects the following setting groups:

Input parameter, Output parameter, Event output parameter, SV limit, Transmission output parameter, Communication parameter, Other parameters

Input parameter setting group

Sets the following items:

Input type, Scaling high limit, Scaling low limit, Decimal point place, Sensor correction, PV filter time constant

Output parameter setting group

Sets the following items:

OUT1 proportional cycle, OUT1 ON/OFF hysteresis, OUT2 proportional cycle (when DR, DS or DA option is ordered), OUT2 cooling method (when DR, DS or DA option is ordered), Direct/Reverse action, etc.

Event output parameter setting group

Sets the following items:

Event output EV1 allocation, Event output EV2 allocation, Event output EV3 allocation, Event output EV4 allocation

SV limit setting group Sets the following items:

SV high limit, SV low limit.

Transmission output parameter setting group (When TA or TV option is ordered)

Sets the following items:

Transmission output type, Transmission output high limit, Transmission output low limit

Communication parameter setting group (When C or C5 option is ordered)

Sets the following items:

Communication protocol, Instrument number, Communication speed, Response delay time, etc.

Other parameters setting group

Sets the following items:

Set value lock, Program start Auto/Manual, Program control start type, Power restore action, etc.

Auto/Manual control switch group

Sets the following item:

Auto/Manual control switch.

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6. Basic Operating Procedure after Power ON and Setting Examples

6.1 Basic Operating Procedure after Power ON

Power ON

Input parameter

(p.34)

Output parameter

(p.35)

Event output

parameter (p.35)

PID block

(p.39)

Wait block

(p.39)

Alarm block

(pp.39, 40)

Output block

(p.41)

Pattern setting

(pp.37 - 39)

Other parameters

(p.36)

AT Perform

(pp.41, 42)

Test operation

RUN

Set Input and Output parameters.

Set each block data.

Set program patterns.

Set program control related data.

Turn the load circuit power ON, and perform test operation.

Select AT mode, and perform AT.

Initial setting

Program pattern setting

Block setting

Page 31

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6.2 Initial Setting, Program Pattern Setting and Block Setting

• Example of Initial Setting

Setting Group Setting Item Setting Example

Input parameter setting group

Input type K, -200 to 1370

Scaling high limit 1200

Scaling low limit 0

Output parameter setting group

OUT1 proportional cycle 15 seconds

Direct/Reverse action Reverse action

Event output parameter setting group

Event output EV2 allocation Process high alarm

EV2 alarm Energized/ De-energized

Energized

Other parameters setting group

Program start Auto/Manual Manual start

Program control start type PV start

Power restore action Continues after power is

restored

Step time unit Hours:Minutes

Step time indication Remaining time

Step SV indication SV corresponding to the step

time progress Step SV Hold function when program ends

Not holding

• Example of Program Pattern Setting

attern

Step number

01234

Step

500

1000

Step

time

0:30

1:00

0:40

1:00

2:00

PIDblock number

11221Wait block number

10100

Alarm block number

12121

utput block number

01010

(Fig. 6.2-1)

500

1000

Page 32

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Explanation of the Program Pattern

Step 0: After program control starts, control is performed so that SV gradually rises from 0

to 500 for 30 minutes. Step 1: Control is performed to keep the SV at 500 for 1 hour. Step 2: Control is performed so that SV gradually rises from 500 to 1000 for 40 minutes. Step 3: Control is performed to keep the SV at 1000 for 1 hour. Step 4: Control is performed so that SV gradually falls from 1000 to 0 for 2 hours.

• Example of Block Setting How to set each block setting group

If program pattern is not set for a step, its block number becomes 0 (zero). We highly recommend that you leave the factory default of Block 0 in each block setting group as they are, and set the values from Block 1.

Setting Group Setting Item Setting Example

PID block setting group

(*1)

Block 0 OUT1 proportional band 10

Block 0 integral time 200 seconds

Block 0 derivative time 50 seconds

Block 0 ARW 50%

Block 1 OUT1 proportional band 10

Block 1 integral time 200 seconds

Block 1 derivative time 50 seconds

Block 1 ARW 50%

Block 2 OUT1 proportional band 10

Block 2 integral time 200 seconds

Block 2 derivative time 50 seconds

Block 2 ARW 50%

Wait block setting group Block 0 Wait value 0 (*3)

Block 1 Wait value 10

Alarm block setting group (*2)

Block 0 EV2 alarm value 0 (*4)

Block 0 EV3 alarm value 0 (*4)

Block 0 EV4 alarm value 0 (*4)

Block 1 EV2 alarm value 600

Block 1 EV3 alarm value 5

Block 1 EV4 alarm value 5

Block 2 EV2 alarm value 1100

Block 2 EV3 alarm value 10

Block 2 EV4 alarm value 10

Output block setting group

Block 0 OUT1 high limit 100% (*5)

Block 0 OUT1 low limit 0% (*5)

Block 1 OUT1 high limit 80%

Block 1 OUT1 low limit 0%

(*1) As PID constant are obtained by performing AT, values in the PID block setting group are factory default values.

(*2) As EV1 is used as Pattern end output, ‘EV1 alarm value’ setting item does not appear.

(*3) As ‘Block 0 Wait value’ is used as Wait Disabled, the Wait value is factory default.

(*4) As Block 0 EV2, EV3 and EV4 alarm values are used as No alarm action, their values are factory default values.

(*5) As Block 0 OUT1 high limit and low limit are used as MV setting range for manual control, their values are factory

default values.

Page 33

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Operation method will be described based on the Initial setting, Program pattern setting and Block setting examples.

Indication of Setting Details

• Upper left: PV Display: Indicates setting item characters.

• Lower left: SV/MV/TIME Display: Indicates setting values or selections.

• Right side: Indicates the setting item.

Key Operation for Setting

• To increase or decrease the set value (numerical value), use the or key.

If the or key is pressed with the key simultaneously, makes the numeric value

change faster.

To switch the selection items, use the or key.

• To register the setting data, use the or key.

• + means pressing the and keys at the same time.

• To return to RUN mode from any setting group, press the key.

The unit can return to RUN mode from any setting item.

Input type

Page 34

- 34 -

Power ON

Basic Procedure

RUN mode RUN mode [Program control Stop (in

Standby

)

]

Pattern setting group

Engineering setting group

(4times

)

Setting details

Power ON

Input parameter setting group

Input parameter setting

group

Input type

K -200 to 1370°C

Scaling high limit

1200°C

Scaling low limit

0°C

Input parameter setting group

Page 35

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Output parameter setting group

Output parameter

setting group

OUT1 proportional cycle

15 seconds

Direct/Reverse action

Reverse action

Output parameter setting group

Event output parameter setting group

(

Multiple times

)

Event output parameter

setting group

Event output EV2 allocation

Process high alarm

(Twice)

EV2 alarm Energized/De-energized

Energized

(3 times)

Event output parameter setting group

(

Multiple times

)

Page 36

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Other parameters setting groupOther parameters

set

ting group

Program start Auto/Manual

Manual start

Program control start type

PV start

Power restore action

Continues after power is restored

(Twice)

Step time unit

Hours: Minutes

Step time indication

Remaining time

(Twice)

Step SV indication

Page 37

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SV corresponding to the step time progress

Step SV Hold function when program ends

Not holding

Engineering setting group

(Twice)

Pattern setting group

Setting pattern number

Step 0 Step SV

Pattern setting group

Step 0 Step time

0:30

Step 0 PID block number

500°C

Page 38

- 38 -

Step 0 Wait block number

Step 0 Alarm block number

Step 0 Output block number

Step 1 Step SV

500°C

Step 1 Step time

1:00

Step 1 PID block number

Page 39

- 39 -

PID block setting group

Block setting group

PID block setting group

At this stage, setting items in the PID block setting group do not need to be set, as PID constants are obtained by performing AT.

Wait block setting group

Block 1 Wait value

10°C

Wait block setting group

Alarm block setting group

Wait block setting

group

(Twice)

Alarm block setting

group

times

)

Block 1 EV2 alarm value

Step 4 Output block number

Pattern setting group

Set items up to ‘Step 4 Output block number’ in the same way.

Page 40

- 40 -

600°C

Block 1 EV3 alarm value

5°C

Block 1 EV4 alarm value

5°C

Block 2 EV2 alarm value

1100°C

Block 2 EV3 alarm value

10°C

Block 2 EV4 alarm value

10°C

Alarm block setting group

Page 41

- 41 -

Output block setting group

Block 1 OUT1 high limit

80%

Block 1 OUT1 low limit

At this stage, settings are complete.

Output block setting

group

(Multiple times)

RUN mode

RUN mode [Program control Stop (in

Standby

)

]

Test operation

Pattern number to perform Select Pattern 1 with the key. Turn the load circuit power ON, and start test operation.

Test operation (Program control RUN). As an example, perform AT at Step 1 where the step SV is constant. By pressing the key, the unit moves to Step 1.

Pattern setting group

(3times)

AT Perform group

AT Perform

Page 42

- 42 -

Normal mode

AT Perform/Cancel

AT Perform

Program control STOP

RUN mode The AT indicator flashes while AT is performing. The AT indicator turns OFF after AT finishes. Perform AT at Steps 2 or 3 for which PID

lock number

is selected in the same way.

RUN mode (in standby)

Program control complete After program control is finished, pattern end output is turned ON, flashing . If the key is pressed for 1 second, pattern end output turns OFF, and the unit

returns to

Standby status.

RUN mode [Program control Stop (in

Standby

)

]

AT mode

RUN Program control starts (Program control

RUN

)

Page 43

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7. Setting Items

Caution

• When connecting USB communication cable (CMB-001) to the console connector, connect the cable after power is turned OFF.

• Never turn the power ON or OFF, while USB communication cable (CMB-001) is connected to the console connector.

The following groups will be described:

Pattern setting group, Block setting group, Repetitions and Pattern link setting group, AT perform group, Engineering setting group, Auto/Manual control switch group

How to register the setting data

• To increase or decrease the set value (numeric value), use the or key. If the or key is pressed with the key simultaneously, makes the numeric value change faster. To switch the selection items, use the or key.

• To register the setting data, use the or key.

7.1 Pattern Setting Group

In the Pattern setting group, the following setting items can be set:

Setting pattern number, Step SV, Step time, PID block number, Alarm block number, etc.

•

To enter Pattern Setting Group

Press the key in RUN mode. The PV Display indicates , and the unit enters Pattern setting group in Group selection mode. Press the key in the Pattern setting group. The PV Display indicates , and the unit enters ‘Setting pattern number’.

• Explanation of Setting Item Upper left: PTN Display, PV Display

The PTN Display indicates the setting pattern number, and the PV Display indicates setting item characters.

Lower left: STEP Display, SV/MV/TIME Display

The STEP Display indicates the setting step number, and the SV/MV/TIME Display indicates factory default.

Right side: Indicates the setting item, explanation of its function, and setting range (or selection item).

Step 0 step SV

• Sets Step 0 step SV.

• Setting range: SV low limit to SV high limit

PTN

Display

STEP

Display

PVDisplay

SV/MV/TIME

Display

Setting item

, function, setti

ng range (or selection item)

Page 44

- 44 -

Setting items in the Pattern setting group are shown below.

Character,

Factory Default

Setting Item, Function, Setting Range

Setting pattern number

• Selects the setting pattern number.

• Selection item: 0 to 15

Step 0 step SV

• Sets Step 0 step SV.

Step SV is the value at the end of the step.

• Setting range: SV low limit to SV high limit

Step 0 step time

• Sets Step 0 step time.

Step time is the processing time of the step.

• Setting range:

, 0:00 to 99:59

Time unit follows the selection in [Step time unit].

If the key is pressed at 0:00, will be set. When is set, Fixed value control will be performed using step SV at Step 0.

Step 0 PID block number

• Selects PID block number used for Step 0.

• Selection item: 0 to 9

Step 0 Time signal 1 block number

• Selects Time signal 1 block number used for Step 0.

Selects any one number from a maximum of 16 Time signal blocks. The same number can be selected as many times as desired.

• Selection item: 0 to 15

Available when Time signal output (TS option) is ordered, and when Time signal

output TS1 is selected in [Time signal output TS1/Status (RUN) output].

Step 0 Time signal 2 block number

• Selects Time signal 2 block number used for Step 0.

Selects any one number from a maximum of 16 Time signal blocks. The same number can be selected as many times as desired.

• Selection item: 0 to 15

Available when Time signal output (TS option) is ordered, and when Time signal

output TS2 is selected in [Time signal output TS2/Status (HOLD) output].

Step 0 Time signal 3 block number

• Selects Time signal 3 block number used for Step 0.

Selects any one number from a maximum of 16 Time signal blocks. The same number can be selected as many times as desired.

• Selection item: 0 to 15

Available when Time signal output (TS option) is ordered, and when Time signal

output TS3 is selected in [Time signal output TS3/Status (WAIT) output].

Page 45

- 45 -

Character,

Factory Default

Setting Item, Function, Setting Range

Step 0 Time signal 4 block number

• Selects Time signal 4 block number used for Step 0.

Selects any one number from a maximum of 16 Time signal blocks. The same number can be selected as many times as desired.

• Selection item: 0 to 15

Available when Time signal output (TS option) is ordered, and when Time signal

output TS4 is selected in [Time signal output TS4/Status (FAST) output].

Step 0 Time signal 5 block number

• Selects Time signal 5 block number used for Step 0.

Selects any one number from a maximum of 16 Time signal blocks. The same number can be selected as many times as desired.

• Selection item: 0 to 15

Available when Time signal output (TS option) is ordered, and when Time signal

output TS5 is selected in [Time signal output TS5/Status (STOP) output].

Step 0 Time signal 6 block number

• Selects Time signal 6 block number used for Step 0.

Selects any one number from a maximum of 16 Time signal blocks. The same number can be selected as many times as desired.

• Selection item: 0 to 15

Available when Time signal output (TS option) is ordered.

Step 0 Time signal 7 block number

• Selects Time signal 7 block number used for Step 0.

Selects any one number from a maximum of 16 Time signal blocks. The same number can be selected as many times as desired.

• Selection item: 0 to 15

Available when Time signal output (TS option) is ordered.

Step 0 Time signal 8 block number

• Selects Time signal 8 block number used for Step 0.

Selects any one number from a maximum of 16 Time signal blocks. The same number can be selected as many times as desired.

• Selection item: 0 to 15

Available when Time signal output (TS option) is ordered.

Step 0 Wait block number

• Selects a Wait block number used for Step 0.

• Selection item: 0 to 9

Step 0 Alarm block number

• Selects an Alarm block number used for Step 0.

• Selection item: 0 to 9

Page 46

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Character,

Factory Default

Setting Item, Function, Setting Range

Step 0 Output block number

• Selects an Output block number used for Step 0.

• Selection item: 0 to 9

Step 1 step SV

• Sets Step 1 step SV.

• Setting range: SV low limit to SV high limit

Repeat the above settings up to ‘Step 15 Output block number’, in the same way if necessary.

Step 15 Output block number

• Selects an Output block number used for Step 15.

• Selection item: 0 to 9

At this stage, settings of Pattern setting group are complete. If the and keys are pressed at the same time, the unit returns to Group selection mode. By pressing the key, the unit returns to RUN mode.

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7.2 Block Setting Group

In the Block setting group, the following setting groups are included:

PID block setting group, Time signal block setting group, Wait block setting group, Alarm block setting group, Output block setting group

About settings in each block setting group

•

To enter the Block setting group

Press the in RUN mode, and press key (in that order). The PV Display indicates , and the unit enters the Block setting group in Group selection mode. Press the in the Block setting group. The PV Display indicates , and the unit enters PID block setting group. Every time the key is pressed, the block setting groups are switched as shown below. By pressing the key at each block setting group, the unit moves to the setting items in the group.

(*1) Available when Time signal output (TS option) is ordered. (*2) Available when 001 to 012 (Alarm output) is selected in [Event output EV allocation].

• Explanation of Setting Item Upper left: PTN Display, PV Display

The PTN Display is unlit, and the PV Display indicates setting item characters.

Lower left: STEP Display, SV/MV/TIME Display

The STEP Display is unlit, and the SV/MV/TIME Display indicates factory default.

Right side: Indicates the setting item, explanation of its function, and setting range (or selection item).

Block 0 OUT1 proportional band

• Sets Block 0 OUT1 proportional band.

• Setting range: Thermocouple, RTD input without decimal point: 0 to input span ( )

PID

block setting group

Time signal b

lock setting group

(*1)

Wait

block setting group

Alarm

block setting group

(*2)

Output

block setting group

Setting items in the group

PTN

Display

STEP Display

V Display

SV/MV/TIME Display

Setting item, function, setting range (or selection item)

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7.2.1 PID Block Setting Group

In PID block setting group, the following can be set for blocks 0 to 9:

OUT1 proportional band, Integral time, Derivative time, ARW and OUT2 proportional band (DR, DS or DA option)

Refer to recommended usage of block numbers as follows:

Block 0: For Fixed value control Block 1: For low temperature program control Block 2: For medium temperature program control Block 3: For high temperature program control

Setting items in the PID block setting group are shown below.

Character,

Factory Default

Setting Item, Function, Setting Range

Block 0 OUT1 proportional band

• Sets Block 0 OUT1 proportional band. When set to 0 or 0.0, OUT1 becomes ON/OFF control.

• Setting range:

Thermocouple, RTD input without decimal point: 0 to input span ( ) Thermocouple, RTD input with decimal point: 0.0 to input span ( ) DC voltage, current input: 0.0 to 1000.0%

Block 0 integral time

• Sets Block 0 integral time. Setting the value to 0 disables the function.

• Setting range:

0 to 3600 seconds

Block 0 derivative time

• Sets Block 0 derivative time. Setting the value to 0 disables the function.

• Setting range:

0 to 1800 seconds

Block 0 ARW

• Sets Block 0 ARW.

• Setting range:

0 to 100%

Block 0 OUT2 proportional band

• Sets Block 0 OUT2 proportional band. OUT2 proportional band: Multiplied value of OUT1 proportional band OUT2 proportional band is calculated as follows.

OUT2 proportional band = OUT1 proportional band x Multiplication factor When set to 0.0, OUT2 becomes ON/OFF control. When OUT1 proportional band is set to 0 or 0.0, OUT2 becomes ON/OFF control.

• Setting range:

0.0 to 10.0 times (Multiplied value of Block 0 OUT1 proportional band)

Available when Heating/Cooling control (DR, DS or DA option) is ordered.

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Character,

Factory Default

Setting Item, Function, Setting Range

Block 1 OUT1 proportional band

• Sets Block 1 OUT1 proportional band. When set to 0 or 0.0, OUT1 becomes ON/OFF control.

• Setting range:

Thermocouple, RTD input without decimal point: 0 to input span ( ) Thermocouple, RTD input with decimal point: 0.0 to input span ( ) DC voltage, current input: 0.0 to 1000.0%

Repeat the above settings up to ‘Block 9 OUT2 proportional band’, in the same way if necessary.

Block 9 OUT2 proportional band

• Sets Block 9 OUT2 proportional band. OUT2 proportional band: Multiplied value of OUT1 proportional band OUT2 proportional band is calculated as follows.

OUT2 proportional band = OUT1 proportional band x Multiplication factor When set to 0.0, OUT2 becomes ON/OFF control. When OUT1 proportional band is set to 0 or 0.0, OUT2 becomes ON/OFF control.

• Setting range:

0.0 to 10.0 times (Multiplied value of Block 9 OUT1 proportional band)

Available when Heating/Cooling control (DR, DS or DA option) is ordered.

At this stage, settings of PID block setting group are complete. If the and keys are pressed at the same time, the unit returns to the Block setting group. By pressing the key, the unit returns to RUN mode.

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7.2.2 Time Signal Block Setting Group

In Time signal block setting group, the following can be set for blocks 0 to 15:

Time signal output OFF time, Time signal output ON time

• Time signal output function Time signal output OFF time and Time signal output ON time are set within each step time, and outputs them during Program control RUN. A maximum of 8 points of Time signal output can be set for each step. To use the Time signal output function, set the Time signal block number (for which Time signal output OFF time and Time signal output ON time have been set) for each step. Up to 16 Time signal blocks can be set.

• Program pattern setting example

Pattern 1

Step number 0 1

500

Step SV 500 500

Step time (Hours:Minutes) 0:30 1:00

PID block number 1 1

Time signal 1

block number ON

OFF

0 1

Time signal 2

block number ON

OFF

2 2

Time signal 3

block number ON

OFF

1 2

Time signal 4

block number ON

OFF

1 1

Output block number 0 1

• Time signal block setting example

Time signal block number

Output OFF time

(Hours:Minutes)

Output ON time

(Hours:Minutes)

0 0:00 0:00

1 0:20 0:30

2 0:00 0:30

① Time signal output operates in a sequence of Time signal output OFF time and then Time

signal output ON time. The Time signal output automatically turns OFF when Time signal output ON time expires within a step.

①

②

③

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② If ON time is the same value as the step time, the Time signal output will turn OFF for

a brief moment while Step numbers change. Therefore, set the Time signal output ON time longer than the step time so that Time signal output may turn ON even when steps changes.

③ When ON time is not the same value as the step time, from the point where steps move to

the next step, the Time signal output operates following the Time signal output OFF or ON time of the next step, regardless of the Time signal output settings of the previous step.

Setting items in the Time signal block setting group are shown below. Available when Time signal output (TS option) is ordered.

Character,

Factory Default

Setting Item, Function, Setting Range

Block 0 Time signal output OFF time

• Sets Block 0 Time signal output OFF time.

• Setting range: 00:00 to 99:59

Time unit follows the selection in [Step time unit].

Block 0 Time signal output ON time

• Sets Block 0 Time signal output ON time.

• Setting range: 00:00 to 99:59

Time unit follows the selection in [Step time unit].

Block 1 Time signal output OFF time

• Sets Block 1 Time signal output OFF time.

• Setting range: 00:00 to 99:59

Time unit follows the selection in [Step time unit].

Repeat the above settings up to ‘Block 15 Time signal output ON time’, in the same way if necessary.

Block 15 Time signal output ON time

• Sets Block 15 Time signal output ON time.

• Setting range: 00:00 to 99:59

Time unit follows the selection in [Step time unit].

At this stage, settings of Time signal block setting group are complete. If the and keys are pressed at the same time, the unit returns to the Block setting group. By pressing the key, the unit returns to RUN mode.

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7.2.3 Wait Block Setting Group

In Wait block setting group, Wait value can be set for blocks 0 to 9.

• Wait function During Program control RUN, the program does not proceed to the next step until the deviation between PV and SV enters SV Wait value at the end of step. When the Wait function is activated, the STEP Display flashes.

• Explanation of Wait function

• Program pattern rising step

• Program pattern falling step

• How to cancel the Wait function Press the or key to cancel the Wait function. Use External operation input [ADV] or [STOP] to cancel the Wait function as well.

Wait value

500

490

WhenPV

becomes

490,the Wait function is cancel

led, proceeding to the next step.

As PV is not in the range of [SV－Wait value], the Wait function is activated, and the unit does not proceed to the next step. The STEP Display flashes during Wait function.

Time

Wait value 10

500

510

WhenPV

becomes 51

0,Wait function is cancelled, proceeding to the next step.

As PV is not in the range of [SV+Wait value], the Wait function is activated, and the unit does not proceed to the next step. The STEP Display flashes during Wait function.

Program pattern

Program pattern which is delayed by T due to Wait function

Time

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Setting items in the Wait block setting group are shown below.

Character,

Factory Default

Setting Item, Function, Setting Range

Block 0 Wait value

• Sets Block 0 Wait value. When set to 0 or 0.0, the Wait function is disabled.

• Setting range:

Thermocouple, RTD input without decimal point: 0 to 100 ( ) Thermocouple, RTD input with decimal point: 0.0 to 100.0 ( ) DC voltage, current input: 0 to 1000(The placement of the decimal point

follows the selection.

)

Block 1 Wait value

• Sets Block 1 Wait value. When set to 0 or 0.0, the Wait function is disabled.

• Setting range:

Thermocouple, RTD input without decimal point: 0 to 100 ( ) Thermocouple, RTD input with decimal point: 0.0 to 100.0 ( ) DC voltage, current input: 0 to 1000(The placement of the decimal point

follows the selection.

)

Repeat the above settings up to ‘Block 9 Wait value’, in the same way if necessary.

Block 9 Wait value

• Sets Block 9 Wait value. When set to 0 or 0.0, the Wait function will be disabled.

• Setting range:

Thermocouple, RTD input without decimal point: 0 to 100 ( ) Thermocouple, RTD input with decimal point: 0.0 to 100.0 ( ) DC voltage, current input: 0 to 1000(The placement of the decimal

point follows the selection.

)

At this stage, settings of Wait block setting group are complete. If the and keys are pressed at the same time, the unit returns to the Block setting group. By pressing the key, the unit returns to RUN mode.

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7.2.4 Alarm Block Setting Group

In Alarm block setting group, the following can be set for blocks 0 to 9:

EV1 alarm value, EV2 alarm value, EV3 alarm value, EV4 alarm value

• Alarm output EV1 alarm output actions are shown below. The same applies to EV2 alarm output, EV3 alarm output and EV4 alarm output.

• High limit alarm • High limit with standby alarm

Alarm output is in standby.

(Fig. 7.2.4-1) (Fig. 7.2.4-2)

• Low limit alarm • Low limit with standby alarm

Alarm output is in standby.

(Fig. 7.2.4-3) (Fig. 7.2.4-4)

• High/Low limits alarm • High/Low limits with standby alarm

Alarm output is in standby.

(Fig. 7.2.4-5) (Fig. 7.2.4-6)

EV1 hysteresis

OFF

SV +EV1 value-EV1 value

EV1 hysteresis

OFF

-EV1 value

+EV1 value

EV1 hysteresis

OFF

-EV1 value +EV1 value

EV1 hysteresis

OFF

-EV1 value +EV1 value

EV1 hysteresis

OFF

SVEV1 value EV1 value

EV1 hysteresis

OFF

EV1 value

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• High/Low limit range alarm • High/Low limit range with standby alarm

Alarm output is in standby.

(Fig. 7.2.4-7) (Fig. 7.2.4-8)

• Process high alarm • Process high with standby alarm

Alarm output is in standby.

(Fig. 7.2.4-9) (Fig. 7.2.4-10)

• Process low alarm • Process low with standby alarm

Alarm output is in standby.

(Fig. 7.2.4-11) (Fig. 7.2.4-12)

For the alarm types (High limit alarm, High/Low limits alarm, Process high alarm), alarm output is activated when the indication is overscale, and the standby function is released for the alarms with standby function. For the alarm types (Low limit alarm, High/Low limits alarm, Process low alarm), alarm output is activated when the indication is underscale, and the standby function is released for the alarms with standby function.

When the alarm action De-energized is selected, the output ON/OFF status acts conversely to the alarm action described above. (The Event indicators act the same as the action Energized.)

Energized De-energized

Event indicators Light Light

Event output ON OFF

EV1 hysteresis

OFF

EV1 value

EV1 hysteresis

OFF

EV1 value

EV1 hysteresis

OFF

EV1 value

EV1 hysteresis

OFF

EV1 value

EV1 hysteresis

OFF

EV1 value

EV1 hysteresis

OFF

EV1 value

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Setting items in the Alarm block setting group are shown below. When 001 to 012 (Alarm output) is selected in [Event output EV allocation], the following will appear.

Character,

Factory Default

Setting Item, Function, Setting Range

Block 0 EV1 alarm value

• Sets Block 0 EV1 alarm value.

• Setting range:

Type Setting Range

No alarm action

High limit alarm – (Input span) to Input span (*1)

(Alarm action is disabled when set to 0 or 0.0.)

High limit with standby alarm

– (Input span) to Input span (*1)

(Alarm action is disabled when set to 0 or 0.0.)

Low limit alarm – (Input span) to Input span (*1)

(Alarm action is disabled when set to 0 or 0.0.)

Low limit with standby alarm

– (Input span) to Input span (*1)

(Alarm action is disabled when set to 0 or 0.0.)

High/Low limits alarm

0 to Input span (*1)

(Alarm action is disabled when set to 0 or 0.0.)

High/Low limits with standby alarm

0 to Input span (*1)

(Alarm action is disabled when set to 0 or 0.0.)

High/Low limit range alarm

0 to Input span (*1)

(Alarm action is disabled when set to 0 or 0.0.)

High/Low limit range with standby

0 to Input span (*1)

(Alarm action is disabled when set to 0 or 0.0.)

Process high alarm Input range low limit to Input range high limit (*2)

Process high with standby alarm

Input range low limit to Input range high limit (*2)

Process low alarm Input range low limit to Input range high limit (*2)

Process low with standby alarm

Input range low limit to Input range high limit (*2)

(*1) For DC voltage, current input, the input span is the same as the scaling span.

(*2) For DC voltage, current input, input range low (or high) limit value is the same as scaling low (or

high) limit value.

Available when 001 to 012 (Alarm output) is selected in [Event output EV1 allocation],

Block 0 EV2 alarm value

• Sets Block 0 EV2 alarm value.

• Setting range: Same as that of Block 0 EV1 alarm value.

Available when 001 to 012 (Alarm output) is selected in [Event output EV2 allocation].

Block 0 EV3 alarm value

• Sets Block 0 EV3 alarm value.

• Setting range: Same as that of Block 0 EV1 alarm value.

Available when 001 to 012 (Alarm output) is selected in [Event output EV3 allocation].

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Character,

Factory Default

Setting Item, Function, Setting Range

Block 0 EV4 alarm value

• Sets Block 0 EV4 alarm value.

• Setting range: Same as that of Block 0 EV1 alarm value.

Available when 001 to 012 (Alarm output) is selected in [Event output EV4 allocation].

Block 1 EV1 alarm value

• Sets Block 1 EV1 alarm value.

• Setting range: Same as that of Block 0 EV1 alarm value.

Available when 001 to 012 (Alarm output) is selected in [Event output EV1 allocation].

Repeat the above settings up to ‘Block 9 EV4 alarm value’, in the same way if necessary.

Block 9 EV4 alarm value

• Sets Block 9 EV4 alarm value.

• Setting range: Same as that of Block 0 EV1 alarm value.

Available when 001 to 012 (Alarm output) is selected in [Event output EV4 allocation].

At this stage, settings of Alarm block setting group are complete. If the and keys are pressed at the same time, the unit returns to the Block setting group.

By pressing the key, the unit returns to RUN mode.

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7.2.5 Output Block Setting Group

In Output block setting group, the following can be set for blocks 0 to 9:

OUT1 high limit, OUT1 low limit, OUT2 high limit (DR, DS or DA option), OUT2 low limit (DR, DS or DA option), OUT1 rate-of-change

Setting items in the Output block setting group are shown below.

Character,

Factory Default

Setting Item, Function, Setting Range

Block 0 OUT1 high limit

• Sets Block 0 OUT1 high limit.

• Setting range: OUT1 low limit to 100% (For direct current output: OUT1 low limit to 105%)

Block 0 OUT1 low limit

• Sets Block 0 OUT1 low limit.

• Setting range: 0% to OUT1 high limit (For direct current output: -5% to OUT1 high limit)

Block 0 OUT2 high limit

• Sets Block 0 OUT2 high limit.

• Setting range: OUT2 low limit to 100% (For direct current output: OUT2 low limit to 105%)

Available when Heating/Cooling control (DR, DS or DA option) is ordered.

Block 0 OUT2 low limit

• Sets Block 0 OUT2 low limit.

• Setting range: 0% to OUT2 high limit. (For direct current output: -5% to OUT2 high limit)

Available when Heating/Cooling control (DR, DS or DA option) is ordered.

Block 0 OUT1 rate-of-change

• Sets Block 0 OUT1 rate-of-change (changing value of OUT1 MV for 1

second) Setting the value to 0 disables this function.

[OUT1 rate-of-change]

For Heating control, if PV is lower than SV, OUT1 MV changes as shown in (Fig. 7.2.5-1). If OUT1 rate-of-change is set, OUT1 MV can be changed by the rate-ofchange (Fig. 7.2.5-2). This control is suitable for high temperature heaters (for which slow temperature rise is required, and used at approx. 1500 to 1800 ) which are easily burnt out from turning on electricity rapidly.

(Fig. 7.2.5-1)

ON (100%)

OFF (0%)

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(Fig. 7.2.5-2)

• Setting range: 0 to 100 %/Second

Block 1 OUT1 high limit

• Sets Block 1 OUT1 high limit.

• Setting range: OUT1 low limit to 100% (For direct current output: OUT1 low limit to 105%)

Repeat the above settings up to ‘Block 9 OUT1 rate-of-change’, in the same way if necessary.

Block 9 OUT1 rate-of-change

• Sets Block 9 OUT1 rate-of-change (changing value of OUT1 MV for 1

second). Setting the value to 0 disables this function.

• Setting range: 0 to 100 %/second

At this stage, settings of Output block setting group are complete. If the and keys are pressed at the same time, the unit returns to the Block setting group. By pressing the key, the unit returns to RUN mode.

ON (100%)

OFF (0%)

100 %/sec

20 %/sec

10 %/sec

1 sec 5 sec 10 sec

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7.3 Repetitions and Pattern Link Setting Group

In Repetitions and pattern link setting group, the following can be set:

Number of repetitions, Pattern link

Pattern numbers 0 to 15 can be linked to the next pattern. Only pattern numbers in numerical order can be linked. For Pattern 15, Pattern 0 can be linked. Randomly selected pattern numbers (Pattern 0 and Pattern 3) cannot be linked. Number of repetitions for Pattern numbers 0 to 15: 0 to 9999 times. For repetitions of linked pattern, the whole linked pattern will be repeated as many times as set in “starting pattern number”. (e.g.) If patterns 1 and 2 are linked, and if the number of repetitions of pattern 1 is set to 2 times,

the whole linked pattern (Patterns 1 and 2) will be repeated twice.

•

To enter Repetitions and Pattern link setting group

Press the key once in RUN mode, and press the key twice. The PV Display indicates

, and the unit enters the Repetitions and Pattern link setting group.

Press the key in the Repetitions and Pattern link setting group. The PV Display indicates

, and the unit enters ‘Repetitions for pattern 0’.

• Explanation of Setting Item Upper left: PTN Display, PV Display

The PTN Display indicates the setting pattern number, and the PV Display indicates setting item characters.

Lower left: STEP Display, SV/MV/TIME Display

The STEP Display is unlit, and the SV/MV/TIME Display indicates factory default.

Right side: Indicates the setting item, explanation of its function, and setting range.

Repetitions for Pattern 0

• Sets the number of repetitions of pattern 0.

• Setting range: 0 to 9999 times

Setting items in the Repetitions and Pattern link setting group are shown below.

Character,

Factory Default

Setting Item, Function, Setting Range

Repetitions for pattern 0

• Sets the number of repetitions of pattern 0.

• Setting range: 0 to 9999 times

Pattern link between pattern 0 and pattern 1

• Selects Pattern link Enabled/Disabled for pattern 0 and pattern 1.

• Selection item:

: Pattern link Disabled : Pattern link Enabled

PTNDisplay

STEP

isplay

PVD

isplay

SV/MV/TIME Display

Setting item, function, setting range (or selection item)

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Character,

Factory Default

Setting Item, Function, Setting Range

Repetitions for Pattern 1

• Sets the number of repetitions of Pattern 1.

• Setting range: 0 to 9999 times

Repeat the above settings up to ‘Pattern link between pattern 15 and pattern 0’, in the same way if necessary.

Pattern link between pattern 15 and pattern 0

• Selects Pattern link Enabled/Disabled for pattern 15 and pattern 0.

• Selection item:

: Pattern link Disabled : Pattern link Enabled

At this stage, settings of “Repetitions and pattern link setting group” are complete. If the and keys are pressed at the same time, the unit returns to Group selection mode. By pressing the key, the unit returns to RUN mode.

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7.4 AT Perform Group

In AT Perform group, the following can be set:

AT mode, AT Perform/Cancel, AT bias

•

To enter AT Perform group

Press the key once in RUN mode, and press the key 3 times. The PV Display indicates

,, and the unit enters the AT Perform group. Press the in the AT Perform group. The PV Display indicates , and the unit enters ‘AT mode’.

• Explanation of Setting Item Upper left: PTN Display, PV Display

The PTN Display is unlit, and the PV Display indicates setting item characters.

Lower left: STEP Display, SV/MV/TIME Display

The STEP Display is unlit, and the SV/MV/TIME Display indicates factory default.

Right side: Indicates the setting item, explanation of its function, and setting range.

AT mode

• Selects AT mode.

• Selection item: : Normal mode

Setting items in the AT Perform group are shown below.

Character,

Factory Default

Setting Item, Function, Setting Range

AT mode

• Selects AT mode. Multi mode is enabled only during program control.

• Selection item:

: Normal mode

When AT Perform is selected in [AT Perform/Cancel], AT starts

immediately.

: Multi mode

AT is automatically performed at the point where 90% of progressed step time has elapsed. If there are the same PID block numbers in one pattern, the AT is performed only for the first step.

AT Perform/Cancel

• Selects AT Perform/Cancel.

AT continues to perform when input errors (overscale, underscale) occur. AT will be forced to stop if it has not been completed within 4 hours.

• Selection item:

: AT Cancel : AT Perform

PTNDisplay

STEP

isplay

PVD

isplay

SV/MV/TIME

Display

Setting item, function, setting range (or selection item)

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Character,

Factory Default

Setting Item, Function, Setting Range

AT bias

• Sets bias value for the AT. (See p.117)

AT point is automatically determined by the deviation between PV and SV.

AT bias setting is available for Fixed value control.

• Setting range: Thermocouple, RTD input without decimal point: 0 to 50 (0 to 100 ) Thermocouple, RTD input with decimal point: 0.0 to 50.0 (0.0 to 100.0 )

At this stage, settings of AT Perform group are complete. If the and keys are pressed at the same time, the unit returns to Group selection mode. By pressing the key, the unit returns to RUN mode.

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7.5 Engineering Setting Group

In Engineering setting group, the following setting groups are included:

Input parameter setting group, Output parameter setting group, Event output parameter setting group, SV limit setting group, Transmission output parameter setting group, Communication parameter setting group, Other parameters setting group

•

To Enter the Engineering Setting Group

Press the key once in RUN mode, and press the key 4 times. The PV Display indicates

,, and the unit enters the Engineering setting group. Press the key in the Engineering setting group. The PV Display indicates ,, and the unit enters Input parameter setting group in the Engineering setting group. Each time the key is pressed, the Engineering setting group is switched as follows.

By pressing the key at each setting group, the unit moves to its setting items in the group.

(*1) Available when Transmission output (TA or TV option) is ordered.

(*2) Available when Serial communication (C or C5 option) is ordered.

Input parameter setting group

Output

parameter setting group

Event output

parameter setting group

SVlimit setting group

Setting items in the group

Communication parameter setting group (*2)

Other parameter

ssetting group

Setting items in the group

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• Explanation of Setting Item Upper left: PTN Display, PV Display

The PTN Display is unlit, and the PV Display indicates setting item characters.

Lower left: STEP Display, SV/MV/TIME Display

The STEP Display is unlit, and the SV/MV/TIME Display indicates factory default.

Right side: Indicates the setting item, explanation of its function, and setting range.

Input type

• Selects the input type.

• Selection item:

K -200 to 1370

PTN

Display

STEP

isplay

PVD

isplay

SV/MV/TIME

isplay

Setting item, function, setting range (or selection item)

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7.5.1 Input Parameter Setting Group

In Input parameter setting group, the following can be set:

Input type, Scaling high limit, Scaling low limit, Sensor correction, PV filter time constant, etc.

Setting items in the Input parameter setting group are shown below.

Character,

Factory Default

Setting Item, Function, Setting Range

Input type

• Selects an input type. If input type is changed, the following items revert to the factory default:

Scaling high limit, Scaling low limit, Sensor correction, SV high limit, SV low limit, Transmission output high limit (except MV transmission), Transmission output low limit (except MV transmission), Step SV when program control starts, PV color range, Loop break alarm time, Loop break alarm span, AT bias

• Selection item:

: K -200 to 1370 : K -200.0 to 400.0 : J -200 to 1000 : R 0 to 1760 : S 0 to 1760 : B 0 to 1820 : E -200 to 800 : T -200.0 to 400.0 : N -200 to 1300 : PL- 0 to 1390 : C(W/Re5-26) 0 to 2315 : Pt100 -200.0 to 850.0 : JPt100 -200.0 to 500.0 : Pt100 -200 to 850 : JPt100 -200 to 500 : Pt100 -100.0 to 100.0 : Pt100 -100.0 to 500.0 : K -328 to 2498 : K -328.0 to 752.0 : J -328 to 1832 : R 32 to 3200 : S 32 to 3200 : B 32 to 3308 : E -328 to 1472 : T -328.0 to 752.0 : N -328 to 2372 : PL- 32 to 2534 : C(W/Re5-26) 32 to 4199 : Pt100 -328.0 to 1562.0 : JPt100 -328.0 to 932.0 : Pt100 -328 to 1562 : JPt100 -328 to 932

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Character,

Factory Default

Setting Item, Function, Setting Range

: Pt100 -148.0 to 212.0 : Pt100 -148.0 to 932.0 : 4 to 20 mA DC -2000 to 10000 : 0 to 20 mA DC -2000 to 10000 : 0 to 10 mV DC -2000 to 10000 : -10 to 10 mV DC -2000 to 10000 : 0 to 50 mV DC -2000 to 10000 : 0 to 100 mV DC -2000 to 10000 : 0 to 1 V DC -2000 to 10000 : 0 to 5 V DC -2000 to 10000 : 1 to 5 V DC -2000 to 10000 : 0 to 10 V DC -2000 to 10000

Scaling high limit

• Sets scaling high limit value.

• Setting range:

Scaling low limit value to Input range high limit value

Scaling low limit

• Sets scaling low limit value.

• Setting range:

Input range low limit value to Scaling high limit value

Decimal point place

• Selects decimal point place.

• Selection item:

: No decimal point : 1 digit after decimal point : 2 digits after decimal point : 3 digits after decimal point : 4 digits after decimal point

Available for DC voltage and current inputs.

Sensor correction

• Sets sensor correction value.

[Sensor correction function]

When a sensor cannot be set at the exact location where control is desired, the sensor-measured temperature may deviate from the temperature in the controlled location. When using multiple indicating controllers, sometimes the measured temperatures do not concur due to differences in sensor accuracy or dispersion of load capacities. In such a case, the control can be set at the desired temperature by adjusting the input value of sensors. However, it is effective within the input rated range regardless of the sensor correction value.

PV after sensor correction= Current PV + (Sensor correction value)

• Setting range:

Thermocouple, RTD input: -200.0 to 200.0 ( ) DC voltage, current input: -2000 to 2000

(The placement of the decimal point

follows the selection.)

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Character,

Factory Default

Setting Item, Function, Setting Range

PV filter time constant

• Sets PV filter time constant. If the value is set too high, it affects control results due to the delay of response.

[PV filter time constant]

This is a filter function on the software, which has the same effect as a CR filter. By calculating first-order lag of PV, this suppresses input fluctuation caused by noise. When the input value changes as shown in (Fig. 7.5.1-1), this function makes the input change slowly, as shown in (Fig. 7.5.1-2). T (PV filter time constant) is the time when input change reaches 63% of the desired PV.

(Fig. 7.5.1-1) (Fig. 7.5.1-2)

• Setting range:

0.0 to 100.0 seconds

At this stage, settings of Input parameter setting group are complete. If the and keys are pressed at the same time, the unit returns to the Engineering setting group. By pressing the key, the unit returns to RUN mode.

100%

63%T

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7.5.2 Output Parameter Setting Group

In Output parameter setting group, the following can be set:

OUT1 proportional cycle, OUT1 ON/OFF hysteresis, OUT2 proportional cycle (DR, DS or DA option), OUT2 cooling method (DR, DS or DA option), Direct/Reverse action, etc.

Setting items in the Output parameter setting group are shown below.

Character,

Factory Default

Setting Item, Function, Setting Range

• Relay contact

output: 30 sec

• Non-contact

voltage output:

3 sec

OUT1 proportional cycle

• Sets OUT1 proportional cycle.

• Setting range:

1 to 120 sec

Available when control output OUT1 is Relay contact output or Non-contact voltage

output.

OUT1 ON/OFF hysteresis

• Sets OUT1 ON/OFF hysteresis.

(Fig. 7.5.2-1)

• Setting range:

Thermocouple, RTD input: 0.1 to 1000.0 ( ) DC voltage, current input: 1 to 10000

(The placement of the decimal point follows

the selection.)

• DR: 30 sec

• DS: 3 sec

OUT2 proportional cycle

• Sets OUT2 proportional cycle.

• Setting range:

1 to 120 sec

Available when Heating/Cooling control (DR or DS option) is ordered.

OUT2 cooling method

• Selects OUT2 cooling method.

(Fig. 7.5.2-2)

OFF

SVOUT1

ysteresis

Hysteresis

OUT2 proportional band

Air cooling

Oil cooling Water cooling

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Character,

Factory Default

Setting Item, Function, Setting Range

• Selection item:

: Air cooling (Linear characteristics) : Oil cooling (1.5th power of the linear characteristics) : Water cooling (2nd power of the linear characteristics)

Available when Heating/Cooling control (DR, DS or DA option) is ordered.

OUT2 ON/OFF hysteresis

• Sets OUT2 ON/OFF hysteresis.

(Fig. 7.5.2-3)

• Setting range:

Thermocouple, RTD input: 0.1 to 1000.0 ( ) DC voltage, current input: 1 to 10000

(The placement of the decimal point follows

the selection.)

Available when Heating/Cooling control (DR, DS or DA option) is ordered.

Overlap/Dead band

• Sets the overlap band or dead band for OUT1 and OUT2.

+ Set value: Dead band – Set value: Overlap band

[Overlap band]

(Fig. 7.5.2-4)

Hysteresis

OFF

OUT2 hysteresis

OUT1 proportional band

OFF

OUT2 proportional band

Overlap band

OUT1 OUT2

OFF

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Character,

Factory Default

Setting Item, Function, Setting Range

[Dead band]

(Fig. 7.5.2-5)

• Setting range:

Thermocouple, RTD input: -200.0 to 200.0 ( ) DC voltage, current input: -2000 to 2000

(The placement of the decimal point

follows the selection.)

Available when Heating/Cooling control (DR, DS or DA option) is ordered.

Direct/Reverse action

• Selects either Reverse (Heating) or Direct (Cooling) control action.

• Selection item:

: Reverse action : Direct action

At this stage, settings of Output parameter setting group are complete. If the and keys are pressed at the same time, the unit returns to the Engineering setting group.

By pressing the key, the unit returns to RUN mode.

OFF

OUT1

OUT1 proportional band OUT2 proportional band

Dead band

OUT2

OFF

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7.5.3 Event Output Parameter Setting Group

In Event output parameter setting group, the following can be set:

Event output EV1 allocation, Event output EV2 allocation, Event output EV3 allocation, Event output EV4 allocation

In Event output (EV1 to EV4) allocation, the following can be selected:

Alarm output, Pattern end output, Loop break alarm, Output during AT

Factory default values for EV1, EV2, EV and EV4:

EV1: Pattern end output EV2: No event EV3: Alarm output, High limit alarm EV4: Alarm output, Low limit alarm

Alarm output actions are shown below.

• High limit alarm • High limit with standby alarm

Alarm output is in standby.

(Fig. 7.5.3-1) (Fig. 7.5.3-2)

• Low limit alarm • Low limit with standby alarm

Alarm output is in standby.

(Fig. 7.5.3-3) (Fig. 7.5.3-4)

• High/Low limits alarm • High/Low limits with standby alarm

Alarm output is in standby.

(Fig. 7.5.3-5) (Fig. 7.5.3-6)

EV1 hysteresis

OFF

SV +EV1 value-EV1 value

EV1 hysteresis

OFF

-EV1 value

+EV1 value

EV1 hysteresis

OFF

-EV1 value +EV1 value

EV1 hysteresis

OFF

-EV1 value +EV1 value

EV1 hysteresis

OFF

SVEV1 value EV1 value

EV1 hysteresis

OFF

EV1 value

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• High/Low limit range alarm • High/Low limit range with standby alarm

Alarm output is in standby.

(Fig. 7.5.3-7) (Fig. 7.5.3-8)

• Process high alarm • Process high with standby alarm

Alarm output is in standby.

(Fig. 7.5.3-9) (Fig. 7.5.3-10)

• Process low alarm • Process low with standby alarm

Alarm output is in standby.

(Fig. 7.5.3-11) (Fig. 7.5.3-12)

When the alarm action De-energized is selected, the output ON/OFF status acts conversely to the alarm action described above. (The Event indicators act the same as the action Energized.)

Energized De-energized

Event indicators Light Light

Event output ON OFF

EV1 hysteresis

OFF

EV1 value

EV1 hysteresis

OFF

EV1 value

EV1 hysteresis

OFF

EV1 value

EV1 hysteresis

OFF

EV1 value

EV1 hysteresis

OFF

EV1 value

EV1 hysteresis

OFF

EV1 value

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Setting items in the Event output parameter setting group are shown below.

Character,

Factory Default

Setting Item, Function, Setting Range

Event output EV1 allocation

• Selects Event output EV1 from the Event Output Allocation Table below. For Alarm output, the alarm value is set by deviation from the SV (excluding Process alarm), and if the input goes outside the range, the Alarm output is turned ON (turned OFF for High/Low limit range alarm). When De-energized action is selected, the output is activated conversely. Pattern end output turns ON after program control ends. Loop break alarm output turns ON after detecting actuator trouble (heater burnout, heater adhesion) or sensor burnout. ‘Output during AT’ turns ON during AT.

• Selection item:

[Event Output Allocation Table]

Selection Event output Remarks

No event

Alarm output, High limit alarm

Alarm output, High limit with standby alarm

Alarm output, Low limit alarm

Alarm output, Low limit with standby alarm

Alarm output, High/Low limits alarm Alarm output, High/Low limits with standby

alarm Alarm output, High/Low limit range alarm

Alarm output, High/Low limit range with standby alarm

Alarm output, Process high alarm Alarm output, Process high with standby

alarm Alarm output, Process low alarm Alarm output, Process low with standby

alarm Pattern end output

Loop break alarm output

Output during AT Turns ON during AT.

When

001 to 012 (Alarm output) is selected, one alarm can be set to one event output.

When 013 to 015 is selected, each output is common to multiple event outputs.

EV1 alarm hysteresis

• Sets EV1 alarm hysteresis.

• Setting range:

Thermocouple, RTD input: 0.1 to 1000.0 ( ) DC voltage, current input: 1 to 10000

(The placement of the decimal point

follows the selection.)

Available when 001 to 012 (Alarm output) is selected in [Event output EV1 allocation].

EV1 alarm delay time

• Sets EV1 alarm action delay time. When setting time has elapsed after PV enters the alarm output range, the alarm is activated.

• Setting range:

0 to 10000 seconds

Available when 001 to 012 (Alarm output) is selected in [Event output EV1 allocation].

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Character,

Factory Default

Setting Item, Function, Setting Range

EV1 alarm Energized/De-energized

• Selects Energized/De-energized status for EV1 alarm.

When Energized is selected, Event output EV1 is conductive (ON) while the EV1 indicator is lit. Event output EV1 is not conductive (OFF) while the EV1

indicator is not lit. When De-energized is selected, Event output EV1 is not conductive (OFF) while the EV1 indicator is lit. Event output EV1 is conductive (ON) while the EV1 indicator is not lit.

High limit alarm (Energized) High limit alarm (De-energized)

(Fig. 7.5.3-13) (Fig. 7.5.3-14)

• Selection item: : Energized : De-energized

Available when 001 to 012 (Alarm output) is selected in [Event output EV1 allocation].

Loop break alarm time

• Sets the time to assess the Loop break alarm.

[Loop break alarm]

When the control action is Reverse (Heating) control:

If the PV does not reach the Loop break alarm span setting within the time allotted to assess the Loop break alarm (after the MV has reached 100% or the OUT1 high limit value), the alarm will be activated. Likewise, if the PV does not drop to the Loop break alarm span setting within the time allotted to assess the Loop break alarm (after the MV has reached 0% or the OUT1 low limit value), the alarm will be activated.

When the control action is Direct (Cooling) control:

If the PV does not drop to the Loop break alarm span setting within the time allotted to assess the Loop break alarm (after the MV has reached 100% or the OUT1 high limit value), the alarm will be activated. Likewise, if the PV does not reach the Loop break alarm span setting within the time allotted to assess the Loop break alarm (after the MV has reached 0% or the OUT1 low limit value), the alarm will be activated.

• Setting range:

0 to 200 minutes

[Setting to 0 (zero) disables the Loop break alarm.]

Available when 014 (Loop break alarm output) is selected in [Event output EV1

allocation].

EV1 hysteresis

OFF

+EV1 value

EV1 hysteresis

OFF

SV +EV1 value

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Character,

Factory Default

Setting Item, Function, Setting Range

Loop break alarm span

• Sets the action span to assess the Loop break alarm.

• Setting range:

Thermocouple, RTD input without decimal point: 0 to 150 ( ) Thermocouple, RTD input with decimal point: 0.0 to 150.0 ( )

DC voltage, current input: 1 to 1500

(The placement of the decimal point follows

the selection.)

Available when 014 (Loop break alarm output) is selected in [Event output EV1 allocation].

Event output EV2 allocation

• Selects Event output EV2 from the Event Output Allocation Table below.

For Alarm output, the alarm value is set by deviation from the SV (excluding Process alarm), and if the input goes outside the range, the Alarm output is turned ON (turned OFF for High/Low limit range alarm). When De-energized action is selected, the output is activated conversely. Pattern end output turns ON after program control ends. Loop break alarm output turns ON after detecting actuator trouble (heater burnout, heater adhesion) or sensor burnout. ‘Output during AT’ turns ON during AT.

• Selection item:

[Event Output Allocation Table]

Selection Event output Remarks

No event

Alarm output, High limit alarm

Alarm output, High limit with standby alarm

Alarm output, Low limit alarm

Alarm output, Low limit with standby alarm

Alarm output, High/Low limits alarm Alarm output, High/Low limits with standby

alarm Alarm output, High/Low limit range alarm

Alarm output, High/Low limit range with standby alarm

Alarm output, Process high alarm Alarm output, Process high with standby

alarm Alarm output, Process low alarm Alarm output, Process low with standby

alarm Pattern end output

Loop break alarm output

Output during AT Turns ON during AT.

When

001 to 012 (Alarm output) is selected, one alarm can be set to one event output.

When 013 to 015 is selected, each output is common to multiple event outputs.

EV2 alarm hysteresis

• Sets EV2 alarm hysteresis.

• Setting range:

Thermocouple, RTD input: 0.1 to 1000.0 ( ) DC voltage, current input: 1 to 10000

(The placement of the decimal point

follows the selection.)

Available when 001 to 012 (Alarm output) is selected in [Event output EV2 allocation].

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Character,

Factory Default

Setting Item, Function, Setting Range

EV2 alarm delay time

• Sets EV2 alarm action delay time.

When setting time has elapsed after PV enters the alarm output range, the alarm is activated.

• Setting range:

0 to 10000 seconds

Available when 001 to 012 (Alarm output) is selected in [Event output EV2 allocation].

EV2 alarm Energized/De-energized

• Selects Energized/De-energized status for EV2 alarm.

When Energized is selected, Event output EV2 is conductive (ON) while the EV2 indicator is lit. Event output EV2 is not conductive (OFF) while the EV2

indicator is not lit. When De-energized is selected, Event output EV2 is not conductive (OFF) while the EV2 indicator is lit. Event output EV2 is conductive (ON) while the

EV2 indicator is not lit.

High limit alarm (Energized) High limit alarm (De-energized)

(Fig. 7.5.3-15) (Fig. 7.5.3-16)

• Selection item: : Energized : De-energized

Available when 001 to 012 (Alarm output) is selected in [Event output EV2 allocation].

Loop break alarm time

• Sets the time to assess the Loop break alarm.

[About Loop break alarm]

When the control action is Reverse (Heating) control:

When the control action is Direct (Cooling) control:

• Setting range:

0 to 200 minutes

[Setting to 0 (zero) disables the Loop break alarm.]

Available when 014 (Loop break alarm output) is selected in [Event output EV2

allocation].

EV2 hysteresis

OFF

+EV2 value

EV2 hysteresis

OFF

SV +EV2 value

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Character,

Factory Default

Setting Item, Function, Setting Range

Loop break alarm span

• Sets the action span to assess the Loop break alarm.

• Setting range:

Thermocouple, RTD input without decimal point: 0 to 150 ( ) Thermocouple, RTD input with decimal point: 0.0 to 150.0 ( )

DC voltage, current input: 1 to 1500

(The placement of the decimal point follows

the selection.)

Available when 014 (Loop break alarm output) is selected in [Event output EV2

allocation].

Event output EV3 allocation

• Selects Event output EV3 from the Event Output Allocation Table below.

• Selection item:

[Event Output Allocation Table]

Selection Event output Remarks

No event

Alarm output, High limit alarm

Alarm output, High limit with standby alarm

Alarm output, Low limit alarm

Alarm output, Low limit with standby alarm

Alarm output, High/Low limits alarm Alarm output, High/Low limits with standby

alarm Alarm output, High/Low limit range alarm

Alarm output, High/Low limit range with standby alarm

Alarm output, Process high alarm Alarm output, Process high with standby

alarm Alarm output, Process low alarm Alarm output, Process low with standby

alarm Pattern end output

Loop break alarm output

Output during AT

Turns ON during AT.

When

001 to 012 (Alarm output) is selected, one alarm can be set to one event output.

When 013 to 015 is selected, each output is common to multiple event outputs.

EV3 alarm hysteresis

• Sets EV3 alarm hysteresis.

• Setting range:

Thermocouple, RTD input: 0.1 to 1000.0 ( ) DC voltage, current input: 1 to 10000

(The placement of the decimal point

follows the selection.)

Available when 001 to 012 (Alarm output) is selected in [Event output EV3 allocation].

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Character,

Factory Default

Setting Item, Function, Setting Range

EV3 alarm delay time

• Sets EV3 alarm action delay time.

When setting time has elapsed after PV enters the alarm output range, the alarm is activated.

• Setting range:

0 to 10000 seconds

Available when 001 to 012 (Alarm output) is selected in [Event output EV3 allocation]

EV3 alarm Energized/De-energized

• Selects Energized/De-energized status for EV3 alarm.

When Energized is selected, Event output EV3 is conductive (ON) while the EV3 indicator is lit. Event output EV3 is not conductive (OFF) while the EV3

indicator is not lit. When De-energized is selected, Event output EV3 is not conductive (OFF) while the EV3 indicator is lit. Event output EV3 is conductive (ON) while the

EV3 indicator is not lit.

High limit alarm (Energized) High limit alarm (De-energized)

(Fig. 7.5.3-17) (Fig. 7.5.3-18)

• Selection item: : Energized : De-energized

Available when 001 to 012 (Alarm output) is selected in [Event output EV3 allocation].

Loop break alarm time

• Sets the time to assess the Loop break alarm.

[About Loop break alarm]

When the control action is Reverse (Heating) control:

When the control action is Direct (Cooling) control:

• Setting range:

0 to 200 minutes

[Setting to 0 (zero) disables the Loop break alarm.]

Available when 014 (Loop break alarm output) is selected in [Event output EV3

allocation].

EV3 hysteresis

OFF

+EV3 value

EV3 hysteresis

OFF

SV +EV3 value

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Character,

Factory Default

Setting Item, Function, Setting Range

Loop break alarm span

• Sets the action span to assess the Loop break alarm.

• Setting range:

Thermocouple, RTD input without decimal point: 0 to 150 ( ) Thermocouple, RTD input with decimal point: 0.0 to 150.0 ( )

DC voltage, current input: 1 to 1500

(The placement of the decimal point follows

the selection.)

Available when 014 (Loop break alarm output) is selected in [Event output EV3

allocation].

Event output EV4 allocation

• Selects Event output EV4 from the Event Output Allocation Table below.

• Selection item:

[Event Output Allocation Table]

Selection Event output Remarks

No event

Alarm output, High limit alarm

Alarm output, High limit with standby alarm

Alarm output, Low limit alarm

Alarm output, Low limit with standby alarm

Alarm output, High/Low limits alarm Alarm output, High/Low limits with standby

alarm Alarm output, High/Low limit range alarm

Alarm output, High/Low limit range with standby alarm

Alarm output, Process high alarm Alarm output, Process high with standby

alarm Alarm output, Process low alarm Alarm output, Process low with standby

alarm Pattern end output

Loop break alarm output

Output during AT

Turns ON during AT.

When

001 to 012 (Alarm output) is selected, one alarm can be set to one event output.

When 013 to 015 is selected, each output is common to multiple event outputs.

EV4 alarm hysteresis

• Sets EV4 alarm hysteresis.

• Setting range:

Thermocouple, RTD input: 0.1 to 1000.0 ( ) DC voltage, current input: 1 to 10000

(The placement of the decimal point

follows the selection.)

Available when 001 to 012 (Alarm output) is selected in [Event output EV4 allocation].

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Character,

Factory Default

Setting Item, Function, Setting Range

EV4 alarm delay time

• Sets EV4 alarm action delay time.

When setting time has elapsed after PV enters the alarm output range, the alarm is activated.

• Setting range:

0 to 10000 seconds

Available when 001 to 012 (Alarm output) is selected in [Event output EV4 allocation].

EV4 alarm Energized/De-energized

• Selects Energized/De-energized status for EV4 alarm.

When Energized is selected, Event output EV4 is conductive (ON) while the EV4 indicator is lit. Event output EV4 is not conductive (OFF) while the EV4

indicator is not lit. When De-energized is selected, Event output EV4 is not conductive (OFF) while the EV4 indicator is lit. Event output EV4 is conductive (ON) while the

EV4 indicator is not lit.

High limit alarm (Energized) High limit alarm (De-energized)

(Fig. 7.5.3-19) (Fig. 7.5.3-20)

• Selection item: : Energized : De-energized

Available when 001 to 012 (Alarm output) is selected in [Event output EV4 allocation].

Loop break alarm time

• Sets the time to assess the Loop break alarm.

[About Loop break alarm]

When the control action is Reverse (Heating) control:

When the control action is Direct (Cooling) control:

• Setting range:

0 to 200 minutes

[Setting to 0 (zero) disables the Loop break alarm.]

Available when 014 (Loop break alarm output) is selected in [Event output EV4

allocation].

EV4 hysteresis

OFF

+EV4 value

EV4 hysteresis

OFF

SV +EV4 value

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Character,

Factory Default

Setting Item, Function, Setting Range

Loop break alarm span

• Sets the action span to assess the Loop break alarm.

• Setting range:

Thermocouple, RTD input without decimal point: 0 to 150 ( ) Thermocouple, RTD input with decimal point: 0.0 to 150.0 ( ) DC voltage, current input: 1 to 1500

(The placement of the decimal point follows

the selection.)

Available when 014 (Loop break alarm output) is selected in [Event output EV4

allocation].

At this stage, settings of Event output parameter setting group are complete. If the and keys are pressed at the same time, the unit returns to the Engineering setting group.

By pressing the key, the unit returns to RUN mode.

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7.5.4 SV Limit Setting Group

In SV limit setting group, the following can be set:

SV high limit, SV low limit

Setting items in the SV limit setting group are shown below.

Character,

Factory Default

Setting Item, Function, Setting Range

SV high limit

• Sets SV high limit value.

• Setting range:

SV low limit to Scaling high limit

SV low limit

• Sets SV low limit value.

• Setting range:

Scaling low limit to SV high limit

At this stage, settings of SV limit setting group are complete. If the and keys are pressed at the same time, the unit returns to the Engineering setting group.

By pressing the key, the unit returns to RUN mode.

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7.5.5 Transmission Output Parameter Setting Group

In Transmission output parameter setting group, the following can be set:

Transmission output type, Transmission output high limit, Transmission output low limit,

Setting items in the Transmission output parameter setting group are shown below. Available when Transmission output (TA or TV option) are ordered.

Character,

Factory Default

Setting Item, Function, Setting Range

Transmission output type

• Selects transmission output type.

Converting the value (PV, SV or MV transmission) to analog signal every 125 ms, outputs the value in current or voltage.

• Selection item: : PV transmission : SV transmission : MV transmission

Transmission output high limit

• Sets the Transmission output high limit value.

This value correponds to 20 mA DC output or 1 V DC output. If Transmission output high limit and low limit are set to the same value, Transmission output low limit will be output. If SV or MV transmission is selected, 4 mA DC or 0 V DC will be output when program control stops (in Standby).

• Setting range:

When PV or SV transmission is selected:

Transmission output low limit to Input range high limit

When MV transmission is selected: Transmission output low limit to 105.0%

Transmission output low limit

• Sets the Transmission output low limit value.

This value correponds to 4 mA DC output or 0 V DC output.

If Transmission output high limit and low limit are set to the same value, Transmission output low limit will be output. If SV or MV transmission is selected, 4 mA DC or 0 V DC will be output when program control stops (in Standby).

• Setting range:

When PV or SV transmission is selected:

Input range low limit to Transmission output high limit

When MV transmission is selected: -5.0% to Transmission output high limit

At this stage, settings of Transmission output parameter setting group are complete. If the and keys are pressed at the same time, the unit returns to the Engineering setting group.

By pressing the key, the unit returns to RUN mode.

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7.5.6 Communication Parameter Setting Group

In Communication parameter setting group, the following can be set:

Communication protocol, Instrument number, Communication speed, Response delay time, etc.

Setting items in the Communication parameter setting group are shown below. Available when Serial communication (C or C5 option) are ordered.

Character,

Factory Default

Setting Item, Function, Setting Range

Communication protocol

• Selects communication protocol.

• Selection item: : Shinko protocol : Modbus ASCII : Modbus RTU : Set value (SV) digital transmission

Instrument number

• Sets the instrument number.

The instrument numbers should be set one by one when multiple instruments are connected in Serial communication, otherwise communication is impossible.

• Setting range:

0 to 95

Communication speed

• Selects a communication speed equal to that of the host computer.

• Selection item: : 9600 bps : 19200 bps : 38400 bps

Data bit/Parity

• Selects data bit and parity, in accordance with the data bit and parity of the

host computer.

• Selection item: : 8 bits/No parity : 7 bits/No parity : 8 bits/Even : 7 bits/Even : 8 bits/Odd : 7 bits/Odd

Stop bit

• Selects the stop bit, in accordance with the stop bit of the host computer.

• Selection item: : 1 bit : 2 bits

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Character,

Factory Default

Setting Item, Function, Setting Range

Response delay time

• Response from the controller can be delayed after receiving command from

the host computer. If Response delay time is changed via software communication, the changed delay time will be reflected from that response data.

• Setting range:

0 to 1000 ms

At this stage, settings of Communication parameter setting group are complete. If the and keys are pressed at the same time, the unit returns to the Engineering setting group.

By pressing the key, the unit returns to RUN mode.

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7.5.7 Other Parameters Setting Group

In Other parameters setting group, the following can be set:

Set value lock, Program start Auto/Manual, Program control start type, Power restore action, etc.

Setting items in the Other parameters setting group are shown below.

Character,

Factory Default

Setting Item, Function, Setting Range

Set value lock

• Selects either Unlock or Lock.

• Selection item: : Unlock : Lock (None of the set values – except Set value lock – can be

changed.)

Program start Auto/Manual

• Selects Program start Auto/Manual when power is turned ON.

• Selection item: : Manual start

When power is turned on, and in Program control Stop (in Standby), and if the key is pressed, the selected pattern number program will be performed from Step 0.

: Automatic start

When power is turned on, the selected pattern number program will be automatically performed from Step 0.

Step SV when program control starts

• Sets SV when program control starts.

• Setting range:

SV low limit to SV high limit

Program control start type

• Selects program control start type.

PV start, PVR start

(Fig. 7.5.7-1)

100

1:00

Time

PV starting point

When program control starts, step SV is advanced to the PV (25 ), then program control starts.

0:45

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Character,

Factory Default

Setting Item, Function, Setting Range

SV start

(Fig. 7.5.7-2)

• Selection item: : PV start

Only when program control starts, the step SV is advanced to the PV, then program control starts.

: PVR start

When program control starts and in pattern repeating, the step SV is advanced to the PV, then program control starts.

: SV start

Program control starts from the step SV which has been set in [Step SV when program control starts].

Power restore action

• Selects the program status if a power failure occurs mid-program and it is

restored.

• Selection item: : Stops after power is restored.

Stops program control, and returns to Standby status.

: Continues after power is restored.

Continues (Resumes) previous program control after power is restored.

: Suspends after power is restored.

Suspends (on hold) current program control, and performs control using the step SV at the point of suspension. Pressing the key cancels suspension, and Program control resumes.

100

1:00

Time

Program control starts.

Program control starts from the step SV which has been set in [Step SV when program control starts].

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Character,

Factory Default

Setting Item, Function, Setting Range

Step time unit

• Selects the Step time unit.

• Selection item: : Hours:Minutes : Minutes:Seconds

Step time indication

• During program control, selects step time indication type

when the SV/MV/TIME Display is switched to TIME indication.

• Selection item: : Remaining time

Indicates remaining step time.

: Step time

Indicates step time which has been set.

Step SV indication

• During program control, selects step SV indication type

when the SV/MV/TIME Display is switched to SV indication.

• Selection item: : SV corresponding to the step time progress.

Updates step SV corresponding to the step time progress.

: Step SV

Indicates the step SV which has been set during program pattern setting.

Pattern end output time

• Sets Pattern end output time after program control is finished.

If Pattern end output is selected in [Event output EV allocation], pattern end output is turned ON after program control is finished, and the SV/MV/TIME Display flashes .

Setting the time to 0 (zero) seconds causes continuous output, until the key is pressed for 1 second, or until the power is turned OFF.

By pressing the key for 1 second, Pattern end output is turned OFF, and the unit returns to Program control Stop (in Standby). When set to 1 to 10000 seconds: Pattern end output is automatically turned OFF after Pattern end output time has elapsed, and the unit returns to Program control Stop (in Standby).

• Setting range:

0 to 10000 seconds

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Character,

Factory Default

Setting Item, Function, Setting Range

Step SV Hold function when program ends

• When program control ends, selects either ‘Holding’ or ‘Not holding’ of the

Step SV Hold function. If ‘Holding’ is selected, the PTN Display flashes when program control ends, and control performs using the step SV of the last step. By pressing the key for 1 second, the Step SV Hold function is cancelled, and the unit returns to Program control Stop (in Standby).

•

How to set program pattern when ‘Holding’ is selected

: Set the last step values (of the program pattern in the Pattern setting group – except step time), to all steps which have not been set yet. Set the step time to 0:00.

• Selection item: : Not Holding (of Step SV Hold function) : Holding (of Step SV Hold function)

Time signal output TS1 / Status (RUN) output

• Selects either Time signal output or Status (RUN) output for Time signal

output TS1.

• Selection item: : Time signal output TS1 : Status (RUN) output

Available when Time signal output (TS option) is ordered.

Time signal output TS2 / Status (HOLD) output

• Selects either Time signal output or Status (HOLD) output for Time signal

output TS2.

• Selection item: : Time signal output TS2 : Status (HOLD) output

Available when Time signal output (TS option) is ordered.

Time signal output TS3 / Status (WAIT) output

• Selects either Time signal output or Status (WAIT) output for Time signal

output TS3.

• Selection item: : Time signal output TS3 : Status (WAIT) output

Available when Time signal output (TS option) is ordered.

Time signal output TS4 / Status (FAST) output

• Selects either Time signal output or Status (FAST) output for Time signal

output TS4.

• Selection item: : Time signal output TS4 : Status (FAST) output

Available when Time signal output (TS option) is ordered.

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Character,

Factory Default

Setting Item, Function, Setting Range

Time signal output TS5 / Status (STOP) output

• Selects either Time signal output or Status (STOP) output for Time signal

output TS5.

• Selection item: : Time signal output TS5 : Status (STOP) output

Available when Time signal output (TS option) is ordered.

Overshoot suppression Enabled/Disabled

• Selects overshoot suppression Enabled/Disabled.

• Selection item: : Disabled : Enabled

Overshoot suppression factor

• Sets overshoot suppression factor.

[Overshoot suppression factor]

When overshoot or undershoot occurs at the step change point during program control, if overshoot suppression factor is set, overshoot or undershoot can be suppressed at the step change point. If overshoot occurs as1, makes the overshoot suppression factor larger. When it takes time until control is stabilized as2, makes the factor smaller.

(Fig. 7.5.7-3)

• Setting range:

0.1 to 10.0

Available when Enabled is selected in [Overshoot suppression Enabled/Disabled].

Output status when input errors occur

• Selects output status when input errors (overshoot or undershoot) occur.

• Selection item: : Output OFF : Output ON

Available only for controllers using direct current and voltage inputs, and direct current

output.

Backlight selection

• Selects the display to backlight.

• Selection item: : All are backlit. : PV Display is backlit.

Time

①

②

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Character,

Factory Default

Setting Item, Function, Setting Range

PV color

• Selects PV Display color.

• Selection item: : Green : Red : Orange : When any alarm (EV1 to EV4) is ON: Green Red

When alarm is OFF: Green When any alarm (EV1 to EV4) is ON: The PV color turns from green to red continuously according to the alarm.

: When any alarm (EV1 to EV4) is ON: Orange Red

When alarm is OFF: Orange When any alarm (EV1 to EV4) is ON: The PV color turns from

orange to red continuously according to the alarm.

: PV color changes continuously.

PV color changes continuously according to the PV color range.

PV is lower than [SV – PV color range]: Orange

PV is within [SV PV color range]: Green PV is higher than [SV+PV color range]: Red

(Fig. 7.5.7-4)

: PV color changes continuously + Any alarm (EV1 to EV4) is ON:

Red PV color changes continuously according to the PV color range. In addition, when any alarm (EV1 to EV4) is ON: PV color turns red.

PV is lower than [SV – PV color range]: Orange

PV is within [SV PV color range]: Green PV is higher than [SV+PV color range]: Red Any alarm (EV1 to EV4) is ON: Red

(Fig. 7.5.7-5)

Green RedOrange

PV color

range

PV color

range

Green

Green RedOrange

PV color

range

PV color

range

RedRed

Green

EV1 value

(High limit alarm)

EV2 value

(Low limit alarm)

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Character,

Factory Default

Setting Item, Function, Setting Range

PV color range

• Sets PV color range depending on the user setting.

• Setting range:

Thermocouple, RTD input: 0.1 to 200.0 ( ) DC voltage, current input: 1 to 2000

(The placement of the decimal point follows

the selection.)

Available when (PV color changes continuously) or [PV color

changes continuously + Any alarm (EV1 to EV4) is ON: Red] is selected in [PV color].

Backlight time

• Sets time to backlight.

Sets backlight time from no operation status until backlight is switched off. When set to 0, the backlight remains ON. Backlight relights by pressing any key while backlight is OFF.

• Setting range: 0 to 99 minutes

At this stage, settings of Other parameters setting group are complete. If the and keys are pressed at the same time, the unit returns to the Engineering setting group.

By pressing the key, the unit returns to RUN mode.

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7.6 Auto/Manual Control Switch Group

In Auto/Manual control switch group, Auto/Manual control can be switched.

•

To Enter the Auto/Manual control switch group

Press the key once in RUN mode, and press the key 5 times. The PV Display indicates

, and the unit enters the Auto/Manual control switch group in Group selection mode. Press the key in the Auto/Manual control switch group. The PV Display indicates , and the unit enters ‘Auto/Manual control switch’.

• Explanation of Setting Item Upper left: PTN Display, PV Display

The PTN Display is unlit, and the PV Display indicates setting item characters.

Lower left: STEP Display, SV/MV/TIME Display

The STEP Display is unlit, and the SV/MV/TIME Display indicates factory default.

Right side: Indicates the setting item, explanation of its function, and setting range.

Auto/Manual control switch

• Switches automatic or manual control.

• Selection item: : Automatic control

Setting item in Auto/Manual control switch group is shown below.

Character,

Factory Default

Setting Item, Function, Setting Range

Auto/Manual control switch

• Switches automatic or manual control.

If control action is switched from automatic to manual and vice versa, balanceless-bumpless function works to prevent a sudden change in MV. When control action is switched to manual control, the MAN and MV indicators light up, the STEP Display indicates , and the SV/MV/TIME Display indicates the manual MV.

Manual MV can be set with the or key.

If control action is switched to automatic control, the SV/MV/TIME Display shows SV.

• Selection item: : Auto (Automatic control) : Manual (Manual control)

At this stage, settings of Auto/Manual control switch group are complete. If the and keys are pressed at the same time, the unit returns to Group selection mode. By pressing the key, the unit returns to RUN mode.

PTNDisplay

STEP

isplay

PVD

isplay

SV/MV/TIME

isplay

Setting item, function, setting range (or

selection item)

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7.7 Clearing the Setting Data

There are 2 methods in data clearing.

• Program Clearing:

Program pattern data of the selected step and all the following steps within the program pattern will be removed.

• Data Clearing:

All setting data – except Input type, OUT1 proportional cycle, OUT2 proportional cycle – will be cleared. Once data is mistakenly cleared, data should be entered again. Cleared data cannot be restored.

Clearing methods are shown below.

• Program Clearing

When program control is stopped (in Standby), and if the key is pressed for 3 seconds at any items in Pattern setting group, program pattern data (for current step on the STEP Display and all the following steps) will return to the factory default.

(e.g.) To clear the program pattern data of Pattern 1 Step 3 and all the following steps:

Keep pressing the key for approx. 3 seconds at any setting items of Pattern 1 Step 3. All data of Pattern 1 Steps 3 to 15 will be cleared. All data of Pattern 1 Steps 0 to 2 will not be cleared. All data of Pattern 0 and Patterns 2 to 15 will not be cleared either.

• Data Clearing

When program control is stopped (in Standby), and if the , and keys are pressed for approx. 3 seconds, the PV Display indicates , and all setting values – except Input type, OUT1 proportional cycle, OUT2 proportional cycle – will return to the factory default values. It takes approximately 30 seconds for data clear. After data clearing is compete, on the PV Display will disappear, and the unit will return to Program control Stop (in Standby).

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8. Operation

8.1 Performing Program Control

8.1.1 Performing Program Control (1) Before turning the power ON

Check Sections “3. Mounting to the Control Panel (pp.12, 13)” and “4. Wiring (p.14 to 23)” before turning the power ON.

(2) After turning the power ON

Set necessary items after turning the power ON. Refer to Sections “5. Outline of Key Operation and Explanation of Groups (pp.24 to 29)”, “6. Basic Operating Procedure after Power ON and Setting Examples (pp.30 to 42)” and “7. Setting Items (pp.43 to 95)”.

(3) Selecting a pattern number to perform

There are 2 methods for selecting a pattern number to perform:

Using the key, or using Event input

Pattern numbers selected by Event input have priority over pattern numbers selected by the key. To select pattern numbers by keypad, make sure all Event inputs are in OFF (Open) status.

• Using the key

Select a pattern from 0 – 15 in Program control Stop (in Standby) with the key.

• Using Event input

Select a pattern from 1 – 15, depending on Closed (ON) or Open (OFF) status of any terminal (Event input DI1 to DI4) and the COM terminal.

If Serial communication (C or C5 option) is ordered, only Event input DI1 and DI2 can be used. Select a pattern from 1 – 3 by means of Closed (ON) or Open (OFF) status of any terminal (Event input DI1 or DI2) and the COM terminal. To select a pattern from 4 – 15, press the key.

Level action is used to determine ON or OFF. When power is turned ON, level action is engaged.

Event Input DI1 to DI4:

Select a performing pattern by closing any one terminal (DI1 to DI4) and the COM terminal.

: Close any one terminal (DI1 – DI4) and the COM terminal.

(e.g.) To select pattern 7 to perform, close

⑪&⑮

, close⑫&⑮, and close⑬&⑮.

(Table 8.1.1-1)

Pattern

No.

Terminal No.

* 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

⑪ DI1

⑫ DI2

⑬ DI3

⑭ DI4

* This pattern number is selected via the keypad.

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Event Input DI1 and DI2:

Select a performing pattern by closing any one terminal (DI1 or DI2) and the COM terminal.

: Close DI1 or DI2 terminal and the COM terminal.

(e.g.) To select pattern 3 to perform, close

⑪&⑮

, and close

⑫&⑮

(Table 8.1.1-2)

attern

No.

Terminal No.

* 1 2 3

⑪ DI1

⑫ DI2

* This pattern number is selected via the keypad.

(4) Perform Program Control

Automatic or manual start can be selected to perform program control. Factory default value: Manual start

Manual start: When power is turned ON, and when in Program control Stop (in Standby) status,

the program pattern selected at (3) is performed from Step 0, by pressing the key.

Automatic start: When power is turned ON, the program pattern selected at (3) is automatically

performed from Step 0.

For Manual start, there are 2 ways to start program control:

Using the key, or using External operation input.

• Using the key

Press the key in Program control Stop (in Standby). Program control starts.

• Using External operation input

Close terminals26(RUN) and27(COM) of External operation input. Program control starts.

(Fig. 8.1.1-1)

Program control RUN

Within 0.1 sec

0.1 sec min.

(RUN) and (COM)

losed

(ON)

(RUN) and (COM)

Open (OFF)

Controller action

Program control performs by detecting signal edge action from OFF to ON of terminals (RUN) and (COM).

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[Program control start type]

Program control start type can be selected in [Program control start type].

PV start:

Only when program control starts, step SV and step time are advanced to the PV, then program control starts. However, if step SV at the time of program control start is higher than the PV (when PV start is initiated), then program control will start from the SV set in [Step SV when program control starts].

(Fig. 8.1.1-2)

PVR start:

When program control starts and in pattern repeating, the step SV and step time are advanced to the PV, then the program control starts. Action is the same as that of PV start. Refer to (Fig. 8.1.1-2).

SV start:

Program control starts from the SV set in [Step SV when program control starts].

(Fig. 8.1.1-3)

100

1:00

Time

PV start point

When program control starts,

step SV is advanced to PV (25 ).

0:45

1001:

Time

Program control starts.

Program control starts from the SV set in [Step SV when program control starts].

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[Power Restore Action]

If power fails during program control, the controller can be operated depending on the selection in [Power restore action]. Progressing time error when power is restored: 1 minute

• Stops after power is restored: After power is restored, stops program control, and returns to Standby mode.

• Continues after power is restored: After power is restored, continues (Resumes) program control.

• Suspends after power is restored:

After power is restored, suspends (on hold) current program, and performs Fixed value control using the step SV from the point of suspension. Pressing the key cancels suspension, and program control resumes.

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[Wait function]

While program control is running, the program does not proceed to the next step until the deviation between PV and SV enters SV Wait value at the end of step. The STEP Display flashes while the Wait function is working.

Explanation of Wait function

• When program pattern is rising:

(Fig. 8.1.1-4)

• When program pattern is falling:

(Fig. 8.1.1-5)

• How to cancel the Wait function

Press the or key to cancel the Wait function.

The Wait function can also be cancelled by [ADV] input or [STOP] input of External operation.

Wait value

500

490

If PV becomes 490 , the Wait function will be cancelled, proceeding to the next step.

As PV is not in the range of [SV-Wait value], the unit is in Wait status, and does not proceed to the next step. The STEP Display flashes during Wait action.

Time

Wait value 10

500

510

If PV becomes 510 , the Wait function will be cancelled,

proceeding to

the next step.

As PV is not in the range of [SV+Wait value], the unit is in Wait status, and does not proceed to the next step.

The STEP

Display

flashes during Wait action.

Program pattern PV Program pattern delayed by T due to the Wait function

Time