Shinko FCR-13A Instruction Manual

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Page 1

DIGITAL INDICATING CONTROLLER

FCR-13A

INSTRUCTION MANUAL

Page 2

Preface

Thank you for purchasing our Digital indicating con troller FCR-13 A. This manual contains instructions for the mounting, functions, operations and notes when operating the FCR-13A. To prevent accidents arising from the misuse of this controller, please ensure the operator receives this manual

Abbreviations Used in This Manual

Symbol Term PV Process variable SV Desired value MV Output manipulated variable OUT1 Control output 1 OUT2 Control output 2 (option) AT Auto-tuning DC input Direct current input

DC voltage input

Characters Used in This Manual

Indication Number, /

-1 0 1 2 3 4 5 6 7 8 9 Indication Alphabet A B C D E F G H I J K L M Indication Alphabet N O P Q R S T U V W X Y Z

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Notes

• This instrument should be used in a ccordance with the specifications describe d in the manual. If it is not used according to the specifications, it may malfunction or cause a fire.

• Be sure to follow the warnings, cautions and notices. If they are not observed, serious injury or malfunction may occur.

• Specifications of the FC R-13A and the contents of this instruction manual are subject to change

without notice.

• Care has been taken to assure that the contents of this instruction manual are correct, but if

there are any doubts, mistakes or questions, plea se inform our sales dep artment.

• This instrument is designed to be installed through a con trol p anel. If it is not, measure s must be

taken to ensure that the operator canno t touch power terminals or other high volt age sections.

• Any unauth orized transfe r or copy ing of th is docu ment, in p art or in whole, is pr ohibited.

• Shinko Technos CO., LTD. is not liable for any damage or secondary damage(s) incurred as a

result of using this product, including any indirect damage.

SAFETY PRECAUTIONS (Be sure to read these precautions before using our products.)

The safety precautions are classified into categories: “Warning” and “Caution”. Depending on the circumstances, procedures indicated by

Caution may cause serious

results, so be sure to follow the directions for usage.

Warning

• To prevent an electric shock or fire, only Shinko or other qualified service personnel may

handle the inner assembly.

• To prevent an electric shock, fire or damage to the instrument, parts replacement may only

be undertaken by Shinko or other qualified service personnel.

SAFETY PRECAUTIONS

• To ensure safe and correct use, thoroughly read and understand this manual before using

this instrument.

• This instrument is intended to be used for industrial machinery, machine tools and measuring

equipment. Verify correct usage after purpose-of-use consultation with our agency or main of fice. (Never use this instrument for medical purposes with which human lives are involved.)

• External protection devices such as protection equipment against excessive temperature rise,

etc. must be installed, as malfunction of this product could result in serious damage to the system or injury to personnel. Also proper periodic maintenance is required.

• This instrument must be used under the conditions and environment described in this manual.

Shinko Technos Co., Ltd. does not accept liability for any injury, loss of life or damage occurring due to the instrument being used under conditions not otherwise stated in this manual.

Caution with respect to Export Trade Control Ordinance

To avoid this instrument from being used as a component in, or as being utilized in the manufacture of weapons of mass destruction (i.e. military applications, military equipment, etc.), please investigate the end users and the final use of this instrument. In the case of resale, ensure that this instrument is not illegally exported.

Caution

Procedures which may lead to dangerous conditions and cause death or serious injury, if not carried out properly.

Procedures which may lead to dangerous conditions and cause superficial to medium injury or physical damage or may degrade or damage the product, if not carried out properly.

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11..

IInnssttaallllaattiioonn PPrreeccaauuttiioonnss

Caution

This instrument is intended to be used under the following environmental conditions (IEC61010-1): Overvoltage category

, Pollution degree 2

Ensure the mounting location corresponds to the following conditions:

• A minimum of dust, and an absence of corrosive gases

• No flammable, explosive gases

• No mechanical vibrations or shocks

• No exposure to direct sunlight, an ambient temperature of 0 to 50

(32 to 122 )

that does not change rapidly, and no icing

• An ambient non-condensing humidity of 35 to 85%RH

• No large capacity electromagnetic switches or cables through which large current is flowing.

• No water, oil or chemicals or where the vapors of these substances can come into direct contact with the unit

• Take note that ambient temperature of this unit - not the ambient temperature of the control

panel - must not exceed 50

(122 ) if mounted through the control panel. Otherwise the life

of electronic components (especially electrolytic capacitor) may be shortened.

Note: Avoid setting this instrument directly on or near flammable material even

though the case of this instrument is made of flame-resistant resin.

22.. WWiirriinngg PPrreeccaauuttiioonnss

Caution

• Do not leave bits of wire in the instrument, because they could cause a fire or malfunction.

• Use the solderless terminal with an insulation sleeve in which an M3 screw fits when wiring the FCR-13A.

• The terminal block of this instrument is designed to be wired from the left side.

The lead wire must be inserted from the left side of the terminal, and fastened with the

terminal screw.

• Tighten the terminal screw within the specified torque. If excessive force is applied to the screw when tightening, the screw or case may be damaged.

• Do not apply a commercial power source to the sensor connected to the input terminal

nor allow the power source to come into contact with the sensor, as the input circuit

may be burnt out.

• This controller has no built-in power switch, circuit breaker or fuse. It is necessary to install them near the controller. (Recommended fuse: Time-lag fuse, rated voltage 250V AC, rated current 2A)

• For a 24V AC/DC power source, do not confuse polarity when using direct current (DC).

33.. OOppeerraattiioonn aanndd MMaaiinntteennaannccee PPrreeccaauuttiioonns

Caution

• It is recommended that AT (auto-tuning) be performed on the trial run.

• Do not touch live terminals. This may cause electric shock or problems in operation.

• Turn the power supply to the instrument OFF when retightening the terminal and cleaning. Working on or touching the terminal with the power switched ON may result in severe injury or death due to electric shock.

• Use a soft, dry cloth when cleaning the instrument.

(Alcohol based substances may tarnish or deface the unit.)

• As the display section is vulnerable, do not strike or scratch it with a hard object or put pressure on it.

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--- CONTENTS ---

1. Model

1.1 Model ---------------------------------------------------------------------------------------- 8

1.2 Rated Input --------------------------------------------------------------------------------- 9

1.3 How to Read the Model Label --------------------------------------- ------------------ 9

2. Name and Functions of Sections ----------------------------------------------- 10

3. Setup

3.1 Drawing the Internal Assembly Out ------------------------------------------------ 12

3.2 Switch Setting (Multi-function) ------------------------------------------------------- 12

3.3 Inserting the Internal Assembly ----------------------------------------------------- 15

4. Mounting to the Control Panel

4.1 Site Selection ----------------------------------------------------- ----------------------- 15

4.2 External Dimensions (Scale: mm) -------------------------------------------------- 15

4.3 Panel Cutout (Scale: mm) ------------------------------------------------------------ 16

4.4 Current Transformer (CT) Dimensions (Scale: mm) --------------------------- 16

4.5 Mounting ---------------------------------------------------------------------------------- 17

5. Wiring

5.1 Terminal Arrangement ----------------------------------------------------------------- 19

5.2 Wiring Examples ------------------------------------------------------------------------ 20

5.2.1 Current Transformer 1(CT1), 2(CT2) Input Wiring (W/W3 Option) --- 21

6. Settings

6.1 Operation Flowchart ------------------------------------------------------------------- 22

6.2 Settings ----------------------------------------------------------------------------------- 24

6.2.1 Main Setting Mode ----------------------------------------------------------------- 25 SV ----------------------------------------------------------------------------------------- 25

6.2.2 Sub Setting Mode Set value memory number ----------------------------------------- ----------------- 25 AT Perform/Cancel -------------------------------------------------------------------- 25 OUT1 proportional band ------------------------------------------------------------- 25 OUT2 proportional band ------------------------------------------------------------- 25 Integral time ----------------------------------------------------------------------------- 26 Derivative time ------------------------------------------------------------------------- 26 OUT1 proportional cycle ------------------------------------------------------------- 26 OUT2 proportional cycle ------------------------------------------------------------- 26 Manual reset ---------------------------------------------------------------------------- 26 A1 value ---------------------------------------------------------------------------------- 26 A2 value ---------------------------------------------------------------------------------- 26 Heater burnout alarm value ------------------------------------- -------------------- 27 Loop break alarm time ---------------------------------------------------------------- 27 Loop break alarm span --------------------------------------------------------------- 27

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6.2.3 Auxiliary Function Setting Mode 1 Set value lock --------------------------------------------------------------------------- 28 SV high limit ----------------------------------------------------------------------------- 29 SV low limit --------------------------------------------------- --------------------------- 29 Sensor correction ---------------------------------------------------------------------- 29 Overlap/Dead band ------------------------------------------------------------------- 29 Remote/Local setting -------------------------------------------------- --------------- 29 Instrument number -------------------------------------------------------------------- 30 Communication speed --------------------------------------------------------------- 30 Communication protocol -------------------------------------------- ----------------- 30

6.2.4 Auxiliary Function Setting Mode 2 Scaling high limit value --------------------------------------------------------------- 30

Scaling low limit value ---------------------------------------------------------------- 30 Decimal point place ----------------------------------------- -------------------------- 31 PV filter time constant ------------------------------------------------------------ ---- 31 OUT1 high limit value ----------------------------------------------------------------- 31 OUT1 low limit value ------------------------------------------------------------------ 31 OUT1 ON/OFF hysteresis ------------------------------------------------ ----------- 31 OUT2 action mode -------------------------------------------------------------------- 31 OUT2 high limit value ----------------------------------------------------------------- 31 OUT2 low limit value ------------------------------------------------------------------ 31 OUT2 ON/OFF hysteresis ------------------------------------------------ ----------- 32 A1 action Energized/De-energized ------------------------------------------------ 32 A2 action Energized/De-energized ------------------------------------------------ 32 A1 hysteresis --------------------------------------------------------------------------- 32 A2 hysteresis --------------------------------------------------------------------------- 32 A1 action delay time ---------------------------------------------- -------------------- 32 A2 action delay time ---------------------------------------------- -------------------- 32 External setting input high limit ----------------------------------------------------- 33 External setting input low limit ------------------------------------------------------ 33 Transmission output ------------------------------------------------------------------- 33 Transmission output high limit ------------------------------------------------------ 33 Transmission output low limit ------------------------------------------------------- 33 Indication when control output OFF ------------------------------------------- ---- 33 SV rise rate --------------------------------------------------- --------------------------- 33 SV fall rate ------------------------------------------------------------------------------- 34 Output status when input error ------------------------------------------- ---------- 34

6.2.5 Program Mode --------------------------------------- -------------------------------- 34

Fixed value control/Program control switching --------------------------------- 35 Step 1 time ------------------------------------------------------------------------------- 35 Step 2 time ------------------------------------------------------------------------------- 35 Step 3 time ------------------------------------------------------------------------------- 35 Step 4 time ------------------------------------------------------------------------------- 35 Step 5 time ------------------------------------------------------------------------------- 35 Step 6 time ------------------------------------------------------------------------------- 36 Step 7 time ------------------------------------------------------------------------------- 36

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6.2.6 Auto/Manual Control Switching -------------------------------------------------- 36

6.2.7 Control Output OFF Function ---------------------------------------------------- 36

6.2.8 MV, Remaining Step Time Indication ------------------------------------------- 36

7. Set Value Memory Function (SM Option) -------------------------------------- 37

8. Operation

8.1 When Using the FCR-13A as a Temperature Controller ---------------------- 38

8.2 When Using the FCR-13A as a Simplified Programmable Controller ----- 39

9. Action Explanations

9.1 OUT1 Standard Control Action --------------------------------------- --------------- 40

9.2 Heater Burnout Alarm Action (Optional) ------------------------------------------ 40

9.3 OUT1 ON/OFF Control Action ------------------------------------------------------ 41

9.4 Pattern End Action --------------------------------------------------------------------- 41

9.5 Heating/Cooling Control Action (DR, DS, DA Option)

9.5.1 Heating/Cooling Control Action ------------------------------------------------- 42

9.5.2 When Setting Dead Band -------------------------------------------------------- 43

9.5.3 When Setting Overlap Band with Relay Contact Output ----------------- 44

9.6 Alarm 1 (A1), Alarm 2 (A2) Action -------------------------------------------------- 45

10. Control Actions

10.1 Fuzzy Self-tuning --------------------------------------------------------------------- 47

10.2 PID --------------------------------------------------------------------------------------- 47

10.3 AT of This Controller ----------------------------------------------------------------- 48

11. Specifications

11.1 Standard Specifications ------------------------------------------------------------- 49

11.2 Optional Specifications -------------------------------------------------------------- 54

12. Troubleshooting ---------------------------------------------------------------------- 57

13. Character Table ------------------------------------------------------------------------ 59

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1. Model

1.1 Model

Alphanumeric characters to represent the control output (OUT1), input or options are entered where underlined.

[Example]

FCR - 13A - R / M, A2

Alarm 2 (A2) output Multi-range input Relay contact output

Standard specifications

F C R – 1 3 A -

/ Control action 3 PID control *1 Alarm 1 (A1) A Alarm types can be selected. *2

Control output (OUT1)

R Relay contact S Non-contact voltage (for SSR drive) A Direct current

Input M Multi-range *3

*1: Fuzzy self-tuning PID, PID, PD, ON/OFF control can be selected by internal DIP switch. *2: 12 types of alarm plus No alarm action can be selected by internal DIP and Rotary

switches.

*3: An input type can be selected by DIP and Rotary switches from a choice of:

Thermocouple (10 types), RTD (3 types), Direct current (2 types) and DC voltage (1 type).

Optional specifications

Code Option name

A2 Alarm 2 (A2) output (including Pattern end 2 output) DR

Heating/Cooling control output (OUT2)

Relay contact DS Non-contact voltage DA Direct current TA

Transmission output

Direct current (4 to 20mA DC) TV DC voltage (0 to 1V DC) C5 Serial

communication

RS-485 C RS-232C SM Set value memory external selection EA

External setting input

Direct current (0 to 20mA DC, 4 to 20mA DC) EV DC voltage (0 to 1V DC, 1 to 5V DC) W HB (Heater burnout

alarm)

Single-phase W3 Three-phases LA Loop break alarm P24 Insulated power output BL Screw type mounting bracket BK Color: Black IP Drip-proof/Dust-proof TC Terminal cover

(For options in detail, see Section “11.2 Optional Specifications”.)

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Warning

Do not take the inner assembly out nor touch the terminal with the power

supply ON. Touching the terminal with the power switched ON may result in severe injury or death due to electric shock.

1.2 Rated Input Input type Input range Resolution

K –200 to 1370 –320 to 2500 1 ( )

–200 to 1000

–320 to 1800 1 ( )

R 0 to 1760 0 to 3200 1 ( )

B 0 to 1820 0 to 3300 1 ( )

PL- 0 to 1390 0 to 2500 1 ( )

N 0 to 1300 0 to 2300 1 ( )

S 0 to 1760 0 to 3200 1 ( ) E

0 to 1000

0 to 1800 1 ( )

T –199.9 to 400.0 –199.9 to 750.0 0.1 ( )

C(W/Re5-26) 0 to 2315 0 to 4200 1 ( )

Pt100

–199.9 to 850.0

–199.9 to 999.9 0.1 ( )

–200 to 850 –320 to 1560 1 ( )

JPt100 –199.9 to 500.0 –199.9 to 900.0 0.1 ( ) 4 to 20mA DC –1999 to 9999 * 1 0 to 20mA DC –1999 to 9999 * 1

0 to 1V DC

–1999 to 9999 * 1

*: For DC input, input range and decimal point place can be changed.

1.3 How to Read the Model Label

Model labels are attached to the case and the inner assembly.

Model label

Model Option Input Output Power supply, power consumption

mbient temperature

Serial number

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2 Name and Functions of Sections

(1)

(2) (4) (5) (3) (6) (11) (7) (12) (8) (13) (14) (9) (15) (16) (10) (17)

(Fig. 2-1)

(1) PV display (Red)

Indicates the PV or setting characters in the setting mode.

(2) SV/MV/TIME display (Green)

Indicates the SV, MV, Time or set values in each setting mode.

(3) MEMO display (Yellow)

Indicates the Set value memory number.

(4) SV indicator (Green)

Lights while the SV is indicated on the SV/MV/TIME display.

(5) MV indicator (Red)

Lights while the MV is indicated on the SV/MV/TIME display.

(6) TIME indicator (Yellow)

Lights while the Time is indicated on the SV/MV/TIME display.

(7) MAN indicator (Red)

Lights during Manual control.

(8) OUT1 indicator (Green)

Lights when OUT1 (control output 1) is on. (For Direct current output type, flashes corresponding to the MV in 125ms cycles.)

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(9) OUT2 indicator (Yellow)

Lights when OUT2 (control output 2) is on. (For Direct current output type, flashes corresponding to the MV in 125ms cycles.)

(10) TX/RX indicator (Green)

Lights during Serial communication [TX (transmitting) output].

(11) A1 indicator (including Pattern end 1 output) (Red)

Lights when the Alarm 1 (A1) output or Pattern end 1 output is on.

(12) A2 indicator (including Pattern end 2 output) (Red) (Option)

Lights when the Alarm 2 (A2) output or Pattern end 2 output is on.

(13) HB indicator (Red)

Lights when the Heater burnout alarm output is on.

(14) SB indicator (Red)

Lights when Sensor is burnt out.

(15) REM indicator (Red)

Lights during Remote operation.

(16) LA indicator (Red)

Lights when the Loop break alarm output is on.

(17) AT indicator (Yellow)

Flashes during AT (auto-tuning).

Keys

Increase key: Increases the numeric value on the SV/MV/TIME display

in the setting mode.

Decrease key: Decreases the numeric value on the SV/MV/TIME display

in the setting mode.

Mode key: Switches a setting mode and registers set values.

[To register each set (or selected) value, press this key.]

OUT/OFF key: Performs the control output ON or OFF (Fixed value control).

Starts/Stops the program control (Program control).

Auto/Manual key: Switches either Automatic control or Manual control. Fast key: Makes the numerical value change faster by pressing the

key with the or key simultaneously.

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3. Setup

3.1 Drawing the Internal Assembly Out

Before the power supply to this instrument is turned on, take the internal assembly out from the case in the direction indicated by the arrow by pushing the latch (bottom of the instrument) while holding the instrument by the top and bottom.

(Fig. 3.1-1)

3.2 Switch Setting (Multi-function)

Using a small flat blade screwdriver and tweezers, set the following with the DIP and Rotary switches.

Sensor input, Alarm 1 (A1) type, Alarm 2 (A2) type, Control action, Heating (reverse)/Cooling (direct) action, Alarm 1 (A1) and Alarm 2 (A2) standby actions,

/ , Program start Auto/Manual

Rotary switch (SW301) will be equipped only when A2 option is ordered.

Control action Alarm 2 type Heating/Cooling action Alarm 1 type Alarm 1 standby action Sensor input Alarm 2 standby action

Sensor input Program start Auto/Manual

(Fig. 3.2-1)

DIP switch

Rotary switch

Latch

Draw out the FCR-13A toward you by pushing the latch.

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The following items can be selected by the DIP switch (SW304). Default value: All switches OFF.

(Table 3.2-1)

Item

DIP

SW304

No.

Selection Switch status

Control action 1 and

Fuzzy self-tuning PID control No.1: OFF No.2: OFF PID control No.1: ON No.2: OFF PD control No.1: OFF No.2: ON

ON/OFF control No.1: ON No.2: ON Heating/Cooling action

Heating (reverse) action No.3: OFF

Cooling (direct) action No.3: ON Alarm 1 (A1) standby action

Without standby action No.4: OFF

Standby action No.4: ON Alarm 2 (A2) standby action (*1)

Without standby action No.5: OFF

Standby action

No.5: ON

No.6: OFF No.6: ON

Sensor input (*2)

K, J, R, B, N, PL-

, Pt100, JPt100

No.7: OFF S, E, T, C, 4 to 20mA, 0 to 20mA, 0 to 1V, Pt100

No.7: ON

Program start Auto/Manual (*3)

Manual start No.8: OFF Automatic start

No.8: ON

(*1) The standby function will work only when the A2 option is ordered. (*2) Use the Rotary switch (SW303) and DIP switch (SW304) together for making a

selection.

(*3) Program start Auto/Manual: For program control

Manual start: The preset program starts by pressing the

key. Automatic start: The preset program automatically starts from Step 1 after 2 seconds of warm-up status after power-on.

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Select a sensor type using the Rotary switch (SW303) and DIP switch (SW304). Default value: K -200 to 1370

Note: If the input type is changed, Scaling high/low limit, External setting

input high/low limit and transmission output high/low limit values (optional) will become the altered input range high/low limit value.

(Table 3.2-2)

Rotary SW303

No.

DIP

SW304

No. 7

Sensor type

Range (DIP SW304 No.6) OFF ON

0 OFF K -200 to 1370 -320 to 2500 1 OFF J -200 to 1000 -320 to 1800

2 OFF R 0 to 1760 0 to 3200 3 OFF B 0 to 1820 0 to 3300 4 OFF PL- 0 to 1390 0 to 2500 5 OFF N 0 to 1300 0 to 2300 6 OFF Pt100 -199.9 to 850.0 -199.9 to 999.9 7 OFF JPt100 -199.9 to 500.0 -199.9 to 900.0

0 ON S 0 to 1760 0 to 3200 1 ON E 0 to 1000 0 to 1800 2 ON T -199.9 to 400.0 -199.9 to 750.0 3 ON C (W/Re5-26) 0 to 2315 0 to 4200 4 ON 4 to 20mA DC -1999 to 9999 5 ON 0 to 20mA DC -1999 to 9999 6 ON 0 to 1V DC -1999 to 9999 7 ON Pt100 -200 to 850 -320 to 1560

The alarm type and the pattern end output for program control can be selected by the Rotary switches (SW302) and (SW301). Rotary switch (SW301) will be equipped only when A2 option is ordered.

Rotary SW302: Alarm 1 (A1) type, Pattern end 1 output Rotary SW301: Alarm 2 (A2) type, Pattern end 2 output

Note: If an alarm type is changed, the alarm set value becomes 0 (0.0).

Default value: No alarm action

(Table 3.2-3)

Alarm 1 (A1) type

Rotary

SW302

No.

Alarm 2 (A2) type

Rotary

SW301

No.

No alarm action 0 No alarm action 0 High limit alarm 1 High limit alarm 1 Low limit alarm 2 Low limit alarm 2 High/Low limits alarm 3 High/Low limits alarm 3 High/Low limit range alarm 4 High/Low limit range alarm 4 Process high alarm 5 Process high alarm 5 Process low alarm 6 Process low alarm 6 Pattern end 1 output 7 Pattern end 2 output 7

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3.3 Inserting the Internal Assembly

After the setup is completed, insert the internal assembly into the case. Firmly insert the assembly until it is locked by the latch at the bottom of the instrument. (There will be a clicking sound.)

Caution

Do not confuse the top and bottom of the internal assembly. If inserting the assembly into the case by force in the wrong direction, the PCB may be damaged.

4. Mounting to the Control Panel

4.1 Site Selection

Ensure the mounting location corresponds to the following conditions (IEC61010-1): Overvoltage category

, Pollution degree 2 (1) A minimum of dust, and an absence of corrosive gases (2) No flammable, explosive gases (3) No mechanical vibrations or shocks (4) No exposure to direct sunlight, an ambient temperature of 0 to 50

(32 to 122 )

that does not change rapidly, and no icing (5) An ambient non-condensing humidity of 35 to 85%RH (6) No large capacity electromagnetic switches or cables through which large current

flows (7) No water, oil or chemicals or where the vapors of these substances can come into

direct contact with the unit (8) Take note that ambient temperature of this unit - not the ambient temperature of the

control panel - must not exceed 50

(122 ) if mounted through the control panel. Otherwi se t he l if e o f electronic components (especially electrolytic capacitor) may be shortened.

4.2 External Dimensions (Scale: mm)

(Fig. 4.2-1)

100

106 (for TC option)

106.2 (for BL option)

109

Page 16

4.3 Panel Cutout (Scale: mm)

Lateral close mounting n: Number of units mounted

(Fig. 4.3-1)

4.4 Current Transformer (CT) Dimensions (Scale: mm)

CT L- 6 S (f o r 20 A ) CTL-12-S36-10L1U (for 50 A ) (Fig. 4.4-1)

130

+0.8

+0.5

n x 48-3

+0.5

+0.8

Page 17

4.5 Mounting

Warning

As the case is made of resin, do not use excessive force while screwing in the mounting bracket, or the case could be damaged. The torque should be 0.12N•m.

• When using the One-touch type mounting bracket

Mountable panel thickness: 1 to 3mm. If Soft front cover (FC-R-S) is used, mounting

panel thickness will be 1 to 2.5mm. Mount one-touch mounting bracket

to the

instrument first, and then insert the FCR-13A

fr om th e f r ont of the panel.

(Fig. 4.5-1)

• When using the Screw type mounting bracket (BL option)

Mountable panel thickness: 1 to 8mm.

If Soft front cover (FC-R-S) is used, mounting panel thickness will be 1 to 7.5mm.

Insert the FCR-13A from the front of the panel.

Attach the mounting brackets to the slots at the top and bottom of the case,

and secure the controller in place with the screws provided.

(Fig. 4.5-2)

Page 18

5. Wiring Warning

Turn the power supply to the instrument off before wiring or checking. Working on or touching the terminal with the power switched on may result in severe injury or death due to electric shock. Moreover, the instrument must be grounded before the power supply to the

instrument is turned on.

Caution

• Do not leave wire remnants in the instrument, as they could cause a fire or a malfunction.

• Use a solderless terminal with an insulation sleeve in which the M3 screw fits when wiring the controller.

• The terminal block of this instrument is designed to be wired from the left side. The lead wire must be inserted from the left side of the terminal, and fastened by the terminal screw.

• Tighten the terminal screw using the specified torque. If excessive force is applied to the screw when tightening, the terminal screw may be damage d .

• Do not apply a commercial power source to the sensor which is connected to the input terminal nor allow the power source to come into contact with the sensor.

• This controller does not have a built-in power switch, circuit breaker or fuse. Therefore, it is necessary to install them in a circuit externally, near the controller.

(Recommended fuse: Time-lag fuse, rated voltage 250V AC, rated current 2A)

• For a 24V AC/DC power source, do not confuse polarity when using direct current (DC).

• Use a thermocouple and compensating lead wire according to the sensor input specifications of this controller .

• Use a 3-wire RTD according to the sensor input specifications of this controller.

• When using a relay contact output type, use a relay according to the capacity of the load to protect the built-in relay contact.

• When wiring, keep input wires (thermocouple, RTD, etc.) away from AC sources or load wires.

• Use a thick wire (1.25 to 2.0mm

) for grounding.

Lead Wire Solderless Terminal Use a solderless terminal with an insulation sleeve in which an M3 screw fits as shown below. The torque should be 0.63N•m.

Solderless

terminal

Manufacturer Model Torque

Y type

Nichifu Terminal Industries CO.,LTD. TMEV1.25Y-3

0.63N•m

Japan Solderless Terminal MFG CO.,LTD. VD1.25-B3A

Ring type

Nichifu Terminal Industries CO.,LTD. TMEV1.25-3 Japan Solderless Terminal MFG CO.,LTD. V1.25-3

(Fig. 5-1)

3.2mm

5.8mm or less

3.2mm

5.8mm or less

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COM

W or W3

TA or TV

EA or EV

CT2

CT1

A1/P.END1

OUT1

(R/M)

・

TX [YA( )]

RX [YB( )]

100 to240V AC

AC/DC or 24V

OUT1

(S/M, A/M)

・

V DC

mA DC

RS-232C (RS-485)

OUT2(DR)/A2/

P.END2/LA/P24

OUT2(DS,DA)/A2

/P.END2/LA/P24

Ground

1 11

RTD

5.1 Terminal Arrangement

(Fig. 5.1-1)

Dotted lines show options, and no terminal is equipped unless specified. If Alarm 2 (A2 option/Pattern end 2) and Loop break alarm (LA option)

are ordered together, they will utilize common output terminals. OUT1: Control output 1

OUT2: Control output 2 A1: Alarm 1 output A2: Alarm 2 output P.END1: Pattern end 1 output P.END2: Pattern end 2 output LA: Loop break alarm output P24: Insulated power output RS-232C (RS-485): Serial communication SM: Set value memory number external selection TC: Thermocouple input RTD: RTD input DC: DC voltage, current input EA or EV: External setting input CT1, CT2: CT1 input (W, W3 option), CT2 input (W3 option) W or W3: Heater burnout alarm output TA or TV: Transmission output

Page 20

5.2 Wiring Examples [FCR-13A-R/M]

* To prevent the unit from harmful effects of unexpected level noise, it is recommended

that a surge absorber be installed between the electromagnetic switch coils.

(Fig. 5.2-1)

[FCR-13A-S/M, W Power supply: 24V DC]

• The connectable SSRs in parallel are 2 units if the Shinko SSRs (SA-500 series) are

used.

• For a 24V AC/DC power source, do not confuse polarity when using direct current (DC).

(Fig. 5.2-2)

3-phase

Heater

Electric furnace

Thermocouple

100 to 240V AC

Power supply for Alarm unit

Alarm unit

Electro-

magnetic

switch

SSR

Single-phase

Alarm unit

24V

Thermocouple

Heater

Electric furnace

CT1

Ground

Page 21

5.2.1 Current Transformer 1 (CT1), 2 (CT2) Input Wiri ng (W /W 3 Op tion)

[Heater burnout alarm output]

(1) This alarm is not usable for detecting current under phase control. (2) Use the current transformer (CT) provided, and pass one lead wire of heater

circuit into the hole of the CT.

(3) When wiring, keep CT wire away from AC sources and load wires to avoid the

external interference.

[Single-phase heater]

CT1 input connector CT1

Power supply

Heater (Fig. 5.2-3)

[Three-phase heater]

(Fig. 5.2-4)

[Mounting the wire harness]

(Fig. 5.2-5)

3-phase heater

CT1

CT2

Power supply

CT1 input connector

CT2 input connector

CT1

CT2

W or W3

Page 22

6. Settings

6.1 Operation Flowchart

Power ON

(*1) (*1)

Control output OFF function (Fixed value control)

Manual control (Fixed value control) (*1) Standby mode (Program control)

MV indication Remaining step time indication (*2)

[Main setting mode] [Sub setting mode] [Auxiliary function setting mode 1]

[

] SV [ ] Set value memory number [ ] Set value lock

[ ] AT Perform/Cancel (*3) [ ] SV high limit

[ ] OUT1 proportional band [ ] SV low limit

[ ] OUT2 proportional band [ ] Sensor correction

[ ] Integral time [ ] Overlap/Dead band

[ ] Derivative time [ ] Remote/Local

[ ] OUT1 proportional cycle [ ] Instrument number

[ ] OUT2 proportional cycle [ ] Communication speed

[ ] Manual reset [ ] Communication protocol

[ ] Alarm 1 (A1) value

[ ] Alarm 2 (A2) value

[ xx.x] Heater burnout alarm value

[ ] Loop break alarm time

[ ] Loop break alarm span

+ (appprox. 3sec)

(approx. 1sec)

(approx. 3sec)

PV/SV display mode

Page 23

: Setting items with dotted lines are optional, and they appear only when the options are ordered.

: This means that if the is pressed, the unit proceeds to the next setting item.

+ : Press the key while holding down the key. +

(approx.3sec):

Press the key for approx. 3 sec while holding down the key.

+ +

(approx.3sec):

Press the for approx.3 sec while holding down the , .

(approx.3sec):

Press the for 3 sec while holding down the key.

If the

is pressed for 3 sec, the unit reverts to the PV/SV display mode from any mode.

(*1)

: Warm-up status lasts 2 sec a fter power-on, then start s from previous controller status (last shutdown).

(*2): Remaining step time is indicated only during program control. (*3): If AT is performed, the unit reverts to the PV/SV display mode.

If AT is cancelled, the unit proceeds to the [OUT1 proportional band].

(*4):

Select in this mode and press the . The unit reverts to the PV/SV display mode.

[Auxiliary function setting mode2]

[Program mode]

[ ] Scaling high limit [ ]

A1 action delay time

[ ] Program control

(*4)

[ ] Scaling low limit [ ]

A2 action delay time

[ ] Step 1 time

[ ] Decimal point place [ ] External setting

input high limit

[ ] Step 2 time

[ ] PV filter time constant [ ] Step 3 time

[ ] External setting

input low limit

[ ] OUT1 high limit [ ] Step 4 time [ ] OUT1 low limit [ ] Transmission output [ ] Step 5 time

[ ]

OUT1 ON/OFF hysteresis

[ ] Transmission

output high limit

[ ] Step 6 time

[ ] OUT2 action mode [ ] Step 7 time

[ ] Transmission

output low limit

[ ] OUT2 high limit [ ] OUT2 low limit [ ] Indication when

control output OFF

[ ]

OUT2 ON/OFF hysteresis

[ ] SV rise rate

[ ]

A1 Energized/De-energized

[ ] SV fall rate

[ ]

A2 Energized/De-energized

[ ]

Output status when

input error

[ ] A1 hysteresis

[ ] A2 hysteresis

+ +

(Appprox. 3sec)

Page 24

6.2 Settings

The PV display indicates the sensor characters selected in [Sensor input], and the SV/MV/TIME display indicates input range high limit (or Scaling high limit value for DC voltage, current inputs) for approx. 2 seconds (warm-up status) after power-on. See (Table 6.2-1). During this time, all outputs and LED indicators are in OFF status. Control will then start, indicating PV on the PV display and SV on the SV/MV/TIME display. While control output OFF function is working, the PV display indicates the item selected in [Indication when control output OFF].

(Table 6.2-1)

Input

PV display

SV/MV/TIME

display

PV display

SV/MV/TIME

display

J R B

PL-

N S E T

C(W/Re5-26)

Pt100

JPt100

Pt100

4 to 20mA DC

Scaling high limit value

0 to 20mA DC 0 to 1V DC

Notes before key operation

• Pressing the

key for approx. 1 second from any mode enables the control output OFF function. Once the control output OFF function is enabled, the function cannot be released even if the power to the instrument is turned OFF and ON again. To cancel the function, press the

key again for appro x. 1 second.

In the program control, the

key works as program Start/Stop key.

The control output OFF function does not work.

• If the

is pressed for 3 sec, the unit will revert to the PV/SV display mode from any

mode.

Page 25

6.2.1 Main Setting Mode

In the PV/SV display mode, if the

key is pressed, the unit proceeds to the Main

setting mode. The SV can be increased or decreased using the , and keys. If the

key is pressed, the SV will be registered, and the controller will revert to the

PV/SV display mode.

Character Name, Function, Setting range Default value

SV 0

• Sets SV (desired value).

• Setting range: SV low limit to SV high limit

6.2.2 Sub Setting Mode

In the PV/SV display mode, if the

key is pressed while holding down the key, the unit moves to the Sub setting mode. The set value can be increased or decreased using the

, and keys. Pressing the key registers the set value, and proceeds to the next setting item. Pressing the

key at the last setting item registers the set value, and the unit

reverts to the PV/SV display mode.

Character Name, Function, Setting range Default value

Set value memory number 1

• Selects the number (file) to be set or to be retrieved.

• Selection range: 1 to 7 AT Perform/Cancel AT Cancel

• Sets AT (Auto-tuning) Perform or Cancel. If the

key is pressed after selecting AT Perform, the unit reverts to

the PV/SV display mode.

• Not available if ON/OFF or PD control is selected in [Control action].

• During AT, none of the settings can be per formed .

• If the AT is cancelled during the process, P, I, D values revert to the

values before AT was performed.

• Selection item:

: A T Cancel : A T Perform

OUT1 proportional band 2.5%

• Sets OUT1 proportional band.

OUT1 proportional band depends on the scaling span. (e.g.) When OUT1 proportional band: 2.5%, -200 to 1370

: OUT1 proportional band converted value: (1370-(-200))x2.5/100=39.25 When scaling high limit value: 100

, scaling low limit value: 0

OUT1 proportional band converted value: (100-0)x2.5/100=2.5

• Not available if ON/OFF control is selected in [Control action].

• Setting range: 0.1 to 999.9%

OUT2 proportional band

• Sets OUT2 proportional band.

1.0 times (2.5%)

• OUT2 becomes ON/OFF control when set to 0.0.

• Not available if Heating/Cooling control (DR, DS, DA option) is not

ordered, or if ON/OFF control is selected in [Control action].

• Setting range: 0.0 to 10.0 times (multiplied value of OUT1 proportional band)

Page 26

Character Name, Function, Setting range Default value

Integral time 200 sec

• Sets the integral time. Setting the value to 0 disables the function (PD control).

• Not available if ON/OFF control or PD control is selected in [Control

action].

• Setting range: 0 to 3600 seconds Derivative time 50 sec

• Sets the derivative time. Setting the value to 0 disables the function (PI control).

• Not available if ON/OFF control is selected in [Control action].

• Setting range: 0 to 3600 seconds OUT1 proportional cycle

• Sets OUT1 proportional cycle.

Relay contact output: 30 sec Non-contact voltage output: 3 sec

• Not available for Direct current output type or if ON/OFF control is selected in [Control action].

• For the relay contact output type, if the proportional cycle time is

decreased, the frequency of the relay action increases, and the life of the relay contact is shortened.

• Setting range: 1 to 120 seconds OUT2 proportional cycle

• Sets OUT2 proportional cycle.

Relay contact output: 30 sec Non-contact voltage output: 3 sec

• Not available for Direct current output type.

Not available if Heating/Cooling control (DR, DS, DA option) is not ordered, or if ON/OFF control is selected in [Control action].

• For the relay contact output type, if the proportional cycle time is

decreased, the frequency of the relay action increases, and the life of the relay contact is shortened.

• Setting range: 1 to 120 seconds Manual reset 0.0

• Sets the reset value to correct the offset (deviation between SV and PV

in equilibrium status).

• Available only when PD control is sele cted in [Contro l action].

• Setting range:

Proportional band converted value

Thermocouple, RTD inputs: -199.9 to 999.9

DC voltage input: -1999 to 9999 (The placement of the decimal point

follows the selection.)

How to set manual reset:

When SV>PV, set the positive (+) value (SV–PV). When SV<PV, set the negative (–) value (SV–PV).

1 value 0

• Sets the action point of Alarm 1 (A1) output.

• Setting the value to 0 or 0.0 disables the function (except Process

high and Process low alarm).

• Not available if the Rotary switch is set to No.0 or No.7

• Setting range: Refer to (Table 6.2.2-1).

A2 value

• Sets the action point of Alarm 2 (A2) output.

• Setting the value to 0 or 0.0 disables the function (except Process high and Process low alarm).

• Not available if A2 output (option) is not ordered, or if Rotary switch is

set to No.0 or No.7 in [A2 type] even if it is ordered.

• Setting range: Refer to (Table 6.2.2-1).

Page 27

Characte

Name, Function, Setting range Default value

xx.x

(xx.x:

Heater current value)

Heater burnout alarm value 0.0A

• Sets the heater current value for Heater burnout alarm.

• Setting the value to 0.0 disables the function.

• Available only when Heater burnout alarm (W, W3 option) is ordered.

• It is recommended to set approx. 80% of the heater current value (set value) considering the voltage fluctuation.

• Upon returning to set limits, the alarm will stop.

• Setting range:

Rated current 20A: 0.0 to 20.0A (Indication: 0.0 to 50.0) Rated current 50A: 0.0 to 50.0A

Loop break alarm time

0 minutes

• Sets the time to assess the Loop break alarm.

• Available only when Loop break alarm (LA option) is ordered

• Setting range: 0 to 200 minutes Loop break alarm span 0

• Sets the span to assess the Loop break alarm.

• Available only when Loop break alarm (LA option) is ordered

• Setting range:

Thermocouple, RTD without decimal point: 0 to 150 Thermocouple, RTD with decimal point: 0.0 to 150.0

DC input: 0 to 1500 (The placement of the decimal point follows the

selection.)

[A1, A2 setting range] Alarms with the standby function have the same setting range.

(Table 6.2.2-1)

Alarm type Setting range High limit alarm –Input span to Input span ( ) *1 Low limit alarm –Input span to Input span ( ) *1 High/Low limits alarm 0 to Input span ( ) *1 High/Low limit range alarm 0 to Input span ( ) *1 Process high alarm Input range low limit to Input range high limit *2 Process low alarm Input range low limit to Input range high limit *2

• For RTD input, the negative low limit value is –199.9.

• For DC input, the negative low limit value is –1999. (The placement of the decimal point follows the selection.) *1: For DC input, the Input span is the same as the Scaling span. *2: For DC input, Input range low (or high) limit value is the same as the Scaling low

(or high) limit value.

[Loop break alarm]

Detects the breaking status on the loop such as heater burnout, sensor burnout or actuator trouble. When the control action is Heating (Reverse) control:

• The alarm will be activated when the PV does not rise as much as the alarm span or more within the loop break alarm time after the MV has reached 100% or the output high limit value.

• The alarm will also be activated when the PV does not fall as much value as the span or more within the loop break alarm time after the MV has reached 0% or the output low limit value.

• When the control action is Direct (Cooling), read “fall” for “rise” and vice versa.

Page 28

6.2.3 Auxiliary Function Setting Mode 1 In the PV/SV display mode, if the

key is pressed for approx. 3 seconds while

holding down the

key, the unit proceeds to Auxiliary function setting mode 1.

The set value can be increased or decreased by pressing the

, and

keys.

Pressing the

key registers the set value and proceeds to the next setting item.

If the

key is pressed at the last setting item, the set value will be registered and

the unit will revert to the PV/SV display mode.

Character Name, Function, Setting range Default value

Set value lock Unlock

• Locks the set value to prevent setting errors. The setting item to be locked differs depending on the selection.

• When selecting Lock, set the necessary items in the status Unlock, then select Lock 1, Lock 2 or Lock 3.

• Fuzzy self-tuning or AT will not function if [

] or [ ] is

selected.

• Be sure to select Lock 3 when changing the set value frequently via communication function considering the life of non-volatile memory.

• Selection item:

(Unlock): All set values can be changed. (Lock 1): None of set values can be changed. (Lock 2): Only SV can be changed.

(Lock 3): All set values can be changed temporarily. However,

changed values revert to their previous value after power-off because they are not saved in the non-volatile memory.

Since this function has no relation to the memory life, it is well suited when using with Shinko programmable controllers (with SVTC option).

[About Lock 3] When using the FCR -13A as a Fixed value controller

The data in the selected Set value memory number can be temporarily changed. However, if the memory number is changed, the data in the previous memory number is cancelled, and returns to the previous values.

When using the FCR -13A as a Programmable controller

The data in the currently performing step number can be temporarily changed. However, if the step number is changed, the data is cancelled, and returns to the previous values.

During program standby status, the data changes will be invalidated.

Page 29

Character Name, Function, Setting range Default value

SV high limit 400

• Sets SV high limit value within the Scaling low limit value/Scaling high limit value range.

• Setting range: SV low limit to Scaling high limit value

(For DC input, the placement of the decimal point follows the selection.) SV low limit 0

• Sets SV low limit value within the Scaling low limit value/Scaling high

limit value range.

• Setting range: Scaling low limit value to SV high limit

(For DC input, the placement of the decimal point follows the selection.)

Sensor correction 0.0

• Sets the sensor correction value.

• Setting range: –100.0 to 100.0

( )

[Sensor correction function]

This corrects the input value from the sensor. When a sensor cannot be set at the exact location where control is desired, temperatures measured by the sensor may deviate from the temperature in the controlled location. When controlling with plural controllers, sometimes the measured temperatures (input value) do not concur due to differences in sensor accuracy or dispersion of load capacities. In such a case, the control can be set at the desired temperature by adjusting the input value of sensors. However, it is effective within the input rated range regardless of the sensor correction value. PV after sensor correction= Current PV+ (Sensor correction value) Overlap/Dead band 0.0

• Sets the Overlap or Dead band for OUT1 and OUT2.

• + Set value: Dead band

– Set value: Overlap band

• Not available if Heating/Cooling control (DR, DS, DA option) is not

ordered, or if ON/OFF control is selected in [Control action].

• Setting range:

OUT1 proportional band converted value

Thermocouple, RTD : -199.9 to 999.9

( )

DC voltage, current : -1999 to 9999 (The placement of the decimal point follows the selection.)

Remote/Local setting

Local setting

• SV can be set with either Remote or Local method.

• Available only when External setting input (EA, EV option) is ordered.

• Selection item:

: Local setting. The SV can be set by the front keypad. : Remote setting. The SV can be set by external remote operation.

Page 30

Character Name, Function, Setting range Default value

Instrument number 0

• Sets the instrument number of this unit. (The instrument numbers should

be set one by one when multiple instruments are connected in series in Serial communication, otherwise communication is impossible.)

• Available only when the Serial communication (C, C5 option) is ordered

• Setting range: 0 to 95 Communication speed 9600bps

• Selects the communication speed of this instrument.

(The communication speed of this instrument must be equal to that of host computer, otherwise communication is impossible.)

• Available only when the Serial communication (C, C5 option) is ordered

• Selection item:

: 2400bps : 4800bps : 9600bps : 19200bps

Communication protocol

• Selects the communication protocol of this instrument.

Shinko protocol

• Available only when the Serial communication (C, C5 option) is ordered

• Selection item:

: Shinko protocol

: Modbus ASCII mode

6.2.4 Auxiliary Function Setting Mode 2

In the PV/SV display mode, if the

key is pressed for approx. 3 seconds while

holding down the

and keys, the unit proceeds to Auxiliary function setting mode 2. The set value can be increased or decreased using the

, and keys.

Pressing the

key registers the set value, and proc eeds to the next setting item.

If the

key is pressed at the last setting item, the set value is registered and the

unit reverts to the PV/SV display mode.

Character Name, Function, Setting range Default value

Scaling high limit value

1370

• Sets scaling high limit value. If scaling high limit value is changed, SV high limit automatically

changes to the scaling high limit value.

• Setting range: Scaling low limit to Input range high limit value

Scaling low limit value

–200

• Sets scaling low limit value. If scaling low limit value is changed, SV low limit automatically changes to the scaling low limit value.

• Setting range: Input range low limit to scaling high limit value

Page 31

Character Name, Function, Setting range Default value

Decimal point place

• Selects the decimal point place.

No decimal point

• Not available if RTD or thermocouple is selected in [Sensor input].

• Selection item:

: No decimal point : 1 digit after the decimal point : 2 digits after the decimal point : 3 digits after the decimal point

PV filter time constant

0.0 sec

• Sets PV filter time constant. However, if the set value is set too large, it affects control result due to the delay of response.

• Setting range: 0.0 to 10.0 sec

OUT1 high limit value 100%

• Sets the high limit value for OUT1.

• Not available if ON/OFF control is selected in [Control action]

• Setting range: OUT1 low limit value to 100%

(Direct current output: OUT1 low limit value to 105%) OUT1 low limit value 0%

• Sets low limit value for OUT1.

• Not available if ON/OFF control is selected in [Control action]

• Setting range: 0% to OUT1 high limit value

(Direct current output: –5% to OUT1 high limit value) OUT1 ON/OFF hysteresis

1.0

• Sets ON/OFF hysteresis for OUT1.

• Available only when ON/OFF control is selected in [Control action]

• Setting range: 0.1 to 100.0 ( )

OUT2 action mode

Air cooling

• Selects OUT2 cooling action from a choice of: Air cooling, oil cooling

and water cooling.

• Available only when Heating/Cooling control (DR , DS, DA option) is ordered

• Selection item:

: Air cooling (linear characteristic) : Oil cooling (1.5th power of the linear characteristic) : Water cooling (2nd power of the linear characteristic)

OUT2 high limit value

100%

• Sets the high limit value for OUT2.

• Not available if Heating/Cooling control (DR, DS, DA option) is not

ordered, or if OUT2 is ON/OFF control action

• Setting range: OUT2 low limit value to 100%

(Direct current output: OUT2 low limit value to 105%)

OUT2 low limit value 0%

• Sets the low limit value for OUT2.

• Not available if Heating/Cooling control (DR, DS, DA option) is not

ordered, or if OUT2 is ON/OFF control action

• Setting range: 0% to OUT2 high limit value

(Direct current output: –5% to OUT2 high limit value)

Page 32

Character Name, Function, Setting range Default value

OUT2 ON/OFF hysteresis 1.0

• Sets ON/OFF hysteresis for OUT2.

• Not available if Heating/Cooling control (DR, DS, DA option) is not

ordered, or if OUT2 is PID or PD control action.

• Setting range: 0.1 to 100.0

( )

A1 action Energized/De-energized Energized

• Selects A1 action Energized/De-energized.

• Not available if Rotary switch is set to No.0 or No.7 in [A1 type].

• Selection item:

: Energized, : De-energized

A2 action Energized/De-energized Energized

• Selects A2 action Energized/De-energized.

• Not available if A2 option is not ordered, or if Rotary switch is set to No.0

or No.7 in [A2 type].

• Selection item:

: Energized, : De-energized

A1 hysteresis 1.0

• Sets A1 hysteresis.

• Not available if Rotary switch is set to No.0 or No.7 in [A1 type].

• Setting range: Thermocouple, RTD input: 0.1 to 100.0

( )

DC input: 1 to 1000 (The placement of the decimal point follows the selection.) A2 hysteresis 1.0

• Sets A2 hysteresis.

• Not available if A2 option is not ordered.

Not available if Rotary switch is se t to No.0 o r No .7 in [A2 type ].

• Setting range: Thermocouple, RTD input: 0.1 to 100.0

( )

DC input: 1 to 1000 (The placement of the decimal point

follows the selection.)

A1 action delay time 0 sec

• Sets A1 action delay time.

When setting time has elapsed after the input enters the alarm output range, the alarm is activated.

• Not available if the Rotary switch is set to No.0 or No.7 in [A1 type].

• Setting range: 0 to 9999 seconds A2 action delay time 0 sec

• Sets A2 action delay time.

When setting time has elapsed after the input enters the alarm output range, the alarm is activated.

• Not available if A2 option is not ordered, or if the Rotary switch is set to

No.0 or No.7 in [A2 type] even if A2 option is ordered.

• Setting range: 0 to 9999 seconds

Page 33

Character Name, Function, Setting range Default value

External setting input high limit 400

• Sets External setting input high limit value.

For EA option (4 to 20mA), the value corresponds to 20mA input.

• Available only when External setting (EA, EV option) is ordered.

• Setting range: External setting input low limit value to

Input range high limit value

External setting input low limit 0

• Sets External setting input low limit value.

For EA option (4 to 20mA), the value corresponds to 4mA input.

• Available only when External setting (EA, EV option) is ordered.

• Setting range: Input range low limit value to External setting input high limit value Transmission output

• Selects a Transmission output type.

PV transmission

• Available only when Transmission output (TA, TV option) is ordered

• Selection item:

: PV transmission : SV transmission : MV transmission

Transmission output high limit 400

• Sets the Transmission output high limit value.

For TA option, the value correponds to 20mA output.

• Available only when Transmission output (TA, TV option) is ordered

• Setting range: Transmission output low limit value to Input range high

limit value

Transmission output low limit 0

• Sets the Transmission output low limit value.

For TA option, the value correponds to 4mA output.

• Available only when Transmission output (TA, TV option) is ordered

• Setting range: Input range low limit value to Transmission output high

limit value

Indication when control output OFF

• Selects the indication when the control output is off.

• Selection item:

: OFF is indicated on the PV display.

OFF is indicated on the PV display.

: No indication

: Only PV is indicated.

SV rise rate

/minute

• Sets the SV rise rate (Rising value per minute).

Setting the value to 0 or 0.0 disables the function.

• Setting range: 0 to 9999

/min.

With a decimal point: 0.0 to 999.9

/min.

DC input: 0 to 9999 (The placement of the decimal

point follows the selection.)

Page 34

OFF

A1 hysteresis

+ A1 value

OFF

+ A1 value

A1 hysteresis

Character Name, Function, Setting range Default value

SV fall rate

/minute

• Sets the SV fall rate (Falling value per minute).

Setting the value to 0 or 0.0 disables the function.

• Setting range: 0 to 9999

/min.

With a decimal point: 0.0 to 999.9

/min. DC input: 0 to 9999 (The placement of the decimal point follows the selection.)

Output status when input erro

• Selects control output (OUT1/OUT2) status when DC

input is in overscale or underscale.

• Available only for Direct current output type with DC input

• Selection item:

Outputs OFF(4mA) or OUT1(OUT2) low limit value.

: Outputs OFF (4mA) or OUT1 (OUT2) low limit value.

: Outputs a value between OFF (4mA) and ON (20mA) or

between OUT1 (OUT2) low limit value and OUT1 (OUT2) high

limit value, depending on a deviation.

Alarm 1 (A1), 2 (A2) Energized/De-energized function

[If the alarm action Energized is selected]

When the alarm output indicator is lit, the alarm output (terminals 7-8, 9-10) is conducted (ON). When the alarm output indicator is unlit, the alarm output is not conducted (OFF).

[If the alarm action De-energized is selected]

When the alarm output indicator is lit, the alarm output (terminals 7-8, 9-10) is not conducted (OFF). When the alarm output indicator is unlit, the alarm output is conducted (ON).

High limit alarm (when Energized is set) High limit alarm (when De-energized is set)

A1: Alarm 1. For Alarm 2(A2), (Fig. 6.2.4-1) re a d “ A 2” f o r “ A 1 ”.

6.2.5 Program Mode

In PV/SV display mode, if the

key is pressed for approximately 3 seconds while

holding down the

key, the units moves to the Program mode.

The

, and keys increase or decrease the set values (numeric value).

Pressing the

key registers the set value, and proc eeds to the next setting item.

If the

key is pressed at the last setting item, the set value is registered and the unit

reverts to the PV/SV display mode.

• Data in Set value memory numbers (1 to 7, set with Fixed value control method) is assigned to Steps 1 to 7 respectively. For example, data in Set value memory number 1 becomes Step 1 data, and data in Set value memory number 2 becomes Step 2 data, and so on.

• If the Pattern end output is selected and the program control is performed, the Pattern end output is turned on when the program is completed.

• If the

key is pressed while the Pattern end output is on, the Pattern end output is

turned off. If the

key is pressed again, the program will be performed.

Page 35

• The following shows the program pattern example.

Set the step time to 00.00 for the unnecessary steps.

[Program Example]

Step number

(Set

value memory number)

1 2 3 4 5 6 7

Step SV 500 500 1000 1000 200 200 100 OUT1 proportional band 2.0 1.8 2.0 1.8 2.5 1.8 2.0 Integral time 180 80 180 80 200 80 200 Derivative time 30 20 30 20 50 20 50 OUT1 proportional cycle 30 30 30 30 30 30 30 A1 value 2 5 2 5 10 0 5 A2 value 2 5 2 5 10 0 5 Step time 00:30 01:00 00:40 01:00 02:00 00:30 01:00

Character Name, Function, Setting range Default value

Fixed value control/Program control switching

• Fixed value control or program control can be selected.

Fixed value control

• If the key is pressed after selecting the fixed value control, the controller will revert to the PV/SV display mode.

If the

key is pressed after selecting the program control, step

time from Step 1 to Step 7 can be set.

• Selection item: : Fixed value control : Program control

Step 1 time 00.00

• Sets Step 1 time. (Available only for program control)

(e.g.) When setting 1 hour 58 minutes, set as [

• Setting range: 00.00 to 99.59

Step 2 time 00.00

• Sets Step 2 time. (Available only for program control)

• Setting range: 00.00 to 99.59

Step 3 time 00.00

• Sets Step 3 time. (Available only for program control)

• Setting range: 00.00 to 99.59

Step 4 time 00.00

• Sets Step 4 time. (Available only for program control)

• Setting range: 00.00 to 99.59

Step 5 time 00.00

• Sets Step 5 time. (Available only for program control)

• Setting range: 00.00 to 99.59

500

1000

Page 36

Step 6 time 00.00

• Sets Step 6 time. (Available only for program control)

• Setting range: 00.00 to 99.59

Step 7 time 00.00

• Sets Step 7 time. (Available only for program control)

• Setting range: 00.00 to 99.59

6.2.6 Auto/Manual Control Switching

MV can be changed manually. As a proportional action, the MV is automatically outputted in proportion to the deviation. This is called an automoatic control.

In comparison with the above, in the manual control, the value set by front keypad can be outputted regardless of the deviation. If control action is switched from automatic to manual and vice versa, balancelessbumpless function works to prevent sudden change of MV.

Each time the

key is pressed, the control switches from Automatic to Manual

and vice versa.

• Setting range: OUT1 low limit value to OUT1 high limit value When Heating/Cooling control (DR, DS, DA option) is ordered: OUT2 low limit value to OUT1 high limit value

6.2.7 Control Output OFF Function

Control output OFF function [

]

• The control action and output of an instrument (or any instruments in series) can be

turned off without turning off the power supplies using this function.

• Pressing the

key for approx. 1 second from any mode enables the control output OFF function. The PV display indicates the setting item selected in [Indication when control output OFF].

To cancel the function, press the

key again for approx. 1 second.

• Once the control output OFF function is enabled, the function cannot be released

even if the power to the instrument is turned OFF and ON again. To cancel the function, press the

key again for approx. 1 second.

• During program control, the key becomes the Program Start/Stop key, and

the control output OFF function is disabled.

6.2.8 MV, Remaining Step Time Indication

MV indication

In the PV/SV display mode, press the

key for approx. 3 seconds.

Keep pressing the

key until the MV appears, though the SV setting mode appears during the process. The MV indicator lights. The SV/MV/TIME display indicates the output MV. The 2nd decimal point from the right on the SV/MV/TIME display flashes. For the fixed value control, when the

key is pressed again, the unit reverts

to the PV/SV display mode.

Remaining step time indication

For the program control, if the

key is pressed while in MV indication,

remaining step time will be indicated on the SV/MV/TIME display. The TI ME indicator

lights. By pressing the

key again, the unit reverts to the PV/SV display mode.

Page 37

7. Set Value Memory Function (SM Option)

If the SM option (Set value memory nu mber external sele ction) is ordered, a maximum of 7 files (12 pieces of data per file) of data can be memorized. Control can be performed by selecting the desired file.

One file comprises 12 kinds of data:

SV, OUT1 proportional band, Integral time, Derivative time, OUT2 proportional band, A1 value, A2 value, Overlap/Dead band, OUT1 high limit value, OUT1 low limit value, OUT2 high limit value, OUT2 low limit value

To select the Set value memory number (file number), connect terminals 13 to 16 as shown below (Table 7-1). Up to 50 units of the FCR -13A can be connected in parallel.

Terminal connection for Set value memory number selection (Table 7-1)

Set value memory No. Connecting terminals

1 2 3 4 5 6 7

13 - 16 (b0-COM) Closed Open Closed Open Closed Open Closed 14 - 16 (b1-COM) Open Closed Closed Open Open Closed Closed 15 - 16 (b2-COM) Open Open Open Closed Closed Closed Closed

• If the Set value memory number is selected externally, the number cannot be selected by front keypad.

• To select the memory number by front keypad, all terminals (b0, b1, b2 and COM) should be open.

• The Set value memory number cannot be changed during setting mode or AT.

Operation procedures for Set value memory function

(1) In the PV/SV display mode, select a Set value memory number by connecting

terminals.

(2) In the setting mode, set each value:

(3) After settings are complete, press the

key to revert to the PV/SV display mode.

Registering Data

• Data is registered in the file number indicated by the MEMO display.

• When any number is retrieved by connecting terminals, the selected number is indicated, and the control is performed using data (set values) of the indicated file number.

• To change set values, repeat the Operation procedures above.

Page 38

8 Operation

After the controller is mounted to the control panel and wiring is completed, operate the unit following the procedures below.

8.1 When Using the FCR-13A as a Temperature Controller (1) Turn the power supply to the FCR-13A ON.

For approx. 2 seconds after power-on, the sensor characters and the temperature unit selected in [Sensor input] will be indic ated on t he PV display, and input r ange high limit value (or Scaling high limit value for DC input) will be indicated on the SV/MV/TIME display. See (Table 8.1-1). During this time, all outputs and LED indicators are in OFF status. After that, control starts, indicating PV on the PV display and SV on the SV/MV/TIME display.

When the Control output OFF function is working, the item selected in [Indication when control output OFF] mode is indicated on the PV display.

(Table 8.1-1)

Input

PV display

SV/MV/TIME

display

PV display

SV/MV/TIME

display

J R B

PL-

N S E T

C(W/Re5-26)

Pt100

JPt100

Pt100

4 to 20mA DC

Scaling high limit value

0 to 20mA DC 0 to 1V DC

(2) Input each set value.

Refer to Section “6. Settings”. When controlling by Fuzzy self-tuning PID, select ”Perform” in [AT Perform/Cancel (p.25)] mode to start control in optimal conditions.

(3) Turn the load circuit power ON.

Control action starts so as to keep the control target at the SV.

Page 39

8.2 When Using the FCR-13A as a Simplified Programmable Controller

(1) Turn the power supply to the FCR-13A ON.

For approx. 2 seconds after power-on, the sensor type and the temperature unit selected in [Sensor input] are indicated on the PV display, and input range high limit value (or scaling high limit value for DC input) is indicated on the SV/MV/TIME display. See (Table 8.1-1). During this time, all outputs and LED indicators are in OFF status. After that, the PV display indicates the PV, and the unit enters standby mode.

(2) Input each set value and step time

Refer to Section “6. Settings”.

(3) Turn the load circuit power ON. (4) Program control start

If “Automatic start” is selected in [Program start Auto/Manual], the unit will switch to warm-up status for approx. 2 seconds after power-on. Program control automatically starts from Step 1.

If “Manual start” is selected in [Program start Auto/Manual], the unit will switch to warm-up status for approx. 2 seconds after power-on. The unit proceeds to the standby status. In this status, if the

k ey is pressed, the progra m control starts

from Step 1. For the program control start, SV start (0

) is used.

During program control (RUN), the Step number (Set value memory number) change is not effective.

To make the step time progress faster

The step time progress becomes 60 times faster than usual when the

key is

pressed.

To terminate the program control during the process

The program control will be terminated if the

key is pressed for approx. 1 sec or

longer.

To swit ch the indication of MV and Remaining step time

In the PV/SV display, if the

key is pressed for approximately 3 seconds, the MV

is indicated. If the

key is pressed again, the remaining step time will be

indicated.

Instrument status when power is restored

After restoration following a power failure during program control, the FCR-13A resumes program performance from where it stopped. (The PV display flashes until the step at which the power failure occurred is finished.)

Page 40

Small

Large

Load current

Indicator (HB)

Red

Heater burnout

alarm action

Unlit

Lit

OFF

Heater burnout alarm value

Heater burnout

alarm output

9 Action Explanations

9.1 OUT1 Standard Control Action

9.2 Heater Burnout Alarm Action (Optional)

Heating (reverse) action Cooling (direct) action

Proportional band

(OUT1) Green

Indicator

Lit

: Turns ON (lit) or OFF (unlit).

Cycle action is performed according to deviation.

Changes continuously according to deviation.

OFF

12V DC

12/0V DC

0V DC

12V DC

0/12V DC

20mA DC

4mA DC

20mA DC

4 to 20mA DC

20 to 4mA DC

Changes continuously according to deviation.

LitUnlitUnlit

Control action

Proportional band

Cycle action is performed according to deviation.

Page 41

9.3 OUT1 ON/OFF Control Action

9.4 Pattern End Action

Pattern end output is turned ON when the program control is completed, and it can be released when the

key is pressed. Use terminals 7 and 8 for Pattern end 2 output. The A2 indicator lights when Pattern end 2 output is ON.

Heating (reverse) action

Control action

Cooling (direct) action

Hysteresis

(OUT1) Green

Indicator

Unlit

Hysteresis

12V DC

0V DC

12V DC

20mA DC

4mA DC

20mA DC

OFF

Lit

Unlit Lit

ON OFF

Time

Pro

ram control end

Unlit

Lit

Unlit

Pattern end

action

Pattern end

output

Pattern end output is released by pressing

the

key.

Indicator (A1

)

Red

: Turns ON (lit) or OFF (unlit).

Page 42

9.5 Heating/Cooling Control Action (DR, DS, DA Option)

9.5.1 Heating/Cooling Control Action

: Turns ON (lit) or OFF (unlit).

: Represents Heating control action.

: Represents Cooling control action.

Control

action

OUT1 P-band (OUT2 P-band)

OFF

12V DC

12/0V DC

0V DC

20mA DC

20 to 4mA DC

4mA DC

0V DC

12V DC

0/12V DC

4 to 20mA DC

4mA DC

20mA DC

(OUT2) Yellow

OFF

Heating

action

(Cooling

action)

Cycle action is performed according to deviation.

Changes continuously according to deviation.

Lit

Unlit

Lit

Indicator

(OUT1) Green

Indicator

Cycle action is performed according to deviation.

Changes continuously according to deviation.

Page 43

9.5.2 When Setting Dead Band

: Turns ON (lit) or OFF (unlit).

: Represents Heating control action.

: Represents Cooling control action.

(OUT1) Green

OFF

(OUT2) Yellow

12V DC

12/0V DC

0V DC

20mA DC

20 to 4mA DC

4mA DC

0V DC

12V DC

0/12V DC

4 to 20mA DC

4mA DC

20mA DC

Control

action

(Cooling

action)

Heating action

OUT1 P-band

Dead band (OUT2 P-band)

Cycle action is performed according to deviation.

Indicator

Lit

Unlit

Lit

Unlit

Changes continuously

according to deviation.

Cycle action is performed according to deviation.

Cycle action is performed

according to deviation.

Changes continuously

according to deviation.

Page 44

9.5.3 When Setting Overlap Band with Relay Contact Output.

: Turns ON (lit) or OFF (unlit).

: Represents Heating control action.

: Represents Cooling control action.

OFF

(OUT2) Yellow

Control

action

(OUT1) Green

Indicator

Lit

Indicator

OUT1 P-band

OUT2 P-band

Overlap

band

Heating action

(Cooling

action)

Cycle action is performed according to deviation.

Lit

Unlit

Cycle action is performed according to deviation.

Page 45

OFF

OFF OFF

Alarm action

High limit alarm Low limit alarm

hysteresis

Process high alarm Process low alarm

High/Low limit range alarm

Alarm output

+side

-side

Alarm output

Alarm action

Alarm output

Alarm action

High limit alarm with standby

Low limit alarm with standby

Alarm output

+side

-side

+side

-side

-A1 value

hysteresis

SVSV

SV SV+A1 value +A1 value-A1 value

+side

-side

High/Low limits alarm

A1 value

A1 value A1 value

ONON

A1 value

+A1 value-A1 value-A1 value +A1 value

9.6 Alarm 1 (A1), Alarm 2 (A2) Action

Page 46

Process high alarm with standby Process low alarm with standby

High/Low limits alarm with standby High/Low limit range alarm with standby

Alarm output

Alarm action

Alarm output

OFF

hysteresis

OFF

hysteresis

OFF

hysteresis

OFF

hysteresis

A1 value

A1 valueA1 value

ON ON

A2 output terminals: 7 and 8

A1 and A2 indicators light when their output terminals are closed, and go off when their output terminals are opened.

For A2, read “A2” for “A1”.

output terminals 9 and 10 are closed.

: Standby functions.

output terminals 9 and 10 are closed or opened.

output terminals 9 and 10 are opened.

Page 47

10 Control Actions

10.1 Fuzzy Self-tuning

Fuzzy self-tuning is a function that performs fine adjustment of PID values automatically. Stable control can be carried out even if the conditions of the production process are changed due to various external factors (types and rates of production).

(1) When using the controller for the first time, perform the AT (auto-tuning) or set the

proper PID values by keypad operation.

(2) When control initiates, the controller performs this function by the previously adjusted

PID values.

(3) When control result is disordered by disturbance or a change in the process, the

controller checks the convergence status, and performs a fine adjustment of PID values if necessary.

The instrument is constantly in self-tuning status, and when deviation occurs, the tuning starts.

• If the convergence is performed smoothly, the PID values are not changed.

• If the convergent speed is slow, the controller corrects the PID values to accelerate the

convergence.

• When overshoot is generated during the convergence, the controller changes the PID

values to correct this.

• When hunting occurs, the controller checks its waveform and performs a fine adjustment

of PID values.

Even in Fuzzy self-tuning status, when very large hunting occurs and the control is not stabilized, AT automatically starts. When the AT “Perform” is selected by the keypad, AT initiates, and when the control is stabilized, the AT is released and the controller returns to self-tuning status.

When lock mode [

] or [ ] is selected, Fuzzy self-tuning or A T doe s not work .

For a control system in which load fluctuation periodically occurs, the Fuzzy self-tuning PID control may malfunction. In such a case, use the controller with the PID control.

10.2 PID (1) Proportional ban d (P )

Proportional action is the action which the control output varies in proportion to the deviation between the SV (desired value) and the processing temperature (PV). If the proportional band is narrowed, even if the output changes by a slight variation of the processing temperature, and better control res ults can be obtained as the offset decreases. However, if the proportional band is narrowed too much, even slight disturbances may cause variation in the processing temperat ure, and control action changes to ON/OFF control action and the so-called hunting phenomenon occurs. Therefore, when the processing temperature comes to the balanced position near the SV and a constant temperature is maintained, the most suitable value is selected by gradually narrowing the proportional band while observing the control results.

(2) Integral time (I )

Integral action is used to eliminate offset. When the integral time is shortened, the returning speed to the setting point is accelerated. However, the cycle of oscillation is also accelerated and control becomes unstable.

(3) Derivative time (D)

Derivative action is used to restore th e change in the processing temp erature according to the rate-of-change. It reduces the amp litude of ov ersh oo t and unde r shoot wi dth. If the derivative time is shortened, the restoring value becomes small, and if the derivative time is extended, an excessive returning phenomeno n may o ccur and the contro l sy stem may oscillate.

Page 48

10.3 AT of This Controller

In order to set each value of P, I and D automatically, the AT process has been made to fluctuate in order to achieve an optimal value.

Sometimes the AT process will not fluctuate if AT is performed at or near room temperature. Therefore AT may not finish normally.

(A) I f there is a large diffe r e n c e betwe e n the SV a n d P V as the temperature is rising

The AT process will fluctuate at the temperature 1.5% of input span lower than the SV. (DC input: 1.5% of scaling span)

(1) Calculating PID

constant

(2) PID constant

calculated (3) Controlled by the PID constant set by A T. (4) 1.5% of input span

(Fig. 10.3-1)

(B) When the control is stable or when PV is within SV

(1.5% of input span).

The AT process will fluctuate around the SV. [DC input:

(1.5% of scaling span)]

(1) Calculating PID

constant (2) PID constant

calculated (3) Controlled by the PID constant set by AT.

(Fig. 10.3-2)

The AT process will fluctuate at the temperature 1.5% of input span higher than the SV. (DC input: 1.5% of scaling span)

(1) Calculating PID

constant

(2) PID constant

calculated (3) Controlled by the PID constant set by AT. (4) 1.5% of input span

(Fig. 10.3-3)

(1)

(2) (3)

(4)

AT starting point

Temperature

Time

1.5% of input span lower than the SV

AT starting point

(1)

(2)

(3)

Temperature

Time

1.5% of input span higher than the SV

AT starting point

(1)

(2) (3)

(4)

Temperature

Time

Page 49

11 Specifications

11.1 Standard Specifications

Mounting: Flush

Mountable panel thickness: 1 to 3mm [If Soft front cover (FC-R-S) is used, 1 to 2.5mm]

Setting: Input system using membrane sheet key

Display:

PV display: Red LED, 4 digits, character size, 8(H) x 4(W)mm SV/MV/TIME display: Green LED, 4 digits, character size, 8(H) x 4(W)mm MEMO display (Set value memory number):

Yellow LED, 1 digit, character size, 8(H) x 4(W)mm

Accuracy (Indication, setting)

Thermocouple: Within

0.2% of each input span 1 digit

K, J, T inputs, range less than 0

(32 ):

Within

0.4% of each input span 1 digit

R, S inputs, range 0 to 200

(0 to 400 ): Within 4 (8 )

B input, range 0 to 300

(0 to 600 ): Accuracy is not guaranteed. Cold junction temperature compensation accuracy:

1 (at 0 to 50 ) RTD: Within 0.2% of each input span 1 digit Direct current: Within

0.2% of each input span 1 digit

DC voltage: Within

0.2% of each input span 1 digit

Input sampling period: 125ms

(When EA, EV or W, W3 option is ordered: 500ms)

Input

Thermocouple: K, J, R, S, B, E, T, N, PL-

, C (W/Re5-26)

External resistance, 100

or less When input is burnt out, Overscale RTD: Pt100, JPt100, 3-wire system Allowable input lead wire resistance: 10

or less per wire When input is burnt out, Overscale Direct current: 0 to 20mA DC, 4 to 20mA DC

Input impedance, 50 Allowable input current, 100mA or less When input is disconnected: 0 to 20mA: The same as 0mA

4 to 20mA: Underscale

DC voltage: 0 to 1V DC

Input impedance, 1M

or more Allowable input voltage, 5V or less Allowable signal source resistance, 2k

or less

When input is disconnected, Overscale

OUT1 (Control output 1)

Relay contact: 1a1b Control capacity: 3A 250V AC (resistive load) 1A 250V AC (inductive load cos

=0.4) Electrical life: 100,000 cycles Non-contact voltage: For SSR drive 12

, 0V DC maximum 40mA DC (short circuit protected) Direct current: 4 to 20mA DC (Isolated type) Load resistance, maximum 550

Page 50

Alarm 1 output

The alarm action point is set by the

deviation from the SV (except Process al ar m ).

[When A1 action Energized is selected]

When the input goes outside the range, the output turns ON or OFF (in the case of High/Low limit range alarm).

[When A1 action De-energized is selected]

The output acts conversely.

An alarm can be selected by Rotary switch and DIP switch from 13 types of alarm (including No alarm) plus Pattern end output: High limit alarm, Low limit alarm, High/Low limits alarm, High/Low limit range alarm, Process high alarm and Process low alarm, the standby function which is applied to them respectively, as well as Pattern end output. [See Section 9.6 Alarm 1 (A1), Alarm 2 (A2) Action.]

Setting accuracy: Within

0.2% of each input span 1 digit Action: ON/OFF action Hysteresis: Thermocouple, RTD inputs: 0.1 to 100.0

( ) DC input: 1 to 1000 (The placement of the decimal point follows the selection.)

Output: Relay contact 1a

Control capacity: 3A 250V AC (resistive load)

1A 250V AC (inductive load cos

=0.4)

Electrical life: 100,000 cycles

Pattern end output (A1 output)

If the Pattern end output [Rotary switch A1 (SW302) No.7] is selected, and the program control is performed, the Pattern end output is turned ON when the program is completed. The Pattern end output can be turned OFF by pressing the

key.

(See Section 9.4 Pattern End Action.)

Controlling action

The fuzzy self-tuning PID, PID, PD or ON/OFF control is selectable by DIP switch.

Fuzzy self-tuning PID control OUT1 proportional band (P): Automatic

Integral time (I): Automatic

Derivative time (D): Automatic Anti-reset windup (ARW): Automatic OUT1 proportional cycle: 1 to 120 sec OUT1 high/low limit: 0 to 100% (Direct current output: –5 to 105%)

PID control (with AT function) OUT1 proportional band (P): 0.1 to 999.9%

Integral time (I): 0 to 3600 sec (off when set to 0)

Derivative time (D): 0 to 3600 sec (off when set to 0) Anti-reset windup (ARW): Automatic OUT1 proportional cycle: 1 to 120 sec OUT1 high/low limit: 0 to 100% (Direct current output, –5 to 105%)

PD control OUT1 proportional band (P): 0.1 to 999.9% Derivative time (D): 0 to 3600 sec (off when set to 0) OUT1 proportional cycle: 1 to 120 sec

Reset:

Proportional band converted value

Thermocouple, RTD input: –199.9 to 999.9

( )

DC input: –1999 to 9999 (The placement of the

decimal point follows the selection.)

OUT1 high/low limit: 0 to 100% (Direct current output: –5 to 105%)

Page 51

Insulated

Power source

OUT1

A1 output

HB output

(*1)

CPU

Input

CT input

Ground terminal

Insulated

Non-insulated Non-insulated

Insulated

Communication (*2)

Insulated

Transmission

output

Set value memory

number external

selection (*2)

Insulated Insulated

Insulated

External setting input

OUT2, A2,

LA or P24

output

ON/OFF control

OUT1 ON/OFF hysteresis: Thermocouple, RTD input: 0.1 to 100.0

( )

DC input: 1 to 1000 (The placement of the decimal

point follows the selection.)

Supply voltage: 100 to 240V AC, 50/60Hz, 24V AC/DC, 50/60Hz Allowable voltage fluctuation: 100 to 240V AC: 85 to 264V AC

24V AC/DC: 20 to 28V AC/DC

Ambient temperature: 0 to 50

(32 to 122 )

Ambient humidity: 35 to 85%RH (non-condensing) Power consumption: Approx. 15VA

Circuit insulation configuration:

(*1) When both OUT1 and OUT2 are Direct current output type or Non-contact voltage

output type, A is not electrically insulated from B.

( * 2) When OUT1 is Direct current o ut pu t t yp e or No n- c o ntact vol tage o ut put t y pe,

A is not electrically insulated from F, and A is not electrically insulated from G. When OUT2 is Direct current output type or Non-contact voltage output type,

B is not elec t r ic a l l y i ns u la t e d fr om F, and B is no t el e ctrically in s u l at e d f r om G.

Insulation resistance

10M

or more, at 500V DC Insulation test must not be carried out between A-B in the case of (*1) above, and between A-F, A-G, B-F, B-G, C-D-E and F-G in the case of (*2) above because they are not insulated from each other.

Dielectric strength

Between input terminal and ground terminal: 1.5kV AC for 1 minute Between input terminal and power terminal: 1.5kV AC for 1 minute Between output terminal and ground terminal: 1.5kV AC for 1 minute Between output terminal and power terminal: 1.5kV AC for 1 minute Between power terminal and ground terminal: 1.5kV AC for 1 minute

Weight: Approx. 320g

External dimensions: 48 x 96 x 100mm (W x H x D)

Material: Case, Front panel: Flame-resistant resin Color: Case, Front panel: Light gray

Page 52

Attached functions: [Control output OFF function], [Set value lock], [SV high/low limit]

[Sensor correction], [Multi-range], [Multi-function], [Simplified programmable controller] [Burnout]

When the thermocouple or RTD input is burnt out, OUT1 and OUT2 are turned off (for Direct current output type, OUT1, OUT2 low limit value), and the PV displ ay flas hes “

”. For manual control, the preset MV is outputted. When DC input is disconnected, the PV display flashes “

” for 4 to 20mA DC

input, and “

” for 0 to 1V DC input.

For 0 to 20mA DC, the PV display indicates the value corresponding with 0mA input.

[Input error indication]

Output status

when input

error (*1)

Contents and

indication

Output status

OUT1 OUT2

Direct action Reverse action Direct action Reverse action

Overscale Measured value has exceeded indication range high limit value.

" flashes.

ON (20mA)

or OUT1 high

limit

value (*2)

OFF (4mA) or OUT1 low limit value

OFF (4mA) or OUT2 low limit value

ON (20mA)

or OUT2 high

limit

value (*2) OFF (4mA) or OUT1 low limit value

OFF (4mA)

or OUT2 low

limit value

Underscale Measured value has dropped

below indication range low limit value. "

" flashes.

OFF (4mA) or OUT1 low limit value

ON (20mA) or OUT1 high limit value(*2)

ON (20mA) or OUT2 high limit value(*2)

OFF (4mA) or OUT2 low limit value

OFF (4mA) or OUT1 low limit value

OFF (4mA) or OUT2 low limit value

(*1) This is available only for DC input.

For manual control, the preset MV is outputted.

(*2) Outputs a value between OFF (4mA) and ON (20mA) or between OUT1 (or OUT2)

low limit value and OUT1 (or OUT2) high limit value, depending on deviation.

TC, RTD inputs

Input Input range Indication range Control range

–199.9 to 400.0

–199.9 to 405.0 –205.0 to 405.0

–199.9 to 750.0 –199.9 to 759.0 –209.0 to 759.0

Pt100

–199.9 to 850.0

–199.9 to 860.0 –210.0 to 860.0 –200 to 850 –210 to 860 –210 to 860 –199.9 to 999.9 –199.9 to 999.9 –211.0 to 1010.9 –320 to 1560 –338 to 1578 –338 to 1578

JPt100

–199.9 to 500.0

–199.9 to 506.0 –206.0 to 506.0 –199.9 to 900.0 –199.9 to 910.9 –211.0 to 910.9

Indication range and Control range for thermocouple inputs other than the above: [Input range low limit value – Input span x 1%] to [Input range high limit value + Input span x 1%]

• DC input Indication range: [Scaling low limit value – Scaling span x 1%] to [Scaling high

limit value + Scaling span x 10%] However, if the input value is out of the range –1999 to 9999, the PV display flashes “

” or “ ”.

Control range: [Scaling low limit value – Scaling span x 1%] to [Scaling high

limit value + Scaling span x 10%]

Page 53

[Self-diagnosis]

The CPU is monitored by a watchdog timer, and when an abnormal status is found on the CPU, the controller is switched to warm-up status.

[Automatic cold junction temperature compensation] (Thermocouple input type)

This detects the temperature at the connecting terminal between thermocouple and the instrument, and always maintains it at the same status as if the reference junction temperature was at 0

(32 ).

[Warm-up indication]

For approximately 2 seconds after power-on, the input type and the temperature unit are indicated on the PV display, and the input range high limit value (for DC input, scaling high limit value) is indicated on the SV/MV/TIME display.

[SV ramp function]

When the SV is adjusted, it approaches the new SV by the preset rate-of-change (Rising/Falling value per minute). When the power is turned on, the control starts from the PV and approaches the SV by the rate-of-change. For the program control, this function will not work.

Accessories:

One-touch type mounting brackets: 1 set

Instruction manual: 1 copy Unit label: 1 label Current transformer (CT): 1 piece (CTL-6S) (When W (20A) option is ordered.) (CTL-12-S36-10L1U) (When W (50A) option is ordered.) Current transformer (CT): 2 pieces (CTL-6S) (When W3 (20A) option is ordered.) (CTL-12-S36-10L1U) (When W3 (50A) option is ordered.)

Wire harness: 3m (When the W/W3, TA/TV or EA/EV option is

ordered.)

Screw type mounting brackets: 1 set (When the BL option is ordered.) Gasket: 1 piece (When the IP option is ordered.)

Terminal cover: 1 piece (When the TC option is ordered.)

Page 54

11.2 Optional Specifications Alarm 2 (Option code: A2)

The alarm action point is set by the

deviation from the SV (except Process alarm).

[When A2 action Energized is selected]

When the input goes outside the range, the output turns ON or OFF (in the case of High/Low limit range alarm).

[When A2 action De-energized is selected]

The output acts conversely.

One alarm can be sele cte d by Ro tary switch and DIP switch from 13 types of alarm (including No alarm) and Pattern end output: High limit alarm, Low limit alarm, High/Low limits alarm, High/Low limit range alarm, Process high alarm and Process low alarm, the standby function which is applied to them respectively, as well as Pattern end output.

• When Alarm 2 (A2 option) and Loop break alarm (LA option) are ordered together, they utilize common out put termi nal s.

• If Alarm 2 (A2 option) is ordered, Heating/Cooling control (DR, DS, DA option) or

Insulated power output (P24 option) cannot be ordered. Setting accuracy: Within

0.2% of each input span 1 digit

Action: ON/OFF action

Hysteresis: Thermocouple, RTD inputs: 0.1 to 100.0

( ) DC input: 1 to 1000 (The placement of the decimal point follows the selection.)

Output: Relay contact, 1a Control capacity: 3A 250V AC (resistive load) 1A 250V AC (inductive load cos

=0.4)

Electrical life: 100,000 cycles

Heating/Cooling control (Option code: DR, DS, DA)

If this option is ordered, Alarm 2 (A2 option), Loop break alarm (LA option) or Insulated power output (P24 option) cannot be ordered.

OUT2 proportional band: 0.0 to 10.0 times OUT1 proportional band

(ON/OFF control action when setting the value to 0.0.)

OUT2 integral time: The same as OUT1 integral time OUT2 derivative time: The same as OUT1 derivative time OUT2 proportional cycle: 1 to 120 sec Overlap/Dead band:

OUT1 proportional band converted value

Thermocouple, RTD inputs: –199.9 to 999.9

( )

DC input: –1999 to 9999 (The placement of the decimal point follows the

selection.) OUT2 ON/OFF hysteresis:

Thermocouple, RTD inputs: 0.1 to 100.0

( )

DC input: 1 to 1000 (The placement of t he decimal po int follows the selection. )

Output [DR] Relay contact, 1a Control capacity: 3A 250V AC (resistive load) 1A 250V AC (inductive load cos

=0.4) Electrical life: 100,000 cycles [DS] Non-contact voltage (for SSR drive)

V DC Maximum 40mA DC (short circuit protected) [DA] Direct current: 4 to 20mA DC (Isolated type) Load resistance: Maximum 550

OUT2 high/low limit: 0 to 100% (Direct current output: -5 to 105%)

OUT2 action mode: Selectable by keypad Air cooling (Linear characteristic), Oil cooling (1.5th power of the linear characteristic), Water cooling (2nd power of the linear characterist ic ).

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Transmission output (Option code: TA, TV)

Converting the value (PV transmission, SV transmission, MV transmission) to

analog signal every 125ms, outputs the value in current or voltage.

One transmission output (PV, SV, MV) can be selected by keypad. Resolution: 1/10000 Current (TA): 4 to 20mA DC (load resistance maximum 500

)

Voltage (TV): 0 to 1V DC (load resistance minimum 100k

)

Output accuracy: Within

0.3% of Transmission output span

Serial communication (Option code: C5, C)

The following operations can be executed from an external computer.

(1) Reading and setting of the SV, PID values and various set values.

(2) Reading of the PV and action status.

(3) Function change Communication line: EIA RS-485 (C5 option) EIA RS-232C (C option) Communication method: Half-duplex communication Synchronization method: Start-stop synchronization Communication speed: 2400, 4800, 9600, 19200bps (Selectable by keypad) Data format Start bit: 1 Data bit: 7 Parity: Even parity Stop bit: 1

Communication protocol: Shinko protocol, Modbus ASCII (Selectable by keypad)

(When Modbus protocol is selected, the Digital external

setting can not be used.) Digital external setting: Receives digital set value from Shinko Programmable controller PC-900, PCD-33A (with SVTC option).

Set value memory number external selection (Option code: SM)

Selects the Set value memory number from 7 files (the below-mentioned data as one file) by external terminals:

SV, OUT1 proportional band, Integral time, Derivative time, OUT2 proportional band, A1 value, A2 value, Overlap/Dead band, OUT1 high limit value, OUT1 low

limit value, OUT2 high limit value, OUT2 low limit value Memory number: 1 to 7 (7 files) Data: 12

External setting input (Option code: EA, EV)

SV can be set by External analog signal.

Setting signal : Direct current [EA] 0 to 20mA DC, 4 to 20mA DC Allowable input current: 100mA DC or less Input impedance, 50

(non-isolated from input) : DC voltage [EV] 0 to 1V DC, 1 to 5V DC Allowable input voltage: 0 to 1V DC: 5V DC or less Input impedance, 100k

(non-isolated from input) Setting signal sampling period: 500ms (If this External setting input is ordered, the input sampling period also changes to 500ms.)

Heater burnout alarm (Option code: W, W3)

Watches the heater current with CT (current transformer), and detects the burnout.

• For the direct current output type, this option cannot be ordered.

• If this option is ordered, the input sampling period also changes to 500ms.

Rated current: 20A [W (20A), W3 (20A) option] or

50A [W (50A), W3 (50A) option] Must be specified

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Setting ra n ge : 2 0A : 0.0 to 20.0A (Indication: 0.0 to 50.0), 50A: 0.0 to 50.0A The alarm will be disabled when set to 0.0.

Setting accuracy: Within

5% of heater rated current Action: ON/OFF action Output: Relay contact, 1a Control capacity: 3A 250V AC (resistive load)

1A 250V AC (inductive load, cos

=0.4)

Electrical life: 100,000 cycles

Loop break alarm (Option code: LA)

Detects the breaking status on the loop such as heater burnout, sensor burnout or actuator trouble.

• When this option and Alarm 2 (A2) option are ordered together, they utilize common output terminals.

• If this option is ordered, Heating/Cooling control (DR, DS, DA option) or Insulated

power output (P24 option) cannot be ordered.

Output: Relay contact, 1a Control capacity: 3A 250V AC (resistive load) 1A 250V AC (inductive load, cos

=0.4)

Electrical life: 100,000 cycles

Insulated power output (Option code: P24)

Can be used as a small capacity power source for each sensor and converter.

If this option is ordered, Alarm 2 (A2 option), Heating/Cooling control (DR, DS, DA

option) or Loop break alarm (LA option) cannot be ordered.

Output voltage: 24

3V DC (when the load current is 30mA.) Ripple voltage: Within 200mV DC (when the load current is 30mA DC.) Max load current: 30mA DC

Screw-type mounting brackets (Option code: BL)

Mountable panel thickness: 1 to 8mm (When soft front cover FC-R-S is used: 1 to 7.5mm)

Color black (Option code: BK)

Front panel: Dark gray, Case: Black

Drip-proof/Dust-proof (IP54) (Option code: IP)

Effective only for front panel surface, case section is excluded. Mount the controller vertically to the flat, rigid panel to ensure it adheres to the Drip-proof/Dust-proof specification. The front cover (soft type, FC-R-S, sold separately) is recommended for comprehensive Drip-proof/Dust-proof protection.

Terminal cover (Option code: TC)

Electrical shock pr ot ect i on t e rm i nal c over

User specified

Input, Scale range: Shipped as specified range. Alarm type: Shipped as specified alarm type [A1, A2 (A2 is optional)]. Control action: Shipped as specified control action. OUT2 action mode: Shipped as specified cooling action mode (DR, DS, DA option). Transmission output: Shipped as specified output (TA, TV option). External setting input: Shipped as specified input (EA, EV option). Transmission output scaling: Shipped as specified scaling range.

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12 Troubleshooting

If any malfunctions occur, refe r to th e fol l ow i ng items after ch eck i ng t h e p owe r a n d the wiring.

Warning

Turn the power supply to the instrument off before wiring or checking. Working on or touching the terminal with the power switched on may result in severe injury or death due to electric shock.

Problem Possible Cause and Solution

The PV display is indicating [ ], no indication or only PV .

• Control output OFF function is working. To release the function, press the key for approx. 1 sec.

The PV display is flashing [

• Thermocouple or RTD is burnt out.

Change each sensor.

[Thermocouple]

If the input terminals of the instrument are shorted, and if a value around room temperature is indicated, the instrument is likely to be operating normally, however, the sensor may be burnt out.

[RTD]

If approximate 100

of resistance is connected to the input terminals between A-B of the instrument and between B-B is shorted, and if a value around 0

(32 ) is indicated, the instrument is likely to be operating normally, however, the sensor may be burnt out.

• Check whether the lead wire of thermocouple or RTD is securely mounted to the instrument input terminals.

The PV display is flashing [

• Check if polarity of thermocouple or compensating lead wire

is correct.

• Check whethe r codes (A, B, B) of RTD agree with the

instrument terminals. The indication of the PV display is irregular or unstable.

• Suitable sensor input has not been selected. Set the sensor input properly using the Rotary switch (SW303) and DIP switch (SW304).

• Temperature unit (

or ) is not correct.

Set it to a suitable unit with the DIP switch (SW304).

• Sensor correction value is not suitable.

Set it to a suitable value.

• Specification of thermocouple or RTD is improper.

• AC leaks into the thermocouple or RTD circuit. Use an ungrounded type sensor.

• There may be equipment that interferes with, or makes noise near the controller.

Keep equipment that interferes with or makes noise away

from the controller.

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Problem Possible Cause and Solution

The setting mode cannot be selected.

• Manual control is selected. Change the mode to Automatic control.

• Unable to set the SV, P, I, D, OUT1 proportional cycle, alarm value, etc.

• The values do not change by the

keys.

• Set value lock (Lock 1 or Lock 2) is selected. Release the lock selection.

• AT (Auto-tuning) is performing. Cancel AT.

The setting indication does not change within the input range even if the

, keys are pre s se d , and new values are unable to be set.

• SV high limit or SV low limit in Auxiliary function setting mode 1 may be set at the point where the value does not change. Set it to a suitable value in Auxiliary function setting mode 1.

Program control does not start even if the

key is pressed

in the Program mode.

• Step time has not been set. Set the step time.

Problem Possible Cause and Solution

PV does not rise. • Thermocouple or RTD is burnt out.

Replace the sensor.

• Check whether the sensor or control output terminals are securely mounted to the instrument terminals.

• Check whether the wiring of sensor or control output

terminals is correct. Control is not performing. (Only PV display is indicated)

• Control output OFF function is working. Press the

key to cancel Control output OFF function.

• Program mode is selected.

To start Program control, press the

key.

To perform Fixed value control, press the

key for

approx. 3 sec while holding down the

key. OUT1 or OUT2 remains in an ON status.

• OUT1 low limit value or OUT2 low limit value is set to 100% or higher in Auxiliary function setting mode 2. Set it to a suitable value.

OUT1 or OUT2 remains in an OFF status.

• OUT1 high limit value or OUT2 high limit value is set to 0% or less in Auxiliary function setting mode 2. Set it to a suitable value.

For all other malfunctions, please contact our main office or dealers.

Page 59

13 Character Table

Character Item Default Data

Character Item Default Data

Set value memory number 1 AT Perform/Cancel Cancel OUT1 proportional band 2.5%

OUT2 proportional band 1.0 times Integral time 200 sec Derivative time 50 sec OUT1 proportional cycle R/M: 30 sec

S/M: 3 sec

OUT2 proportional cycle DR: 30 sec

DS: 3 sec

Manual reset 0.0 Alarm 1 value 0 Alarm 2 value 0

xx.x

xx.x:

Heater

current value

Heater burnout alarm value 0.0A

Loop break alarm time 0 minutes

Loop break alarm span 0

Characte

Item Default Data

Set value lock Unlock SV high limit 400 SV low limit 0 Sensor correction 0.0 Overlap/Dead band 0.0

Remote/Local setting Local

Instrument number 0

Communication speed 9600bps

Communication protocol Shinko protocol

Character Item Default Data

Scaling high limit value 1370

Scaling low limit value -200 Decimal point place No decimal point

PV filter time constant 0.0 sec

OUT1 high limit value 100%

OUT1 low limit value 0%

OUT1 ON/OFF hysteresis 1.0

OUT2 action mode Air cooling

OUT2 high limit value 100%

OUT2 low limit value 0%

OUT2 ON/OFF hysteresis 1.0

Alarm 1 action Energized/De-energized Energized Alarm 2 action Energized/De-energized Energized

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Alarm 1 hysteresis 1.0 Alarm 2 hysteresis 1.0 Alarm 1 delay time 0 sec

Alarm 2 delay time 0 sec External setting input high limit 400 External setting input low limit 0 Transmission output PV transmission Transmission output high limit 400 Transmission output low limit 0 Indication when control output OFF

OFF on the PV display

SV rise rate 0 /minute SV fall rate 0 /minute Output status when input error Outputs OFF(4mA)

or OUT1(OUT2) lowlimitvalue.

Characte

Item Default Data

Fixed value control/Program control Fixed value

control Step 1 time 00.00 Step 2 time 00.00 Step 3 time 00.00 Step 4 time 00.00 Step 5 time 00.00 Step 6 time 00.00 Step 7 time 00.00

***** Inquiries *****

For any inquiries about this unit, please contact the vendor where you purchased the unit after checking the following.

[Example]

• Model --------------------------- FCR -13A-R/M

• Input type ---------------------- K

• Option --------------------------- A2, TV, C5, W (20A)

• Serial number ----------------- No. 123F05000 In addition to the above, please let us know the details of the malfunction, if any, and the operating conditions.

No. FCR11E15 2012.10

SHINKO TECHNOS CO., LTD.

OVERSEAS DIVISION

Head Office:

URL: E-mail:

2-5-1, Senbahigashi, Minoo, Osaka, Japan http://www.shinko-technos.co.jp

overseas@shinko-technos.co.jp

Tel :

Fax:

81-72-727-6100 81-72-727-7006