Picture 3-8: Hot air recycler .............................................................................. 21
Picture 4-1: Control Panel ................................................................................. 22
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1. General Description
Please read through this operation manual before using the machine to
prevent damages of the machine or personal injuries.
SHD-50
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1.1 Coding Principle
S
HD -
xxx -
xxx
Option
Hopper Capacity (kg)
1.2 Feature
l Adopt hot air diffuser to gain an even hot air flow to improve drying
efficiency.
l Hot air inlet elbow design can prevent dust piling up at bottom of the pipe
heaters so as to avoid burning.
l All material contact surfaces are made of stainless steel to eliminate
material contamination.
l Hopper separated from its base, ensuring convenient cleaning.
l All series are equipped with exposed power switch.
l For SHD-25~150, heater pipes are connected by aluminum sheets and
other models are equipped with temperature protection to prevent heater
pipe from damaging by blower faults.
l Overheat tripping can automatically cut off power when drying
temperature exceeds set deviation value.
l Adopts heat-insulated blower to prolong blower lifespan.
"Standard" Hopper Dryer
l All series of models standard equipped with 7-day timing and intermittent
operation function.
l All series of models adopt microcomputer control and RS485
communication port.
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All service work should be carried out by a person with technical training or
corresponding professional experience. The manual contains instructions for both
handling and servicing. Chapter 5, which contains service instructions intended for
service engineers. Other chapters contain instructions for the daily operator.
Any modifications of the machine must be approved by SHINI in order to avoid
personal injury and damage to machine. We shall not be liable for any damage
caused by unauthorized change of the machine.
Our company provides excellent after-sales service. Should you have any
problem during using the machine, please contact the company or the local
vendor.
Notes:Based on relative humidity 65% with ambient temperature of 20℃,moisure content after drying can be
0.2% ro less.
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1.4 Safety Regulations
1.4.1 Safety Signs and Labels
Note!
Electrical installation should be done by qualified electrician only.
Before connecting to AC Power Source, turn power switch to OFF position.
While AC power source is connected, make sure specifications and
overload protection rating of the power switch are suitable and reliable.
When the machine is under care or maintenance, turn off both power
switch and automatic operation switch.
Danger!
High presscure!
It is attached to the control box.
Warning!
High temperature surface may burn hands!
It is attached on the cover of pipe heater.
Attention!
This mark reminds you to be more careful!
Warning!
High temperature surface may burn hands!
This label should be stick to the shell of electric heating box.
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1.4.2 Signs and Labels
Protection device activates when overheat
occurs;after faults are discharged,press
blue key to reset and turn on the switch to
Restart operation.
Push-and-pull switch for shut-off plate:
I: Means "Pull"
O: Means "Push"
Regularly clean the filter screen to avoid
insufficient drying caused by blocking
Communication interface RS485
1.5 Exemption Clause
The following statements clarify the responsibilities and regulations born by any
buyer or user who purchases products and accessories from Shini (including
employees and agents).
Shini is exempted from liability for any costs, fees, claims and losses caused by
reasons below:
1. Any careless or man-made installations, operation and maintenances
upon machines without referring to the Manual prior to machine using.
2. Any incidents beyond human reasonable controls, which include
man-made vicious or deliberate damages or abnormal power, and
machine faults caused by irresistible natural disasters including fire, flood,
storm and earthquake.
3. Any operational actions that are not authorized by Shini upon machine,
including adding or replacing accessories, dismantling, delivering or
repairing.
4. Employing consumables or oil media that are not appointed by Shini.
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2. Structure Characteristics and Working Principle
2.1 Working Principle
Picture 2-1: Working principle
In the drying process, hot air with constant temperature is blown by the drying
blower 2 of SHD into the drying hopper 7 to dry the materials. Moisture will be
separated out and taken away by hot air, thus to gain a satisfied drying effect.
Air blown out of blower via hot air pipe 4 became high temperature drying air after
being heated. Through shade separator 5 and screen protector 6, hot air can be
equably dispersed to the material in storage tank (see picture). Hot air recycler is
optional so the air entered drying hopper 7 after being filtered by return air will get
into the drying blower 2 to form a closed loop circle, which saves electricity.
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2.2 Options
2.2.1 Air Filter
Model Applied to
ADC-1 SHD-12
ADC-2 SHD-25~150
ADC-3 SHD-200~1000
Effectively filter 99% of dust-contain air discharged from dryer to avoid air
pollution.
2.2.2 Blower Inlet Filter
2.2.3 Magnetic Base
Model Applied to
AIF-12 SHD-12
AIF-25 SHD-25
AIF-50 SHD-50/75
AIF-100 SHD-100/150
AIF-200 SHD-200~500
AIF-600 SHD-600
AIF-800 SHD-800~1000
Notes: refill air input of the blower is adjustable.
Model Applied to
MB-12 SHD-12
MB-50 SHD-25~75
MB-100 SHD-100~300 118.5 × 105 × 2.3
MB-400 SHD-400 and above 147 × 130 × 2.3
Magnetic
Frame
MR-3
Aluminum Holder× 2
88.5 × 78 × 2.3
Made of aluminum with built-in hopper magnet, can effectively separate metal
scraps out to avoid material contamination. (MB-400 is standard configuration)
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2.2.4 Hot Air Recycler
Model
HAR-12 157 2 SHD-12
HAR-25 157 2.5 SHD-15
HAR-50 175 3 SHD-50/75
HAR-100
HAR-200
HAR-600
HAR-800
Filtering
Barrel
Dia. (mm)
217 3 SHD-100/150
245 4 SHD-200~500
245 4 SHD-600
245 4 SHD-800~1000
Inlet Air
Pipe Dia.
(inch)
Flange of
Air Outlet
(inch)
Applied to
Work with hopper dryer to make the hot air form a semi-closed circulated loop
and has features as follows:
1) Hot air recycling and circulating avoids indoor temperature rising up.
2) Keep air in factory clean and ensure good product quality.
3) Heating by fast hot air circulation can lower energy consumption by 40%.
2.2.5 Hopper Magnet
Model Applied to Aluminum Holder×2 (mm)
MR-5 SHD-12 (148 x 80 x 2.3)
MR-7 SHD-25~75 (190 x 80 x 2.3)
MR-9 SHD-100~400 (240 x 80 x 2.3)
MR-11 SHD-600 and above (298 x 80 x 2.3)
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Absorb metal scraps in the material to
avoid the damage of molding screw.
2.2.6 Material Suction Box/Shut-off Suction Box
European style in appearance design, work with dryer that has a floor stand and
vacuum loader, suitable for material suction and discharging.
Applied to
SHD-12~75 SHD-100 and above
Model
SBU -20-38S -160-38S
SBU -20-50S -160-50S
SBU -20-38D -160-38D
SBU -20-50D -160-50D
Notes: 1) Install pneumatic shut off valve (add " V " at the end of the model code).
2) Change into stainless steel material (add "S" at the end of the model code).
3) Stainless steel polishing (add "P" at the end of the model code).
4) “S” stands for single tube suction box and “D” stands for double tubes suction box.
2.2.7 N-Type Floor Stand
Model Applied to Dimension (mm) H×W×D A / B / C (mm)
FSN-50 SHD-12~75 600 × 700 × 640 140/54/ 9
FSN-100 SHD-100/150 615 × 800 × 710 210/90/11
FSN-200 SHD-200/300 680 × 1000 × 840 210/90/11
FSN-400 SHD-400~600 700 × 1200 × 1010 260/116 /13
FSN-800 SHD-800/1000 700 × 1600 × 1180 260/116/13
With which machines can be easily moved out of workplace which is suitable for
the factories with height limited workshops, also it can make operations more
convenient.
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3. Installation and Debugging
Notes for Installation and Positioning:
1) Machine just can be mounted in vertical position. Make sure there’s no
pipe, fixed structure or other objects above the installing location and
around the machine which may block machine’s installation, hit objects or
injure human person.
2) In order to maintain convenient operation, it’s suggested to keep 1m
space around the machine. Please keep at least 2m distance between the
device and the inflammable goods.
3) This series of models only could be applied in working environment with
good ventilation.
3.1 Direct Installation
Picture 3-1: Direct installation
Direct installation type is to mount the hopper dryer directly on the molding
machine via a standard base. SHD-12~300 is suitable for this mounting method
as well as floor stand installation type; SHD-400 and models above should adopt
floor stand installation type.
When using the method to mount the dryer, the equipped standard base must
according to material inlet diameter of the molding machine mounting drill holes.
Then use the screw to fasten the base and the molding machine inlet.
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3.2 Floor Stand Installation
Picture 3-2: Floor stand installation
Floor stand installation type is to mount dryer on a floor stand, then via a
photo-sensor hopper receiver to convey the material to the feed port of a molding
machine. SHD-400 and above models should adopt floor stand installation type.
Machine should be placed on water-level floor to keep balance. If it is to be
mounted on a high surface(e.g. on a scaffold or a interlayer), should ensure its
structure and sizes can bear the weight and size of the machine.
3.3 Connecting the Power Source
According to circuit diagram of each machine to connect the power source. Notice
should be taken concerning if the power voltage is in compliance with the required
specifications, also if the switch and load are proper and safe.
Notes: Before connecting, the main switch should be off.
3.4 The Hopper Dryer Test
After ensuring all the circuits have been connected firmly, turn on the main switch
to"ON" status and pressing the "RUN/STOP" button on control panel. Then blower
runs, observe whether the rotating derection of the blower is same as the arrow
indicated direction. If it is not, randomly exchange two of the three power firing
lines and connect them firmly.
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Picture 3-3: Blower
3.5 Installation of the Options
3.5.1 Installation of Air-Exhaust Filter
If the materials contain dust or to avoid the dust-contain air exhausted by dryer
polluting the workshop’s environment. Option with air-exhaust filter ADC can filter
the exhausted air from the dryer. ADC can reach filter efficiency of 99%.
ADC is installed on air-exhaust elbow of the dryer. Point it to the installed holes
then tighten up the screws, use rubber ring to seal the combined place.
Picture 3-4: Left: Air-exhaust elbow of dryer Right: Air-exhaust filter
3.5.2 Suction Box Installation
Picture 3-5: European suction box
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When SHD is mounted on the floor stand suction box should be equipped. To
convey the dried plastic material conveniently. The installation of suction box is
simple. Install them at bottom of the hopper, point to the holes and tighten up the
screws.
Picture 3-6: Shut-off suction box
3.5.3 Blower Inlet Filter Installation
When dryers in the dust-contain environment or hot air requires high cleanliness,
it can option with AIF blower inlet filter.
Picture 3-7: AIF blower inlet filter
Installing AIF at blower inlet port when installing it, firstly loosen screws of the
blower inlet screen , take down the screen; then install the AIF at blower inlet
port, point to the holes and tighten up the screws.
3.5.4 Hot Air Recycler Installation
Based on AIF blower inlet filter, using a hear-resistance pipe to connect the
hopper exhausting air to AIF. Thus to form a hot air recycler. By recycling the hot
air can at most save energy consumption by 40%.
1) The setup number will flicker after pressing "Meun" key, add or decrease
temperature by pressing“Up”or “Down”key.
2) Press " Setup" key again to confirm the input value.
4.1.3 Temperature Lock
1) Press “menu” key for 2 seconds, it displays “TIME”.
2) Press “Up” key repeatly, till it display “LOCK”;
3) Press “Setup” key, the set value flickers, press “Up”or “Down” key to select “YES”(lock temperature setting) and “NO” (don’t lock).
4) Press “Setup” key to confirm the input value.
5) Press “Menu” key to return operation menu.
Notes: When “LOCK” is set as “YES, temperature setting value
will be locked which not accessible to change.
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4.1.4 PID Setting
1) Press both “Menu” and “Down” keys for 3 seconds, it shows “P”
(proportion) setting;
2) Press “Setup” key, the set value flickers, then press “Up”or “Down” key to
add or decrease the value.
3) Press “Setup” key to confirm the input value.
4) Press “Up” key again and again, it displays “I” (integral time ) and “D”
(differential time) setting accordingly.
5) Repeat above step 2 and step 3, input and confirm related parameters.
6) Press “Menu” key, it returns operation menu.
Notes: The PID parameter will directly influence the effect of
temperature control, please be careful to set the value.
Parameters Codes Factory Default
Proportion P 5
Integral time I 200
Differential time D 30
Over-temp alarm OTP 15℃
Control cycle HCLE 15
Blower delay FDLY 180
Temp. unit UNIT ℃
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4.1.5 Intermittent Operation Setting
Hold “Menu” for about 2 secs. to set current time and week. Press “Up” or “Down”
key to set start/stop function of AUTO timer, the time for RONE intermittent
operation, the OFF time of ROFF intermittent operation, the ON time of RON
intermittent operation.
4.1.6 One-week Timing Setting
1) After current time is set, hold “menu” for about 5 secs, press “Up” or
“Down” key to set OFF1 (Mon. off time), OFF2(Tues. off time), OFF3 (Wed.
off time), OFF4(Thur. off time), OFF 5(Fri. off time), OFF6(Sat. off time),
OFF7(Sun.off time).
2) Hold “Menu” for about 7S, press “Up” or “Down” key to set ON1(Mon. start
time), ON2(Tues. start time), ON3(Wed. start time), NO4(Thur. start time),
ON5(Fri. start time), ON6(Sat. start time), ON7(Sun. start time).
4.1.7 Communication Setting (optional functions)
1) Press both “Menu” and “Up” for 3 seconds, it displays “PRO”
(communication protocol) setting.
Notes: communication protocol is fixed to Modbus RTU
protocol—“RTU”.
2) Press “Up” key to enter “ID” (communication address) setting;
Notes: The communication address of every controller in the
same system must be the only one, no repeat use. In principle:
communication address of hopper 1 is 1, communication
address of hopper 1 is 2, and so on.
3) Press “Setup” key, the set value flickers, then press “Up”or “Down” key to
add or decrease the value.
4) Press “Setup”key to confirm the input value;
5) Press “Up” key again and again, it displays “Baud” and “PAR” settings, (as
below )
6) Repeat step 3 and step 4, then confirm the related input parameters.
7) Press “Menu” key to return operation menu.
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Communication Parameters Communication Codes Factory Default
Communication Protocol PRO RTU
Communication Address Id 1(current address)
Baud Rate Baud 19.2K
PAR PAR none
Data Length Data 8
Stop Bit Stop 1
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P
Default
:40 ℃
I
Default
:120S
D
Default
:20
S
OTP
HCLE
00:00=OFF
00:00=OFF
Time(hr,min)
RON
Default
:30
ROFF
Default
:0
RONE
Default
:90
UNIT
FDLY
Default
:NO
Default
:1
Default
:9.6K
PAR
Default
:Odd
Default
: 8bit
ALPH
P
reset value
:50
BIAS
P
reset value
:0
RJC
Default
:NO
4.1.8 Operation Flow
100C
M+2S
TIME
Current
△/▽
WEEK
Current Time
(hr,min)
AUTO
Timing start/stop
Rang;AUTO-OFF
Default:OFF
Intermittent intial
run time
Range:30-600(Min)
Intermittent run OFF
time
Rang:0 – 600(Min)
OFF1
Mon. off time
OFF2
Tues. off time
00:00=OFF
OFF3
Wed. off time
00:00=OFF
OFF4
Thur. off time
00:00=OFF
OFF5
Fri. off time
00:00=OFF
100C
M+5S
△/▽
SV
Rang:0-200℃
Default:90 ℃
M+7S
ON 1
Mon. start time
00:00=OFF
△/▽
ON 2
Tues. start
time
00:00=OFF
ON 3
Wed. start time
00:00=OFF
ON 4
Thur. start
time
00:00=OFF
ON 5
Fri. start time
00:00=OFF
M+▽+3S
Heating ratio
Rang:1-100℃
△/▽
Integral
Rang:0-999S
Differential
Rang:0-999S
Overheat temp.
protection
(SV+F-05)
Rang:2-50℃
Heating cycle
Rang:15-60S
Default:15S
Blower delay
Rang:30-360S
M+△+3S
PRO
Communiation
protocol
Rang:
MODBUS-RTU
△/▽
ID
Communiation
ID Rang:1-99
BAUD
Rang:4.8K 9.6K
19.2K
Parity bit
Rang:NONE ,
Odd,Even
Data
Data length
Rang:8bit
Intermittent run ON
time
Rang :30-600 (Min)
LOCK
SV setting lock
Rang: YES– NO
AT
Self-tuning
Rang: YES– NO
OFF6
Sat. off time
00:00=OFF
OFF7
Sun. off time
ON 6
Sat. start time
00:00=OFF
ON 7
Sun. start
time
00:00=OFF
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Temperture unit
Rang:℃ -℉
Control coefficient
Rang:0~100
Temp. correction
Rang:-99~100℃
PC Temp.
Rang: 0~100℃
temp.read only
Stop
Stop bit
Rang: 1bit,2bit
Default: 1bit
M Exit
M stands for:
Menu key
△/▽stands for:
Up/Down key
4.1.9 Wrong Codes Remark
Wrong Codes Remark
bR Thermocouple break
oH Overheat
REV Temperature sensor reversely connected
oL Overload
bAT Battery error
EGO EGO Over-temp
xATx Auto-turning error
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5. Maintenance and Repair
5.1 Blower
1) Clean the blower regularly (especially the air inlet path).
2) Eliminate the fan's dirt regularly to avoid the damage to the blower.
Note: No need for regular inspection because all the electrical
parts in the control unit are fixed tightly!
6. Troubleshooting
Fault Possible Reasons Solution
Blower rotating on the
contrary with arrow
Blower not turning
Blower not rotating
and not heating
No temperature for
blower runs while
The blower can run but
temperature is too low
Blower circuit connection reverse
phase.
1. Motor fault.
2. Failures of solenoid switch.
1. Overload jumped.
2. Transformer fault.
3. Fuse melted.
4. Power supply fault.
1. Lead sheet of heater pipe melted.
2. Magnetic switch fault.
3. Heater fault.
4. Controller fault.
5. Thermocouple fault.
1. Lead sheet of heater pipe fault.
2. EGO breaked.
3. Magnetic switch is lack of phase.
4. Controller is damaged .
Exchange two of theel ectrical wires.
1. Check and change.
2. Change or repair.
1. Check and change.
2. Check and change.
3. Check and change.
4. Check if lack of phase.
1. Check and change.
2. Check and change.
3. Check and change.
4. Check and change.
5. Change.
1. Check and change.
2. Check or re-set.
3. Check and change.
4. Change the temperature controller.
The blower can run but
1. Hot-air pipe is jam.
2. Controller is fault.
temperature is too high
3. Magnetic switch contacts stuck up.
Notes: Before inspecting or changing spare parts, ensure the main switch should be off.
1. Cleaning.
2. Change the controller or adjust PID.
3. Change.
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