Shindaiwa X7502891100 User Manual

SHINDAIWA OWNER’S/OPERATOR’S MANUAL
PS344 PowerBroom
TM
X7502891100 05/10
WARNING!
Minimize the risk of injury to yourself and others! Read this manual and familiarize yourself with the contents. Always wear eye and hearing protection when operating this unit.
Introduction
HOT SURFACE
The Shindaiwa PS344 PowerBroom is designed and built to deliver superior performance and reliability without compromise to quality, comfort, safety or durability.
Shindaiwa engines represent the leading edge of high-performance engine technology, delivering exceptionally high power with remarkably low displacement and weight. As an owner/operator, you’ll soon discover for yourself why Shindaiwa is simply in a class by itself!
IMPORTANT!
The information contained in these instructions describes units available at the time of publication.
Echo, Inc. reserves the right to make changes to products without prior notice, and without obligation to make alterations to units previously manufactured.
WARNING!
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
Contents
Safety ............................................. 3
Product Description ........................ 5
Specications ................................. 5
Emission Control ............................ 6
Assembly ........................................ 6
Mixing fuel ...................................... 8
Filling the fuel tank.......................... 9
Starting the Engine ...................... 10
Stopping the Engine ......................11
Checking Unit Condition ................11
Operating ...................................... 12
Maintenance ................................. 13
Long Term Storage ....................... 17
Troubleshooting Guide ................. 18
Warranty Statement ...................... 21
PAGEPAGEPAGE
IMPORTANT!
The procedures described in this manual are intended to help you get the most from your unit as well as to protect you and others from harm. These procedures are guidelines for safe operation under most conditions, and are not intended to replace any safety rules and/or laws that may be in force in your area. If you have questions regarding your power tool, or if you do not understand something in this manual, your Shindaiwa dealer will be glad to assist you. You may also contact Shindaiwa at the address printed on the back of this Manual.
Attention Statements
Throughout this manual are special “attention statements”.
DANGER!
A statement preceded by the triangular attention symbol and the word “DANGER” contains infor­mation that should be acted upon to prevent serious injury or death.
by the triangular attention symbol and the word “WARNING” con­tains information that should be acted upon to prevent serious bod­ily injury.
A statement preceded by the word “IMPORTANT” is one that possesses
special signicance.
WARNING!
A statement preceded
IMPORTANT!
CAUTION!
A statement preceded by the word “CAUTION” contains information that should be acted upon to pre­vent mechanical damage.
NOTE:
A statement preceded by the word “NOTE” contains information that is handy to know and may make your job easier.
Warning and operational labels
Read and follow this manual, make sure anyone using the unit does likewise. Failure to do so could result in serious personal injury or machine fail­ure. Keep this manual for future reference.
Always wear eye and hearing protection. Shindaiwa recom­mends wearing a face shield as additional face and eye protection.
2
Beware of thrown objects. Keep bystanders at least 15 M (50 feet) away during operation.
Do not use on unguarded el­evated surfaces.
WARNING ! Surface can be hot. Always wear gloves when handling this unit.
Maintain a shallow working angle and avoid moving toward the vertical.
READ THE
OPERA TOR’S MAN UAL.
WEAR HEAR ING AN D ANSI Z87. 1
APPROVED EYE PROTE CTION .
BEWARE OF THRO WN
DIRT AND DEBR IS.
MAINTAIN A SHALLOW WORKING ANGLE…
DO NOT U SE ON UNGU ARDED
ELEVA TED SURFACES .
…AVOID MO VING TOWARD
VERTICAL .
80267Shindaiwa Inc .
Safety
HOT SURFACE
Work Safely
A PowerBroom operates at very high speeds and has the potential to do serious damage if misused, abused or mishan­dled. To reduce the risk of injury, you must maintain control at all times, and observe all safety precautions during operation. Never permit a person without training or instruction to operate this machine!
WARNING!
Never make unauthorized
attachment installations.
Stay Alert
You must be physically and mentally t
to operate this unit safely.
WARNING! Use Good Judgement
WARNING!
Never operate power equipment of any kind if you are tired or if you are under
the inuence of alcohol, drugs,
medication or any other substance that could affect your ability or judgement.
Sweeper belts may move when starting engine. Place sweeper belts on a smooth level surface when starting.
Always make sure the Power­Broom attachment is properly
installed and rmly tightened
before operation.
Always wear eye protection to shield against thrown objects.
Never modify or disable any of the unit’s safety devices.
Do not make unauthorized modi­cations to this unit.
Make sure there are no missing or loose fasteners, and that the igni­tion switch and throttle controls are working properly.
Do not operate the unit with the
mufer removed.
Safety Labels
NEVER operate this unit indoors. Operate this unit only in a well ven­tilated area. Be aware of carbon monoxide poisoning. Exhaust gases and lubrication oil mist can cause serious injury or death.
Always hold the machine rmly with
both hands when sweeping, and maintain control at all times.
Always stop the engine immediately and check for damage if you strike a foreign object or if the unit becomes tangled. Do not operate with broken or damaged equipment.
Always clear your work area of trash or hidden debris to help ensure good footing.
Always use genuine Shindaiwa parts and accessories when repair­ing or maintaining this unit.
This label indicates the minimum distance between
front handle and rear grip per ANSI B175.3.
Stop the unit immediately if it suddenly begins to vibrate or shake. Inspect for broken, miss­ing or improperly installed parts or attachments.
Never transport the unit nor set it down with the engine running. An engine that’s running could be accidentally accelerated causing the drum assemblies to rotate.
Always disconnect the spark plug wire before performing any main­tenance work.
Always maintain this unit accord­ing to this owner’s manual and fol­low the recommended scheduled maintenance.
Keep a Solid Stance. Maintain footing and balance at all times. Do not stand on slippery, uneven or unstable surfaces. Do not work in odd positions or on ladders. Do not over reach.
IMPORTANT!
Safety and Operation Information Labels: Make sure all information labels are undamaged and readable. Immediately replace damaged or missing informa­tion labels. New labels are available from your local authorized Shindaiwa dealer.
3
Safety (continued)
The Properly Equipped Operator
Always protect yourself from hazards
such as thorny brush and ying debris by wearing gloves and close tting
clothing that covers arms and legs. Never wear shorts. Don’t wear loose clothing or items such as jewelry that could get caught in machinery or underbrush. Secure long hair so it is above shoulder level.
Keep a proper footing and do not overreach—maintain your balance at all times during operation.
Wear sturdy footwear with nonslip soles to provide good footing. Steel­toed safety boots are recommended. Never operate unit bare-footed!
Always wear eye and hearing protection. Shindaiwa recommends wearing a face shield as additional face and eye protection.
Always operate with both hands
rmly gripping the unit.
Keep away from rotating sweeper belts or bristles at all times, and NEVER lift a moving attachment above waist-height.
Be Aware of the Working Environment
Be careful when operating on a slope or on slippery terrain, especially during rainy weather or when pulling debris toward you.
If the drum assemblies jam, switch the engine OFF and inspect the drums, axles and gearcase for damage.
Do not use this unit on rooftops or elevated surfaces
When transporting the unit in a vehicle, tie it down securely to prevent damage and fuel spillage.
Never operate the PowerBroom around objects that could tangle in the drums and cause loss of control.
Never allow the engine to run at high RPM without a load. Doing so could damage the engine.
Be constantly alert for objects and debris that could be thrown either from the sweeper belts or bounced from a hard surface.
Keep bystanders
at least 15 meters
away from the unit
while operating
to reduce the risk
of being struck by
thrown debris.
ALWAYS clear your work area of trash or hidden debris that could be thrown back at you or toward a bystander. When operating in rocky terrain or near electric wires or fences, use extreme caution to avoid contacting such items with the sweeper belts.
Keep the unit as clean as possible. Keep it free of loose vegetation, mud, etc.
Maintain a low working angle and avoid steep angles of operation. A steep working angle risks loss of control of the machine.
Transport the machine with the engine OFF.
Always keep the handles clean.
4
Product Description
Using the illustration as a guide, famil­iarize yourself with your machine and its various components. Understanding your machine helps ensure top performance, long service life and safer operation.
Sweeper Belt
Gearcase
Outer Tube
PS344
Sweeper Drum
Handle
Spark Plug
Grip
Ignition Switch
Throttle
Trigger
WARNING!
Do not make unauthorized
modications or alterations to any of
these units or their components.
Fuel Tank
Tank
Protector
Specications
Model PS344 Dry Weight (less sweepers) 6.0 kg/13.2 lb. Engine Type 4-cycle, vertical cylinder, air cooled Bore x Stroke 38 x 30 mm/1.5 x 1.2 in. Displacement 34 cc/2.1 cu. in. Fuel/Oil Ratio 50:1 with *ISO-L-EGD or JASO FD class engine oil Fuel Tank Capacity 660 ml/22.4 oz. Carburetor Type Diaphragm-type Ignition One-piece electronic, program controlled Spark Plug NGK CMR5H Electrode Gap 0.6 mm/ .024 in. Torque 16.7 - 18.6 N∙m / 148-165 in • lbf Air Cleaner Type Foam pre-lter; sealed felt main lter Starting Method Recoil Stopping Method Slide switch Transmission Type Automatic, centrifugal clutch w/worm gear Gear Reduction Ratio 40:1 Engine Idle Speed 3,000 RPM Clutch Engagement Speed 4,200 RPM Wide Open Throttle Speed (W.O.T.) 10,500 RPM
*Specications are subject to change without notice.
5
Emission Control (Exhaust & Evaporative)
EPA 2010 and Later and/or C.A.R.B. TIER III
The emission control system for the engine is EM/TWC (Engine Modication and 3-way Catalyst) and for the fuel tank
the Control System is EVAP (Evaporative Emissions) or N (for nylon tank). Evaporative emission may be applicable to California models only.
An Emission Control Label is located on the unit. (This is an EXAMPLE ONLY; information on label varies by en- gine FAMILY).
PRODUCT EMISSION DURABILITY (EMISSION COMPLIANCE PERIOD)
The 300 hour emission compliance period is the time span selected by the manufacturer certifying the engine emissions output meets applicable emissions regulations, provided that approved maintenance procedures are followed as listed in the Maintenance Section of this manual.
Assembly
Prior to assembly
Before assembling, make sure you have all the components required for a com­plete unit:
PowerBroomUnit
Adjustable Handle
Kit containing hardware, owner/ operator's manual, tool kit for rou­tine maintenance. Tool kits vary by model and may inclue a hex wrench, spanner, and a combina­tion spark plug wrench/screwdriver.
Carefully inspect all components for damage before assembling.
WARNING!
Do not make unauthorized
modications or alterations to your
machine or its components.
IMPORTANT!
The terms “left”, “left-hand”, and
“LH”; “right”, “right-hand”, and “RH”;
“front” and “rear” refer to directions as viewed by the operator during normal operation.
This unit comes with the handle installed. It can be re-adjusted for operator comfort in the following manner.
Loosen adjustment knob. 1. Locate the handle at the best position for operator comfort (usually about 10 inches ahead of the throttle lever), and secure it by tightening the adjustment knob at the handle base.
6
Throttle Assembly
Handle
Mounting Screw
Washer
Adjustment Knob
Washer
Hex Nut
Outer Tube
Assembly (continued)
Adjust Throttle Lever Free Play
The throttle lever free play should be approximately 3/16-1/4 inch (4-6 mm). Make sure that the throttle lever oper­ates smoothly without binding. If it becomes necessary to adjust the lever free play, follow the procedures and illustrations that follow.
Loosen the air cleaner cover knobs 1. and remove the air cleaner cover.
Loosen the lock nut on the cable 2. adjuster.
Turn the cable adjuster in or out as 3. required to obtain proper free play 3/16-1/4 inch (4-6 mm).
Tighten the locknut.4.
Reinstall the air cleaner cover.5.
Sweeper Assembly (sold separately)
Loosen the air cleaner
cover knobs
3/16-1/4 inch (4-6 mm)
Throttle Free Play
Cable
Adjuster
Lock Nut
Drum
Assembly
Drum
Axle
Secure the drum
2
axle to the shaft
Clevis
Pin
Cotter
Pin
Secure with a
cotter pin
Install the sweeper drum
3
assembly
Hitch
Pin
4
1
Install drum axle onto output shaft
7
Assembly (continued)
Push one of the drum axles onto 1. either of the two gearcase output shafts. If necessary, rotate the drum axle until the clevis pin hole in the axle aligns with the matching hole in the gearcase output shaft.
CAUTION!
The two drum assemblies are identical, but each drum must be installed with its recessed end facing toward the gearcase.
Use a clevis pin and hitch pin to 2. secure the drum axle to the shaft.
Slide the recessed end of a 3. sweeper drum assembly over the installed axle, and then push the drum down the axle until the cotter pin hole in the axle extends above the drum surface.
Use a cotter pin to secure the drum 4. assembly on the axle (see inset).
The cotter pin is designed to t
tightly against the outboard end of the drum, so you may need to com­press the drum face slightly during installation. spead the ends of the cotter pin to secure.
Repeat Steps 1-4 to install the 5. remaining axle and drum assembly.
The PowerBroom tool should now be
completely assembled.
Mixing Fuel
WARNING!
Alternative fuels, such as E15 (15% ethanol), E-85 (85% ethanol) or any fuels not meeting Shindaiwa requirements are NOT approved for use in Shindaiwa gasoline engines. Use of alternative fuels may cause
performance problems, loss of power, overheating, fuel vapor lock, and unintended machine operation, including, but not limited to, improper clutch engagement. Alternative fuels may also cause premature deterioration of fuel lines, gaskets, carburetors and other engine components.
Fuel Requirements
Gasoline - Use 89 Octane [R+M/2] (mid grade or higher) gasoline known to be good quality. Gasoline may contain
up to 10% Ethanol (grain alcohol) or 15% MTBE (methyl tertiary-butyl ether). Gasoline containing methanol (wood alcohol) is NOT approved.
Hybrid 4TM Mixture Oil - Engine oil meeting ISO-L-EGD (ISO/CD 13738) and J.A.S.O. M345/FD standards must be used. Shindaiwa highly recommends using Shindaiwa Red ArmorTM engine oil in all Shindaiwa Hybrid 4TM engines to protect the engine from harmful carbon build up, maintain engine performance, and increase engine life. Shindaiwa Red ArmorTM engine oil exceeds ISO-L-EGD and J.A.S.O. M345/FD performance requirements. Engine problems due to inadequate lubrication caused by failure to use an ISO-L-EGD (ISO/CD 13738) and J.A.S.O. M345/FD certied oil will void the engine warranty.
IMPORTANT!
Shindaiwa Red Armor
in all Shindaiwa engines sold in the past, regardless of ratio specied in those
manuals.
Stored fuel ages. Do not mix more fuel than you expect to use in thirty (30) days, ninety (90) days when a fuel stabilizer is added. Use of unmixed, improp­erly mixed, or stale fuel, may cause hard starting, poor performance, or severe engine damage and void the product warranty. Read and follow instructions in the Long Term Storage section of this manual.
8
TM
engine oil may be mixed at 50:1 ratio for application
IMPORTANT!
Examples of 50:1 mixing quantities
Handling Fuel
DANGER
Fuel is VERY ammable. Use extreme care when mixing, storing or handling or serious personal injury
may result.
• Use an approved fuel container.
• DO NOT smoke near fuel.
• DO NOT allow ames or sparks near fuel.
• Fuel tanks/cans may be under pressure. Always loosen fuel caps slowly allowing pressure to equalize.
• NEVER refuel a unit when the engine is HOT or RUNNING!
• DO NOT ll fuel tanks indoors. ALWAYS ll fuel tanks outdoors over bare ground.
• DO NOT overll fuel tank. Wipe up spills immediately.
• Securely tighten fuel tank cap and close fuel container after refueling.
• Inspect for fuel leakage. If fuel leakage is found, do not start or operate unit until leakage is repaired.
• Move at least 3m (10 ft.) from refueling location before starting the engine.
Mixing Instructions
1. Fill an approved fuel container with half of the required
amount of gasoline.
2. Add the proper amount of engine oil to gasoline.
3. Close container and shake to mix oil with gasoline.
4. Add remaining gasoline, close fuel container, and remix.
IMPORTANT!
Spilled fuel is a leading cause of hydrocarbon emissions. Some states may require the use of automatic fuel shut­off containers to reduce fuel spillage.
Storage - Fuel storage laws vary by locality. Contact your local government for the laws affecting your area. As a precaution, store fuel in an approved, airtight con­tainer. Store in a well-ventilated, unoccupied building,
away from sparks and ames.
IMPORTANT!
Stored fuel may separate. ALWAYS shake fuel container thoroughly before each use.
After use
DO NOT store a unit with fuel in its tank. Leaks can occur. Return unused fuel to an approved fuel storage container.
Filling the fuel tank
CAUTION!
Slowly remove the fuel cap only after stopping the engine
WARNING! Minimize the Risk of Fire
NEVER smoke or light res near the engine.
stop the engine and allow it to cool before
ALWAYS
refueling.
Wipe all spilled fuel and move at least 3
ALWAYS
meters (10 feet) from the fueling point and source before starting.
place ammable material close to the engine
NEVER
mufer. NEVER operate the engine without the mufer and spark
arrester screen in place and in good working condition.
FUEL IS HIGHLY FLAMMABLE.
Place the unit on a at, level surface.1.
Clear any dirt or other debris from around the fuel ller cap.2.
ALWAYS store gasoline in a container approved for ammable liquids.
inspect the unit for fuel leaks before each
ALWAYS
use. During each rell, check that no fuel leaks from
around the fuel cap and/or fuel tank. If fuel leaks are evident, stop using the unit immedi­ately. Fuel leaks must be repaired before using the unit.
ALWAYS move the unit at least 3 meters (10 feet) away from a fuel storage area or other readily am-
mable materials before starting the engine.
Remove the fuel cap, and ll the tank with clean, fresh 3. fuel.
Reinstall the fuel ller cap and tighten rmly.4.
Wipe away any spilled fuel before starting engine.5.
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