Shindaiwa X7502863800, DH231 User Manual

SHINDAIWA OWNER / OPERATOR’S MANUAL
DH231 HEDGE TRIMMER
X7502863800 04/10
WARNING!
Minimize the risk of injury to yourself and others! Read this manual and familiarize yourself with the contents. Always wear eye and hearing protection when operating this unit.
HOT SURFACE
Introduction
The Shindaiwa 231 series of hand­held power equipment is designed and built to deliver superior performance and reliability without compromise to quality, comfort, safety or durability. Shindaiwa engines represent the leading edge of high­performance engine technology, delivering exceptionally high power with remarkably low displacement and weight. As an owner/operator, you’ll soon discover for yourself why Shindaiwa is simply in a class by itself!
IMPORTANT!
The information contained in these instructions describes units available at the time of publication.
Echo, Inc. reserves the right to make changes to products without prior notice, and without obligation to make alterations to units previously manufactured.
WARNING!
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
Contents
PAGE
Attention Statements ..............................2
General Safety Instructions ...................3
Unit Description ......................................6
Specifications ...........................................6
Emission Control ....................................7
PAGE
Mixing Fuel .............................................7
Filling the Fuel Tank ..............................8
Starting the Engine .................................9
Stopping the Engine .............................10
Operation ...............................................10
Maintenance ..........................................10
Long Term Storage ...............................15
Troubleshooting Guide ........................16
Warranty ................................................19
PAGE
IMPORTANT!
The operational procedures described in this manual are intended to help you get the most from this unit as well as to protect you and others from harm. These procedures are guidelines for safe operation under most conditions, and are not intended to replace any safety rules and/or laws that may be in force in your area. If you have questions regarding your series of hand-held power equipment, or if you do not understand something in this manual, contact Shindaiwa at the address printed on the back of this Manual.
Attention Statements
Throughout this manual are special “attention statements”.
DANGER!
A statement preceded by the triangular attention symbol and the word “DANGER” contains infor­mation that should be acted upon to prevent serious injury or death.
WARNING!
A statement preceded by the triangular attention symbol and the word “WARNING” contains information that should be acted upon to prevent serious bodily injury.
IMPORTANT!
A statement preceded by the word “IMPORTANT” is one that possesses
special signicance.
CAUTION!
A statement preceded by the word “CAUTION” contains information that should be acted upon to prevent mechanical damage.
NOTE:
A statement preceded by the word “NOTE” contains information that is handy to know and may make your job easier.
Safety and operation labels
A hedge trimmer has the potential to cause serious personal injury to the opera­tor or bystanders if misused, abused or mishandled. You must observe all special safety instructions to reduce the risk of personal injury.
Read and follow this manual, make sure anyone using the trimmer does likewise. Failure to do so could result in serious personal injury or machine failure. Keep this manual for future reference.
Always wear a hard hat to reduce the risk of head injuries during operation of this machine. In addition, always wear eye and hearing protection. Shindaiwa recom­mends wearing a face shield as additional face and eye protection.
The blades are SHARP. Handle with care.
Keep hands clear of the cutter blades when starting the engine.
WARNING !Surface can be hot. Always wear gloves when handling this unit.
Safety
Work Safely
A hedge trimmer has the potential to cause serious personal injury to the operator or bystanders if misused, abused or mishandled. To reduce the risk of injury, you must maintain control at all times, and observe all safety pre­cautions during operation. Never permit a person without training or instruction to operate this machine!
Operating Precautions
Stay Alert
You must be physically and mentally t
to operate this unit safely.
WARNING!
Never make unauthorized attachment installations. Always use genuine Shindaiwa parts and accessories when repairing or maintaining this unit.
WARNING!
Never operate power equipment of any kind if you are tired
or if you are under the inuence of
alcohol, drugs, medication or any other substance that could affect your ability or judgement.
Never transport the hedge trim- mer or leave it unattended with the engine running. An engine that’s running could be accidently acceler­ated causing the blades to oscillate.
Make sure that the blade cover is in place when transporting or storing the hedge trimmer.
Always make sure that the cut­ter attachment and all handles and guards are properly installed and
rmly tightened before operation.
Inspect for broken, missing or improperly installed parts or attachments.
Never use a cracked or warped cut­ter or cutter bar: replace it with a serviceable one and make sure it
ts properly.
Make sure there are no missing or loose fasteners, and that the stop switch and throttle controls are work­ing properly.
Make sure there is always good ventilation when operating the artic­ulated hedge trimmer. Fumes from engine exhaust can cause serious injury or death. Never run the engine indoors!
WARNING!
Never smoke or light res near the
hedge trimmer. Keep the unit away from excessive heat. Engine fuel is
very ammable and re could lead
to serious personal injury or prop­erty damage.
Make sure the cutters are cor­rectly adjusted before operating the hedge trimmer (see the section ”Cutter Blade Adjustment” for cut­ter adjustment procedures). Never attempt cutter adjustment with the engine running!
Before starting the engine, make sure the cutter is not contacting anything.
Always conrm safe operation
when using the machine.
Immediately stop the engine with the stop switch if the machine sud­denly begins to vibrate or shake.
Always stop the engine imme­diately and check for damage if you strike a foreign object or if the machine becomes tangled. Do not operate with broken or damaged equipment.
When cutting a branch that is under tension, be alert for spring­back so that you will not be struck by the moving branch.
If a cutter should bind fast in a cut, shut off the engine immediately. Push the branch or tree to ease the bind and free the cutter.
Always stop the engine and allow it to cool before refueling. Avoid
overlling and wipe off any fuel
that may have spilled.
To reduce re hazard, keep the engine and mufer free of debris,
leaves, or excessive grease
Keep a Solid Stance. Maintain footing and balance at all times. Do not stand on slippery, uneven or unstable surfaces. Do not work in odd positions or on ladders. Do not over reach.
WARNING!
Hedge Clipper blades are very sharp. Touching them may lead to severe personal injury. Avoid touching
blades whenever possible, and always wear gloves to protect hands
WARNING
Moving parts can amputate ngers or cause severe injuries. Keep hands, clothing and loose objects away
from all openings.
ALWAYS stop engine, disconnect spark plug, and make sure all moving parts have come to a complete stop before removing obstructions, clearing debris, or servicing unit.
DO NOT start or operate unit unless all guards and protective covers are properly assembled to unit.
NEVER reach into any opening while the engine is running. Moving parts may not be visible through
openings.
WARNING
Operation of this equipment may create sparks that can start res around dry vegetation. This unit is equipped with a spark arrestor and a spark arrestor may be required. The operator should contact local re agencies for laws or regulations relating to re prevention requirements.
WARNING
Engine exhaust IS HOT, and contains Carbon Monoxide (CO), a poison gas. Breathing CO can cause uncon­sciousness, serious injury, or death. Exhaust can cause serious burns. ALWAYS position unit so that exhaust is directed away from your face and body.
Cutter Blades
Blade Cover
Safety (continued)
Operating the Hedge Trimmer
ALWAYS protect yourself from hazards
such as thorny brush and ying debris by wearing gloves and close tting clothing
that covers arms and legs. Never wear shorts. Don’t wear loose clothing or items such as jewelry that could get caught in machinery or underbrush. Secure long hair so it is above shoulder level.
NEVER allow children to use the unit. Avoid operating near bystanders.
ALWAYS wear eye, ear, and hand protection while operating this unit!
ALWAYS stop the engine before removing branches or debris from the cutters! Never allow the cutters to contact buildings or other hard objects!
ALWAYS stop the engine and install the blade cover before moving to another work site,
and maintain a rm footing while operating or
carrying the trimmer.
NEVER cut metal objects or wire with the blade.
USE EXTREME CAUTION
when operating near fences or electric wiring.
ALWAYS operate with both
hands rmly gripping the unit.
NEVER operate this unit if the safety guard has been removed or damaged!
AVOID using or storing this unit in a wet environment. Water on the cutters may enter the gearcase and damage your unit.
AVOID cutting large or extremely “woody” branches. Doing so can shorten cutter life, and may also damage the gearcase.
DH251003
ALWAYS keep proper footing and do not overreach. Maintain your balance at all times during operation.
Always maintain this unit accord­ing to this owner’s manual and fol­low the recommended scheduled maintenance. Never modify or disable any of the unit’s safety devices. Always use genuine Shindaiwa parts and accessories when repairing or maintaining this machine. Do not make unauthorized modica­tions to the unit.
CAUTION
Never allow the engine to run at high RPM without a load. Doing so could damage the engine. When transporting the unit in a vehi­cle, tie it down securely to prevent fuel spillage or damage to the machine. Always stop the engine and allow it to
cool before refuelling. Avoid overlling
and wipe off any fuel that may have spilled.
Never place ammable material close to the engine mufer and never run
the engine without the spark arrestor screen in place. Keep the cutters sharp and properly adjusted. Keep the unit as clean as possible. Keep it free of loose vegetation, mud, etc. Always clear your work area of trash or hidden debris to help ensure good footing.
Product Description
Cutter
blades
Front handle
Using the illustration as a guide, famil­iarize yourself with this unit and its vari­ous components. Understanding your machine helps ensure top performance, longer service life, and safer operation.
Throttle interlock
Throttle trigger
Rear handle
Guard
WARNING!
Mufer
Do not alter this machine
or any of its components!
On/Off Switch
Recoil starter
Fuel tank
Air lter
cover
Blade cover
Specications
Model DH231-24 DH231-30 Engine Type 2-cycle, horizontal cylinder, air cooled Engine Bore x Stroke 32mm x 28mm (1.26 X 1.10 in) Engine Displacement 22.5cc (1.37 in3) Unit Weight, Less Fuel 5.8 kg (12.8 lb) 6 .1 kg (13.4 lb) Unit Dimensions (LxWxH) Fuel Tank Capacity 0.53 liter (18.0 oz.) Fuel/oil ratio 50:1 with *ISO-L-EGD or JASO FD class 2-cycle Mixing Oil Carburetor Diaphragm type Ignition Fully electronic, transistor controlled Spark Plug NGK BPMR 6A
Electrode Gap 0.6 mm (0.024 in) Torque 150 - 170 kgf•cm / 130 - 150 in•lbf
Air Cleaner Foam element
Mufer Type
Starting Method Recoil type Stopping Method Slide switch,grounding type Blade Length 605 mm (23.82 in) 745 mm (29.33 in) Blade Type Double-blade cutting action: double-edged blade Clutch Type Centrifugal clutch, dry-type Gear Type Spur gears Gear Lubrication Lithium-based grease Standard Equipment Engine Speed 3,000 RPM Clutch Engagement Speed 4,100 RPM Wide Open Throttle Speed (W.O.T.) 11,000 RPM
Specications are subject to change without notice.
1080 x 250 x 210 mm (42.52 x 9.84 x 8.27 in) 1220 x 250 x 210 mm (48.03 x 9.84 x 8.27 in)
Spark arrestor mufer or spark arrestor mufer with catalyst
Rear handle w/integral controls, anti-vibe mountings, front handle w/guard, tool set, blade cover.
IMPORTANT This spark ignition system complies with the Canadian standard ICES-002.
Emission Control (Exhaust & Evaporative)
EPA 2010 and Later and/or C.A.R.B. TIER III
The emission control system for the engine is EM/TWC (Engine Modication and 3-way Catalyst) and for the fuel tank
the Control System is EVAP (Evaporative Emissions) or N (for nylon tank). Evaporative emission may be applicable to California models only.
An Emission Control Label is located on the unit. (This is an EXAMPLE ONLY; information on label varies by en­gine FAMILY).
PRODUCT EMISSION DURABILITY (EMISSION COMPLIANCE PERIOD)
The 300 hour emission compliance period is the time span selected by the manufacturer certifying the engine emissions output meets applicable emissions regulations, provided that approved maintenance procedures are followed as listed in the Maintenance Section of this manual.
Mixing Fuel
WARNING!
Alternative fuels, such as E15 (15% ethanol), E-85 (85% ethanol) or any fuels not meeting Shindaiwa requirements are NOT approved for use in Shindaiwa gasoline engines. Use of alternative fuels may cause
performance problems, loss of power, overheating, fuel vapor lock, and unintended machine operation, including, but not limited to, improper clutch engagement. Alternative fuels may also cause premature deterioration of fuel lines, gaskets, carburetors and other engine components.
Fuel Requirements
Gasoline - Use 89 Octane [R+M/2] (mid grade or higher) gasoline known to be good quality. Gasoline may contain up to 10% Ethanol (grain alcohol) or 15% MTBE (methyl tertiary-butyl ether). Gasoline containing methanol (wood alcohol) is NOT approved.
2 Stroke Mixture Oil - A 2-stroke engine oil meeting ISO-L-EGD (ISO/CD 13738) and J.A.S.O. M345/FD standards must be used. Shindaiwa OneTM 2-Stroke Oil is strongly recommended as it meets this standard and is specically formulated for use in all Shindaiwa 2-stroke engines. Engine problems due to inadequate lubrication caused by
failure to use an ISO-L-EGD (ISO/CD 13738) and J.A.S.O. M345/FD certied oil will void the engine warranty.
For increased engine protection, Shindaiwa recommends using Shindaiwa Red ArmorTM engine oil to protect the engine from harmful carbon build up, maintain engine performance, and increase engine life. Shindaiwa Red ArmorTM engine oil exceeds ISO-L-EGD and J.A.S.O. M345/FD performance requirements.
IMPORTANT!
Shindaiwa One ratio for application in all Shindaiwa engines sold in the past, regardless of ratio specied in those manuals.
TM
2-Stroke oil or Red ArmorTM engine oil may be mixed at 50:1
Examples of 50:1 mixing quanti­ties
IMPORTANT!
Stored fuel ages. Do not mix more fuel than you expect to use in thirty (30) days, ninety (90) days when a fuel stabilizer is added. Use of unmixed, improp­erly mixed, or stale fuel, may cause hard starting, poor performance, or severe engine damage and void the product warranty. Read and follow instructions in the Long Term Storage section of this manual.
Handling Fuel
DANGER
Fuel is VERY ammable. Use extreme care when mixing, storing or handling or serious personal injury may result.
• Use an approved fuel container.
• DO NOT smoke near fuel.
• DO NOT allow ames or sparks near fuel.
• Fuel tanks/cans may be under pressure. Always loosen fuel caps slowly allowing pressure to equalize.
• NEVER refuel a unit when the engine is HOT or RUNNING!
• DO NOT ll fuel tanks indoors. ALWAYS ll fuel tanks outdoors over bare ground.
• DO NOT overll fuel tank. Wipe up spills immediately.
• Securely tighten fuel tank cap and close fuel container after refueling.
• Inspect for fuel leakage. If fuel leakage is found, do not start or operate unit until leakage is repaired.
• Move at least 3m (10 ft.) from refueling location before starting the engine.
Mixing Instructions
1. Fill an approved fuel container with half of the required amount of gasoline.
2. Add the proper amount of engine oil to gasoline.
3. Close container and shake to mix oil with gaso­line.
4. Add remaining gasoline, close fuel container, and remix.
IMPORTANT!
Spilled fuel is a leading cause of hydrocarbon emis­sions. Some states may require the use of automatic fuel shut-off containers to reduce fuel spillage.
Filling the Fuel Tank
WARNING!
Minimize the Risk of Fire
NEVER smoke or light res near the
engine.
stop the engine and allow
ALWAYS
it to cool before refueling.
Wipe all spilled fuel and
ALWAYS
move at least 3 meters (10 feet) from the fueling point and source before starting.
place ammable material
NEVER
close to the engine mufer.
operate the engine with-
NEVER
out the mufer and spark arrester
screen in place and in good work­ing condition.
FUEL IS HIGHLY FLAMMABLE.
ALWAYS store gasoline in a
container approved for am­mable liquids.
ALWAYS inspect the unit for
fuel leaks before each use.
During each rell, check that
no fuel leaks from around the fuel cap and/or fuel tank. If fuel leaks are evident, stop using the unit immediately. Fuel leaks must be repaired before using the unit.
ALWAYS move the unit at
least 3 meters (10 feet) away from a fuel storage area or other readily ammable mate­rials before starting the engine.
After use
• DO NOT store a unit with fuel in its tank. Leaks can
occur. Return unused fuel to an approved fuel stor­age container.
Storage - Fuel storage laws vary by locality. Contact your local government for the laws affecting your area. As a precaution, store fuel in an approved, airtight container. Store in a well-ventilated, unoccupied build-
ing, away from sparks and ames.
IMPORTANT!
Stored fuel may separate. ALWAYS shake fuel con­tainer thoroughly before each use.
Place the unit on a at, level 1. surface.
Clear any dirt or other debris from 2.
around the fuel ller cap.
CAUTION!
Slowly remove the fuel cap only after stopping the engine.
Remove the fuel cap, and ll the 3. tank with clean, fresh fuel.
Reinstall the fuel ller cap and 4. tighten rmly.
Wipe away any spilled fuel before 5. starting engine.
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