Shindaiwa 89301, T3410-EVC, T3410X-EVC User Manual

English................1
Español.........SP_1
SHINDAIWA OWNER’S/OPERATOR’S MANUAL
T3410/EVC TRIMMER T3410X/EVC TRIMMER
T3410
T3410X
WARNING!
Minimize the risk of injury to yourself and others! Read this manual and familiarize yourself with the contents. Always wear eye and hearing pro­tection when operating this unit.
Part Number 89301 Rev. 06/2009
Introduction
The Shindaiwa C4 series of hand-held power equipment is designed and built to deliver superior performance and reli­ability without compromise to quality, comfort, safety or durability. Shindaiwa engines represent the leading edge of high­performance engine technology, delivering exceptionally high power with remarkably low displacement and weight. As an owner/ operator, you’ll soon discover for yourself why Shindaiwa is simply in a class by itself!
IMPORTANT!
The information contained in these instruc­tions describes units available at the time of publication.
Shindaiwa Inc. reserves the right to make changes to products without prior notice, and without obligation to make alterations to units previously manufactured.
WARNING!
The engine exhaust from this product contains chemicals known to the State of California to cause can­cer, birth defects or other reproduc­tive harm.
Contents
Safety...........................................................3
Product Description...................................5
Specifications..............................................5
Assembly.....................................................6
Mixing fuel................................................10
PAGE PAGEPAGE
Filling the fuel tank..................................10
Starting the Engine .................................11
Stopping the Engine ................................12
Adjusting Engine Idle..............................12
Checking Unit Condition.........................12
Operation ..................................................13
Maintenance.............................................15
Long Term Storage..................................19
Troubleshooting Guide ...........................20
Emission System Warranty Statement ..23
IMPORTANT!
The operational procedures described in this manual are intended to help you get the most from this unit as well as to protect you and oth­ers from harm. These procedures are guidelines for safe operation under most conditions, and are not intended to replace any safety rules and/or laws that may be in force in your area. If you have questions regarding your C4 series hand-held power equipment, or if you do not understand something in this manual, contact Shindaiwa Inc. at the address printed on the back of this Manual.
Attention Statements
Throughout this manual are special “atten­tion statements”.
DANGER!
A statement preceded by the triangular attention symbol and the word “DANGER” contains information that should be acted upon to prevent serious injury or death.
WARNING!
A statement preceded by the triangular attention symbol and the word “WARNING” contains information that should be acted upon to prevent serious bodily injury.
IMPORTANT!
A statement preceded by the word “IMPORTANT” is one that possesses spe­cial significance.
CAUTION!
A statement preceded by the word “CAUTION” contains information that should be acted upon to prevent mechanical damage.
NOTE:
A statement preceded by the word “NOTE” contains information that is handy to know and may make your job easier.
Warning and Operational Labels
Read and follow this operator's manual. Failure to do so could result in serious injury..
Wear eye and hearing protection at all times during operation of this unit. Wear head protection where there is a risk of falling objects.
Make sure no one is within 15 M /
50 FEET
50 feet of an operating machine.
)
(15m
2
Beware of thrown or richocheted objects
DO NOT operate this unit with a blade unless the unit is equipped with a Shindawia-approved handlebar or barrier.
Always wear a harness when op­erating this unit with a blade. A har­ness is also recommended when using trimmer line.
If unit is used as a brushcutter, beware of blade thrust. A jammed blade can cause the unit to jerk suddenly and may cause the op­erator to lose control of the unit.
Safety
Work Safely
Trimmers and brushcutters operate at very high speeds and can do serious dam­age or injury if they are misused or abused.
Never allow a person without training or instruction to operate this unit!
ALWAYS inspect unit before each use. Replace any damaged parts.
NEVER run the engine when transport­ing the unit.
NEVER run the engine indoors! Make sure there is always good ventilation. Fumes from engine exhaust can cause serious injury or death.
ALWAYS stop the unit immediately if it suddenly begins to vibrate or shake. Inspect for broken, missing or improperly installed parts or attachments.
WARNING!
Never make unauthorized
attachment installations.
Stay Alert
You must be physically and mentally fit to operate this unit safely.
WARNING!
Use Good Judgment
NEVER extend trimming line beyond the
OHQJWKVSHFL¿HGIRU\RXUXQLW
ALWAYS keep the unit as clean as prac­tical. Keep it free of loose vegetation, mud, etc.
ALWAYS KROGWKHXQLW¿UPO\ZLWKERWK
hands when cutting or trimming, and maintain control at all times.
ALWAYS use the proper cutting tool for the job.
WARNING!
Never operate power equipment of any kind if you are tired or if you are under the LQÀXHQFHRIDOFRKROGUXJVPHGLFD­tion or any other substance that could affect your ability or judgement.
ALWAYS keep the handles clean. ALWAYS disconnect the spark plug wire
before performing any maintenance work.
ALWAYS , if a saw blade should bind fast in a cut, shut off the engine immediately. Push the branch or tree to ease the bind and free the blade.
Safety Labels
READTHE
OPERATOR’SM ANUAL
WEARH EARINGAN DANSI Z8 7.1
APPRO VED EYE PROTECTI ON
50 FEET
(15m)
KEEP BYSTAN DERS AWAY AT LEAST5 0 FEET (1 5m )
BEWAREOF THROWN OR
RICOCH ETED OBJECTS
DO NOT OPERATE THIS
MACHINEWITHABLADE
19422-00028ShindaiwaInc.
T3410
T3410X
IMPORTANT!
Safety and Operation Information Labels: Make sure all information labels are undamaged and readable. Imme­diately replace damaged or missing information labels. New labels are available from your local authorized Shindaiwa dealer.
3
Safety (continued)
The Properly Equipped Operator
Wear hearing protection devices and a broad-brimmed hat or helmet. A helmet is required when using a blade-equipped brushcutter to clear small trees.
Prolonged exposure to excessive noise is fatiguing and could lead to impaired hearing.
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protect legs and arms. Gloves offer added protection and are strongly recommended. Do not wear clothing or jewelry that could get caught in machinery or underbrush. Secure long hair so that it is above shoulder level. NEVER wear shorts!
Long-term exposure to vibration can damage your hands.
Keep a proper footing and do not overreach. Maintain your balance at all times during operation.
Wear appropriate footwear (non-skid boots or shoes): do not wear open­toed shoes or sandals. Never work
barefooted!
Always wear eye protection such as
goggles or safety glasses to shield
against thrown objects.
Always wear a harness when operating the unit .
It adds comfort and helps ensure safety by limiting
movement fore and aft. When the harness is
adjusted properly, the unit should balance with the
cutting attachment parallel to the ground.
Always operate with both hands
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When operating with a blade, make sure
the handle is positioned to provide you with
maximum protection from contacting the blade. Always make sure the handlebar
is installed in accordance with the
manufacturers instructions.
Always make sure the
appropriate cutting attachment
shield is correctly installed and
in good condition. Do not
operate the unit if the
cutting attachment shield
is missing, loose, or
broken.
Keep away from the rotating
trimmer line or blade at all times, and never lift a moving attachment above waist-high.
Be Aware of the Working Environment
Avoid long-term
operation in very hot
or very cold weather.
Be extremely careful
of slippery terrain,
especially during rainy
weather.
Be constantly alert for
objects and debris that
could be thrown either
from the rotating cutting
attachment or bounced
from a hard surface.
If contact is made with a hard object,
stop the engine and inspect the cutting
Make sure
bystanders
or observers
outside the
15 meter (50
feet) “danger
zone” wear eye
protection.
15 METERS
(50 FEET)
Always make sure
the appropriate
cutting attachment
shield is correctly
installed.
attachment for damage.
Reduce the risk of bystanders being
VWUXFNE\À\LQJGHEULV0DNHVXUHQR
one is within 15 meters (50 feet)—
that’s about 16 paces of an operating attachment. Stop immediately if a child, pet, or person comes within a 15 meter
(50 feet)radius. Outside this radius,
there is still a risk of injury from thrown
objects.
Do not operate the unit if the cutting attachment shield is missing, loose,
or broken.
Beware of a coasting
blade when brushcutting or
edging. A coasting blade
can injure while it continues
to spin after the throttle
trigger is released or after
the engine is stopped.
ALWAYS clear your work area of trash
or hidden debris that could be thrown
back at you or toward a bystander.
When operating in rocky terrain or
near electric wires or fences, use
extreme caution to avoid contacting
such items with the cutting attachment.
4
Product Description
Using the illustration as a guide, familiarize yourself with your machine and its various components. Under­standing your machine helps ensure top perfor­mance, long service life and safer operation.
Gearcase
Outer Tube
Ignition
Switch
T3410
Throttle
Trigger
Fuel Tank
Ignition
Switch
T3410X
Throttle
Interlock
Attachment Shield
Trimmer Head
WARNING!
Do not make unauthorized
Cutting
Outer Tube
Gearcase
Attachment Shield
Cutting
Handle
Barrier
Bar
Hanger
Throttle
Trigger
Grip
PRGL¿FDWLRQVRUDOWHUDWLRQVWRDQ\RI
these units or their components.
Trimmer Head
6SHFLÀFDWLRQV
Engine Name T3410 T3410X Engine Model SF3410E Engine Type 4-cycle, vertical cylinder, air cooled Dry Weight (Without guard and strap) 5.9 kg/13.0 lb. 6.0 kg/13.2 lb Bore x Stroke 1.5 x 1.2 in./ 38 x 30 mm Displacement 34 cc/2.1 cu. in. Maximum Power Output 1.4 HP (1.0 kW) @ 8000 (min Engine Idle Speed
3,000 (±300) min
Fuel/Oil Ratio 50:1 with ISO-L-EGD or JASO FD class 2-cycle mixing oil Fuel Tank Capacity
700 ml/23.7 oz.
Carburetor Type Walbro, WYL, diaphragm-type Ignition One-piece electronic, program-controlled Spark Plug** NGK CMR5H
Spark Plug Gap 0.6 - 0.7 mm (0.024 - 0.028 inch) Torque 100-150 kg cm / 9.8 - 14.7 N∙m
Engine Idle Speed
3,000 (±300) min
Air Cleaner Type Foam pre-filter; sealed felt main filter Starting Method Recoil Stopping Method Slide switch Transmission Type Automatic, centrifugal clutch w/bevel gear EPA Emission Compliance Period* Category A
Specifications are subject to change without notice.
* The EPA emission compliance period referred to on the emission compliance label located on the engine, indicates the number of operating hours for which the engine has been shown to meet Federal emission requirements. Category C = 50 hours (Moder­ate), B = 125 hours (Intermediate) and A = 300 hours (Extended)
** The NGK CMR5H also meets the requirements for electro magnetic compliance (EMC).
-1
)
-1
-1
Fuel Tank
5
t
O
e
Handl
capscrews
Handle positi
l
The handl
d
p
.
L
base of handle and rotate the ha
.
t
:
osition the handle forward of the
(
lly
gh
A
ssem
bly
T
.
y
ll
d sh
bly
d
t
p
b
Th
d
p
.
T
ld
his unit comes fully assembled with the
xception of the cutting attachment shie
and cutting attachment.
IMPORTANT!
e terms “left”, “left-hand”, and “LH”; “right”, “right-hand”, and “RH”; “front” and “rear” refer to
erator during normal operation
o
Handle and barrier bar X uni
ositioned vertically
oosen socket headed capscrew(s) at
dle 90 degrees
eep handle forward of handle posi
ioning label!
irections as viewed by the
e is attached at the factory an
n
NOTE
his unit comes fully assembled with the xception of the cutting attachment shield nd cutting attachment
Prior to Assembl
efore assembling, make sure you have a
the components required for a complete
nit and inspect unit and components for ny damage.
X uni
e
Engine an
aft assem
Cutting attachment shiel
Cutting attachmen
it containing cutting attachment shield, mounting bracket and hardware, this owner’s/o
erator’s manual and tool
kit for routine maintenance. Tool kits
y model and may include a spark
vary
lug/screwdriver combination wrench, nd a scraper.
4 Socket-head
P Handle Positioning Label at the best position for operator comfort
usua
about 254 mm (10 in.) ahead of throttle
ousing).
ten the socket headed capscrew
Ti
ecurely.
uter Tub
on labe
Barrier Bar
otate and position handle in best location for operator comfort
Assembly (continued)
Cutting Attachment Shield - T, TX unit
Insert the cutting attachment shield 1. between the outer tube and the cutting attachment mounting plate.
NOTE:
It may be necessary to loosen the retain­ing nut and clamp screw to adjust cutting attachment shield mounting plate.
Fit the two shims and the bracket over 2. the outer tube and loosely install the four socket-head screws.
Tighten the four socket-head cap 3. screws to secure the cutting attach­ment shield.
Socket-
Head Cap
Screws
Shim
Clamp Screw
Bracket
Shim
T unit
Outer Tube
Line Cutter
Cutting
Attachment Shield
CAUTION!
Make sure the clamp screw and retaining nut are securely tightened before tightening the four socket­head cap screws.
WARNING!
NEVER operate the unit with­out the cutting attachment shield installed and tightly secured!
Sub-Shield (when trimmer head is in use)
Attach the shield extension to the cut-1. ting attachment shield.
WARNING!
NEVER use this machine with­out sub-shield when using a trimmer head.
Retaining
Nut
Socket-Head
Cap Screws
Shim
Clamp Screw
Cutting Attachment Shield
Retaining
Nut
Mounting Plate
Mounting Plate
Bracket
Shim
Cutting Attachment Shield w/subshield
TX unit
Outer Tube
Line Cutter
CAUTION!
Make sure the sub-shield is completely hooked at the hook receiver.
Hook Receiver
Sub-shield
Attach the sub-shield to the cutting attachment shield for TX units when using a trimmer head
Hook
7
Assembly (continued)
Adjust throttle lever free play
The throttle lever free play should be approximately 4 - 6 mm (3/16” - 1/4”). Make sure that the throttle lever oper­ates smoothly without binding. If it becomes necessary to adjust the lever free play, follow the procedures and illus­trations that follow.
Loosen the air cleaner cover knob(s) 1. and remove the air cleaner cover.
Loosen the lock nut on the cable 2. adjuster. Turn the cable adjuster in or out as required to obtain proper free play 4 - 6 mm.
Tighten the locknut.3. Reinstall the air cleaner cover.4.
4-6 mm
(3/16”-1/4”)
Throttle Free Play
Throttle lever free play
Cable
Adjuster
Lock Nut
Adjust as required for 4-6 mm free play
Remove air cleaner cover
Install trimmer head
WARNING!
A standard grass trimmer with a loop handle should NEVER be operated with blade-type attach­ments. For blade use, the trimmer PXVWEH¿WWHGZLWKDELF\FOHW\SHKDQ­dlebar or a barrier bar that is located in front of the operator to reduce the risk of the operator from coming in contact with the cutting attachment (per ANSI B175.3). When using a blade, the unit must also be equipped with a harness or strap.
NOTE:
This unit is shipped with Holder A, the blade retainer (safety clip), Holder B, shaft bolt, and bolt guard installed. The shaft bolt is a LEFT-HAND thread. Remove it by turning CLOCKWISE!
IMPORTANT
To install a trimmer head onto a TX unit, first remove the shaft bolt and bolt guard.
Position the gearcase with the output 1. shaft facing up and remove both holders.
Position Holder A as shown and slide it 2. onto the gearcase shaft.
Install and center the safety clip on the 3. gearcase shaft.
Install Holder
A
Position the gearcase with the output shaft facing up
Install Holder B on the gearcase shaft. 4. The machined boss on Holder A must engage with the recess on Holder B.
Rotate the gearshaft and holders until 5. the hole in Holder A aligns with the matching hole in the gearcase flange, and then lock the holder to the gearcase by inserting the long end of the hex wrench through both holes.
Using a counter-clockwise rotation 6. and hand pressure alone, thread and securely tighten the trimmer head into the gearcase shaft.
Remove the hex wrench from the 7. gearcase and holders.
Adjust the trimmer line length to reach 8. no further than the line cutter on the cutting attachment shield. Trim to the correct length if necessary.
Install Holder
B
Safety Clip
Install and center the safety clip
Hand-tighten trimmer head
Hex Wrench
Securely tighten the trimmer head into the gearcase shaft
The unit should now be
completely assembled and ready
for use with a trimmer head.
8
Assembly (continued)
Installing Brushcutter Blade
WARNING!
Do not attach any blade to a unit without proper installation of all required parts. Failure to use the proper parts can cause the blade to
À\RIIDQGVHULRXVO\LQMXUHWKHRSHUDWRU
and/or bystanders.
Turn the unit upside down so the gear 1. case output shaft is facing UP and remove the shaft bolt, bolt guard and holder B from the gear case shaft.
Align the hole in blade holder A with 2. the matching hole in the gear case flange and then temporarily lock the output shaft by inserting a hex wrench through both holes.
Slide the safety clip off-center3. Fit the blade over the safety clip and then 4.
center it over the flange on holder A. Lock the blade in place by centering the safety clip on the output shaft.
WARNING!
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WKHKROGHUÀDQJH7KHEODGHPRXQWLQJ
hole must be centered over the raised boss on blade Holder A.
Hex
Wrench
Shaft Bolt
Bolt Guard
Holder B
Gear shaft
Safety Clip
Holder A
Blade
Slide the safety clip off-center
Safety Clip
Slip the Saw Blade
In Place
Output Shaft
Output Shaft
Slide the Safety Clip
Back
CAUTION!
Install the blade so its printed surface is visible to the operator when the brushcutter is in the normal operating position.
Install blade holder B on the output shaft. 5. The recess in the holder must completely cover the safety clip, and must fit tightly against the blade.
WARNING!
+ROGHU%PXVW¿WÀXVKDJDLQVW
the blade and the splines engaged to the output shaft.
Blade Holder B
Hex Wrench
Install the bolt guard and then the blade 6. retaining bolt. Using the combination spark plug wrench/screwdriver, tighten the bolt firmly in a counter-clockwise direction.
Remove the hex wrench.7.
Tighten the assembly
(blade not shown for
clarity)
The unit should now be
completely assembled and ready
for use with a blade.
IMPORTANT!
Discard blades that are bent, warped, cracked, broken or damaged in any way. Use a sharp blade. A dull blade is more likely to snag and thrust.
9
Mixing fuel
CAUTION
Never use any type of gasoline contain­ing more than 10% alcohol by volume! Some types of gasoline contain alcohol as an oxygenate. Oxygenated gaso­line may cause increased operating temperatures. Under certain condi­tions, alcohol-based gasoline may also reduce the lubricating qualities of some 2-cycle mixing oils.
Generic oils and some outboard oils should never be used in your Shindaiwa engine.
CAUTION
This engine is designed to operate on a 50:1 mixture consisting of unleaded gasoline and ISO-L-EGD or JASO FD class 2-cycle mixing oil only. Use of non-approved mixing oils can lead to excessive carbon deposits.
Use only fresh, clean unleaded gasoline Ŷ with a pump octane of 87 or higher.
Ŷ
Mix all fuel with a 2-cycle air-cooled mixing oil that meets or exceeds ISO-L­EGD and/or JASO FD classified oils at 50:1 gasoline/oil ratio.
CAUTION!
Mix and pour fuel outdoors where there
DUHQRVSDUNVDQGÀDPHV
Examples of 50:1 mixing quantities
U.S. METRIC
Gasoline
US Gallons Fl.oz. Liter cc.
1 2.6 4 80 2 5.2 8 160
5 13 20 400 10 25.6 30 600 20 51.2 50 1000 50 128 100 2000
Mix only enough fuel for your immediate needs! If fuel must be stored longer than 30 days and used, it should first be treated with a fuel stabilizer such as STA-BIL™.
fied oil and also meets or exceeds ISO-L-EGD performance requirements. Shindaiwa One is recommended for use in all Shindaiwa low emis­sions engines. Shindaiwa One also includes a fuel stabilizer.
2-cycle
mixing oil
IMPORTANT!
oil with fuel stabilizer is not
Oil is a registered JASO FD classi-
Gasoline
2-cycle
mixing oil
Filling the fuel tank
WARNING!
Minimize the Risk of Fire
NEVERŶ VPRNHRUOLJKW¿UHVQHDUWKH
engine.
Ŷ stop the engine and allow
ALWAYS
it to cool before refueling.
Ŷ Wipe all spilled fuel and
ALWAYS
move at least 3 meters (10 feet) from the fueling point and source before starting.
Ŷ SODFHÀDPPDEOHPDWHULDO
NEVER
FORVHWRWKHHQJLQHPXIÀHU
Ŷ operate the engine with-
NEVER
RXWWKHPXIÀHUDQGVSDUNDUUHVWHU
screen in place and in good work­ing condition.
FUEL IS HIGHLY FLAMMABLE.
Ŷ
ALWAYS Ŷ store gasoline in a con-
WDLQHUDSSURYHGIRUÀDPPDEOH
liquids.
ALWAYSŶ inspect the unit for fuel
leaks before each use. During each
UH¿OOFKHFNWKDWQRIXHOOHDNVIURP
around the fuel cap and/or fuel tank. If fuel leaks are evident, stop using the unit immediately. Fuel leaks must be repaired before using the unit.
ALWAYSŶ move the unit at least 3
meters (10 feet) away from a fuel VWRUDJHDUHDRURWKHUUHDGLO\ÀDP­mable materials before starting the engine.
Place the unit on a flat, level surface.1. Clear any dirt or other debris from 2.
around the fuel filler cap.
CAUTION!
Slowly remove the fuel cap only after stopping the engine
Remove the fuel cap, and fill the tank 3. with clean, fresh fuel.
Reinstall the fuel filler cap and tighten 4. firmly.
Wipe away any spilled fuel before start-5. ing engine.
10
Starting the Engine
IMPORTANT!
Engine ignition is controlled by a two position switch mounted on the throttle housing labeled, “I” for ON or START and “O” for OFF or STOP.
WARNING!
Never start the engine from
the operating position.
Slide the ignition switch to the “ON” 1. position.
Set the throttle lever to the “fast idle”:2.
Squeeze the throttle lever toward a. the handgrip on the shaft tube.
Depress and hold the throttle lock b. button.
While depressing the throttle lock c. button, release the throttle lever.
Press the primer bulb until fuel can 3. be seen flowing in the transparent return tube.
IMPORTANT!
The primer system only pushes fuel through the carburetor. Repeatedly press­ing the primer bulb will not flood the engine with fuel.
Set the choke lever to the CLOSED 4. position if engine is cold.
While holding the outer tube firmly 5. with left hand. Use your other hand to slowly pull the recoil starter handle until resistance is felt, then pull quickly to start the engine.
CAUTION!
Do not pull the recoil starter to the end of the rope travel. Pulling the recoil starter to the end of the rope travel can damage the starter.
WARNING!
The cutting attachment may
move when the engine is started!
ON
Throttle Lock
Button
Slide ignition to ON
Close choke
Set the choke lever to the CLOSED position
When the engine starts, slowly move 6. the choke lever to the “OPEN” posi­tion. (If the engine stops after the initial start, close the choke and restart.)
Operating the throttle will automatically 7. disengage the fast idle setting.
IMPORTANT!
If the engine fails to start after several attempts with the choke in the closed position, the engine may be flooded with fuel. If flooding is suspected, refer to the ”Starting a Flooded Engine” section of this manual.
Primer Bulb
Press primer bulb...
...and pull recoil
starter handle
upward
After engine starts, move choke to OPEN position
Return Tube
Hold
the unit
¿UPO\
Make sure the
attachment is clear
of obstructions!
Open
When the Engine Starts...
Ŷ
After the engine starts, allow the engine to warm up at idle 2 or 3 min­utes before operating the unit.
Ŷ
After the engine is warm, pick up the unit and clip on the shoulder strap, if so equipped.
Advancing the throttle makes the cutting
Ŷ
attachment move faster; releasing the throttle permits the attachment to stop moving. If the cutting attachment con-
tinues to move when the engine returns to idle, carburetor idle speed should be adjusted (see “Adjusting Engine Idle”.).
11
Starting the Engine (continued)
Starting A Flooded Engine
Disconnect the spark plug lead and use 1. the spark plug wrench to remove the spark plug (turn counter clockwise to remove).
Slide the ignition switch to the “O” 2. (STOP) position.
Ŷ
If the spark plug is fouled or soaked with fuel, clean the plug as necessary.
Stopping the Engine
Idle the engine briefly before stopping (about 2 minutes), then slide the ignition switch to the “O” (Engine OFF) position.
Adjusting Engine Idle
The engine must return to idle speed whenever the throttle lever is released. Idle speed is adjustable, and must be set low enough to permit the engine clutch to disengage the cutting attachment.
WARNING!
The cutting attachment must NEVER rotate at engine idle! If the idle speed cannot be adjusted by the procedure described here, return the unit to your Shindaiwa dealer for inspection.
Open the choke and fully depress the 3. throttle lever with your left hand, then pull the starter handle rapidly with your right hand to clear excess fuel from the combustion chamber.
Replace the spark plug and tighten it 4. firmly with the spark plug wrench. If a torque wrench is available, torque the spark plug to the values recommended in the “Specifications” section.
OFF
Slide ignition to OFF
Idle Speed Adjustment
Place the unit on the ground, then start 1. the engine, and then allow it to idle 2-3 minutes until warm.
If the attachment rotates when the 2. engine is at idle, reduce the idle speed by turning the idle adjustment screw counter-clockwise.
If a tachometer is available, adjust idle. 3. Check Specifications page for correct idle speed
NOTE
Carburetor fuel mixture adjustments are preset at factory and cannot be serviced
LQWKH¿HOG
Repeat the starting procedure for a 5. warm engine.
If the engine still fails to start, refer to 6. the troubleshooting section near the end of this manual.
Idle Adjusting
Screw
Checking Unit Condition
NEVER operate the unit with the cut­ting attachment shield or other protec­tive devices removed!
Use only authorized Shindaiwa parts and accessories with your Shindaiwa trimmer. Do not make modifications to this unit with­out written approval from Shindaiwa, Inc.
ALWAYS make sure the cutting attach­ment is properly installed and firmly tightened before operation.
NEVER use a cracked or warped cutting attachment: replace it with a serviceable one.
12
ALWAYS make sure the cutting attach­ment fits properly into the appropriate attachment holder. If a properly installed attachment vibrates, replace the attach­ment with new one and re-check.
ALWAYS stop the engine immediately and check for damage if you strike a foreign object or if the unit becomes tangled. Do not operate with broken or damaged equipment.
NEVER allow the engine to run at high RPM without a load. Doing so could dam­age the engine.
NEVER operate a unit with worn or dam­aged fasteners or attachment holders.
WARNING!
A cutting attachment shield or other protective device is no guarantee of protection against ricochet. YOU MUST ALWAYS GUARD AGAINST FLYING DEBRIS!
Operation
Shoulder Strap
WARNING!
Always wear a shoulder strap when operating this unit with a blade. A shoulder strap is also recommened when using trimmer line.
Hook the strap hook to the hanger on 1. the outer tube.
Wear the shoulder strap so that the 2. hook stays at your right hand side.
Cutting grass with a trimmer head
Your Shindaiwa unit may be equipped with one of several Shindaiwa trimmer head mod­els, each with features for specific applica­tions and/or operational requirements.
NOTE:
For proper operation, always refer to the instructions accompanying the trimmer head being used.
Trimmer head styles:
Semi-automatic. Trimmer line is indexed when the operator taps the trimmer head on the ground during operation.
Manual. The operator indexes line manu­ally with the grass trimmer stopped.
Fixed.
The operator must stop the unit and
add new lengths of trimmer line manually. Flail.
This device, designed for clearing weeds and light brush, features three nylon blades attached to the head by pivots.
TX unit
Harness
Adjust the length of the shoulder strap 3. so that you can hold and operate the machine comfortably.
NOTE:
Additional hardware may be required to mount the Fixed Line or the Flail type trimmer heads.
Engine Operating Speeds
Operate at full throttle while cutting grass.
CAUTION!
Operation at low rpm can lead to pre­mature clutch failure.
Trimming and Mowing Grass
Hold the grass trimmer so the trimmer head is angled slightly into the area to be cut. To ensure maximum trimmer-line service life, cut only with the tip of the trimmer line. Cut grass by swinging the unit's trimmer head from left to right. Keep the trimmer head horizontal.
IMPORTANT!
Adjust the shoulder strap or harness so the shoulder pad rests comfortably on the off-side shoulder and the cutting path of the cutting attachment is parallel to the ground. Make sure all hooks and adjustment devices are secure.
CAUTION!
Do not push the rotating line into trees,
Ŷ
wire fences or any material that could tangle or break line ends.
Ŷ
Operation of trimmer without a cutting attachment shield and using exces­sive line length can lead to premature clutch failure.
Operation at low rpm can lead to Ŷ premature clutch failure.
Edging
Tilt the handle about 100° to the left (from horizontal) and move forward, holding the trimmer or brushcutter vertically as shown.
Tilt the handle about
100° to the left
13
Operation (cont.)
Using a Blade
WARNING!
Before working with a blade-equipped Ŷ unit, always inspect and clean the area of objects that could interfere with or damage the blade.
Never use a blade near sidewalks,
Ŷ
fence posts, buildings or other objects that could cause injury or damage.
Never use a blade for purposes other Ŷ than those for which it was designed.
Blade Thrust
“Blade thrust” is a sudden sideways or backward motion of the brushcutter. Such motion may occur when the blade jams or catches on an object such as a sapling tree or tree stump. BE CONSTANTLY ALERT FOR BLADE THRUST AND GUARD AGAINST ITS EFFECTS!
Whenever you strike a hard object with a
Ŷ
blade, always stop the brushcutter and carefully inspect the blade for damage. NEVER OPERATE THE BRUSHCUT­TER WITH A DAMAGED BLADE!
A blade-equipped unit must be Ŷ equipped with a bicycle-type handle­bar or barrier bar as well as a har­ness or shoulder strap.
Ŷ
Always make sure the cutting attach­ment shield is properly installed before operating this unit.
Brushcutter Handlebar
A brushcutter handlebar or barrier bar helps prevent the operator from moving forward, or the unit moving rearward, thus preventing inadvertent bodily contact with the blade. ALWAYS KEEP THE HANDLE­BAR OR BARRIER BAR SECURELY IN PLACE ON THE UNIT!
Brushcutter harness
A harness provides additional protection against blade thrust. In addition, a har­ness gives significant support and comfort to help ensure safe and efficient opera­tion. When operating a unit with a blade, make sure both the handle and harness are adjusted to the size of the operator using the unit.
Engine Operating Speeds
Operate the unit at full throttle while cut­ting. Best fuel efficiency is obtained by releasing the throttle when swinging back after a cut.
Ŷ
To prevent possible engine damage, do not allow the brushcutter to run at high speeds without a load.
Avoid operating the engine at low speeds.
Ŷ
Doing so can lead to rapid clutch wear. In addition, slow-speed operation tends to cause grass and debris to wrap around the cutting head.
Using a Blade
The blade rotates counter-clockwise. For best performance and to minimize being stuck by debris, move the blade from right to left while advancing on your work. Position the blade so cuts are made between the blade’s 8 o’clock and 10 o’clock positions (as viewed from above). DO NOT cut between the 10 o’clock and 5 o’clock positions.
Vertical Cuts
Hold the brushcutter with the blade at a 90° angle to the ground so the blade’s bot­tom edge rotates toward the operator. Move the blade from top to bottom through the cut, and cut only with the bottom edge of the blade.
Ten
O'clock
Eight
O'clock
OK To Cut
D
O
N
O
T
Blade
Rotation
O'clock
Cut on the left side of the blade. KEEP YOUR BODY OUTSIDE THE PATH OF BLADE ROTATION
C
U
Five
WARNING!
When cutting wood with a
blade, feed the blade slowly—never
T
strike or “slam” a spinning blade against the wood.
WARNING!
DO NOT use 2-tooth or non­Shindaiwa approved 4-tooth cutting blades with Shindaiwa trimmers and brushcutters.
WARNING!
When making vertical cuts, never allow the blade to exceed waist height.
14
Maintenance
General maintenancel
IMPORTANT!
MAINTENANCE, REPLACEMENT OR REPAIR OF EMISSION CONTROL DEVICES AND SYSTEMS MAY BE PER­FORMED BY ANY REPAIR ESTABLISH­MENT OR INDIVIDUAL; HOWEVER, WAR­RANTY REPAIRS MUST BE PERFORMED BY A DEALER OR SERVICE CENTER AUTHORIZED BY SHINDAIWA INC. THE USE OF PARTS THAT ARE NOT EQUIVA­LENT IN PERFORMANCE AND DURA­BILITY TO AUTHORIZED PARTS MAY IMPAIR THE EFFECTIVENESS OF THE EMISSION CONTROL SYSTEM AND MAY HAVE A BEARING ON THE OUTCOME OF A WARRANTY CLAIM.
NOTE:
Using non-standard replacement parts could invalidate your Shindaiwa warranty.
WARNING!
Before performing any mainte­nance, repair, or cleaning work on the unit, make sure the engine and cutting attachment are completely stopped. Disconnect the spark plug wire before performing service or maintenance.
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This unit must never be operated with a faulty or missing spark arrester or muf­fler. Make sure the muffler is well secured and in good condition. A worn or damaged muffler is a fire hazard and may also cause hearing loss.
Spark Plug
Keep the spark plug and wire connections tight and clean.
Fasteners
Make sure nuts, bolts, and screws (except carburetor adjusting screws) are tight.
WARNING!
Non-standard accessories, cut­ting attachment, or replacement parts may not operate properly with your unit and may cause damage and lead to personal injury.
Air Filter
The C4 engine that powers your Shindaiwa model is a hybrid 4-stroke engine. As a hybrid, the engine is lubricated by oil mixed with the gasoline and air from the carburetor that moves through and around the internal parts of the engine in a similar way that a 2-stroke engine is lubricated. Without the heavy duty 2-stage air filter equipped on all C4 engines, dust and dirt could also move through the engine, decreasing engine life, increasing valve wear and the need for more frequent valve adjustments. To keep your C4 engine strong and reliable, Shindaiwa recommends that you check and service the air filter as instructed in the 10-Hour Mainte­nance section that follows.
Daily maintenance
Prior to each work day, perform the following:
Ŷ
Remove all dirt and debris from the engine, check the cooling fins and air cleaner for clogging, and clean as necessary.
Ŷ
Carefully remove any accumulations of dirt or debris from the muffler and fuel tank. Check cooling air intake area at base of crankcase. Remove all debris. Dirt build-up in these areas can lead to engine overheating, fire, or premature wear.
WARNING!
Always wear gloves when
working around the cutter assembly.
Lubricate the blades before use and Ŷ after refueling. Check the cutters for damage or incorrect adjustment.
Ŷ
Clean any debris or dirt from the cut­ting attachment.
Cooling
¿QV
Cooling
¿QV
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Check for loose or missing screws or Ŷ components. Make sure the cutter attachment is securely fastened.
Ŷ
Check the entire unit for leaking fuel or grease.
Make sure nuts, bolts, and screws
Ŷ
(except carburetor idle speed adjusting screws) are tight.
Air
intake
15
Maintenance (continued)
10-Hour maintenance
(more frequently in dusty conditions)
Remove the air filter cover by loosen-1. ing the cover screw(s) and lifting. Remove and inspect the pre-filter. If 2. the pre-filter is torn or otherwise dam­aged, replace it with a new one.
Clean the pre-filter with soap and water. 3. Let dry before reinstalling.
Inspect the air filter element. If the ele-4. ment is damaged or distorted, replace it with a new one.
Tap filter gently on a hard surface to dis-5. lodge debris from element or use com­pressed air from the inside to blow debris out and away from the air filter element.
Install the air filter element, pre-fil-6. ter and cover in the reverse order of removal.
10/15-Hour maintenance
Remove and clean or replace the spark plug.
Clean the spark plug. Adjust electrode
Ŷ
gap according to the values listed in the ”Specifications” section. If the spark plug must be replaced, use only the type rec­ommended in ”Specifications” or equiva­lent resistor type spark plug of the correct heat range.
Loosen
fasteners
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IMPORTANT!
Direct the air stream at the inside face of the filter only!
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Filter element
&RPSRQHQWVRIDLU¿OWHU
CAUTION!
Never operate the unit if the air cleaner assembly is damaged or missing!
Clean the spark
plug and check
the gap at the
electrode.
0,6 - 0.7 mm
CAUTION!
Before removing the spark plug, clean the area around the plug to prevent dirt and debris from getting into the engine’s internal parts.
50-hour maintenance
Every 50 hours of operation; more frequently in dusty conditions:
Ŷ
Remove and clean the cylinder cover and clean dirt and debris from the cyl­inder cooling fins.
Gearcase lubrication
Ŷ
Remove and clean the cylinder cover and clean grass and dirt from the cyl­inder fins.
Ŷ
Remove the cutting attachment, cut­ting attachment holder and gearshaft collar. Remove the filler plug from the side of the gearcase and press new grease into the gearcase until old grease is pushed out. Use only lith­ium-base grease such as Shindaiwa Gearcase Lubricant or equivalent.
Ŷ
Lubricate mainshaft splines.
Remove and inspect spark plug
New
Grease
Gearshaft Collar
Gearcase lubrication
Old
Grease
16
Maintenance (continued)
50-hour maintenance
Remove and replace the fuel filter element.
Use a hooked wire to extract the fuel filter
Ŷ
from inside the fuel tank. Inspect the fuel filter element. If it shows signs of contam­ination, replace with a genuine Shindaiwa replacement fuel filter element.
CAUTION!
Make sure you do not pierce the fuel line with the end of the hooked wire. The line is delicate and can be damaged easily.
Before reinstalling the new filter element, inspect the condition of all the fuel system components (fuel pick-up line, fuel return line, tank vent line, tank vent, fuel cap and fuel tank). If damage, splitting or deterioration is noted, the unit should be removed from service until it can be inspected or repaired by a Shindaiwa­trained service technician.
Hooked wire
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)XHO¿OWHUPDLQWHQDQFH
139/150-Hour Maintenance
Maintenance after first 139-hours, then every 150-hours thereafter.
Ŷ
Combustion chamber should be decar­bonized, and the valve clearance should be adjusted. It is highly recommended that this is done by a Shindaiwa-trained service technician.
Valve Adjustment
Remove cylinder cover, rocker arm cover, 1. and spark plug. while observing the piston through the spark plug opening. When the piston is at the top of the compression stroke (TDC), the valves can be adjusted.
CAUTION!
Ŷ
Performing a valve adjustment incorrectly may cause hard starting and/or can damage the engine.
Ŷ
If you are unfamiliar with this engine or uncomfortable with this procedure, consult with an autho­rized Shindaiwa servicing dealer.
Rotate the crankshaft
Replace the spark plug annually: Use
Ŷ
only the type recommended in the ”Specifications” section or an equivalent resistor type spark plug of the correct heat range. Set spark plug electrode gap to 0.6 -0.7 mm.
Loosen adjuster locknut so that the 2.
2.5 mm Allen socket head adjustment screw can turn freely.
Insert 0.10 mm feeler gauge between 3. valve stem tip and rocker arm.
Turn adjustment screw (clockwise = 4. tighter, counter-clockwise = looser) until feeler gauge is almost snug. Back off just enough to allow gauge to slip out with limited resistance.
While holding the adjustment screw in 5. place with the Allen driver, tighten the locknut with a wrench.
Ŷ
The valve clearance should be adjusted annually or every 135 hours. It is highly recommended that this is done by a Shindaiwa-trained service technician.
Turn engine over several times, and 6.
returnthe to TDC-compression. Recheck with proper feeler gauge to make sure clearance adjustment did not change as a result of tightening the locknut. Readjust as necessary.
Replace rocker arm cover gasket to 7.
assure proper sealing and install cover.
IMPORTANT!
If a new gasket is not available and/or the old gasket is not damaged, the old gasket may be reused. Never use cracked or dam­aged gaskets!
17
Maintenance (continued)
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If the engine becomes sluggish and low on power, check and clean the spark arrester screen.
WARNING!
Never operate the unit with a
GDPDJHRUPLVVLQJPXIÀHURUVSDUN
arrester! Operating with a missing or
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and could also damage your hearing.
Engine Cover
Engine Cover
Screws
With a 3 mm hex wrench remove the 1. engine cover screws and the engine cover.
With a 4 mm hex wrench, remove the 3 2. muffler bolts and the muffler.
With a small flat bladed screwdriver 3. remove the 2 screws holding the spark arrester screen and cover to the muffler.
Remove the screen and clean it with a 4. stiff bristle brush.
Inspect the cylinder exhaust port for 5. any carbon buildup.
Reassemble the spark arrester, muffler 6. and engine cover in the reverse order of disassembly.
IMPORTANT!
If you note excessive carbon buildup, con­sult with an authorized servicing dealer.
Long Term Storage
Whenever the unit will not be used for 30 days or longer, use the following proce­dures to prepare it for storage:
Ŷ
Clean external parts thoroughly. Drain all the fuel from the carburetor Ŷ
and the fuel tank. To do so:
Prime the primer bulb until no more 1. fuel is passing through.
Start and run the engine until it 2. stops running.
Repeat steps 1 and 2 until the engine 3. will no longer start.
CAUTION!
Gasoline stored in the carburetor for extended periods can cause hard start­ing, and could also lead to increased service and maintenance costs.
IMPORTANT!
All stored fuels should be stabilized with a fuel stabilizer such as STA-BIL.
NOTE
Damage caused by stale or contaminated fuel is not covered by the Shindaiwa war­ranty policy.
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0XIÀHU%ROWV
Spark Arrester Screen
Spark Arrester Cover
Cover Screws
Remove the spark plug and pour about Ŷ 7 mL (.25 oz.) of 2-cycle mixing oil into the cylinder through the spark plug hole. Slowly pull the recoil starter 2 or 3 times so oil will evenly coat the interior of the engine. Reinstall the spark plug.
Ŷ
Before storing the unit, repair or replace any worn or damaged parts.
Ŷ
Remove the air cleaner element from the carburetor and clean it thoroughly with soap and water, let dry and reas­semble the element.
Ŷ
Store the unit in a clean, dust-free area.
18
Maintenance (continued)
Blade Sharpening
WARNING!
Wear protective gloves when handling or performing maintenance on the blade.
When the cutting edges of the blade become dull, they can be resharpened with a few strokes of a file.
In order to keep the blade in balance, all cutting edges must be sharpened equally.
WARNING!
Sharpen only the cutting teeth of a blade. DO NOT alter the contour of the blade in any way.
Shindaiwa Tornado™ Blade
Round
File
The top plate of each tooth should angle back 30°
Shindaiwa Tornado Blade
To sharpen the cutters on a Shindaiwa Tornado™ Blade, use a 7/32-inch round file. File the leading edge of each tooth to a razor edge. The top plate of each tooth should angle back 30°.
Multiple-tooth Circular Blade
Round
File
Maintain a radius of 0.04 to 1 to 1.5 mm (0.06”) at the base of each tooth. Cutting edges must be offset equally on each side
Multiple-tooth Circular Blade
Use a round file to maintain a radius of 0.04 to 1 to 1.5 mm (0.06”) at the base of each tooth. Cutting edges must be offset equally on each side.
19
Troubleshooting Guide
What To Check Possible Cause Remedy
ENGINE DOES NOT START
Does the engine crank?
YES
Good compression?
YES
Does the tank contain fresh fuel of the proper grade?
YES
Is fuel visible and moving in the return line when priming?
NO
NO
NO
NO
Faulty recoil starter. Fluid in the crankcase. Internal damage.
Loose spark plug. Excess wear on cylinder, piston,
rings.
Fuel incorrect, stale, or contaminated; mixture incorrect.
Check for clogged fuel filter and/ or vent.
Consult with an authorized servicing dealer.
Tighten and re-test. Consult with an authorized servicing
dealer.
Refill with fresh, clean unleaded gasoline with a pump octane of 87 or higher mixed with a premium 2-cycle mixing oil or with an equivalent high quality 2-cycle mixing oil.
Replace fuel filter or vent as required. Restart.
YES
Is there spark at the spark plug wire terminal?
YES
Check the spark plug.
NO
The ignition switch is in “O” (OFF) position.
Shorted ignition ground.
Faulty ignition unit.
If the plug is wet, excess fuel may be in the cylinder.
The plug is fouled or improperly gapped.
The plug is damaged internally or of the wrong size.
Move switch to “I” (ON) position and restart.
Consult with an authorized servicing dealer.
Crank the engine with the plug removed, reinstall the plug, and restart.
Clean the spark plug. Check the Specifications section for the correct plug and gap for your unit. Restart.
Replace the spark plug. Check the Specifications section for the correct plug and gap for your unit. Restart.
20
Troubleshooting Guide (continued)
What To Check Possible Cause Remedy
LOW POWER
Is the engine overheating?
Engine is rough at all speeds. May also have black smoke and/or unburned fuel at the exhaust.
Operator is overworking the unit.
Carburetor mixture is too lean.
Improper fuel ratio.
Fan, fan cover, cylinder fins dirty or damaged
Carbon deposits on the piston or in the muffler.
Clogged air cleaner element.
Loose or damaged spark plug.
Air leakage or clogged fuel line.
Operate at slower rate.
Consult with an authorized servicing dealer.
Refill with clean fresh unleaded gasoline with a pump octane of 87 or higher, mixed with a premium 2-cycle mixing oil at a 50:1 gasoline/oil ratio.
Clean, repair or replace as necessary.
Consult with an authorized servicing dealer
Clean or replace the air filter
Tighten or replace the spark plug. Restart. Check the Specifications section in this manual for the correct spark plug for this unit.
Repair or replace fuel filter and/or fuel line.
Engine is knocking.
Water in the fuel.
Piston seizure.
Faulty carburetor and/or diaphragm
Overheating condition.
Improper fuel.
Carbon deposits in the combustion chamber.
Valve clearance set incorrectly.
Refill with fresh fuel/oil mixture.
Consult with an authorized servicing dealer.
Consult with an authorized servicing dealer.
Check fuel octane rating; check for presence of alcohol in the fuel. Refuel as necessary.
Consult with an authorized servicing dealer.
21
Troubleshooting Guide (continued)
ADDITIONAL PROBLEMS
What To Check Possible Cause Remedy
Clogged air filter.
Poor acceleration.
Clogged fuel filter. Lean fuel/air mixture.
Idle speed set too low.
Clean or replace the air filter.
Replace the fuel filter. Consult with an authorized
servicing dealer. Adjust idle. Check Specifications page for
correct idle speed.
Engine stops abruptly.
Engine difficult to shut off.
Top of engine is getting dirty and oily.
Switch turned off. Fuel tank empty. Clogged fuel filter.
Water in the fuel.
Shorted spark plug or loose terminal.
Ignition failure. Piston seizure.
Ground (stop) wire is disconnected or switch is defective
Overheating due to incorrect spark plug
Overheated engine.
Valve cover is leaking. Consult with an authorized
Reset the switch and re-start. Refuel. See Fuel section of manual. Replace fuel filter.
Drain; replace with clean fuel. See Fuel section of manual..
Clean or replace spark plug. Check the Specifications page in this manual for the proper spark plug for your unit. Tighten the terminal.
Replace the ignition unit. Consult with an authorized
servicing dealer
Test and replace as required.
Replace the spark plug. Check the Specifications page in this manual for the proper spark plug for your unit.
Idle engine until cool.
servicing dealer.
Engine will not idle down.
Cutting attachment moves at engine idle.
Excessive vibration.
Cutting attachment will not move.
22
Idle set too high. Adjust idle. Check Specifications page for
Engine has an air leak. Consult with an authorized servicing dealer.
Engine idle too high.
Broken clutch spring or worn clutch spring boss.
Loose attachment holder.
Warped or damaged attachment.
Loose gearcase. Bent main shaft/worn or damaged
bushings.
Shaft not installed in powerhead or gearcase.
Broken shaft. Damaged gearcase.
correct idle speed.
Adjust idle. Check Specifications page for correct idle speed.
Replace spring/shoes as required, check idle speed.
Inspect and re-tighten holders securely.
Inspect and replace attachment as required.
Tighten gearcase securely. Inspect and replace as necessary.
Inspect and reinstall as required.
Consult with a authorized servicing dealer.
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