Shindaiwa T230X EMC, C230 INTL Owner's/operator's Manual

SHINDAIWA OWNER’S/OPERATOR'S MANUAL
T230X EMC TRIMMER C230 INTL BRUSHCUTTER
WARNING!
Minimize the risk of injury to yourself and others! Read this manual and familiarize yourself with the contents. Always wear eye and hearing protection when operating this unit.
®
C230 INTL
T230X EMC
2
Read and follow this operators manual. Failure to do so could result in serious injury.
Wear eye and hearing protection at all times during the operation of this unit.
Keep bystanders at least 50 feet (15 m) away during operation.
Beware of thrown or ricocheted objects.
Do not operate this unit with a blade unless the unit is equipped with a Shindaiwa-approved handlebar or barrier.
Always wear a harness when operating this unit with a blade. A harness is also recommended when using trimmer line.
If unit is used as a brushcutter, beware of blade thrust. A jammed blade can cause the unit to jerk suddenly and may cause the operator to lose control of the unit.
Throughout this manual are Special “Attention statements”.
WARNING!
A statement preceded by the triangular attention symbol and the word “WARN­ING” contains information that should be acted upon to prevent serious bodily injury.
CAUTION!
A statement preceded by the word “CAUTION” contains information that should be acted upon to prevent me­chanical damage.
IMPORTANT!
A statement preceded by the word “IM­PORTANT” is one that possesses special signifi cance.
NOTE:
A statement preceded by the word “NOTE” contains information that is handy to know and may make your job easier.
Attention Statements
IMPORTANT!
The operational procedures described in this manual are intended to help you get the most from unit as well as to protect you and others from harm. These proce­dures are guidelines for safe operation un­der most conditions, and are not intended to replace any safety rules and/or laws that may be in force in your area. If you have questions regarding your Shindaiwa power tool, or if you do not understand something in this manual, your Shindaiwa dealer will be glad to assist you.
Introduction
PAGE
Shindaiwa 230-series hand held power equipment has been designed and built to deliver superior performance and reliabil­ity without compromise to quality, comfort, safety or durability. Shindaiwa’s high-performance engines represent the leading edge of 2-cycle en­gine technology, delivering exceptionally high power with remarkably low displace­ment and weight. As an owner/operator, you’ll soon discover for yourself why Shindaiwa is simply in a class by itself!
IMPORTANT!
The information contained in this owner's/ operator's manual describes units avail­able at the time of publication.
YAMABIKO CORPORATION reserves the right to make changes to products without prior notice, and without obliga­tion to make alterations to units previously manufactured.
Attention Statements .............................. 2
Safety Information ..................................3
Safety Labels ..........................................5
Checking Unit Condition ......................... 5
Unit Description ...................................... 6
Specifi cations ......................................... 6
Assembly ................................................ 7
Mixing Fuel ........................................... 11
Starting the Engine ............................... 12
Stopping the Engine ............................. 12
Adjusting Engine Idle ............................13
Shoulder Strap...................................... 13
Using a Blade ...................................... 14
Using a Trimmer Head ........................15
Maintenance ......................................... 16
Spark Arrester....................................... 17
Long Term Storage ............................... 18
Blade Sharpening ................................. 18
Troubleshooting Guide ......................... 19
Contents
3
Work Safely
Trimmers and brushcutters operate at very high speeds and can do serious damage or injury if they are misused or abused. Never allow a person without training or instruction to operate this unit!
WARNING!
Use Good Judgment
NEVER run the engine when transport-
ing the unit.
NEVER run the engine indoors! Make sure there is always good ventilation. Fumes from engine exhaust can cause serious injury or death.
ALWAYS use the proper cutting tool for the job.
ALWAYS stop the unit immediately if it suddenly begins to vibrate or shake. In­spect for broken, missing or improperly installed parts or attachments.
NEVER extend trimming line beyond the length specifi ed for your unit.
ALWAYS keep the unit as clean as practical. Keep it free of loose vegeta­tion, mud, etc.
ALWAYS hold the unit fi rmly with both hands when cutting or trimming, and maintain control at all times.
ALWAYS keep the handles clean.
ALWAYS disconnect the spark plug
wire before performing any maintenance work.
ALWAYS , if a saw blade should bind fast in a cut, shut off the engine imme­diately. Push the branch or tree to ease the bind and free the blade.
Stay Alert
You must be physically and mentally fi t to operate this unit safely.
General Safety Instructions
WARNING!
Never make unauthorized attachment installations.
WARNING!
Never operate power equipment of any kind if you are tired or if you are under the infl uence of alcohol, drugs, medication or any other substance that could affect your ability or judgement.
WARNING!
Minimize the Risk of Fire
NEVER smoke or light res near the
unit.
ALWAYS stop the engine and allow it to cool before refueling. Avoid overfi ll- ing and wipe off any fuel that may have spilled.
ALWAYS inspect the unit for fuel leaks before each use. During each refi ll, check that no fuel leaks from around the fuel cap and/or fuel tank. If fuel leaks are evident, stop using the unit immediately. Fuel leaks must be re­paired before using the unit.
ALWAYS move the unit to a place well away from a fuel storage area or other readily fl ammable materials before starting the engine.
NEVER place fl ammable material close to the engine muffl er.
4
SAFETY
Be Aware of the Working Environment
Avoid long-term
operation in very hot or
very cold weather.
Make sure bystanders
or observers outside the
50-foot “danger zone”
wear eye protection.
Be extremely careful of
slippery terrain, especially
during rainy weather.
Always make sure
the appropriate cutting
attachment shield is
correctly installed.
If contact is made with a hard object, stop the engine and inspect the cutting attachment for damage.
Be constantly alert for objects and debris that could be thrown either from the rotating cutting attachment or bounced from a hard surface.
Reduce the risk of bystanders
being struck by fl ying debris. Make
sure no one is within 50 feet (15
meters)—that’s about 16 paces—of
an operating attachment.
Beware of a coasting blade when
brushcutting or edging. A coasting blade can
injure while it continues to spin after
the throttle trigger is released or after the
engine is stopped.
Figure 2
50
FEET
ALWAYS clear your work area of trash or
hidden debris that could be thrown back at
you or toward a bystander. When operating in
rocky terrain or near electric wires or fences,
use extreme caution to avoid contacting such
items with the cutting attachment.
The Properly Equipped Operator
Always wear a harness when operating
a unit equipped with a blade.
Always operate with both hands
fi rmly gripping the unit.
Wear close-fi tting clothing to protect legs and arms. Gloves offer added protection and are strongly recommended. Do not wear clothing or jewelry that could get caught in machinery or underbrush. Secure long hair so that it is above shoulder level. NEVER wear shorts!
Wear hearing protection devices and a
broad-brimmed hat or helmet.
Always wear eye protection such as
goggles or safety glasses to shield
against thrown objects.
When operating with a blade, make
sure the handle is positioned to provide you with
maximum protection from contacting the blade.
Keep away from the rotating
trimmer line or blade at all times, and never lift a moving attachment above waist-high.
Wear appropriate footwear (non-skid boots or shoes): do not wear open-toed shoes or sandals.
Never work barefooted!
Keep a proper footing and do not overreach. Maintain your balance at
all times during operation.
Always make sure the appropriate cutting
attachment shield is correctly installed and in
good condition.
Figure 1
5
Safety Labels
Figure 3
C230
This label indicates the minimum
distance between front handle
and rear grip per ANSI B175.3.
T230X
Checking Unit Condition
NEVER operate the unit with the cutting attachment shield or other protective devices (harness, ignition switch, blade retention clip, etc.) removed!
ALWAYS make sure the cutting attach­ment is properly installed and fi rmly tight- ened before operation.
NEVER use a cracked or warped cutting attachment: If a properly installed attach­ment vibrates, replace the attachment with new one and re-check.
ALWAYS stop the engine immediately and check for damage if you strike a foreign object or if the unit becomes tangled. Do not operate with broken or damaged equipment.
NEVER allow the engine to run at high RPM without a load. Doing so could dam­age the engine.
WARNING!
A cutting attachment shield or other protective device is no guarantee of protection against ricochet. YOU MUST ALWAYS GUARD AGAINST FLYING DEBRIS!
Use only authorized Shindaiwa parts and accessories with your Shindaiwa trimmer or brushcutter. Do not make modifi cations to this unit without the written approval of YAMABIKO CORPORATION.
IMPORTANT!
Safety and Operation Information Labels: Make sure all information labels are undamaged and readable. Immediately replace damaged or missing information labels. New labels are available from your local authorized Shindaiwa dealer.
NEVER operate a unit with worn or dam­aged fasteners or attachment holders.
NEVER cut with a dull blade. Doing so will increase the risk of blade thrust and may also cause equipment damage.
6
Specifi cations
C230 Dry Weight (less attachments) ........................................................ 4.6 kg/10.1 lb.
T230X Dry Weight (less attachments) ...................................................... 4.6 kg/10.2 lb.
Engine Model.........................................................................................Shindaiwa S230
Engine Type .............................................................2-cycle, vertical-cylinder, air-cooled
Bore x Stroke ........................................................................ 32 x 28 mm/1.26 x 1.10 in.
Displacement .......................................................................................22.5 cc/1.4 cu. in.
Maximum Power Output ........................................ 1.1 HP (0.8 kW) @ 7500 rpm (min
-1
)
Fuel/Oil Ratio ....................................... 50:1 with Shindaiwa Premium 2-cycle mixing oil
Fuel Tank Capacity ................................................................................. 600 ml/20.3 oz.
Carburetor Type ................................................................Walbro WYL, diaphragm-type
Ignition .......................................................... One-piece electronic, transistor-controlled
Spark Plug .................................................................................................NGK BMR6A
Air Cleaner Type ................................................... Non-reversible fl ocked fi lter element
Starting Method ..................................................................................................... Recoil
Stopping Method ..........................................................................................Slide switch
Transmission Type........................................ Automatic, centrifugal clutch w/bevel gear
Prior to Assembly
Before assembling, make sure you have all the components required for a com­plete unit:
Engine assembly.
Outer tube assembly.
Cutting attachment shield.
Cutting attachment .
Handlebar.
Kit containing cutting attachment shield
mounting bracket and hardware, op­erator’s handle mounting bracket and hardware, gearcase tool holder, this manual and tool kit for routine mainte­nance. Tool kits vary by model and may include a hex wrench, spanner and a combination spark plug wrench/screw­driver.
Goggles.
Carefully inspect all components for damage.
IMPORTANT!
The terms “left”, “left-hand”, and “LH”; “right”, “right-hand”, and “RH”; “front” and “rear” refer to directions as viewed by the operator during normal operation.
*Specifi cations are subject to change without notice.
Unit Description
Outer Tube
Grip
Cutting Attachment
Shield
Using the accompanying illustrations as a guide, familiarize yourself with this unit and its various components. Under­standing the product helps ensure top performance, long service life, and safer operation. See Figure 4.
WARNING!
Do not make unauthorized modifi ca­tions or alterations to any of these units or their components.
Cutting
Attachment
Throttle
Trigger
Gearcase
Tank
Protector
Figure 4
Ignition
Switch
Fuel Tank
Spark
Plug
IMPORTANT!
International trimmers and brushcutters do not have the spark arrester installed in the muffl er. Before placing the brushcutter in service, check local, state and federal regulations to determine if a spark arrester is required in your area.
T230X TRIMMER
Outer Tube
Handlebar
Cutting Attachment
Shield
Shoulder
Strap
Brushcutter
Blade
Throttle
Trigger
Gearcase
Tank
Protector
Ignition
Switch
Fuel Tank
Spark
Plug
C230 BRUSHCUTTER
Air
Filter
Air
Filter
Barrier Bar
Handle
7
Driveshaft/Powerhead
Spark Plug
Main
Shaft
Tube
Clamp
Outer Tube
1. Place the powerhead on a clean, fl at surface, spark plug facing up. See Figure 6.
2. Use the 4mm hex wrench to loosen the tube clamp screw.
Tube Clamp
Connect the Outer Tube to the Powerhead.
CAUTION!
Do not force the shaft tube into the powerhead! Excessive force can dam­age the shaft tube and mainshaft.
Clamp must fi t next to line
on outer-tube decal
Decal
Clamp
C230 Brushcutter
Clamp Screw
Figure 6
Figure 5
Assembly
Figure 6A
3. Add some moly-type EP grease to the splines on the end of the mainshaft.
Hex
Wrench
rotate the outer tube or mainshaft slightly until you feel the mainshaft splines engage with the powerhead.
5. Position the outer tube so that the gearcase output shaft is facing down.
6. Tighten the clamp screw fi rmly.
Handle Positioning Label
Assembly
Handlebar (C230)
Assemble the Handlebar.
1. Position the handle over the outer tube. See Figure 7. Make sure the throttle lever is on the right-hand side of the outer tube.
2. Attach the handle mounting bracket using the two socket-head cap screws. Tighten the screws fi nger-tight ONLY at this time.
3. Locate the handle forward of the Handle Positioning Label at the best position for operator comfort.
4. Using the hex wrench, securely tighten the two handlebar cap screws.
5. Route the ribbed throttle cable tube along the handlebar and outer tube. See Figure 7. Install the protector sleeve on the outer tube.
Outer Tube
Mounting Bracket
Socket-Head
Cap Screw
Throttle
Cable
Handlebar
Protector Sleeve
Figure 7
Ignition Switch
Throttle
Trigger
Hanger
Shoulder Strap
C230 Shown
4. Slide the outer tube into the tube clamp until the tube bottoms and the installa­tion decal aligns with the tube clamp. See Figure 5a. If installation is diffi cult,
8
23028
Assembly
Cutting Attachment Shield
Assembly
Handle T230X
1. Position the handle on the outer tube forward of Handle Positioning Label as shown in Figure 8.
2. Install the barrier bar with the socket head cap screws and nuts. Tighten the screws fi nger-tight ONLY at this time.
3. Locate the handle in the best position for operator comfort (usually about 10 inches ahead of the throttle housing).
4. Secure the handle by alternately tight­ening the four socket-head screws in a diagonal or “crisscross” fashion.
Outer Tube
Socket-head
Cap Screws
Handle
Barrier Bar
Throttle
Assembly
Figure 8
Nut
Handle Positioning Label
Figure 9
Cutting
Attachment
Shield
Outer
Tube
Socket-
Head Cap
Screw
Bracket
Shim
Clamp Screw
Shim
Retaining
Nut
Cutting
Attachment
Mounting
Plate
Line Cutter
Figure 9A
Hex
Screws
Nuts
Install the Cutting Attachment Shield T230X/C230.
1. Insert the cutting attachment shield between the outer tube and the cutting attachment mounting plate. See Figure 9.
WARNING!
NEVER operate the unit without the cutting attachment shield installed and tightly secured!
CAUTION!
Make sure the clamp screw and retaining nut are securely tightened before tighten­ing the four socket-head cap screws.
NOTE:
It may be necessary to loosen the retain­ing nut and clamp screw to adjust cutting attachment shield mounting plate.
2. Fit the two shims and the bracket over the outer tube and loosely install the four socket-head screws. See Figure 9.
Sub-Shield C230.
(when trimmer head is in use)
1. Attach the shield extension to the cutting attachment shield.
WARNING!
NEVER use this machine without sub-shield when using a trimmer head.
CAUTION!
Make sure the sub-guard is completely hooked at the hook receiver.
Sub-shield
Hook
Hook
Receiver
Cutting Attachment Shield
T230X
C230
Bolt
Shim
Shim
Nut
Upper Clamp
Cutting Attachment Shield
3. Tighten the four socket-head cap screws to secure the cutting attachment shield.
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