Shindaiwa SP415, 80836 User Manual

WARNING!
Minimize the risk of injury to yourself and others! Read this manual and familiarize yourself with the contents. Always wear eye protection, gloves and a respirator when operating this unit.
SHINDAIWA OWNER’S/OPERATOR’S MANUAL
SP415 BACK PACK SPRAYER
Part Number 80836 Rev. 1/04
Introduction
Prepare to Assemble
This manual contains information for the proper assembly, operation and care of your SP415 sprayer. Carefully read and follow the instructions contained in this manual before operat­ing your sprayer.
Pump
Chamber
Packing Ring
Nut
Lever
Wand
Nozzle
Cap
Vent
Diaphragm
Tank
Trigger Valve
THE SERIAL NUMBER IS
LOCATED ON THE BOTTOM
OF THE TANK.
Specifications
Net Weight ..................................................... 10.5 pounds (4.8 kg)
Tank Capacity .......................................... 4 U.S. gallons (15 liters)
Tank Material ..............................................Polyethylene (Plastic)
Fill Opening Diameter .................................. 4.5 inches (114 mm)
Pump .............................................................................. Piston Type
Pump Material ......................... Polypropylene with UV Protector
Operating Pressure ....................... 15-90 psi (1.05-6.3 kg/sq. cm)
Wand Assembly Length .......................... 27.5 inches (698.5 mm)
Hose Length ............................................. 69.75 inches (1771 mm)
Nozzle Installed ............................................ Red Adjustable Cone
Specifications subject to change without notice.
Unpack the following items shipped in
Connecting
Rod
Tank
your sprayer box:
Wand
Pump Lever and
Connecting Rod
Tank Assembly
Small Parts Kit
From inside the
sprayer tank, remove the
Wand
Trigger
Valve
Pump Lever
Manual
Piston
Wrench
plastic bag from the tank strainer.
(Includes the following components)
Small Parts Kit
P/N Description Qty.
568970 Trigger Valve Needle Assembly ....................................................... 1
105254 Trigger Valve Cap ............................................................................... 1
908905 Diaphragm ........................................................................................... 2
214585 45 x 12 Piston Cup .............................................................................. 1
210088 No. 12 Disc .......................................................................................... 1
210195 Swirl Core ............................................................................................ 1
457416 Kematal DEF-06 Deflector Flat Fan Nozzle (Grey) ....................... 1
437885 Kematal 110-LD-03 Low Drift Flat Fan Nozzle (Blue) ................... 1
217174 Stainless Steel Cone Nozzle ............................................................. 1
229724 Nozzle Cap ........................................................................................... 1
Install the Pump Lever
1. Align the pump lever with the pump shaft linkage as shown. (chamber side).
2.
Install the pump lever on the pump shaft and secure with the lever bolt assembly.
3. Tighten the lever bolt until the lever clamp grips the pump shaft securely.
Parallel
Pump Lever
Shaft
Pump Shaft
Linkage
Bolt
Assembly
2
Assembling the Spray Wand
Wand Screw
Cap
Push the wand into the trigger valve and secure with screw cap. Hand tighten to prevent leakage.
CAUTION!
Do not overtighten!
Trigger
Valve
Adjusting the Shoulder Straps
Buckle
Tightening
1. Place the sprayer on your back with the staps loosened.
2. Hold the adjustment ring firmly and pull until backpack is secure in place.
Loosening
Lift up on the buckle to release tension.
IMPORTANT!
After assembling the sprayer, fill the tank with clear water and lay it on its side. Check for leaks. Return sprayer to its upright position. Pump the lever 10-15 times and check for leaks. Most leaks can be stopped by tightening the appropriate connection or fitting. Any leaks must be stopped prior to filling the sprayer with chemicals.
Adjustment
Ring
Changing Lever Operating Side
NOTE:
The operating lever may be mounted on the left or right side of the sprayer tank depending on operator preference.
Connecting
Rod
Pump Lever
Shaft
Washer
WARNING!
Remove all chemicals and wash the sprayer thoroughly before beginning to change the lever operating side.
1. Loosen the pump lever bolt and slide pump lever off of the pump shaft linkage.
2. Move the pump lever to the opposite side of the sprayer tank and install onto the pump lever shaft linkage as shown.
Pump
Chamber
Nut
Retainer
Pump Lever
Bolt
IMPORTANT!
Make sure that the pump lever is installed so that full up and down movement of the pump chamber is available.
3. Tighten pump lever bolt securely.
3
Calibrating the SprayerSafety Precautions
AIR
WATER
EARTH
Carefully read the labels on chemical containers prior to use. Chemicals are classified in four categories of toxicity:
Category I, High Toxicity, Red label
Category II, Moderate Toxicity, Yellow label
Category III, Low Toxicity, Blue label
Category IV, Light Toxicity, Green label
There are unique handling recommendations for each category, and you should familiarize yourself with them.
Always wear clothing and safety equipment that will provide appropriate protection against the materials you are handling. Equipment may include, but not be limited to:
Long sleeve shirt
Impermeable apron or coverall
Impermeable gloves and boots
Wide-brim hat
Protective mask equipped with
appropriate filters
Do not eat, drink, or smoke while handling chemicals or while you are spraying. Always handle chemicals in a well ventilated area while wearing appropriate protective clothing and safety equipment. DO NOT STORE OR TRANS­PORT CHEMICALS WITH FOOD OR MEDI­CINES, AND NEVER REUSE A CHEMICAL CONTAINER FOR ANY OTHER PURPOSE.
Keep chemicals out of the reach of children, animals, or other unauthorized people. When not in use, store chemicals in a safe place. Never blow through nozzles, valve, pipes or any other component by mouth!
When handling chemicals and when spraying, make sure you are operating in accordance with local, state, and federal environmental protec­tion rules and guidelines. Do not spray in very hot or windy conditions. DO NOT POLLUTE THE ENVIRONMENT!
After spray application, take a thoroughly cleansing shower using plenty of water and soap, then change into clean clothes. Protective clothing and safety gear should also be cleaned after each use. IN CASE OF EXPOSURE TO DANGEROUS CHEMICALS, seek a physician immediately and be prepared to provide the label from the chemical container.
(Requires optional flow calibrator bottle, P/N 646901)
1. Hold the wand at the working height and spray a test pattern to measure the application band width.
2. Based on the band width, identify from the table
Band
Width
below the walking distance required to calibrate the sprayer.
Band width 1.6 ft 2.3 ft 3.3 ft 4.0 ft 5.0 ft
0.5m 0.7m 1.0m 1.2m 1.5m
Distance to walk 165 ft 120 ft 80 ft 70 ft 55 ft
50.0m 35.7m 25.0m 20.8m 16.7m
3. Attach the flow calibrator bottle to the wand:
a. Remove the nozzle, cap and filter from the spray wand.
b. Mount the flow calibrator cover to the spray wand.
c. Reinstall the nozzle, filter and
Wand
Cover
nozzle cap.
d. Screw the flow calibrator bottle into the cover.
4. Using the flow calibrator bottle:
a. Operate the pump lever to maintain spray system pressure
Filter
Nozzle
Nozzle
Cap
Calibrator
Bottle
when using the flow calibrator bottle.
b. Hold the wand at your normal working position and spray into the bottle while walking the distance identified in step 2 above.
c. Place the bottle on a level surface and observe the liquid level visible through the side of the bottle. Match the liquid level to the l/acre (liter per acre) scale on the calibration bottle.
d. Multiply the l/acre (liter per acre) reading identified in step 4-c by .264 to determine your application coverage rate in gallons per acre.
e. Empty the bottle contents back into the sprayer tank.
NOTE:
For improved accuracy in calibrating your application coverage, repeat steps 4-a through 4-e and average the results.
Typical Nozzle Assemblies
Filter
Tip
Cap
Filter
Swirl Core
Disc
Cap
Cone NozzleFlat Fan Nozzle
The spraying angle is
changed by turning
Adjustable Cone
Tip
the tip
Nozzle
4
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