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WARNING!
Minimize the risk of injury to
yourself and others! Read this
manual and familiarize yourself with
the contents. Always wear eye
protection, gloves and a respirator
when operating this unit.
SHINDAIWA OWNER’S/OPERATOR’S MANUAL
SP415 BACK PACK SPRAYER
Part Number 80836 Rev. 1/04
䊛
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Introduction
Prepare to Assemble
This manual contains information for the proper assembly,
operation and care of your SP415 sprayer. Carefully read and
follow the instructions contained in this manual before operating your sprayer.
Pump
Chamber
Packing Ring
Nut
Lever
Wand
Nozzle
Cap
Vent
Diaphragm
Tank
Trigger Valve
THE SERIAL NUMBER IS
LOCATED ON THE BOTTOM
OF THE TANK.
Specifications
Net Weight ..................................................... 10.5 pounds (4.8 kg)
Tank Capacity .......................................... 4 U.S. gallons (15 liters)
Tank Material ..............................................Polyethylene (Plastic)
Fill Opening Diameter .................................. 4.5 inches (114 mm)
Pump .............................................................................. Piston Type
Pump Material ......................... Polypropylene with UV Protector
Operating Pressure ....................... 15-90 psi (1.05-6.3 kg/sq. cm)
Wand Assembly Length .......................... 27.5 inches (698.5 mm)
Hose Length ............................................. 69.75 inches (1771 mm)
Nozzle Installed ............................................ Red Adjustable Cone
Specifications subject to change without notice.
Unpack the following
items shipped in
Connecting
Rod
Tank
your sprayer box:
■ Wand
■ Pump Lever and
Connecting Rod
■ Tank Assembly
■ Small Parts Kit
■ From inside the
sprayer tank,
remove the
Wand
Trigger
Valve
Pump
Lever
Manual
Piston
Wrench
plastic bag from
the tank strainer.
(Includes the following components)
Small Parts Kit
P/N Description Qty.
568970 Trigger Valve Needle Assembly ....................................................... 1
105254 Trigger Valve Cap ............................................................................... 1
908905 Diaphragm ........................................................................................... 2
214585 45 x 12 Piston Cup .............................................................................. 1
210088 No. 12 Disc .......................................................................................... 1
210195 Swirl Core ............................................................................................ 1
457416 Kematal DEF-06 Deflector Flat Fan Nozzle (Grey) ....................... 1
437885 Kematal 110-LD-03 Low Drift Flat Fan Nozzle (Blue) ................... 1
217174 Stainless Steel Cone Nozzle ............................................................. 1
229724 Nozzle Cap ........................................................................................... 1
Install the Pump Lever
1. Align the pump lever with
the pump shaft linkage
as shown. (chamber side).
2.
Install the pump lever on
the pump shaft and secure
with the lever bolt
assembly.
3. Tighten the lever bolt until
the lever clamp grips the
pump shaft securely.
Parallel
Pump Lever
Shaft
Pump Shaft
Linkage
Bolt
Assembly
2
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Assembling the Spray Wand
Wand Screw
Cap
Push the wand into the trigger valve and secure with screw
cap. Hand tighten to prevent leakage.
CAUTION!
Do not overtighten!
Trigger
Valve
Adjusting the Shoulder Straps
Buckle
Tightening
1. Place the sprayer on
your back with the
staps loosened.
2. Hold the adjustment
ring firmly and pull
until backpack is
secure in place.
Loosening
Lift up on the buckle to release tension.
IMPORTANT!
After assembling the sprayer, fill the tank with clear water and
lay it on its side. Check for leaks. Return sprayer to its upright
position. Pump the lever 10-15 times and check for leaks.
Most leaks can be stopped by tightening the appropriate
connection or fitting. Any leaks must be stopped prior to filling
the sprayer with chemicals.
Adjustment
Ring
Changing Lever Operating Side
NOTE:
The operating lever may be mounted on the left or right side of
the sprayer tank depending on operator preference.
Connecting
Rod
Pump Lever
Shaft
Washer
WARNING!
Remove all chemicals and wash the sprayer thoroughly
before beginning to change the lever operating side.
1. Loosen the pump lever bolt and slide pump lever off of the
pump shaft linkage.
2. Move the pump lever to the opposite side of the sprayer tank
and install onto the pump lever shaft linkage as shown.
Pump
Chamber
Nut
Retainer
Pump
Lever
Bolt
IMPORTANT!
Make sure that the pump lever is installed so that full up and
down movement of the pump chamber is available.
3. Tighten pump lever bolt securely.
3
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Calibrating the SprayerSafety Precautions
AIR
WATER
EARTH
Carefully read the labels on chemical containers
prior to use. Chemicals are classified in four
categories of toxicity:
■ Category I, High Toxicity, Red label
■ Category II, Moderate Toxicity, Yellow label
■ Category III, Low Toxicity, Blue label
■ Category IV, Light Toxicity, Green label
There are unique handling recommendations
for each category, and you should familiarize
yourself with them.
Always wear clothing and safety equipment that
will provide appropriate protection against the
materials you are handling. Equipment may
include, but not be limited to:
■ Long sleeve shirt
■ Impermeable apron or coverall
■ Impermeable gloves and boots
■ Wide-brim hat
■ Protective mask equipped with
appropriate filters
Do not eat, drink, or smoke while handling
chemicals or while you are spraying. Always
handle chemicals in a well ventilated area while
wearing appropriate protective clothing and
safety equipment. DO NOT STORE OR TRANSPORT CHEMICALS WITH FOOD OR MEDICINES, AND NEVER REUSE A CHEMICAL
CONTAINER FOR ANY OTHER PURPOSE.
Keep chemicals out of the reach of children,
animals, or other unauthorized people. When
not in use, store chemicals in a safe place.
Never blow through nozzles, valve, pipes or any
other component by mouth!
When handling chemicals and when spraying,
make sure you are operating in accordance with
local, state, and federal environmental protection rules and guidelines. Do not spray in very
hot or windy conditions. DO NOT POLLUTE
THE ENVIRONMENT!
After spray application, take a thoroughly
cleansing shower using plenty of water and
soap, then change into clean clothes. Protective
clothing and safety gear should also be cleaned
after each use. IN CASE OF EXPOSURE TO
DANGEROUS CHEMICALS, seek a physician
immediately and be prepared to provide the
label from the chemical container.
(Requires optional flow calibrator bottle, P/N 646901)
1. Hold the wand at
the working
height and spray
a test pattern to
measure the
application band
width.
2. Based on the band width,
identify from the table
Band
Width
below the walking distance
required to calibrate the sprayer.
Band width 1.6 ft 2.3 ft 3.3 ft 4.0 ft 5.0 ft
0.5m 0.7m 1.0m 1.2m 1.5m
Distance to walk 165 ft 120 ft 80 ft 70 ft 55 ft
50.0m 35.7m 25.0m 20.8m 16.7m
3. Attach the flow calibrator bottle to the wand:
a. Remove the nozzle, cap and filter from the spray wand.
b. Mount the flow calibrator cover
to the spray wand.
c. Reinstall the nozzle, filter and
Wand
Cover
nozzle cap.
d. Screw the flow calibrator bottle
into the cover.
4. Using the flow calibrator bottle:
a. Operate the pump lever to
maintain spray system pressure
Filter
Nozzle
Nozzle
Cap
Calibrator
Bottle
when using the flow calibrator
bottle.
b. Hold the wand at your normal
working position and spray into the bottle while walking the
distance identified in step 2 above.
c. Place the bottle on a level surface and observe the liquid
level visible through the side of the bottle. Match the liquid
level to the l/acre (liter per acre) scale on the calibration
bottle.
d. Multiply the l/acre (liter per acre) reading identified in
step 4-c by .264 to determine your application coverage rate
in gallons per acre.
e. Empty the bottle contents back into the sprayer tank.
NOTE:
For improved accuracy in calibrating your application coverage,
repeat steps 4-a through 4-e and average the results.
Typical Nozzle Assemblies
Filter
Tip
Cap
Filter
Swirl
Core
Disc
Cap
Cone NozzleFlat Fan Nozzle
The spraying angle is
changed by turning
Adjustable Cone
Tip
the tip
Nozzle
4