Shindaiwa SP210, 80555 User Manual

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WARNING!

Minimize the risk of injury to yourself and others! Read this manual and familiarize yourself with the contents. Always wear eye protection, gloves and a respirator when operating this unit.

SHINDAIWA OWNER’S/OPERATOR’S MANUAL

SP210 SPRAYER

Part Number 80555 Rev. 7/06

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Introduction

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Prepare to Assemble

This manual contains information for the proper assembly, operation and care of your SP210 sprayer. Carefully read and follow the instructions contained in this manual before operating your sprayer.

Trigger

Valve

Pump

Wand

Handle

Cylinder

Cap

Nozzle

Lid

Carry Strap

Pressure

Relief Valve

Tank

Specifications

Unpack the following items shipped in your sprayer box:

■ Wand

■ Tank Assembly

■ Owner’s/Operator’s

Manual

Assembling the Spray Wand

Wand Screw

Cap

䉸

Trigger

Valve

S H

I N D

'S /O

P E

R A

T O

R S

M A

N U

A L

Net Weight ....................................................... 4.8 pounds (2.2 kg)

Tank Capacity ...................................... 2.0 U.S. gallons (7.6 liters)

Tank Material .....................................UV Protected Polyethylene

Fill Opening Diameter .................................... 3.6 inches (92 mm)

Pump Type/Material .................................... Piston/Polyethylene

Operating Pressure ........................ 10-45 psi (0.7-3.15 kg/sq.cm)

Wand Assembly Length .......................... 27.5 inches (698.5 mm)

3/4

Hose Length..............................................69

inches (1771 mm)

Nozzle Installed ............................................ Red Adjustable Cone

Specifications subject to change without notice.

Push the wand into the trigger valve and secure with screw cap. Hand tighten to prevent leakage.

CAUTION!

Do not overtighten!

IMPORTANT!

After assembling the sprayer, fill the tank with clear water, and lay it on its side. Check for leaks. Return sprayer to its upright position. Pump the sprayer 10-40 times or until the pressure relief valve is released and check for leaks. Most leaks can be stopped by tightening the appropriate connection or fitting. Any leaks must be stopped prior to filling the sprayer with chemicals.

WARNING!

Always relieve pressure from the sprayer tank by pulling the pressure relief valve before removing the tank lid.

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Calibrating the SprayerSafety Precautions

AIR

WATER

EARTH

Carefully read the labels on chemical containers prior to use. Chemicals are classified in four categories of toxicity:

■ Category I, High Toxicity, Red label

■ Category II, Moderate Toxicity, Yellow label

■ Category III, Low Toxicity, Blue label

■ Category IV, Light Toxicity, Green label

There are unique handling recommendations for each category, and you should familiarize yourself with them.

Always wear clothing and safety equipment that will provide appropriate protection against the materials you are handling. Equipment may include, but not be limited to:

■ Long sleeve shirt

■ Impermeable apron or coverall

■ Impermeable gloves and boots

■ Wide-brim hat

■ Protective mask equipped with

appropriate filters

Do not eat, drink, or smoke while handling chemicals or while you are spraying. Always handle chemicals in a well ventilated area while wearing appropriate protective clothing and safety equipment. DO NOT STORE OR TRANSPORT CHEMICALS WITH FOOD OR MEDICINES, AND NEVER REUSE A CHEMICAL CONTAINER FOR ANY OTHER PURPOSE.

Keep chemicals out of the reach of children, animals, or other unauthorized people. When not in use, store chemicals in a safe place. Never blow through nozzles, valve, pipes or any other component by mouth!

When handling chemicals and when spraying, make sure you are operating in accordance with local, state, and federal environmental protection rules and guidelines. Do not spray in very hot or windy conditions. DO NOT POLLUTE THE ENVIRONMENT!

After spray application, take a thoroughly cleansing shower using plenty of water and soap, then change into clean clothes. Protective clothing and safety gear should also be cleaned after each use. IN CASE OF EXPOSURE TO DANGEROUS CHEMICALS, seek a physician immediately and be prepared to provide the label from the chemical container.

(Requires optional flow calibrator bottle, P/N 646901)

1. Hold the wand at the working height and spray a test pattern to measure the application band width.

2. Based on the band width, identify from the table

Band

Width

below the walking distance required to calibrate the sprayer.

Band width 1.6 ft 2.3 ft 3.3 ft 4.0 ft 5.0 ft

0.5m 0.7m 1.0m 1.2m 1.5m

Distance to walk 165 ft 120 ft 80 ft 70 ft 55 ft

50.0m 35.7m 25.0m 20.8m 16.7m

3. Attach the flow calibrator bottle to the wand: a. Remove the nozzle, cap and filter from the spray wand. b. Mount the flow calibrator cover

to the spray wand. c. Reinstall the nozzle, filter and

Wand

Cover

nozzle cap. d. Screw the flow calibrator bottle

into the cover.

4. Using the flow calibrator bottle: a. Operate the pump handle to

maintain spray system pressure as

Filter

Nozzle Nozzle

Cap

Calibrator

Bottle

you would when applying chemicals.

b. Hold the wand at your normal working position and spray into the bottle while walking the distance identified in step 2 above.

c. Place the bottle on a level surface and observe the liquid level visible through the side of the bottle. Match the liquid level to the l/acre (liter per acre) scale on the calibration bottle.

d. Multiply the l/acre (liter per acre) reading identified in step 4-c by .264 to determine your application coverage rate in gallons per acre.

e. Empty the bottle contents back into the sprayer tank.

NOTE:

For improved accuracy in calibrating your application coverage, repeat steps 4-a through 4-e and average the results.

Typical Nozzle Assemblies

Filter

Tip

Cap

Filter

Swirl Core

Disc

Cap

Cone NozzleFlat Fan Nozzle

The spraying angle is

changed by turning

Adjustable Cone

Tip

the tip

Nozzle

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Optional Accessories

Part Number Description

761882 Spray hood is used for nonselec-

tive herbicides when spraying under windy conditions. Comes with Kematal 110-DEF06 deflector fan nozzle and parts to assemble spray hood to your existing Shindaiwa spray wand.

902296 Brass spray boom (27.5") for use with agrochemicals and foliar fertilizers applied to row crops. Provides 40" coverage. JD-12P cone nozzles and 40 mesh stainless steel filter included.

907873 Flexible annealed copper boom fitted with three JD-12P cone nozzles. For use with agrochemicals and foliar fertilizers on row crops. Can be easily shaped as appropriate to provide proper coverage. 40 mesh stainless steel filter included.

831107 Brass extension (11.8") complete with plastic fittings for extra reach. Attachable to original wand .

728139 Brass extension (23.6") complete with plastic fittings for extra reach. Attachable to original wand .

100016 Brass extension (6.3") complete with two JD-12P cone nozzles for doubling output of agrochemicals and foliar fertilizers on perennials. 40 mesh stainless steel filter included.

646901 Flow calibrator bottle. For accurate calibration of backpack sprayers to prevent waste and damage to the environment.

336115 Brass Y nozzle for use on plants requiring heavy applications of fungicides. Complete with two JD-12P cone nozzles, 40 mesh stainless steel filter and plastic fittings.

Part Number Description

838052 Constant pressure valve reduces

pumping action, reduces drift and delivers uniform spraying. Improves productivity and saves chemicals.

565648 Plastic anti-drip valve for agrochemicals and foliar fertilizer application. Attaches to wand and is compatible with any type of cone or flat fan nozzle.

568774 Spray wand assembly (21.6") Plastic handle, trigger valve and spray tube. 40 mesh stainless steel nozzle and trigger valve filters included. Fitted with adjustable cone nozzle.

725267 All brass spray wand assembly (21.6") for extra duty applications. Trigger valve and spray tube are brass. 40 mesh stainless steel nozzle and trigger valve filters included. Fitted with JD-12P cone nozzle.

229724 Nozzle cap for attaching flat fan and cone type nozzles.

452284 All Purpose Wrench for periodic maintenance and repair.

AVAILABLE SPRAY NOZZLES

Nozzle Type

Flat Fan

Cone

Flat Fan

Low Drift

Cone

Flat fan Deflector

Adjustable Cone

Part Number

437756 110-SF-015 Kematal green, 0.16 gpm @ 45 psi 437764 110-SF-02 Kematal yellow, 0.21 gpm @ 45 psi 437772 110-SF-03 Kematal blue, 0.33 gpm @ 45 psi 717942 JD-10A Stainless steel 217174 JD-12P Stainless steel 437855 110-LD-03 Kemetal blue, 0.33 gpm @ 45 psi

457317 HC-02 Kematal yellow 457325 HC-04 Kematal red 457333 HC-05 Kematal brown 457390 DEF-04 Kematal red 457408 DEF-05 Kematal brown 457416 DEF-06 Kematal gray

323725 Yellow 0.08 gpm @ 45 psi.

015024 Red 0.17 gpm @ 45 psi. 325787 Blue 0.18 gpm @ 45 psi.

Note: All Shindaiwa sprayers come with the red adjustable cone nozzle P/N 015024 installed as standard equipment.

Application

Herbicides

Agrochemicals

and foliar fertilizers

Pressure

psi (kg/sq.cm)

45 (3.2) 45 (3.2) 45 (3.2) 45 (3.2) 45 (3.2) 45 (3.2) 45 (3.2) 45 (3.2) 15 (1.0) 15 (1.0) 15 (1.0) 45 (3.2) 45 (3.2) 45 (3.2)

Flow Rate

gal (ml)/min

0.16 (610)

0.21 (810)

0.33 (1250)

0.08 (300)

0.16 (615)

0.22 (830)

0.44 (1680)

0.54 (2060)

0.25 (950)

0.32 (1200)

0.41 (1540)

0.08 (315)

0.17 (640)

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Maintenance

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Cleaning the Sprayer

WARNING!

Always relieve pressure from the sprayer tank by pulling the pressure relief valve before removing the tank lid.

After finishing the spray application, empty the sprayer and wash all equipment in an approved decontamination area.

Pump Disassembly

1. Unscrew the cylinder cap and remove the pump chamber piston assembly from the tank.

Cylinder

2. Pull the pump piston out of the pump chamber.

3. Remove the piston cup from the pump piston.

4. Remove the diaphragm valve from the

Piston

Guides

Piston Piston

Cup

pump chamber.

5. Clean all parts and carefully inspect for worn or damaged parts and replace as necessary.

6. Reassemble in the reverse order.

NOTE:

Pump

Cylinder

Diaphragm

Valve

Lubricating all moving parts with a high quality lithium grease will ease assembly and prolong the life of the unit.

Troubleshooting

SYMPTOM CAUSE REMEDY

Lack of sprayer pressure and/or leakage at the

Worn or damaged diaphragm valve and piston cup.

Replace the diaphragm valve and piston cup.

cylinder.

Cap

O-Ring

WARNING!

Remove all chemicals and wash before storing the sprayer. Chemical products have different reactions and can cause damage to the sprayer components and the environment. Unidentified chemicals left in the sprayer tank can pose a serious health threat to anyone servicing the unit and unaware of its presence!

Lubricate

with a light-

weight

machine oil.

After pumping and pressurizing the tank, the pump handle rises slowly when released prior to being locked in place.

Sprayer will not hold pressure.

Tank lid difficult to remove.

Diaphragm valve not sealing properly due to wear or impurities.

Hose seal, cap seal or pump chamber o-ring damaged.

Presure relief valve inopperative.

Clean or replace the diaphragm valve.

Replace seals as necessary.

Replace tank lid.

Periodically lubricate the pump handle, bushings and tank lid pressure relief valve with a light-weight machine oil.

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Illustrated Parts List (SP210)

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Illustrated Parts List (SP210)

No. Part Number ItemDescription Qty.

1 568774 Spray wand assembly 1

2568782 Trigger valve assembly 1 3909192 Trigger valve handle 1 4920470 Hose ferrule 1 5909283 Trigger valve body 1 6105239 Trigger valve needle assembly 1 7300731 Lower seal 30x88x25 1 8300764 Upper seal 50x96x35 1

9568972 Trigger 1 10 996058 Trigger valve cap 1 11 568873 Spray tube assembly 1 12 909309 Cone packing 2 13 915744 Screw cap 2 14 336263 Spray tube 1 15 635276 Elbow 1 16 730366 Nozzle filter 40 mesh 1 17 015024 Adjustable cone nozzle 1 18 942193 Screw cap S-20 1 19 048116 Hose/dip tube assembly 1

20 285312 Pump handle assembly 1

21 285296 Cylinder cap 1 22 285288 Bushing 2 23 147678 Piston cup, Nitrilic 1

24 285262 Cylinder assembly 1

25a 964270 Diaphragm valve, Viton® 1 25b 560573 Diaphragm valve, Nitrilic (optional) 1 26 010533 O-Ring ORI-224 1 27 285247 Tank lid 1 28a 148072 Tank lid gasket, Nitrilic 1 28b 285346 Tank lid gasket, Viton® (optional) 1

29 148064 Strap & buckle assembly 1

30 502757 Strap buckle 1 31 285320 Seal kit (optional) 1

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Shindaiwa Limited Warranty

Shindaiwa Inc. manufactures its products to superior standards of quality to ensure customers obtain the highest level of satisfaction. In keeping with this goal, Shindaiwa Inc. warrants the SP210 sprayer to the original purchaser as follows:

Warranty Period

One year from the delivery date to the original purchaser for

consumer and commercial applications.

90 days for rental applications.

Warranty Administration

Within the covered warranty period, Shindaiwa Inc. will, at their option, repair or replace any defect in material or workmanship, without charge for parts or labor, if this product is presented at an authorized Shindaiwa dealer.

Warranty Exclusions and Limitations

Shindaiwa Inc. assumes no responsibility for damages, loss, or injury resulting from:

■ Normal wear and tear

■ Misuse or neglect

■ Modifications to or removal of original component parts

The warranty is limited to the terms stated herein. Shindaiwa Inc. disclaims all liability for incidental or consequential damages. Some states do not allow the exclusion of incidental or consequential damages, so these limitations may not apply to you.

This warranty give you specific legal rights, and you may also have other rights which may vary from state to state.

Shindaiwa reserves the right to change the design or specifications of this product without obligation to modify previously manufactured products.

Owner’s Responsibilities

The owner of the sprayer must demonstrate reasonable care in the use, maintenance, and storage of this Shindaiwa product. If a warrantable failure should occur, the owner must deliver the product to an authorized Shindaiwa servicing dealer for correction. All residual chemicals must be flushed from the sprayer prior to delivery.

Unidentified chemicals left in the sprayer tank can pose a serious health threat to anyone servicing the unit and unaware of its presence!

To obtain warranty service, proof of purchase must be presented to the authorized Shindaiwa servicing dealer when the product is presented for repairs.

Proof of purchase must include date of purchase and the name and address of the selling dealer.

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