Shindaiwa X7502235300, PB270 User Manual

SHINDAIWA OWNER’S/OPERATOR’S MANUAL
PB270 POWERBROOM
X7502235300 05/10
WARNING!
Minimize the risk of injury to yourself and others! Read this manual and familiarize yourself with the contents. Always wear eye and hearing protection when operating this unit.
Introduction
The Shindaiwa PB270 PowerBroom is designed and built to deliver superior performance and reliability without compromise to quality, comfort, safety or durability.
Shindaiwa engines represent the leading edge of high-performance engine technology, delivering exceptionally high power with remarkably low displacement and weight. As an owner/ operator, you’ll soon discover for yourself why Shindaiwa is simply in a class by itself!
IMPORTANT!
The information contained in these instructions describes units available at the time of publication.
Echo,Inc. reserves the right to make changes to products without prior notice, and without obligation to make alterations to units previously manufactured.
WARNING!
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
Contents
Safety .................................................... 3
Product Description ............................ 5
Specifications ....................................... 5
Assembly .............................................. 6
Mixing fuel ........................................... 8
PAGE
Filling the fuel tank ............................. 8
Starting the Engine ............................ 9
Stopping the Engine ......................... 10
Adjusting Engine Idle ....................... 10
Checking Unit Condition.................. 10
PAGE
Operating ........................................... 11
Maintenance ...................................... 12
Long Term Storage ........................... 15
Troubleshooting Guide .................... 16
Warranty Statement .......................... 19
PAGE
IMPORTANT!
The operational procedures described in this manual are intended to help you get the most from this unit as well as to protect you and others from harm. These procedures are guidelines for safe operation under most conditions, and are not intended to replace any safety rules and/or laws that may be in force in your area. If you have questions regarding your PowerBroom, or if you do not understand something in this manual, contact your local authorized Shindaiwa dealer. You may also contact Shindaiwa Inc. at the address printed on the back of this Manual.
Attention Statements
Throughout this manual are special “attention statements”.
DANGER!
A statement preceded by the triangular attention symbol and the word “DANGER” contains infor­mation that should be acted upon to prevent serious injury or death.
by the triangular attention symbol and the word “WARNING” con­tains information that should be acted upon to prevent serious bod­ily injury.
A statement preceded by the word “IMPORTANT” is one that possesses special significance.
WARNING!
A statement preceded
IMPORTANT!
CAUTION!
A statement preceded by the word “CAUTION” contains infor­mation that should be acted upon to prevent mechanical damage.
NOTE:
A statement preceded by the word “NOTE” contains information that is handy to know and may make your job easier.
Warning and operational labels
Read and follow this manual, make sure anyone using the pruner does likewise. Failure to do so could result in serious personal injury or machine fail­ure. Keep this manual for future reference.
Always wear a hard hat to re­duce the risk of head injuries during operation of this ma­chine. In addition, always wear eye and hearing protection. Shindaiwa recommends wear­ing a face shield as additional face and eye protection.
Beware of thrown objects. Keep bystanders at least 15 M (50 feet) away during operation.
Do not use on unguarded el­evated surfaces.
Maintain a shallow working angle and avoid moving toward the vertical.
Safety
READ THE
OPERA TOR’S MANU AL.
WEAR HEAR ING AN D ANSI Z87. 1
APPROVED EYE PROTE CTION .
BEWARE OF THRO WN
DIRT AND DEBR IS.
MAINTAIN A SHALLOW WORKING ANGLE…
DO NOT U SE ON UNGU ARDED
ELEVA TED SU RFACES.
…AVOID MO VING TOWARD
VERTICAL .
80267Shindaiwa Inc .
Work Safely
A PowerBroom operates at very high speeds and has the potential to do serious damage if misused, abused or mishandled. To reduce the risk of injury, you must main­tain control at all times, and observe all safety precautions during operation. Never permit a person without training or instruc­tion to operate this machine!
Sweeper belts may move when starting engine. Place sweeper belts on a smooth level surface when starting.
Always make sure the Power­Broom attachment is properly
installed and rmly tightened
before operation.
Always wear eye protection to shield against thrown objects.
Never modify or disable any of the unit’s safety devices.
Do not make unauthorized modi­cations to this unit.
Make sure there are no missing or loose fasteners, and that the igni­tion switch and throttle controls are working properly.
WARNING!
Never make unauthorized
attachment installations.
Stay Alert
You must be physically and mentally fit to operate this unit safely.
WARNING!
Use Good Judgement
Do not operate the unit with the
mufer removed.
NEVER operate this unit indoors. Operate this unit only in a well ven­tilated area. Be aware of carbon monoxide poisoning. Exhaust gases and lubrication oil mist can cause serious injury or death.
Always hold the machine rmly with
both hands when sweeping, and maintain control at all times.
Always stop the engine immediately and check for damage if you strike a foreign object or if the unit becomes tangled. Do not operate with broken or damaged equipment.
Always clear your work area of trash or hidden debris to help ensure good footing.
WARNING!
Never oper­ate power equipment of any kind if you are tired or if you are under
the inuence of alcohol, drugs,
medication or any other substance that could affect your ability or judgement.
Always use genuine Shindaiwa
parts and accessories when repairing or maintaining this unit.
Stop the unit immediately if it suddenly begins to vibrate or shake. Inspect for broken, miss­ing or improperly installed parts or attachments.
Never transport the unit nor set it down with the engine running. An engine that’s running could be accidentally accelerated causing the drum assemblies to rotate.
Always disconnect the spark plug wire before performing any main­tenance work.
Always maintain this unit accord­ing to this owner’s manual and follow the recommended sched­uled maintenance.
Safety Labels
This label indicates the minimum distance between
front handle and rear grip per ANSI B175.3.
IMPORTANT!
Safety and Operation Information Labels: Make sure all information labels are undamaged and read­able. Immediately replace damaged or missing information labels. New labels are available from your local authorized Shindaiwa dealer.
15 M
Safety (continued)
The Properly Equipped Operator
Always protect yourself from hazards
such as thorny brush and ying debris by wearing gloves and close tting
clothing that covers arms and legs. Never wear shorts. Don’t wear loose clothing or items such as jewelry that could get caught in machinery or underbrush. Secure long hair so it is above shoulder level.
Keep a proper footing and do not overreach—maintain your balance at all times during operation.
Wear sturdy footwear with nonslip soles to provide good footing. Steel­toed safety boots are recommended. Never operate unit bare-footed!
Always wear eye and hearing protection. Shindaiwa recommends wearing a face shield as additional face and eye protection.
Always operate with both hands
rmly gripping the unit.
Keep away from rotating sweeper belts or bristles at all times, and NEVER lift a moving attachment above waist-height.
Be Aware of the Working Environment
Be careful when operating on a slope or on slippery terrain, especially during rainy weather or when pulling debris toward you.
If the drum assemblies jam, switch the engine OFF and inspect the drums, axles and gearcase for damage.
Do not use this unit on rooftops or elevated surfaces
When transporting the unit in a vehicle, tie it down securely to prevent damage and fuel spillage.
Never operate the PowerBroom around objects that could tangle in the drums and cause loss of control.
Never allow the engine to run at high RPM without a load. Doing so could damage the engine.
Be constantly alert for objects and debris that could be thrown either from the sweeper belts or bounced from a hard surface.
ALWAYS clear your work area of trash or hidden debris that could be thrown back at you or toward a bystander. When operating in rocky terrain or near electric wires or fences, use extreme caution to avoid contacting such items with the sweeper belts.
Keep bystanders
at least 15 meters
away from the unit
while operating
to reduce the risk
of being struck by
thrown debris.
Keep the unit as clean as possible. Keep it free of loose vegetation, mud, etc.
Maintain a low working angle and avoid steep angles of operation. A steep working angle risks loss of control of the machine.
Transport the machine with the engine OFF.
Always keep the handles clean.
Product Description
Gearcase
Spark Plug
PB270
Grip
Ignition Switch
Handle
Sweeper Belt
Using the illustration as a guide, famil­iarize yourself with your machine and its various components. Understand­ing your machine helps ensure top per­formance, long service life and safer operation.
Outer Tube
Sweeper ns
Sweeper Drum
WARNING!
Do not make unauthorized
modications or alterations to any
of these units or their components.
Fuel Tank
Tank protector
Throttle
Trigger
IMPORTANT!
The terms “left”, “left-hand”, and “LH”; “right”, “right-hand”, and “RH”; “front” and “rear” refer to directions as viewed by the operator during normal operation.
Specications
Engine Model S270 Engine Type 2-cycle, vertical-cylinder, air-cooled Dry Weight (less sweepers) 5.2 kg/11.5 lb. Dry Weight (Including sweepers) 9.8 kg/21.5 lb. Bore x Stroke 34 x 30 mm/1.34 x 1.18 in. Displacement 27.2 cc/1.7 cu. in. Maximum Power Output 1.5 HP (1.1 kW) @ 7500 min Fuel/Oil Ratio 50:1 with Shindaiwa Premium 2-cycle mixing oil Fuel Tank Capacity
660 ml/22.3 oz..
Carburetor Type TK, diaphragm-type Ignition One-piece electronic, transistor controlled Spark Plug Champion CJ8Y / NGK BPMR7A Air Cleaner Type Foam element Starting Method Recoil Stopping Method Slide switch Transmission Type Automatic, centrifugal clutch w/worm gear EPA Emission Compliance Period* Category A
*Specifications are subject to change without notice.
*The EPA emission compliance period referred to on the emission compliance label located on the engine, indicates the number of operating hours for which the engine has been shown to meet Federal emission requirements. Category C = 50 hours (Moderate), B = 125 hours (Intermediate) and A = 300 hours (Extended)
-1
Assembly
Prior to assembly
Before assembling, make sure you have all the components required for a complete unit:
Engine assembly Outer tube assembly Drum kit with gearcase
Connect the Outer Tube to the Powerhead
Place the powerhead on a clean, flat 1. surface, spark plug facing up.
Use the 4mm hex wrench to loosen 2. the index screw and tube clamp screw. Verify that the D-shaped shim washer is positioned as shown
Kit containing operator’s handle, hardware, owner/operator's manual, tool kit for routine maintenance. Tool kits vary by model and may inclue a hex wrench, spanner, and a combina­tion spark plug wrench/screwdriver.
Carefully inspect all components for damage before assembling.
Position the outer tube so that the 5. ignition switch is facing up and the throttle trigger is down.
Slide the outer tube into the power-6. head until the throttle grip just con­tacts the tube clamp.
WARNING!
Do not make unauthorized
modications or alterations to your
pruner or its components.
Loosen the index screw and tube clamp screw
Tube Clamp
Hex
Wrench
Screw
CAUTION!
Do not remove the D-shaped shim washer! The shim washer prevents damage from overtightening the tube clamp screw.
Add some moly-type EP grease 3. to the splines on the end of the mainshaft.
Slide the outer tube into the tube 4. clamp until the tube bottoms. If instal­lation is difficult, rotate the outer tube or mainshaft slightly until you feel the mainshaft splines engage with the powerhead.
Throttle Cable and Ignition Leads
Unscrew the two throttle lever cover 1. screws, and then separate the throt­tle control halves as shown.
Working from the powerhead, push 2. the throttle cable through the pas­sageway in the base of the shaft tube grip.
Insert the throttle cable end into the 3. molded receptacle in the throttle lever, and then lay the cable wire in the molded slot in the throttle body.
In the reverse order of removal, reas-4. semble the throttle body and cover on the shaft tube.
Plug the red ignition lead from the 5. shaft tube into the red lead from the powerhead, and then connect the black grounding wire to the powerhead.
CAUTION!
Do not force the shaft tube into the powerhead! Excessive force can damage the shaft tube and
Tighten the clamp screw firmly.7.
Cover
Throttle
cable
Throttle
assembly
Unscrew and separate the throttle control halves
Cover screw
Nut
CAUTION!
Overtightening the throttle assembly screws can permanently damage the plastic throttle components!
Shim Washer
Insert outer tube into powerhead
Index
Screw
Clamp Screw
Insert the throttle cable end into the molded receptacle
Throttle cable
Connect ignition leads
Shim
Washer
Molded
receptacle
Outer Tube
Tube
Clamp
Main
Shaft
Ground lead
(black wire)
Nylon tube
Installation
Decal
Ignition lead (red
wire)
Assembly (continued)
Adjustable Handle Installation
Follow these instructions if you wish to use the PowerBroom’s adjustable handle instead of the loop handle on youlr power­head assembly. Remove the powerhead assembly’s loop handle.
Remove both screws from the 1. PowerBroom’s adjustable handle assembly.
While spreading the handle at the 2. mounting hole, position the handle on the outer tube as shown.
Reinstall the two mounting screws in 3. the handle, but do not tighten them at this time.
Locate the handle at the best posi-4. tion for operator comfort (usually about 10 inches ahead of the throttle lever), and secure it by tightening the adjustment knob at the handle base.
IMPORTANT!
One side of the handle is recessed to receive the two hex nuts.
Throttle Assembly
Hex Nut
Install the adjustable handle
Handle
Mounting Screw
Washer
Adjustment Knob
Washer
Outer Tube
Throttle lever free play
Test the throttle lever for smooth 1. operation. If any stiffness or binding are noted, repeat Steps 1 through 4 (on the previous page).
Test the throttle lever for proper 2. “free play” of approximately 7mm in the idle position. If necessary, adjustments can be made at the car­buretor by loosening the cable lock­nut and then raising or lowering the cable adjuster as required.
Adjust throttle lever free play
3/16-1/4 inch (4-6 mm)
Throttle Free Play
Raise or lower cable adjuster as required and then tighten locknut
Locknut
Cable
Adjuster
Assembly (continued)
Sweeper Assembly
Drum
Axle
Cotter
Pin
Secure the drum
2
axle to the shaft
Clevis
Pin
Hitch
Pin
3
Secure with a
cotter pin
1
Install drum
axle onto
output shaft
Drum
Assembly
Push one of the drum axles onto 1. either of the two gearcase output shafts. If necessary, rotate the drum axle until the clevis pin hole in the axle aligns with the matching hole in the gearcase output shaft.
CAUTION!
The two drum assemblies are identical, but each drum must be installed with its recessed end facing toward the gearcase.
Install the sweeper drum
4
assembly
Use a clevis pin and hitch pin to 2. secure the drum axle to the shaft.
Slide the recessed end of a sweeper 3. drum assembly over the installed axle, and then push the drum down the axle until the cotter pin hole in the axle extends above the drum surface.
Use a cotter pin to secure the drum 4. assembly on the axle (see inset). The cotter pin is designed to fit tightly against the outboard end of the drum, so you may need to com­press the drum face slightly during installation. spead the ends of the cotter pin to secure.
Repeat Steps 1-4 to install the remain-5. ing axle and drum assembly.
The PowerBroom tool should
now be completely assembled.
Mixing Fuel
WARNING!
Alternative fuels, such as E15 (15% ethanol), E-85 (85% ethanol) or any fuels not meeting Shindaiwa requirements are NOT approved for use in Shindaiwa gasoline engines. Use of alternative fuels may cause
performance problems, loss of power, overheating, fuel vapor lock, and unintended machine operation, including, but not limited to, improper clutch engagement. Alternative fuels may also cause premature deterioration of fuel lines, gaskets, carburetors and other engine components.
Fuel Requirements
Gasoline - Use 89 Octane [R+M/2] (mid grade or higher) gasoline known to be good quality. Gasoline may contain
up to 10% Ethanol (grain alcohol) or 15% MTBE (methyl tertiary-butyl ether). Gasoline containing methanol (wood alcohol) is NOT approved.
Hybrid 4TM Mixture Oil - Engine oil meeting ISO-L-EGD (ISO/CD 13738) and J.A.S.O. M345/FD standards must be used. Shindaiwa highly recommends using Shindaiwa Red ArmorTM engine oil in all Shindaiwa Hybrid 4TM engines to protect the engine from harmful carbon build up, maintain engine performance, and increase engine life. Shindaiwa Red ArmorTM engine oil exceeds ISO-L-EGD and J.A.S.O. M345/FD performance requirements. Engine problems due to inadequate lubrication caused by failure to use an ISO-L-EGD (ISO/CD 13738) and J.A.S.O. M345/FD certied oil will void the engine warranty.
IMPORTANT!
Shindaiwa Red Armor
in all Shindaiwa engines sold in the past, regardless of ratio specied in those
manuals.
Stored fuel ages. Do not mix more fuel than you expect to use in thirty (30)
days, ninety (90) days when a fuel stabilizer is added. Use of unmixed, improp­erly mixed, or stale fuel, may cause hard starting, poor performance, or severe engine damage and void the product warranty. Read and follow instructions in the Long Term Storage section of this manual.
TM
engine oil may be mixed at 50:1 ratio for application
IMPORTANT!
Examples of 50:1 mixing quantities
Handling Fuel
DANGER
Fuel is VERY ammable. Use extreme care when mixing, storing or handling or serious personal injury
may result.
• Use an approved fuel container.
• DO NOT smoke near fuel.
• DO NOT allow ames or sparks near fuel.
• Fuel tanks/cans may be under pressure. Always loosen fuel caps slowly allowing pressure to equalize.
• NEVER refuel a unit when the engine is HOT or RUNNING!
• DO NOT ll fuel tanks indoors. ALWAYS ll fuel tanks outdoors over bare ground.
• DO NOT overll fuel tank. Wipe up spills immediately.
• Securely tighten fuel tank cap and close fuel container after refueling.
• Inspect for fuel leakage. If fuel leakage is found, do not start or operate unit until leakage is repaired.
• Move at least 3m (10 ft.) from refueling location before starting the engine.
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