Shindaiwa P230 Owner's/operator's Manual

SHINDAIWA OWNER’S/ OPERATOR'S MANUAL
P230 POLE PRUNER
WARNING!
Minimize the risk of injury to yourself and others! Read this manual and familiarize yourself with the contents. Always wear eye and hearing protection when operating this unit.
Part Number 62887-94011
Rev. 8/05
Introduction
The Shindaiwa P230 Pole Pruner is designed and built to deliver superior performance and reliability without compromise to quality, comfort, safety or durability.
Shindaiwa’s high-performance engines represent the leading edge of 2-cycle engine technology, delivering exceptionally high power with remark­ably low displacement and weight. As an owner/operator, you’ll soon discover for yourself why Shindaiwa is simply in a class by itself!
Contents
PAGE
Introduction ......................................... 2
Attention Statements........................... 3
Safety Precautions ............................... 3
Operating the Pruner .......................... 5
Safety Equipment and Labels ............ 6
Operating Precautions ........................ 7
Specifications ....................................... 9
Product Description .......................... 10
IMPORTANT!
The information contained in these instructions describes units available at the time of publication. While every attempt has been made to provide the latest information about your Shindaiwa product, there may be some differences between your P230 and what is described here. Shindaiwa Inc. reserves the right to make changes to products without prior notice and without obligation to make alterations to units previously manu­factured.
The procedures described in this manual are intended to help you get the most from your unit as well as to protect you and others from harm. These procedures are guidelines for safe operation under most conditions, and are not intended to replace any safety rules and/or laws that may be in force in your area.
If you have questions regarding your power tool, or if you do not understand something in this manual, your Shindaiwa dealer will be glad to assist you.
You may also contact Shindaiwa, Inc. at the address printed on the back of this Manual.
Assembly ............................................ 11
Installing Bar and Chain ................... 15
Adjusting the Chain .......................... 16
Filling the Chain Oiler ...................... 17
Engine Fuel ........................................ 18
Starting the Engine ........................... 19
Stopping the Engine.......................... 21
Adjusting Engine Idle ....................... 21
Maintenance ...................................... 22
Long Term Storage ........................... 27
Chain Sharpening .............................. 28
Troubleshooting Guide .................... 30
Emission System Warranty .............. 34
2
Attention Statements
Throughout this manual are special attention statements.
DANGER!
A statement preceded by the triangular attention symbol and the word “DANGER” contains information that should be acted upon to prevent serious injury or death.
Safety Precautions
SAFETY
WARNING!
THE PRUNER IS NOT INSULATED AGAINST ELECTRICAL SHOCK!
Approaching or contacting electri­cal line with the pruner could cause death or serious injury. Keep the pruner at least 33 feet (10 meters) away from electrical lines or branches that contact electrical lines.
WARNING!
A statement preceded by the triangular attention symbol and the word “WARNING” contains informa­tion that should be acted upon to prevent serious bodily injury.
CAUTION!
A statement preceded by the word “CAUTION” contains information that should be acted upon to avoid damage to the unit.
IMPORTANT!
A statement preceded by the word “IMPORTANT” is one that possesses special significance.
NOTE:
WARNING!
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
A pole pruner operates at very high speeds and has the potential to do serious damage if misused, abused or mishandled. To reduce the risk of injury, you must maintain control at all times, and observe all safety precau­tions during operation. Never permit
a person without training or instruction to operate this pruner!
A statement preceded by the word “NOTE” contains information that is handy to know and may make your job easier.
3
SAFETY
50ft
15M
Read and follow this operators manual. Failure to do so could result in serious injury.
Always wear a hard hat to reduce the risk of head injuries during operation of this unit. Wear eye and hearing protection at all times during the operation of this unit.
Wear nonslip heavy-duty work gloves to improve your grip on the pole pruner handle. Wear sturdy footwear with nonslip soles to provide good footing. Steel-toed safety boots are recommended. Wear snug-fitting clothes that also permit freedom of movement.
Keep bystanders at least 50 feet (15 meters) away from the operating pruner to reduce the risk of being struck by falling objects or thrown debris.
60°
Max.
Never operate the pruner at an angle greater than 60 order to reduce the risk of being struck by falling objects during operation.
Never operate power equipment of any kind if you are tired or if you are under the influence of alcohol, drugs, medication, or any other substance that could affect your ability or judgement.
Beware of kickback! Kickback can occur whenever the tip of the guide bar touches an object while the saw is operating. Kickback may force the bar up and back toward the operator!
Beware of pinching. Pinching the saw along the tip of the guide bar may force the bar back rapidly toward the operator. Pinching can occur whenever wood closes in around the moving chain.
O
in
Kickback and Pinching Safety Precautions
WARNING!
Both kickback and pinching may cause you to lose control of the pole pruner which could result in serious personal injury. Do not rely exclu-
sively on the safety device built into the pruner! You must take
several steps to keep your jobs free from accident or injury:
1. Understand kickback and pinching! You can reduce or eliminate the element of surprise. Sudden surprise contributes to accidents.
2. Keep a firm grip on the pole pruner with both hands when­ever the engine is running. A firm grip will help you reduce the effects of kickback and
pinching as well as maintain­ing control of the unit.
3. Make sure the area in which you are cutting is free from obstructions. Do not let the nose of the guide bar contact a log, branch, or any other obstructions which could be hit while you operate the pole pruner.
4. Cut at high engine speeds.
5. Follow the manufacturer’s instructions for sharpening and maintaining the chain.
6. Use only the replacement bar and chain or equivalent as specified by the manufacturer.
4
Operating the Pruner
Always wear eye and hearing protection. Shindaiwa recommends
Always wear a hard hat to reduce the risk of head injuries during operation of this unit.
Wear nonslip heavy­duty work gloves to improve your grip on the pole pruner handle. Wear snug-fitting clothes that also permit freedom of movement. NEVER wear shorts!
wearing a face shield as additional face and eye protection.
SAFETY
Never operate the pruner at an angle greater than 60° in order to reduce the risk of being struck by falling objects during operation.
Always operate with both hands firmly gripping the unit.
P231_2
Wear sturdy footwear with nonslip soles to provide good footing. Steel-toed safety boots are recom­mended. Never operate unit bare-footed!
Figure 1
Keep a proper footing and do not overreach— maintain your balance at all times during opera­tion.
Keep bystanders at least 50 feet (15 meters) away from the operating pruner to reduce the risk of being struck by falling objects or thrown debris.
5
Safety Equipment and Labels
SAFETY
Shaft Safety Label
High Voltage Label
Ignition
Switch
Figure 2
Throttle
Interlock
IMPORTANT!
Safety and Operation Information Labels: Make sure all information labels are undamaged and readable. Immediately replace damaged or missing information labels. New labels are available from your local autho­rized Shindaiwa dealer.
6
Operating Precautions
WARNING!
Use Good Judgement
Make sure the chain and sprocket are correctly adjusted before operating the pruner (see page 15 for adjustment procedures). Never attempt
chain adjustment with the engine running!
Always make sure the cutting attachment is properly installed and firmly tightened before operation.
Never use a cracked or warped guide bar: replace it with a serviceable guide bar and make sure it fits properly.
If a saw blade should bind fast in a cut, shut off the engine immediately. Push the branch or tree to ease the bind and free the blade.
Make sure there are no missing or loose fasteners, and that the ignition switch and throttle controls are working properly.
Before starting the engine, make sure the saw chain is not contacting anything.
SAFETY
Make sure there is always good ventilation when operat­ing the pruner. Fumes from engine exhaust can cause serious injury or death. Never
run the engine indoors!
Do not operate the pole pruner with the muffler removed.
When cutting a limb that is under tension, be alert for springback so that you will not be struck by the moving limb.
Always stop the engine immediately and check for damage if you strike a foreign object or if the unit becomes tangled. Do not operate with broken or damaged equipment.
Stop the unit immediately if it suddenly begins to vibrate or shake. Inspect for broken, missing or improperly in­stalled parts or attachments.
Never transport the pruner nor set it down with the engine running. An engine that’s running could be accidentally accelerated causing the chain to rotate.
NEVER smoke or light fires near the unit.
ALWAYS stop the engine and allow it to cool before refuel­ing. Avoid overfilling and wipe off any fuel that may have spilled.
ALWAYS move the unit to a place well away from a fuel storage area or other readily flammable materials before starting the engine.
WARNING!
Minimize the Risk of Fire
ALWAYS inspect the unit for fuel leaks before each use. During each refill, check that no fuel leaks from around the fuel cap and/or fuel tank. If fuel leaks are evident, stop using the unit immediately. Fuel leaks must be repaired before using the unit.
NEVER place flammable material close to the engine muffler.
NEVER run the engine without the spark arrester screen in place.
7
Operating Precautions
SAFETY
Figure 3
P231_1
CAUTION!
Always maintain the P230 pole pruner according to the this owner’s manual and follow the recommended scheduled maintenance.
Never modify or disable any of the pole pruner’s safety devices.
Always use genuine Shindaiwa parts and accesso­ries when repairing or main­taining this unit.
Do not make unauthorized modifications or substitutions to the guide bar or chain.
Never allow the engine to run at high RPM without a load. Doing so could damage the engine.
When transporting the pruner in a vehicle, tie it down securely to prevent damage and fuel spillage.
Always clear your work area of trash or hidden debris to help ensure good footing.
Keep the saw chain sharp and properly adjusted.
Keep the pruner as clean as possible. Keep it free of loose vegetation, mud, etc.
Make sure the scabbard is in place when transporting the pruner.
When carrying by hand, the chain should be pointing backward. See Figure 3.
8
P230 Specifications
Dry Weight ..................... 5.5 kg/12.1 lb.
Length w/10" bar
assembly ............ 2804 mm/110.4 in.
Engine Type ............ 2-cycle, air-cooled,
vertical-cylinder
Bore x Stroke ....32 x 28 mm/1.3 x 1.1"
Displacement ........... 22.5 cc/1.4 cu. in.
Maximum Output ........... 1.1 hp/0.8kW
@ 7500 rpm (min
-1
).
Fuel/Oil Ratio ...... 50:1 with Shindaiwa
Premium 2-cycle Mixing Oil
Fuel Tank Capacity ...... 554 cc/18.7 oz.
Carburetor Type ......... Walbro WYL-26
Ignition .............. One-piece, electronic,
transistor-controlled
Chain Guide Bar ................. 3/8" pitch,
.043" gauge, 10-inch Micro Lite™
Chain Type .....3/8" pitch Micro Lite™,
.043" gauge
Sprockets .............. 3/8-inch, fixed spur
Gearcase Ratio ........................... 1.06 : 1
Chain Speed .......... 23.5 m (77 ft.)/sec.
@ 10,000 rpm (min
-1
)
Chain Lubrication ................. Automatic
adjustable oiler
Chain Lubricant ... Shindaiwa Premium
Bar and Chain Oil
Standard Equipment ............ Bar/chain
scabbard, tool kit containing a spark plug wrench, 4 mm hex wrench and 8 mm x 10 mm spanner
DESCRIPTION
Spark Plug
EPA version ............. Champion CJ8
EMC version .............. NGK BMR6A
Air Filter .......... Non-reversible flocked
filter element
Starting Method .......................... Recoil
Cooling System ..................... Forced air
Stopping Method ............... Slide switch
Transmission Type .............. Automatic,
centrifugal clutch with bevel gear
Optional Equipment .... Shoulder strap,
loop handle
Optional Bars ............. 8-inch or 12-inch
EPA Emission
Compliance Period* ........... Category A
* The EPA emission compliance referred to on the emission compliance label located on the engine, indicates the number of operating hours for which the engine has been shown to meet Federal emission requirements. Category C = 50 hours (Moderate), B = 125 hours (Intermediate) and A = 300 hours (Extended).
Specifications are subject to change without notice.
9
Product Description
Upper
DESCRIPTION
Gearcase
Tube
Bar and
Chain
Oil Filler
Coupler
Cap
Guide Bar and Chain
Air Filter
Assembly
Fuel Tank
Top Engine
Cover Screw
Spark
Plug
Recoil
Starter
Powerhead Assembly
Handle
Grip
Ignition
Switch
P231_5
Cutting Head
Bar Oil Reservoir
Figure 4
Assembly
Prior To Assembly
Using Figure 4 as a guide, familiar­ize yourself with the Shindaiwa P230 pole pruner and its various compo­nents. Understanding your unit helps ensure top performance, longer service life, and safer operation.
Before assembling, make sure you have all the components required for a complete unit:
Powerhead assembly
Lower tube assembly
Upper tube/saw assembly, chain
and guide bar
Lower
Tube
Throttle Trigger
IMPORTANT!
The terms “left”, “left-hand”, and “LH”; “right”, “right-hand”, and “RH”; “front” and “rear” refer to directions as viewed by the operator during normal operation.
WARNING!
Do not make unauthorized modifications or alterations to your pruner or its components.
Kit with this manual and tool kit for
routine maintenance.
Scabbard.
Carefully inspect all components for damage.
10
Assembly
Driveshaft/Powerhead
Main
Shaft
Ignition
Switch
Grip
Throttle
Figure 5
Trigger
Outer Tube
Clamp Screw
Spark
Plug
ASSEMBLY
Tube
Clamp
Connect the Outer Tube to the Powerhead.
1. Place the powerhead on a clean, flat surface, spark plug facing up. See Figure 5.
Tube Clamp
5. Position the outer tube so that the ignition switch is facing up and the throttle lever is facing down. See Figure 5.
6. Slide the outer tube into the powerhead until the throttle grip just contacts the tube clamp.
7. Tighten the clamp screw firmly.
Hex
Wrench
CAUTION!
Do not force the shaft tube into the powerhead! Excessive force can
Figure 6
2. Use the 4 mm hex wrench to
damage the shaft tube and mainshaft.
loosen the tube clamp screw. See Figure 6.
3. Add some moly-type EP grease to splines at the end of the main shaft.
4. Slide the outer tube into the tube clamp until the tube bottoms. If installation is difficult, rotate the outer tube or gearcase shaft slightly until you feel the mainshaft
splines engage with the powerhead. See Figure 5.
11
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