Shindaiwa M242 Owner's/operator's Manual

SHINDAIWA OWNER’S/OPERATOR’S MANUAL
M242 MULTIPURPOSE TOOL CARRIER
WARNING!
Always wear eye protection when operating this machine. To minimize the risk of injury, read this manual and familiarize yourself with its contents.
2
Introduction
Throughout this manual are special “attention statements”.
Attention Statements
WARNING!
A statement preceded by the triangular attention symbol and the word “WARNING” contains informa­tion that should be acted upon to prevent serious bodily injury.
CAUTION!
A statement preceded by the word “CAUTION” contains information that should be acted upon to pre­vent mechanical damage.
IMPORTANT!
A statement preceded by the word “IMPORTANT” is one that possesses
special signicance.
NOTE:
A statement preceded by the word “NOTE” contains information that is handy to know and may make your job easier.
DANGER!
A statement preceded by the triangular attention symbol and the word “DANGER” contains infor­mation that should be acted upon to prevent serious injury or death.
IMPORTANT!
The operational procedures described in this manual are intended to help you get the most from this unit as well as to protect you and others from harm. These procedures are guidelines for safe operation under most conditions, and are not intended to replace any safety rules and/or laws that may be in force in your area. If you have questions regarding your Shindaiwa hand held power equipment, or if you do not understand something in this manual, contact Shindaiwa at the ad­dress printed on the back of this Manual.
ECHO, Inc. reserves the right to make changes to products without prior notice, and without obligation to make altera­tions to units previously manufactured.
IMPORTANT!
The information contained in these instructions describes units available at the time of publication.
Operational and warning labels
Contents
PAGE
PAGE
PAGE
WARNING!
The engine exhaust from this product contains chemicals known to to cause cancer, birth defects or other reproductive harm.
Safety ..................................................... 3
Product Description ............................. 4
Specifications ........................................ 5
Emission Control ................................. 5
Assembly and adjustments ................. 6
Mixing fuel ............................................ 7
Filling the fuel tank .............................. 8
Starting the Engine ............................. 9
Stopping the Engine .......................... 10
Operation ............................................ 10
Maintenance ....................................... 11
Long Term Storage ............................ 15
Troubleshooting Guide ..................... 16
Warranty Statement ........................... 19
This machine has been designed and built to deliver superior performance and reliability without compromise to quality, comfort, safety or durability.
Shindaiwa engines represent the lead­ing edge of high-performance engine technology, delivering exceptionally high power with remarkably low displace­ment and weight. As an owner/operator, you’ll soon discover for yourself why Shindaiwa is simply in a class by itself!
Read and follow this manual, make sure anyone using the unit does likewise. Failure to do so could result in serious personal injury or machine failure. Keep this manual for future reference.
Always wear a hard hat to reduce the risk of head injuries during operation of this machine. In addition, always wear eye and hearing protection. Shindaiwa recommends wearing a face shield as additional face and eye protection.
Wear heavy duty, non-slip gloves.
Safety tip shoes or boots with non-slip sole should be worn.
WARNING: Surface can be hot. Always wear gloves when handling this unit.
3
Safety
Work Safely
Attachments for this unit operate at very high speeds and can do serious damage or injury if they are misused or abused.
Never allow a person without training or instruction to operate this unit!
Stay Alert
You must be physically and mentally fit to operate this unit safely.
WARNING!
Never make unauthorized
attachment installations.
WARNING!
Never operate power equipment of any kind if you are tired or if you are
under the inuence of alcohol,
drugs, medication or any other sub­stance that could affect your ability or judgement.
WARNING!
Use Good Judgment
ALWAYS wear eye protection to shield
against thrown objects.
ALWAYS wear hearing protection devices when operating this unit. Prolonged exposure to excessive noise is fatiguing and could lead to impaired hearing. The use of proper ear protec­tion can reduce this potential hazard
NEVER operate the engine when trans­porting the unit. Make sure cutter safety guards are in place when transporting this unit.
NEVER operate the engine indoors! Make sure there is always good venti­lation. Fumes from engine exhaust can cause serious injury or death.
ALWAYS make sure there are no miss­ing or loose fasteners and that the stop switch and throttle controls are working properly.
ALWAYS use the proper cutting tool for the job.
ALWAYS clear your work area of trash or hidden debris that could be thrown back at you or toward a bystander.
ALWAYS make sure the cutting attach-
ment tool is properly installed and rmly
tightened before operation.
NEVER use a cracked or warped cutting attachment: replace it with a
serviceable one and make sure it ts
properly.
ALWAYS stop the engine immediately if it suddenly begins to vibrate or shake. Inspect for broken, missing or improp­erly installed parts or attachments.
ALWAYS keep the unit as clean as practical. Keep it free of loose vegeta­tion, mud, etc.
ALWAYS hold the unit rmly with both
hands when cutting or trimming, and maintain control at all times.
ALWAYS keep the handles clean.
ALWAYS disconnect the spark plug wire
before performing any maintenance work.
Before starting the engine make sure the cutting attachment is not contacting anything.
ALWAYS stop the engine immedi­ately and check for damage if you strike a foreign object or if the unit becomes tangled. Do not operate with broken or damaged equipment.
ALWAYS maintain the Multipurpose Engine according to this owner’s manual and follow the recommended scheduled maintenance.
NEVER allow the engine to run at high RPM without a load. Doing so could damage the engine.
ALWAYS use genuine Shindaiwa parts and accessories when repairing or maintaining this unit.
NEVER modify or disable any of the unit’s devices. Use only Shindaiwa genuine parts for repairs and mainte­nance.
WHEN transporting the unit in a ve­hicle, tie it down securely to prevent damage and fuel spillage.
NEVER permit a person without training or instruction to repair or operate this machine.
Be aware of the danger of falling debris.
This product conducts electricity. Keep the product and/or operator a minimum distance of 15 feet (4.5 meters) away from electrical sources and power lines.
Keep bystanders at least 50 feet (15 meters) away from the operating unit to reduce the risk of being struck by falling objects or thrown debris.
The blades / cutting attachments are SHARP! Handle with care.
WARNING!
The ignition components of this machine generate an electromagnetic eld during operation which may interfere
with some pacemakers. To reduce the risk of serious or fatal injury, persons with pacemakers should consult with their physician and the pacemaker manufacturer before operating this machine. In the absence of such information, ECHO does not recommend the use of ECHO products by anyone who has a pacemaker.
4
WARNING!
Do not make unauthorized modica­tions or alterations to any of these units or their components.
Safety Labels
Figure 1
Product Description
M242 Multipurpose Tool Carrier
Outer Tube
Fuel Tank
Grip
Using the accompanying illustrations as a guide, familiarize yourself with your unit and its various components. Understanding your unit helps ensure top performance, long service life, and safer operation. See Figure 2 and 2a.
Handle
Coupler
Throttle
Trigger
Throttle Lockout
Lever
Tank Guard
Figure 2
Ignition
Switch
Air Cleaner
Spark Plug
M23002a
Coupler Screw Knob
Latch
Latch protector
Figure 2a
Prior to Assembly
Before assembling, make sure you have all the components required for a com­plete unit:
■ Engine/Outer tube assembly
■ Handle
■ Assembly Tool (s)
■ Operator’s Manual
■ Emission Control Warranty
Statement
■ Safety Glasses
Carefully inspect all components for damage.
IMPORTANT!
The terms “left”, “left-hand”, and “LH”; “right”, “right-hand”, and “RH”; “front” and “rear” refer to directions as viewed by the operator during normal operation.
IMPORTANT!
Safety and Operation Information Labels: Make sure all information labels are undamaged and readable. Immediately replace damaged or missing information labels. New labels are available from your local authorized Shindaiwa dealer.
This label indicates the minimum distance between
front handle and rear grip per ANSI B175.3.
5
Specications
Specifications are subject to change without notice.
Engine Name M242 Engine Type 2-stroke, single cylinder, air cooled, gasoline engine
Dry Weight (less attachment) 4.4 kg / 9.8 lb. Dimensions (L x H x W) mm 1034 x 245 x 248 mm / 40.7 x 9.65 x 9.76 in.
Bore x Stroke 33 x 28 mm (1.3 x 1.1 in.) Displacement 23.9 cc (1.46 cu. in.) Fuel/Oil Ratio 50:1 with *ISO-L-EGD or JASO FD class engine oil Fuel Tank Capacity 690 ml (23.3 oz.) Carburetor Type Diaphragm-type carburetor Ignition One-piece electronic, transistor-controlled
Spark Plug** NGK BPMR8Y
Spark Plug Gap 0.6 mm (0.024 in) Torque 16.7 - 18.6 N∙m (148-165 in • lbf)
Air Cleaner Type Non-reversible foam filter element Starting Method Recoil Starter Stopping Method Slide switch Transmission Type Automatic, centrifugal clutch w/bevel gear Engine Idle Speed 3,000 RPM Clutch Engagement Speed 3,850 RPM Wide Open Throttle Speed (W.O.T.) w/nylon line head 9,600 RPM Wide Open Throttle Speed (W.O.T.) w/ blade 12,000 RPM
An Emission Control Label is located on the engine. (This is an EXAMPLE ONLY, information on label varies by en­gine FAMILY).
PRODUCT EMISSION DURABILITY (EMISSION COMPLIANCE PERIOD)
The 50 or 300 hour emission compliance period is the time span selected by the manufacturer certifying the engine emissions output meets applicable emissions regulations, provided that approved maintenance proce­dures are followed as listed in the Maintenance Section of this manual.
Emission Control (Exhaust & Evaporative)
EPA 2010 and Later and/or C.A.R.B. TIER III
The emission control system for the engine is EM (engine modication) and, if the second to last character of the En­gine Family on the Emission Control Information label (sample below) is “C”, “K”, or “T”, the emission control system is EM and TWC (3-way catalyst). The fuel tank/fuel line emission control system is EVAP (evaporative emissions). Evaporative emissions for California models are only applicable to fuel tanks.
6
Outer Tube
Socket-head
Capscrews
Handle
Mounting Bracket
Throttle
Assembly
Handle Assembly
M23006
M23005
M23004
Installing a Tool Attachment
1. Place the M242 Multipurpose Tool Carrier and the Tool Assembly on a clean, flat surface so that both as­semblies fit end to end. The M242 assembly should be facing up, and the tool assembly should be positioned with the locking hole in the tube end facing up. See Figure 4.
Tool Assembly
M242 Tube
Assembly
Coupler
Latch
Coupler
Screw
Knob
Locking Hole
Latch Protector
(extended)
Latch Protector
(lowered)
Coupler Screw
Knob
Coupler
Press
Latch
Figure 4
Figure 5
Figure 6
Removing a Tool Attachment
1. With the unit on a clean, flat surface, loosen the coupler screw knob. The spring-loaded coupler protector should pop up.
2. Press down on the latch with your finger or thumb. This releases the coupler lock. See Figure 6.
3. Pull the tool assembly out of the coupler.
CAUTION!
Keep the open ends of the tubes clean and free of debris!
2. Slip off the protective covers from the ends of both tubes, and loosen the coupler screw knob.
3. Insert the upper tube assembly into the coupler, with the tool decal facing up, until the line of the decal is flush with the end of the coupler. Twist the tool back and forth until you are sure it snaps in place by the coupler latch. See Figure 4.
4. When the two tube halves are locked together, press down on the spring­loaded latch protector and tighten the coupler screw knob. See Figure 5.
Front handle installation
NOTE:
Label shows minimum spacing for front handle location.
1. Position front handle for comfortable operation and secure screws.
7
WARNING!
Alternative fuels, such as E15 (15% ethanol), E-85 (85% ethanol) or any fuels not meeting Shindaiwa requirements are NOT approved for use in Shindaiwa gasoline engines. Use of alternative fuels may cause
performance problems, loss of power, overheating, fuel vapor lock, and unintended machine operation, including, but not limited to, improper clutch engagement. Alternative fuels may also cause premature deterioration of fuel lines, gaskets, carburetors and other engine components.
Fuel Requirements
Gasoline - Use 89 Octane [R+M/2] (mid grade or higher) gasoline known to be good quality. Gasoline may contain up to 10% Ethanol (grain alcohol) or 15% MTBE (methyl tertiary-butyl ether). Gasoline containing methanol (wood alcohol) is NOT approved.
2 Stroke Mixture Oil - A 2-stroke engine oil meeting ISO-L-EGD (ISO/CD 13738) and J.A.S.O. M345/FD standards must be used. Shindaiwa OneTM 2-Stroke Oil is strongly recommended as it meets this standard and is specically formulated for use in all Shindaiwa 2-stroke engines. Engine problems due to inadequate lubrication caused by fail-
ure to use an ISO-L-EGD (ISO/CD 13738) and J.A.S.O. M345/FD certied oil will void the engine warranty.
Mixing Fuel
For increased engine protection, Shindaiwa recommends using Shindaiwa Red ArmorTM engine oil to protect the engine from harmful carbon build up, maintain engine performance, and increase engine life. Shindaiwa Red ArmorTM engine oil exceeds ISO-L-EGD and J.A.S.O. M345/FD performance requirements.
IMPORTANT!
Shindaiwa One
TM
2-Stroke oil or Red ArmorTM engine oil may be mixed at 50:1 ratio for application in all Shindaiwa engines sold in the past, regardless of ratio specied in those manuals.
IMPORTANT!
Stored fuel ages. Do not mix more fuel than you expect to use in thirty (30) days, ninety (90) days when a fuel stabilizer is added. Use of unmixed, improp­erly mixed, or stale fuel, may cause hard starting, poor performance, or severe engine damage and void the product warranty. Read and follow instructions in the Long Term Storage section of this manual.
Examples of 50:1 mixing quantities
Handling Fuel
DANGER
Fuel is VERY ammable. Use extreme care when mixing, storing or handling or serious personal injury may result.
• Use an approved fuel container.
• DO NOT smoke near fuel.
• DO NOT allow ames or sparks near fuel.
• Fuel tanks/cans may be under pressure. Always loosen fuel caps slowly allowing pressure to equalize.
• NEVER refuel a unit when the engine is HOT or RUNNING!
• DO NOT ll fuel tanks indoors. ALWAYS ll fuel tanks outdoors over bare ground.
• DO NOT overll fuel tank. Wipe up spills immediately.
• Securely tighten fuel tank cap and close fuel container after refueling.
• Inspect for fuel leakage. If fuel leakage is found, do not start or operate unit until leakage is repaired.
• Move at least 3m (10 ft.) from refueling location before starting the engine.
8
After use
• DO NOT store a unit with fuel in its tank. Leaks can occur. Return unused fuel to an approved fuel stor­age container.
Storage - Fuel storage laws vary by locality. Contact your local government for the laws affecting your area. As a precaution, store fuel in an approved, airtight container. Store in a well-ventilated, unoccupied build-
ing, away from sparks and ames.
IMPORTANT!
Stored fuel may separate. ALWAYS shake fuel con­tainer thoroughly before each use.
Mixing Instructions
1. Fill an approved fuel container with half of the required amount of gasoline.
2. Add the proper amount of engine oil to gasoline.
3. Close container and shake to mix oil with gaso­line.
4. Add remaining gasoline, close fuel container, and remix.
IMPORTANT!
Spilled fuel is a leading cause of hydrocarbon emissions. Some states may require the use of automatic fuel shut­off containers to reduce fuel spillage.
Filling the fuel tank
WARNING!
Minimize the Risk of Fire
1. Place the unit on a flat, level surface.
2. Clear any dirt or other debris from around the fuel filler cap.
3. Remove the fuel cap, and fill the tank with clean, fresh fuel.
4. Reinstall the fuel filler cap and tighten firmly.
5. Wipe away any spilled fuel before starting engine.
CAUTION!
Slowly remove the fuel cap only after stopping the engine
■ NEVER smoke or light res near the engine.
■ ALWAYS stop the engine and allow it to cool before
refueling.
ALWAYS Wipe all spilled fuel and move at least 3
meters (10 feet) from the fueling point and source before starting.
NEVER place ammable material close to the engine
mufer.
NEVER operate the engine without the mufer and spark
arrester screen in place and in good working condition.
■ FUEL IS HIGHLY FLAMMABLE.
■ ALWAYS store gasoline in a container approved for
ammable liquids.
ALWAYS inspect the unit for fuel leaks before each
use. During each rell, check that no fuel leaks from
around the fuel cap and/or fuel tank. If fuel leaks are evident, stop using the unit immedi­ately. Fuel leaks must be repaired before using the unit.
ALWAYS move the unit at least 3 meters (10 feet)
away from a fuel storage area or other readily am-
mable materials before starting the engine.
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