Shindaiwa T230, T230s, C230, C230s Owner's Manual

SHINDAIWA OWNER’S/OPERATOR'S MANUAL
T230/T230s GRASS TRIMMER C230/C230s BRUSHCUTTER
WARNING!
Minimize the risk of injury to yourself and others! Read this manual and familiarize yourself with the contents. Always wear
eye and hearing protection when operating this unit.
Part Number 62091-94311 Rev. 6/05
T230/T230s
2
Throughout this manual are special attention statements.
WARNING!
A statement preceded by the triangular attention symbol and the word “WARN­ING” contains information that should be acted upon to prevent serious bodily injury.
CAUTION!
A statement preceded by the word “CAUTION” contains information that should be acted upon to prevent mechanical damage.
IMPORTANT!
A statement preceded by the word “IMPORTANT” is one that possesses
special signicance.
NOTE:
A statement preceded by the word “NOTE” contains information that is handy to know and may make your job easier.
Attention Statements
IMPORTANT!
The operational procedures described in this manual are intended to help you get the most from the unit as well as to protect you and others from harm. These proce­dures are guidelines for safe operation un­der most conditions, and are not intended to replace any safety rules and/or laws that may be in force in your area. If you have questions regarding your Shindaiwa power tool, or if you do not understand something in this manual, your Shindaiwa dealer will be glad to assist you. You may also contact Shindaiwa, Inc. at the ad­dress printed on the back of this manual.
Introduction
Page
Shindaiwa 230/230s series hand held power equipment has been designed and built to deliver superior performance and reliability without compromise to quality, comfort, safety or durability. Shindaiwa’s high-performance engines represent the leading edge of 2-cycle engine technology, delivering exceptionally high power with remarkably low displace­ment and weight. As an owner/operator, you’ll soon discover for yourself why Shindaiwa is simply in a class by itself!
IMPORTANT!
The information contained in this owner's/ operator's manual describes units available at the time of publication.
Shindaiwa Inc. reserves the right to make changes to products without prior notice, and without obligation to make al­terations to units previously manufactured.
Attention Statements .................................. 2
Safety Information ....................................... 3
Safety Labels ................................................ 5
Checking Unit Condition............................ 5
Unit Description .......................................... 6
Specifications ............................................... 6
Assembly ...................................................... 7
Mixing Fuel ............................................... 11
Starting the Engine ................................... 12
Stopping the Engine ................................. 13
Adjusting Engine Idle ............................... 13
Shoulder Strap ........................................... 13
Using a Blade ............................................ 14
Using a Trimmer Head ............................ 15
Maintenance .............................................. 16
Long Term Storage ................................... 17
Troubleshooting Guide ............................ 18
Declaration of Conformity ........................ 21
Contents
Read and follow this operator's manual. Failure to do so could result in serious injury.
Wear eye and hearing protection at all times during operation of this unit.
Wear non-slip gloves, long trousers and non-skid boots during the operation of this machine.
Make sure no one is within 15 meters of an operating machine.
Beware of thrown objects.
The maximum speed of the cutting attachment shaft in min-1.
Sound Power Level (measured in accordance with 2000/14/EC).
3
Work Safely
Trimmers and brushcutters operate at ver y high speeds and can do serious damage or injury if they are misused or abused. Never
allow a person without training or instruc­tion to operate this unit!
WARNING! Use Good Judgment
NEVER run the engine when transporting the unit.
NEVER run the engine indoors! Make sure there is always good ventila­tion. Fumes from engine exhaust can cause serious injury or death.
ALWAYS use the proper cutting tool for the job.
ALWAYS stop the unit immediately if it suddenly begins to vibrate or shake. Inspect for broken, missing or improp­erly installed parts or attachments.
NEVER extend trimming line beyond
the length specied for your unit.
ALWAYS keep the unit as clean as practical. Keep it free of loose vegetation, mud, etc.
ALWAYS hold the unit rmly with both
hands when cutting or trimming, and maintain control at all times.
ALWAYS keep the handles clean. ALWAYS disconnect the spark plug
wire before performing any maintenance work.
ALWAYS, if a saw blade should bind fast in a cut, shut off the engine im­mediately. Push the branch or tree to ease the bind and free the blade.
Stay Alert
You must be physically and mentally fit to operate this unit safely.
Safety Information
WARNING!
Never make unauthorized attachment installations.
WARNING!
Never operate power equipment of any kind if you are tired or if you are under the inuence of alcohol, drugs, medica­tion or any other substance that could affect your ability or judgement.
4
Be Aware of the Working Environment
Avoid long-term
operation in very hot or
very cold weather.
Make sure bystanders
or observers outside the
15 meter “danger zone”
wear eye protection.
Be extremely careful of
slippery terrain, especially
during rainy weather.
Always make sure
the appropriate cutting
attachment shield is
correctly installed.
If contact is made with a hard object, stop the engine and inspect the cutting attachment for damage.
Be constantly alert for objects and debris that could be thrown either from the rotating cutting attachment or bounced from a hard surface.
Reduce the risk of bystanders
being struck by ying debris. Make
sure no one is within 15 meters
— that’s about 16 paces — of an
operating attachment.
Beware of a coasting blade when brushcut-
ting or edging. A coasting blade can injure
while it continues to spin after the throttle
trigger is released or after the engine is
stopped.
15
METERS
ALWAYS clear your work area of trash or
hidden debris that could be thrown back at
you or toward a bystander. When operating in
rocky terrain or near electric wires or fences,
use extreme caution to avoid contacting such
items with the cutting attachment.
The Properly Equipped Operator
Always wear a strap.
Always operate with both
hands rmly gripping the unit.
Wear close-tting clothing to protect legs and arms.
Gloves offer added protection and are strongly recommended. Do not wear clothing or jewelry that could get caught in machinery or underbrush. Secure long hair so that it is above shoulder level. NEVER wear shorts!
Wear hearing protection devices and a
broad-brimmed hat or helmet.
Always wear eye protection such as
goggles or safety glasses to shield
against thrown objects.
When operating with a blade, make sure
the handle is positioned to provide you with
maximum protection from contacting the blade.
Keep away from the rotating
trimmer line or blade at all times, and never lift a moving attachment above waist-high.
Wear appropriate footwear (non-skid boots or shoes): do not wear open-toed shoes or sandals.
Never work barefooted!
Keep a proper footing and do not overreach. Maintain your balance at all times during operation.
Always make sure the appropriate cutting
attachment shield is correctly installed and in
good condition.
5
Safety Labels
IMPORTANT!
Safety and Operation Information Labels: Make sure all information labels are undamaged and readable. Immediately replace damaged or missing information labels. New labels are available from your local authorized Shindaiwa dealer.
Checking Unit Condition
NEVER operate the unit with the cutting attachment shield or other protective devices (harness, ignition switch, blade retention clip, etc.) removed!
ALWAYS make sure the cutting attachment is properly installed and firmly tightened before operation.
NEVER use a cracked or warped cutting attachment: If a properly installed attachment vibrates, replace the attachment with a new one and re-check.
ALWAYS stop the engine immediately and check for damage if you strike a foreign object or if the unit becomes tangled. Do not operate with broken or damaged equipment.
NEVER allow the engine to run at high RPM without a load. Do­ing so could damage the engine.
NEVER operate a unit with worn or damaged fasteners or attach­ment holders.
NEVER cut with a dull blade. Doing so will increase the risk of blade thrust and may also cause equipment damage.
WARNING!
A cutting attachment shield or other protective device is no guarantee of protection against ricochet. YOU MUST ALWAYS GUARD AGAINST FLYING DEBRIS!
Use only authorized Shindaiwa parts and accessories with your Shindaiwa trimmer or brushcutter. Do not make modifications to this unit without the written approval of Shindaiwa, Inc.
Prior to Assembly
Before assembling, make sure you have all the components re­quired for a complete unit:
n Engine assembly n Outer tube assembly n Guard n Strap n Handlebar (C230/C230s)
Front Handle (T230/T230s)
n
Kit containing cutting attachment shield mounting bracket and hardware, operator’s handle mounting bracket and hardware, gear Case tool holder, this manual and tool kit for routine main­tenance. Tool kits vary by model and may include a hex wrench, spanner and a combination spark plug wrench/screwdriver.
Carefully inspect all components for damage.
IMPORTANT!
The terms “left”, “left-hand”, and “LH”; “right”, “right-hand”, and “RH”; “front” and “rear” refer to directions as viewed by the op­erator during normal operation.
T230/T230s
6
T230, T230s/EC1 C230, C230s/EC1
S230EC1
2-cycle, vertical cylinder, air cooled
22.5 cm
3
32 x 28 mm
0.8 kW
2,750 min
-1
10,000 min
-1
7,500 min
-1
4.7 kg 4.9 kg 1710 x 365 x 285 1715 x 365 x 285 1725 x 605 x 450 1730 x 605 x 450
600 cm
3
50:1
Walbro WYL, diaphragm-type
One piece electronic, transistor controlled
NGK BMR6A
Non-reversible ocked lter element
Recoil Starter
Low Effort Starter
Slide Switch
94 dB (A) 92 dB (A)
104 dB (A)
3.9/2.1 m/s2 1.9/2.0 m/s
2
2.7/7.8 m/s2 3.1/2.8 m/s
2
98 dB (A) 96 dB (A)
107 dB (A)
2.4/2.4 m/s2 1.9/1.7 m/s
2
8.1/7.8 m/s2 5.0/6.3 m/s
2
Specications
Unit Description
Outer Tube
Grip
Cutting Attachment
Shield
Using the accompanying illustrations as a guide, familiarize yourself with this unit and its various components. Understanding the product helps ensure top performance, long service life, and safer operation.
WARNING!
Do not make unauthorized modica­tions or alterations to any of these units or their components.
Cutting
Attachment
Throttle
Trigger
Gear Case
Tank
Guard
Ignition
Switch
Fuel
Tank
Spark
Plug
T230/T230s TRIMMER
Outer Tube
Handlebar
Cutting Attachment
Shield
Shoulder
Strap
Brushcutter
Blade
Throttle
Trigger
Gear Case
Tank
Guard
Ignition
Switch
Fuel
Tank
Spark
Plug
C230/C230s BRUSHCUTTER
Air
Filter
Air
Filter
* Sound Pressure Level: In accordance with EN ISO 11806 and EN 27917 ** Sound Power Level In accordance with EN ISO 11806 and ISO 10884 *** Vibration Level: In accordance with EN ISO 11806 and ISO 7916
Note 1: 8-tooth blade equipped. Note 2: Trimmer head equipped.
Model Name ......................................................................
Engine Model ....................................................................
Engine Type ......................................................................
Displacement ....................................................................
Bore and Stroke .................................................................
Maximum Power Output ....................................................
Engine Speed at Idling .......................................................
Maximum Engine Speed ....................................................
Engine Speed at Maximum Power Output ..........................
Dry Weight .......................................................................
Dimensions (L x H x H) mm T230 ......................................
Dimensions (L x H x H) mm T230s .....................................
Dimensions (L x H x H) mm C230 ......................................
Dimensions (L x H x H) mm C230s ....................................
Fuel Tank Capacity ............................................................
Fuel/Oil Ratio ...................................................................
Carburetor Type ................................................................
Ignition .............................................................................
Spark Plug ........................................................................
Air Cleaner Type ................................................................
Starting Method T230/C230 ..............................................
Starting Method T230s/C230s ..........................................
Stopping Method................................................................
Sound Pressure Level* (average data between at Idling and at Racing) Note 1 .....
Sound Power Level** (average data between at Idling and at Racing) Note 1 ........
Vibration Level*** Note 1 ........................ Idling (Left/Right)
Racing (Left/Right)
Sound Pressure Level* (average data between at Idling and at WOT) Note 2 .......
Sound Power Level** (average data between at Idling and at WOT) Note 2 ..........
Vibration Level*** Note 2 ....................... Idling (Left/Right)
WOT (Left/Right)
7
Driveshaft/Powerhead
Spark Plug
Main Shaft
Tube
Clamp
Outer Tube
1. Place the powerhead on a clean, flat surface, spark plug facing up.
2. Use the 4mm hex wrench to loosen the tube clamp screw. Verify that the D-shaped shim washer is positioned as shown.
Tube Clamp
Connect the Outer Tube to the Powerhead.
CAUTION!
Do not force the shaft tube into the powerhead! Excessive force can damage the shaft tube and mainshaft.
Clamp must t next to line
on outer-tube decal
Decal
Clamp
C230/C230s Brushcutter
Clamp Screw
Assembly
3. Add some moly-type EP grease to the splines on the end of the mainshaft.
Hex
Wrench
4. Slide the outer tube into the tube clamp until the tube bottoms and the installa­tion decal aligns with the tube clamp. If installation is difficult, rotate the outer tube or mainshaft slightly until you feel the mainshaft splines engage with the powerhead.
5. Position the outer tube so that the gear Case output shaft is facing down.
6. Tighten the clamp screw firmly.
Assembly
Handlebar C230/C230s Assemble the Handlebar.
1. Position the handle bracket against the handle label located on the outer tube.
2. Attach the handle mounting bracket using the two socket-head cap screws. Tighten the screws finger-tight ONLY at this time.
3. Locate the handle forward of the Handle Positioning Label at the best position for operator comfort.
4. Using the hex wrench, securely tighten the two handlebar cap screws.
5. Route the ribbed throttle cable tube along the handlebar and outer tube. Install the protector sleeve on the outer tube.
Outer Tube
Mounting Bracket
Socket-Head Cap
Screw
Throttle
Cable
Handlebar
Ignition Switch
Throttle
Trigger
Hanger
Shoulder Strap
T230/T230s Shown
D-shaped
Shim Washer
CAUTION!
Do not remove the D-shaped shim washer! The shim washer prevents damage from overtightening the tube clamp screw.
8
23028
Assembly
Cutting Attachment Shield Assemble the Cutting Attach-
ment Shield to the Outer Tube.
(A) Cutting Attachment Shield
1. Insert the cutting attachment shield between the outer tube and the cutting attachment mounting plate.
NOTE:
It may be necessary to loosen the retaining nut and clamp screw to adjust cutting attach­ment shield mounting plate.
2. Fit the two shims and the bracket over the outer tube and loosely install the four socket-head screws.
CAUTION!
Make sure the clamp screw and retain­ing nut is securely tightened before tightening the four socket head screws.
3. Tighten the four socket-head cap screws to secure the cutting attachment shield.
WARNING!
NEVER operate a trimmer or brushcutter without the cutting attachment shield installed and tightly secured!
Cutting
Attachment
Shield
Outer
Tube
Socket-
Head Cap
Screw
Bracket
Shim
Clamp Screw
Shim
Retaining
Nut
Cutting Attachment
Shield Mounting Plate
Assembly
Handle T230/T230s
1. Position the handle on the outer tube forward of the Handle Positioning Label as shown.
2. Install the barrier bar with the socket head cap screws and nuts. Tighten the screws finger-tight ONLY at this time.
3. Locate the handle in the best position for operator comfort (usually about 10 inches ahead of the throttle housing).
4. Secure the handle by alternately tighten­ing the four socket-head screws in a diagonal or “criss-cross” fashion.
Outer Tube
Socket-Head
Cap Screws
Handle
Barrier Bar
Throttle
Assembly
Handle Positioning Label
Nut
(B) Shield Extension (when trimmer head is in use)
(1) Attach the shield extension to the cut­ting attachment shield.
Cutting Attachment Shield
Hook Receiver
Hook
Shield Extension
9
Connecting the Throttle Cable
Remove The Cylinder Cover
AH231_11
AH231_13
1. Remove the spark plug cap, then loosen the cylinder cover knob (about a dozen turns needed).
2. Lift the corner of the cylinder cover just below the muffler as shown, and lift off the cylinder cover.
Connect The Throttle Cable.
1. Loop the ribbed cable assembly to the top left side of the engine. Notice that the black ground wire (with a ring fitting on the end) is located between the two cable adjuster nuts as shown below.
2. Connect the S-shaped end of the throttle cable to the throttle lever on top of the carburetor as shown below.
Ignition
Ground
Lead
Cable
Adjuster
Install the black wire between the two cable adjusters.
Throttle
Cable End
3. Turn the cable adjuster nuts sufficiently for the throttle cable to fit in the notch on the fan cover. Make sure the ignition ground lead is located on the rearward side of the notch. Then, connect the male fitting of the black ignition wire into the female fitting of the red wire attached to the engine.
Red Wire
Spark Plug
Wire
Black Wire Connector
CAUTION!
Adjust and tighten the cable nuts to allow approximately 4 ~ 6 mm free play at the throttle trigger.
Assembly
Trimmer Head
Holder B
Holder A
Holder
A
Thread
on the
trimmer
head
Holder
B
Install the Trimmer Head.
1. Turn the unit over so that the gear Case output shaft faces UP.
2. Remove the shaft bolt and bolt guard us­ing the combination spark plug wrench/ screwdriver.
3. Rotate the holder until the hole in the holder aligns with the notch on the gear Case flange. Use the long end of the hex wrench to lock the output shaft in posi­tion.
IMPORTANT!
The trimmer head has a left-hand thread. Turn the trimmer head counter-clockwise to install and clockwise to remove.
4. While holding the hex wrench, thread the trimmer head onto the output shaft, turning counter-clockwise.
Bolt Guard
Shaft Bolt
5. Using hand pressure only, tighten the trimmer head firmly on the gearshaft.
6. Remove the hex wrench.
7. Adjust the trimmer line length to reach no further than the line cutter on the cutting attachment shield. Trim to the correct length if necessary.
Output
Shaft
10
Blade
Blade Holder “B”
Hex Wrench
(blade not shown for
clarity)
5. Install blade holder “B” on the output shaft. The recess in the holder must completely cover the safety clip, and must fit tightly against the blade.
6. Install the bolt guard and then the blade retaining bolt. Using the combination spark plug wrench/screwdriver, tighten the bolt firmly in a counter-clockwise direction.
7. Remove the hex wrench.
Tighten the assembly
(blade not shown for clarity)
Bolt Guard
Output Shaft
Shaft Bolt
Bolt Guard
Holder “B”
Gear Shaft
Holder “A”
Hex Wrench
Assembly
Blade Mount the Blade.
Turn the brushcutter upside down so the gear Case output shaft is facing UP, and re­move the shaft bolt, bolt guard and holder “B” from the gear Case shaft.
1. Align the hole in blade holder “A” with the matching hole in the gear Case flange, and then temporarily lock the output shaft by inserting a hex wrench through both holes.
2. Slide the safety clip off-center.
3. Fit the blade over the safety clip and then center it over the flange on holder “A”.
WARNING!
The blade must t at against the holder ange. The blade mounting hole
must be centered over the raised boss on blade holder “A.”
Slide the blade in
place
Center the
safety clip
CAUTION!
Install the blade so its printed surface is visible to the operator when the brushcutter is in the normal operating position.
NOTE:
When installing certain blades, it may be nec­essary to temporarily remove the safety clip.
4. Lock the blade in place by centering the safety clip on the output shaft.
WARNING!
Never operate the brushcutter without the safety clip in place!
Safety
Clip
Output
Shaft
Slide the safety clip off-center
Safety Clip
A
B
C
11
Mixing Fuel
Filling the Fuel Tank
1. Place the unit on a flat, level surface, and wipe any debris from around the fuel cap.
2. Remove the fuel cap.
3. Fill the tank with clean, fresh fuel.
4. Replace the cap, and wipe away any spilled fuel before starting the engine.
WARNING!
Minimize the risk of re, burns, and personal injury!
n STOP engine before refueling. n ALWAYS allow the engine to cool
before refueling.
n ALWAYS open the fuel cap slowly
to allow any pressure build-up in the tank to release fuel vapor slowly.
n ALWAYS transport and store fuels in
an approved container.
n Avoid overlling and wipe-up all
spilled fuel. Move the engine at least 3 meters from the fueling point, storage area, and other readily am­mable materials before restarting.
n ALWAYS inspect the unit for fuel
leaks before each use. During each
rell, make sure there are no fuel
leaks around the fuel cap and/or tank. If a fuel leak is evident, stop using the unit immediately. Fuel leaks must be repaired before using the unit.
n NEVER smoke or light any res near
the engine or fuel source.
n NEVER place any ammable
material near the engine or mufer.
n NEVER operate the engine
without the mufer in good working
condition.
n ALWAYS move the unit to a place
well away from a fuel storage area
or other readily ammable materials
before starting the engine.
IMPORTANT!
Mix only enough fuel for your immediate needs! If fuel must be stored longer than
30-days, it should rst be treated with a
stabilizer such as STA-BIL™ or equivalent product!
CAUTION!
n Some gasolines contain alcohol as
an oxygenate! Oxygenated fuels may cause increased operating temperatures. Under certain condi­tions, alcohol-based fuels may also reduce the lubricating qualities of some mixing oils.
n Never use any fuel containing more
than 10% alcohol by volume! Ge­neric oils and some outboard motor oils may not be intended for use in high-performance air cooled 2-cycle engines, and should never be used in your Shindaiwa engine!
CAUTION!
This engine is designed to operate on a 50:1 mixture consisting of unleaded gasoline and a premium 2-cycle mixing oil only. Use of Non-approved mixing oils can lead to excessive maintenance costs and/or engine damage.
CAUTION!
Never attempt to mix fuel in the unit’s fuel tank. Always mix all fuels in a clean approved container.
n Use only fresh, clean unleaded gasoline
with a pump octane rating of 87 or higher.
n Mixing fuel with a Premium 2-cycle
mixing oil designed for use with high­performance 2-cycle air-cooled engines.
n Refer to the following examples of 50:1
fuel to oil mix quantities:
Gasoline 2-cycle mixing oil liters milliliters
2.5 l .................................. 50 ml
5 l .....................................100 ml
10 l ...................................200 ml
20 l ...................................400 ml
12
Starting the Engine
1. Slide the ignition switch to the “I” posi­tion (engine ON).
2. Press the primer bulb until fuel can be seen flowing in the transparent return tube.
3. (Cold Engine Only) Set the choke
lever to the CLOSED position.
Primer Bulb
Return
Tube
IMPORTANT!
Engine ignition is controlled by a two position switch mounted on the throttle housing labeled, “I” for ON or START and “O” for OFF or STOP.
Closed
IMPORTANT!
The primer system only pushes fuel through the carburetor. Repeatedly
pressing the primer bulb will not ood the
engine with fuel.
WARNING!
Never start the engine from the operating position.
WARNING!
The cutting attachment may rotate when the engine is started!
When the Engine Starts...
n After the engine starts, allow the engine
to warm up at idle 2 or 3 minutes before operating the unit.
n After the engine is warm, pick up
the unit and clip on the harness if so equipped.
n Advancing the throttle makes the cutting
attachment turn faster; releasing the throttle permits the attachment to stop turning. If the cutting attachment con­tinues to rotate when the engine returns to idle, carburetor idle speed should be adjusted (see the next page).
5. When the engine starts, slowly move the choke lever to the “OPEN” position. (If the engine stops after the initial start, close the choke and restart.)
Open
4. STARTING THE ENGINE
• Standard Starter System (T230/C230)
While holding the outer tube firmly with
one hand, slowly pull the recoil starter handle until resistance is felt, then pull quickly to start the engine.
• Reduced Effort System (T230s/C230s)
The T23Os and C230s starter system
uses a powerful spring to assist the operator when starting. Simply pull the starter handle in one smooth motion to engage the starter and start the engine.
Make sure the cutting attachment
is clear of
obstructions!
CAUTION!
Do not pull the recoil starter to the end of the rope travel. Pulling the recoil starter to the end of the rope travel can damage the starter.
251021
ON
C230/
C230s
T230/
T230s
IMPORTANT!
If the engine fails to start after several attempts with the choke in the closed
position, the engine may be ooded with fuel. If ooding is suspected,
move the choke lever to the open position and repeatedly pull the recoil starter to remove excess fuel and start the engine. If the engine still fails to start, refer to the troubleshooting section of this manual.
13
WARNING!
The cutter attachment can continue moving after the engine is stopped!
1. Cool the engine by allowing it to idle for two or three minutes.
2. Slide the ignition switch to the “O” or STOP position.
251022
Stopping the Engine
WARNING!
Know how to stop the machine quickly in an emergency.
C230/
C230s
T230/
T230s
NOTE:
Using a shoulder strap with a brushcutter allows you to maintain proper control of the unit and reduces fatigue during extended operation.
Always wear a shoulder strap when operating this unit with a blade. A shoulder strap is also recommend when using trimmer line.
IMPORTANT!
Adjust the shoulder strap or harness so the shoulder pad rests comfortably on the off-side shoulder and the cutting path of the cutting attachment is parallel to the ground. Make sure all hooks and adjust­ment devices are secure.
WARNING!
Adjusting Engine Idle
WARNING!
The cutter attachment must never rotate at engine idle speed. If the idle speed cannot be adjusted by the procedures described here, return the trimmer to your Shindaiwa dealer for inspection.
The engine must return to idle speed whenever the throttle trigger is released. Idle speed is adjustable and must be set
IMPORTANT!
Use a tachometer, if one is available, to set engine idle. Standard idle speed is: 2,750 (±250) min
-1
.
Idle Adjusting
Screw
3. If the engine is stalling and won’t idle, increase idle speed by turning the idle adjustment screw clockwise.
NOTE:
The mixture of the carburetor on this unit cannot be adjusted.
Attaching the Shoulder Strap
To Wear the Shoulder Strap.
1. Hook the strap hook to the hanger on the outer tube.
2. Wear the shoulder strap so that the hook stays at your right hand side.
3. Adjust the length of the shoulder strap so that you can hold and operate the machine comfortably.
Shoulder Strap
Emergency Release
In case of emergency, strongly pull the white tab at the hook. The machine will be released from the strap.
low enough to permit the engine clutch to disengage the cutter attachment when throttle trigger is released.
Check and Adjust Idle Speed
1. Start the engine and allow it to idle two or three minutes, or until it warms up.
2. If the cutter attachment rotates at engine idle, reduce idle speed by turning the idle adjusting screw counter-clockwise as necessary.
14
The blade rotates counter-clockwise. For best performance and to minimize being struck by debris, move the blade from right to left while advancing on your work. Position the blade so cuts are made be­tween the blade’s 8 o’clock and 10 o’clock positions (as viewed from above). DO NOT cut between the 10 o’clock and 5 o’clock positions (shaded area).
WARNING!
When making vertical cuts, never allow the blade to exceed waist height.
WARNING!
DO NOT use 2-tooth or NON­Shindaiwa approved 4-tooth cutting blades with Shindaiwa brushcutters.
Vertical Cuts
Hold the brushcutter with the blade at a 90° angle to the ground so the blade’s bottom edge rotates toward the operator. Move the blade from top to bottom through the cut, and cut only with the bottom edge of the blade.
WARNING!
When cutting wood with a blade, feed the blade slowly. Never strike or “slam”
a spinning blade against the wood.
Ten O’Clock
Eight
O’Clock
OK To Cut
Blade
Rotation
D
O
N
O
T
C
U
T
Five
O’Clock
WARNING!
n Before working with a blade-
equipped unit, always inspect and clean the area of objects that could interfere with or damage the blade.
n Never use a blade near sidewalks,
fence posts, buildings or other objects that could cause injury or damage.
n Never use a blade for purposes
other than those for which it was designed.
n Whenever you strike a hard ob-
ject with a blade, always stop the brushcutter and carefully inspect the blade for damage. NEVER OPER­ATE THE BRUSHCUTTER WITH A DAMAGED BLADE!
n A blade-equipped unit must be
equipped with a bicycle-type handle­bar or barrier bar as well as a harness or strap.
n Always make sure the cutting
attachment shield is properly installed before operating the unit.
Blade Thrust
‘Blade thrust’ is a sudden sideways or backward motion of the brushcutter. Such motion may occur when the blade jams or catches on an object such as a sapling tree or tree stump. BE CONSTANTLY ALERT FOR BLADE THRUST AND GUARD AGAINST ITS EFFECTS!
Brushcutter Handlebar
A brushcutter’s handlebar or barrier bar helps prevent the operator from moving forward, or the unit moving rearward, thus preventing inadvertent bodily contact with the blade. ALWAYS KEEP THE HANDLE­BAR SECURELY IN PLACE ON THE UNIT!
Brushcutter Harness
A harness provides additional protection against blade thrust. In addition, a harness gives significant support and comfort to help ensure safe and efficient operation. When operating a brushcutter, make sure both the handle and harness are adjusted to the size of the operator using the unit.
Engine Operating Speeds
Operate the engine at full throttle while cutting. Best fuel efficiency is obtained by releasing the throttle when swinging back after a cut.
n To prevent possible engine damage, do
not allow the brushcutter to run at high speeds without a load.
n Avoid operating the attachment at low
speeds. Doing so can lead to rapid clutch wear. In addition, slow-speed op­eration tends to cause grass and debris to wrap around the cutting head.
Using a Brushcutter with a Blade
Cut on the left side of the blade.
KEEP YOUR BODY OUTSIDE THE
PATH OF BLADE ROTATION.
15
Make sure to use the following recommended Shindaiwa cutting attachment with this machine.
You may install one of several types of Shindaiwa trimmer heads on your T230/ T230s trimmer or C230/C230s brushcutter, each with features for specific applications and/or operational requirements. For proper operation, always refer to the instructions accompanying the trimmer head being used. Available trimmer head styles include:
n Semi-automatic. Trimmer line is
indexed when the operator taps the trimmer head on the ground during operation.
n Manual. The operator indexes line man-
ually with the grass trimmer stopped.
n Fixed. The operator must stop the unit
and add new lengths of trimmer line manually.
n Flail. This device, designed for clearing
weeds and light brush, features three nylon blades attached to the head by pivots.
CAUTION!
Do not push the rotating line into trees, wire fences or any material that could tangle or break line ends.
23042
Using a Brushcutter with a Trimmer Head
CAUTION!
Operation at low rpm can lead to pre­mature clutch failure.
Trimming and Mowing Grass
Hold the grass trimmer so the trimmer head is angled slightly into the area to be cut. To ensure maximum trimmer-line service life, cut only with the tip of the trim­mer line. Cut grass by swinging the unit’s trimmer head from left to right. Keep the trimmer head horizontal.
Engine Operating Speeds
Operate at full throttle while cutting grass.
Edging
Tilt the handle about 100° to the left (from horizontal) and move forward, holding the trimmer or brushcutter vertically as shown.
Recommended Cutting Attachments
PART NUMBER 67000-65010 TAP & FEED TRIMMER HEAD BOLT DIAMETER: 7mm THREAD: LEFT PITCH: 1.00mm
PART NUMBER 60903-98310 8-TOOTH BLADE INNER BORE: 25.4mm DIAMETER: 255.0mm THICKNESS: 2.0mm
PART NUMBER 72430-92142 3-TOOTH BLADE INNER BORE: 25.4mm DIAMETER: 255.0mm THICKNESS: 2.2mm
PART NUMBER 60903-98320 4-TOOTH BLADE INNER BORE: 25.4mm DIAMETER: 255.0mm THICKNESS: 2.0mm
CUTTING
PATH RETURN PATH
23041
RETURN
PATH
CUTTING
PATH
16
General Maintenance
WARNING!
Before performing any maintenance, repair, or cleaning work on the unit, make sure the engine and cutting attachment are completely stopped. Disconnect the spark plug wire before performing service or maintenance work.
WARNING!
Non-standard accessories, cutting attachment, or replacement parts may not operate properly with your unit and may cause damage and lead to personal injury.
Spark Plug
Keep the spark plug and wire connections tight and clean.
P231_33
Prior to each work day, perform the following:
n Remove all dirt and debris from the
engine, check the cooling fins and air cleaner for clogging, and clean as necessary.
Daily Maintenance
n Carefully remove any accumulations of
dirt or debris from the muffler and fuel tank. Check cooling air intake area at base of crankcase. Remove all debris. Dirt build-up in these areas can lead to engine overheating, fire, or premature wear.
n Clean any debris or dirt from the cutting
attachment.
n Check for loose or missing screws or
components. Make sure the cutting at­tachment is securely fastened.
Keep air
passages
clean.
10-Hour Maintenance
Every 10 hours of operation
(more frequently in dusty or dirty conditions):
Remove the air cleaner element from the air cleaner housing and clean it thoroughly with soap and water. Let it dry before reinstalling the element.
CAUTION!
Do not operate the unit if the air cleaner or element is damaged, or if the element is wet.
Unscrew
Fastener
Remove and
clean the
element
Keep cooling
ns clean.
n Check the entire unit for leaking fuel or
grease.
n Make sure nuts, bolts, and screws
(except carburetor idle speed adjusting screws) are tight.
17
Every 10 to 15 hours of operation:
n Remove and clean the spark plug.
Adjust the spark plug electrode gap to 0.6 ~ .07 mm. If the plug must be replaced, use only a NGK BMR6A.
CAUTION!
Before removing the spark plug, clean the area around the plug to prevent dirt and debris from getting into the engine’s internal parts
10/15-Hour Maintenance
Clean the spark plug and
check the gap at the electrode.
48014
0.6 ~ 0.7mm
50-Hour Maintenance
Every 50 hours of operation
(more frequently in dusty or dirty conditions):
n Remove and clean the cylinder cover
and clean dirt and debris from the cylin­der cooling fins.
23006
CAUTION!
Make sure you do not pierce the fuel line with the end of the hooked wire. The line is delicate and can be dam­aged easily.
n Use a hooked wire to extract the fuel
filter from inside the fuel tank. Inspect the fuel filter element for signs of contamination. Replace it with a new one if required. Before reinstalling the filter, inspect the fuel line. If you find damage or deterioration, remove the unit from service until it can be inspected by a Shindaiwa-trained service technician.
Servicing The Fuel Filter
Hooked
Wire
Filter Element
Long Term Storage
Whenever the unit will not be used for 30 days or longer, use
the following procedures to prepare it for storage:
n Clean external parts thoroughly and
apply a light coating of oil to all metal surfaces.
n Drain all the fuel from the fuel tank.
IMPORTANT!
All stored fuels should be stabilized with a fuel stabilizer such as STA-BIL™.
To remove the remaining fuel from the fuel lines and carburetor and with the fuel drained from the fuel tank.
1. Prime the primer bulb until no more fuel is passing through.
2. Start and run the engine until stops running.
3. Repeat steps 1 and 2 until the engine will no longer start.
CAUTION!
Gasoline stored in the carburetor for extended periods can cause hard starting, and could also lead to increased service and maintenance costs.
n Remove the spark plug and pour about
7 grams of 2-cycle mixing oil into the cylinder through the spark plug hole. Slowly pull the recoil starter 2 or 3 times so oil will evenly coat the interior of the engine. Reinstall the spark plug.
n Before storing the unit, repair or replace
any worn or damaged parts.
n Remove the air cleaner element from the
carburetor and clean it thoroughly with soap and water. Let dry and reassemble the element.
n Store the unit in a clean, dust-free area.
n Remove the cutting attachment and the
gear shaft collar, and press new grease into the gear case until the old grease has been pushed out. Use only lithium base grease (such as Shindaiwa Gear Case Lubricant).
Gear Shaft
Collar
Old
Grease
New Grease
18
Does the engine crank?
Good compression?
Does the tank contain fresh fuel of the proper grade?
Is fuel visible and moving in the return line when priming?
Is there spark at the spark plug wire terminal?
Check the spark plug.
Faulty recoil starter.
Fluid in the crankcase.
Internal damage.
Loose spark plug.
Excess wear on cylinder, piston, rings.
Fuel incorrect, stale, or contaminated; mixture incorrect.
Check for clogged fuel filter and/or vent.
The ignition switch is in “O” (OFF) position.
Shorted ignition ground.
Faulty ignition unit.
If the plug is wet, excess fuel may be in the cylinder.
The plug is fouled or improperly gapped.
The plug is damaged internally or of the wrong size.
Consult with an authorized servicing dealer.
Tighten and re-test.
Consult with an authorized servicing dealer.
Refill with clean fresh unleaded gasoline with a pump octane of 87 or higher, mixed with Premium 2-cycle mixing oil at a 50:1 gasoline/oil ratio.
Replace fuel filter or vent as required.
Move switch to “I” (ON) position and re-start.
Consult with an authorized servicing dealer.
Crank the engine with the plug removed, replace the plug, and re-start.
Clean and re-gap the plug to 0.6-0.7mm. Re-start.
Replace the plug with a NGK BMR6A. Re-start.
NO
YES
What To Check Possible Cause Remedy
Troubleshooting Guide
ENGINE DOES NOT START
NO
YES
NO
YES
NO
YES
NO
YES
NO
19
Is the engine overheating?
Engine is rough at all speeds. May also have black smoke an/or unburned fuel at the exhaust.
Operator is overworking the unit.
Carburetor mixture is too lean.
Improper fuel ratio.
Fan, fan cover, cylinder fins dirty or damaged.
Carbon deposits on the piston or in the muffler.
Clogged air cleaner element.
Loose or damaged spark plug.
Air leakage or clogged fuel line.
Water in the fuel.
Piston seizure.
Faulty carburetor and/or diaphragm.
Overheating condition.
Improper fuel.
Carbon deposits in the combustion chamber.
Cut at a slower rate.
Consult with an authorized servicing dealer.
Refill with clean fresh unleaded gasoline with a pump octane of 87 or higher, mixed with Premium 2-cycle mixing oil at a 50:1 gasoline/oil ratio.
Clean, repair or replace as necessary.
Consult with an authorized servicing dealer.
Clean or replace the air filter.
Tighten or replace the plug with a NGK BMR6A. Re-start.
Repair or replace fuel filter and/or fuel line.
Refill with fresh fuel/oil mixture.
Consult with an authorized servicing dealer.
See above.
Check fuel octane rating; check for presence of alcohol in the fuel. Refuel as necessary.
Consult with an authorized servicing dealer.
What To Check Possible Cause Remedy
Troubleshooting Guide (continued)
LOW POWER OUTPUT
Engine is knocking.
Loading...
+ 44 hidden pages