SHIMPO Instruments DT-315AEB-230V-NIST, DT-315AEB-230V User manual

Page 1
DT-315AEB Stroboscope
Instruction Manual
Inspection/Standard Accessories
If upon delivery shipping damage is detected, do not operate the unit. Notify shipping carrier immediately for damage claim
instructions. Refer to nameplate and record serial number for future reference. Items included with the DT-315AEB are:
• (1) Handle
• (1) Flash tube removing tool
• (1) External battery pack in carrying bag with shoulder strap
Features and Benefits
Shimpo’s DT-315AEB stroboscope/digital tachometer incorporates the latest microprocessor technology for visual
inspection applications:
• Aluminum construction provides exceptional durability
• High polish and focused reflector eliminates “blind”
Congratulations on your purchase of a Shimpo DT-31 5AEB stroboscope/digital tachometer. We trust you will enjoy many
years of professional results from your Shimpo product. Please read the entire instruction manual thoroughly before
initial set-up and operation; the information contained herein will aid you in operating your Shimpo stroboscope safely and
with excellent results. If you have any questions regarding our product(s), call your
viewing areas
• External trigger allows unit to be automatically synchronized with equipment
• Continuous duty cycle eliminates need to shut down for cooling
• Phase shift allows visual analysis of rotating/recip r ocating objects
• High accuracy ( ±0.01% of reading ) is ideal for QC inspection and process control
• Synchronous output enables strobe to drive other strobes
• Flash timer control conserves flash tube life
Important Safety Instructions
Do not operate or store instrument in the following places: explosive areas; near water , oil, dust, or chemicals; areas
where temperature is above 104°F (40°C).
Do not look at the emitted light for long periods of time; it can be harmful to the eyes.
Do not disassemble or repair unit while in operation.
Do not charge battery pack for more than 15 - 16 hours.
Set-up
The DT-315AEB may be operated handheld or else mounted on a tripod for added convenience.
T o mount the strobe on a tripod (or any other mounting surface),
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use screw ¼ -20unc, length 8mm or shorter for the tripod screw hole on the bottom.
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1. LED display: Displays function and value
2. EXT: External mode indicator
OperationDisplay Panel
True RPM Measurement
Shimpo stroboscopes are DUAL function instruments that give the operator the illusion of “stopped motion” where in actuality
the equipment under observation is in a moving state. By adjusting the flash rate, equipment in motion appears to be
standing still. With a slight adjustment, movement can be viewed in apparent slow motion, which enables the operator or observer
to study the process in action. All Shimpo stroboscopes can measure rotational (RPM) or reciprocating (strokes per minute)
speeds with the same high precision as with an electronic digital tachometer.
To measure true revolutions per minute (RPM):
1. “Mark” the object to be measured by either visually noting an inherent distinguishing characteristic (such as a label,
scratch, etc.) or physically marking the object with a small piece of tape, pencil mark, etc.
2. Firmly plug in power cord.
3. Turn power switch on.
4. Turn setter from highest FPM downward.
5. The true RPM can be noted once the action appears frozen and the first single image of the “mark” appears (see chart
below and accompanying diagram for further explanation).
6. T o verify RPM reading, press “÷2”; a single image should appear again.
3. INT: Internal mode indicator
4. FPM: Flash per minute indicator
5. deg: Phase shift degree indicator
6. mSec: Millisecond delay time indicator
7. Signal switch: Switches the unit from the external mode
to the internal mode (and vice-versa)
8. Display mode switch: When unit is set to the external
mode, the strobe will switch to RPM (FPM)/deg/msec each time “MODE” is depressed
RPM (FPM) Displays flashes per minute
External input 0-35,000 RPM (FPM)
deg Displays flash delay in degrees
Shaft Rotation Flashes Flashes/ Stopped
msec Displays flash delay in msec
9. Setter: Changes the flashing rate
10. (x2) Switch: In the internal mode, pressing “x2”
doubles the flashing rate
11. (+) Switch: In the internal mode, when object appears
(RPM) (RPM) RPM Shaft Images
6,000 4 times 4 4,500 3 times 3
At 1,500 RPM
3,000 2 times 2 1,500 1 time 1
750 1/2 time 1 500 1/3 time 1
to be standing still, pressing “+” will give the illusion that the object is moving towards the rotating direction
at a speed of 1 rotation in 6 seconds
Internal Triggering Mode
To operate the stroboscope in internal triggering mode:
12. (÷2) Switch: In the internal mode, pressing “÷2” divides
the flashing rate by two
13. (-) Switch: In the internal mode, when object appears
to be standing still, pressing “-“ will give the illusion that the object is moving in reverse at a speed of 1 rotation
in 6 seconds
1. Firmly plug power cord into battery pack.
2. Turn power switch on.
3. If internal indicator is not on, press “SIG”; the INT light will then turn on.
4. Aim light beam at object under observation. The optimal distance between the strobe and moving object is
approximately 2 feet.
14. Input and output connector:
PIN #1: +12V PIN #2: Synch output signal
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PIN #3: Input signal
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PIN #4: 0V
5. Measure RPM by turning the setter to adjust the flashing rate to the rotational speed of the object.
NOTE: To achieve a particular rate quickly, use the “x2” or÷2” switches and then the setter for fine tuning.
15. Power cord
16. Power switch
NOTE: Once the internal timer has expired, the strobe will stop flashing and the display will flash rapidly. T o restart the strobe,
turn power switch off, then on, and the cycle will repeat.
Page 3
Operation(continued)
External Triggering Mode
To operate the stroboscope in external triggering mode:
1. Connect external trigger or sensor wires according to connector pin designation:
1 9.3 - 13.4 VDC (40 mA) for powering sensor 2 Synch output signal
3 External input signal 4 0V (common)
2. Firmly plug in power cord.
3. Turn power switch on.
4. If INT lamp is on, press “SIG” until EXT lamp turns on.
5. Press “MODE” to select proper mode:
FPM Light will flash in correspondence with input signal;
the input signal will be calculated into FPM and displayed.
deg One cycle of input signal is 360°. A delayed angle
will be displayed from 0 up to 359°. (The delayed angle can be changed by turning the knob setting as
previously described).
msec The above delayed angle will be displayed in msec.
NOTE: If the input signal frequency exceeds upper or lower limits, the alarm dashes (-----) will be displayed or the strobe
will stop flashing. NOTE: Once the internal timer has expired, the strobe will stop
flashing and the display will flash rapidly. To restart the strobe, turn power switch off, then on, and the cycle will repeat.
Memory
The following parameters are set at the factory:
• Decimal point: autorange
• Internal timer: continuous
• External trigger edge: L-H (Lo to Hi)
These parameters can be changed in the field to facilitate different situations. To change any of the above parameters, follow these steps:
1. Firmly plug power cord into battery pack.
2. Turn power on.
3. Make sure that INT lamp is on. If not, press “SIG” until it turns on.
4. Change the desired memory parameter:
a. To change the decimal point
Press “÷2” and “-“ at the same time for approximately 2 seconds until display alternates between —1— and
0.0. Press “+”. The display will freeze and show 0.0. Change decimal point accordingly by pressing “+”. If
0.0 is selected the decimal point is in the autorange mode. If 0 is selected the decimal point is eliminated
throughout the entire range.
b. To change the internal timer
Press MODE. The display will alternate between —2— and 0; press “+”. The display will freeze to 0.
Use the setter to set timer anywhere between 1 and 120 minutes.
c. To change the trigger edge or the external mode
Press MODE. The display will alternate between —3— and L-H. The external trigger edge is set from
the factory to occur during the positive transition of the incoming pulse. T o change it to the negative transition,
press “+”. Display will change from L-H to H-L.
5. Press “SIG” to go back to normal operation.
NOTE: the above settings can be checked quickly by performing steps A to C as described above and then pressing “SIG”.
Synchronous Output Signal
For triggering and controlling additional stroboscopes, the synchronous output signal appears on pin #2 (see below).
Battery Charge
If battery is low, “LLLLL” is displayed and display will eventually disappear. Refer to charging instructions provided with the
battery pack.
Do not charge for more than 15 - 16 hours.
Flash Tube Replacement
When FPM reading is displayed but unit is not flashing, flash tube may need to be replaced:
FPM Display Mode
If the input signal exceeds 585Hz, the upper dashes on the digital display will be flashing:
----- upper dashes
If the input signal is lower than 0.67Hz, the lower dashes on the digital display will be flashing:
----- lower dashes
Deg/msec Display Mode
If the input signal exceeds 167Hz, the upper dashes on the digital display will be flashing:
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If the input signal is lower than 0.67Hz, the lower dashes on the digital display will be flashing:
(deg) ----- upper dashes ----- (msec)
(deg) ----- lower dashes ----- (msec)
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1. Unplug line cord from power line.
2. Turn power switch off (wait a few minutes until stroboscope is cool before proceeding).
3. Remove protective window by removing the 4 screws.
4. Use tube removing tool provided: insert tool all the way and turn clockwise until tool locks. Pull out tube.
5. Install new flash tube using the removing tool.
6. Replace protective window.
7. Mount reflector in the center so that the reflector will not interfere with the screw spacer on the corners.
Page 4
Troubleshooting
FPM reading is displayed but unit is not flashing:
• Flash tube may need to be replaced (see "Flash Tube Replacement" section)
Stroboscope is in external trigger mode, no flash:
• Check flash tube. Replace if necessary
• Check for damaged wiring and/or loose pin connections
Dimensions & Specifications
Stroboscope is in internal trigger mode, no flash:
• Check flash tube. Replace if necessary
• Check for damaged wiring and/or loose pin connections
STROBOSCOPE SPECIFICATIONS
ModelModel
Model
ModelModel INTERNAL MODEINTERNAL MODE
INTERNAL MODE
INTERNAL MODEINTERNAL MODE Flashing RFlashing R
Flashing R
Flashing RFlashing R AccuracyAccuracy
Accuracy ±0.01% of reading
AccuracyAccuracy RR
R
RR
Phase ShifPhase Shif
Phase Shif
Phase ShifPhase Shif Display Update TimeDisplay Update Time
Display Update Time 0.2 sec approx.
Display Update TimeDisplay Update Time Output SignalOutput Signal
Output Signal Synchronous, 400 msec. Pulse output, 0 to +12 VDC amplitude(approx.), 4.7 K impedance
Output SignalOutput Signal RR
R
RR EXTERNAL MODEEXTERNAL MODE
EXTERNAL MODE
EXTERNAL MODEEXTERNAL MODE Flashing RFlashing R
Flashing R
Flashing RFlashing R AccuracyAccuracy
Accuracy ±0.01% ±1 digit
AccuracyAccuracy Phase ShifPhase Shif
Phase Shif
Phase ShifPhase Shif Delay TimeDelay Time
Delay Time 0 - 2,000 msec from 40 - 10,000 FPM
Delay TimeDelay Time ExterExter
Exter
ExterExter Input ImpedanceInput Impedance
Input Impedance 4.7 K at 12 V / 6.8 K at 0 V
Input ImpedanceInput Impedance GENERGENER
GENER
GENERGENER DisplayDisplay
Display 5 digits, 0.4" (10 mm) high, LED
DisplayDisplay Flash TFlash T
Flash T
Flash TFlash T Flash DurationFlash Duration
Flash Duration 10 - 40 msec
Flash DurationFlash Duration Sensor PSensor P
Sensor P
Sensor PSensor P Low BatterLow Batter
Low Batter
Low BatterLow Batter PP
P
PP Operating TOperating T
Operating T
Operating TOperating T WW
W
WW DimensionsDimensions
Dimensions 7.28"L x 4.72"W x 4.72"H (185 mm x 120 mm x 120 mm)
DimensionsDimensions WW
W
WW Standard AccessoriesStandard Accessories
Standard Accessories External battery pack with charger
Standard AccessoriesStandard Accessories Optional AccessoriesOptional Accessories
Optional Accessories Car rying case
Optional AccessoriesOptional Accessories
angeange
ange 40.0 - 35,000 FPM (flashes per minute)
angeange
esolutionesolution
esolution 0.1 FPM: 40.0 - 4,999.9 FPM
esolutionesolution
0.2 FPM: 5,000 - 7,999.8 FPM
0.5 FPM: 8,000 - 9,999.5 FPM 1 FPM: 10,000 - 35,000 FPM
tt
t Use +/- push buttons (360° in 6 seconds)
tt
ate Multiplier/Dividerate Multiplier/Divider
ate Multiplier/Divider Multiply by 2, divide by 2
ate Multiplier/Dividerate Multiplier/Divider
angeange
ange 0.0 - 35,000 FPM
angeange
tt
t 0 - 359° with 1° resolution
tt
nal Tnal T
rigger Input Signalrigger Input Signal
nal T
rigger Input Signal LO level: 0 - 0.8 VDC, HI level: 2.5 - 12 VDC or open collector (NPN), pulse width 50 msec min.
nal Tnal T
rigger Input Signalrigger Input Signal
ALAL
AL
ALAL
ube Pube P
ower/Lifeower/Life
ube P
ower/Life Xenon, 10 W max. (100 million flashes)
ube Pube P
ower/Lifeower/Life
ower Supplyower Supply
ower Supply 12 VDC (40 mA)
ower Supplyower Supply
y Indicatory Indicator
y Indicator Display shows all L’s
y Indicatory Indicator
ower Rower R
equirementequirement
ower R
equirement Internal Battery Pack
ower Rower R
equirementequirement
emperature Remperature R
emperature R
emperature Remperature R
eighteight
eight 2.5 lb (1.1 kg)
eighteight
arar
rantyranty
ar
ranty 1 year
arar
rantyranty
angeange
ange 32° - 104°F ( 0 - 40°C )
angeange
DTDT
-315AEB-315AEB
DT
-315AEB
DTDT
-315AEB-315AEB
Warranty
LIMITED EXPRESS WARRANTY: Shimpo Instruments warrants, to the original purchaser of new products only, that this product shall be free from defects in workmanship and materials under normal use and proper maintenance for one year from the date of original purchase. This warranty shall not be effective if the product has been subject to overload, misuse, negligence, or accident, or if the product has been
repaired or altered outside of Shimpo Instruments’s authorized control in any respect which in Shimpo Instruments’s judgment, adversely affects its condition or operation. DISCLAIMER OF ALL OTHER WARRANTIES: The foregoing warranty constitutes the SOLE AND EXCLUSIVE W ARRANTY, and Shimpo Instruments hereby disclaims all other warranties, expressed,
statutory or implied, applicable to the product, including, but not limited to all implied warranties of merchantability and fitness. LIMITA TION OF REMEDY: Under this warranty, Shimpo Instruments’s SOLE OBLIGATION SHALL BE TO REPAIR OR REPLACE the defective product or part, at Shimpo Instruments’ option. Shimpo
Instruments reserves the right to satisfy warranty obligation in full by reimbursing Buyer for all payments made to Shimpo Instruments, whereupon, title shall pass to Shimpo Instruments upon acceptance of return goods. To obtain warranty service, Purchaser must obtain Shimpo Instruments’s authorization before returning the product, properly repackaged, freight pre-paid to Shimpo Instruments.
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INDEMNIFICATION & LIMITATION OF DAMAGES: Buyer agrees to indemnify and hold Shimpo Instruments harmless from and against all claims and damages imposed upon or incurred arising, directly or indirectly, from Buyer’s failure to perform or satisfy any of the terms described herein. In no event shall Shimpo Instruments be liable for injuries of any nature involving the product, including incidental or
consequential damages to person or property, any economic loss or loss of use. MERGER CLAUSE: Any statements made by the Seller’s representative do not constitute warranties except to the extent that they also appear in writing. This writing constitutes the entire and final expression
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