SHIMPO Instruments CNTR-1 User manual

CNTR Contrast Sensor Operation Manual
The discrete output must not be connected to outputs from other sensors (i.e. outputs from multiple sensors must not be connected in parallel). Parallel connections may damage sensor output circuitry.
Sensor is not suitable for wash down or hazardous environments; a separate enclosure with the appropriate ratings is recommended for these applications.
IMPORTANT: This product is an accessory or part of a system. Always read and follow the manufacturer’s instructions for the equipment before con­necting this product. Comply with all applicable codes and safety reg­ulations. Failure to do so may result in damage, injury or death.
SHIMPO INSTRUMENTS
The CNTR sensor combines small spot size and fast response to achieve high-speed contrast detection capable of detecting a wide variety of marks and objects. The CNTR effectively detects contrast differences between many colors on various surfaces over a range of 50 grayscale levels. The modulated white light source in the CNTR is focused to a 2.5 to 3 mm spot and direct­ed toward a target. The diffused light returning to the sensor is measured. When the level is equal to or exceeds the threshold the discrete output changes state. Due to the fast response of the sensor, it is suitable for use in high-speed applications. The sensor provides a discrete output that automatically configures to NPN and PNP. A PLC or a computer can be used to monitor the status of the discrete output signal.
LEARNING MODE
Two keys are provided, MARK and BKGD, which are used to set the sensor’s detection level. The sensor output will activate when the MARK is detected. The mark may be lighter or darker than the background.
To Set the Sensor:
1. Place the MARK or BKGD in the sensor’s light spot and press the appropriate key. Flashing yellow LED indicates proceed with MARK setting, flashing green LED indicates proceed with BKGD setting.
2. Place the other, MARK or BKGD in the sensor’s light spot and press the appropriate key. Flashing yellow/green LED indicates insufficient contrast error. Repeat from step 1.
SPECIFICATIONS
White Light Source: Broad spectrum LED, min.100,000 hours
Sensing Distance: 28 mm Spot Size (dia.): 3 mm Depth of Field: +/-3 mm from focal point (approx. 28mm) Response Time: 25uS Switching Frequency: 40kHz LED Intensity: 3 levels Gray-Scale: 0 to 50 Controls: MARK and BKGD keys Digital Output: Auto-Detect PNP / NPN Analog Output: 0 to 5V (20 mV resolution) Power Indicator: Green LED Detect Indicator: Yellow LED Programming Indicator: Yellow/green LED Data Retention: EEPROM non—volatile memory Dimensions: 2.0”(51mm) x 2.4”(61 mm) x 1.0”(25 mm) Weight: 0.21 lbs. (95 g) Supply Voltage: 10 to 24 VDC Operating Current: 60 mA Short Circuit Protection: Discrete output Overload/Reverse Polarity Protection: Supply voltage Operating Temperature: -20°C to 55°C Storage Temperature: -20°C to 70°C Housing: Plastic Mechanical Protection: IP65 Connector: M12, 4-pin Warranty: 2 year
3. Verify that the Yellow led indicates the presence of the mark.
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TARGETS WITH MULTIPLE COLORS
MARK is lighter than the background: Program the MARK (for example, white), then the next brightest, closest gray scale color that is printed as the background (for example, yellow). The threshold would be set between the white and the yellow color, therefore should only trigger when the white is present.
MARK is darker than the background: Program the MARK on the dark mark (for example, black) and program the BKGD using the next closest gray scale color (for example, brown) as the background and the threshold will be set between these two colors.
Analog Output
The analog output is 0-5V with 20mV resolution (8-bit). Any stan­dard analog input channel typically available on a PLC may mon­itor this output. The analog output signal is useful in applications where simply triggering on the threshold is insufficient. For exam­ple, constant real-time monitoring of intensity in process allows minor fluctuations or trends to be detected permitting corrective action to be taken. The analog output response time is slower than the discrete output response time and should be evaluated per the requirements of each application.
M12 CONNECTIONS
INSTALLATION
Install the sensor using included accessory bracket LMS-BRKT or suitable alternative bracket. Position the sensor at approximately 28 mm from the target object (measured from the sensor lens surface). Normally the sensor may be positioned on a 15-20° an­gle to prevent interference from glossy surfaces. When using the sensor to detect the glossy characteristic of the target, position the sensor perpendicular to the target. Connect cable, LMS-CBL, to power and outputs as required. Do not use other cable without verifying connections and wire colors or damage to the sensor may occur.
CONTROLS Output LED
During normal operation the yellow LED indicates MARK and the green LED indicates BACKGROUND. Yellow/green LED indicates MARK or BKGD readings are being taken.
MARK Key Sets mark level. After MARK is measured the LED may flash green indicating that BACKGROUND measurement is required.
BKGD Key
Sets background level. After BACKGROUND is measured the LED may flash yellow indicating that MARK measurement is required.
OUTPUT SIGNALS Discrete Output
The discrete output is a PNP/NPN configuration allowing the user to provide a load on this output that is either pulled high to VDC or low to ground. The sensor monitors this level and automatically determines whether to operate the PNP/NPN driver. This output is typically connected to a PLC. The output remains active as long as the mark is recognized as indicated by the yellow LED on the sensor.
M12
Connector
Wire Color Description
Pin 1 Brown Power 10 to 24 VDC
Pin 2 White Analog Output
Pin 3 Blue Ground
Pin 4 Black Discrete Output,
DIMENSIONAL DETAILS
PNP/NPN
CAUTION: The discrete output must not be connected to outputs from other sensors (i.e. outputs from multiple sensors must not be connected in parallel). Parallel connections may damage sensor output circuitry.
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