Shimpo TTC-I-50, TTC-E-200, TTC-I-10, TTC-I-100, TTC-I-2 Instruction Manual

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TTC Series Torque Tool Tester Operation Manual

Operators should wear protection such as a mask and gloves in case pieces or components break away from the unit under test.

Whether the unit is ON or OFF, DO NOT exceed the capacity of the sensor. NEVER exceed 120% of the rated capacity, or the torque sensor will be damaged. At 110% of the rated capacity the display will flash a warning.

Measure in line torque only. DO NOT attempt to measure forces at an angle to the sensor – damage to sensor may result.

Do not attempt to repair or alter this instrument. Warranty will be voided and damage to the unit may result.

Use and store within the stated temperature and humidity ranges, or damage and failure may result.

Ensure during testing unit is properly mounted & secured to stable surface. Mount display with the two integral 8.5 mm mounting holes only. External sensor models use all four integral mounting holes.

If not using this instrument for extended periods of time, remove the batteries to prevent potential battery leakage from causing product damage.

The TTC Digital Torque Tool Tester is a simple operation test instrument for quickly checking torque tool performance up to 590 ft-lb (800 N-m). The TTC Series provides exceptional accuracy for measuring torque on various products including torque wrenches, manual screwdrivers, electric screwdrivers, pneumatic screwdrivers and other torque controlled power tools.

The TTC’s provide long operation life and power flexibility with the ability to work from the internal rechargeable battery or included AC adapter. The TTC’s have six modes of operation: Track for live readings, Peak which records the highest level over a test, First Peak which records a reading after a programmed decrease, Auto Peak which resets after a period of time, Auto First Peak which resets the first peak after a period of time, Double Peak which provides two separate peak readings from programmed decreases. Preset operation with programmable tolerance thresholds for quick pass fail tool test is available in all modes.

The analog bar graph on the backlit, reversible LCD aids users by providing the resultant torque’s current position compared to the full scale range along with the direction of the force. Pass/fail icons produce live test feedback allowing instant determination of the results.

Every tester comes standard with USB and RS-232 outputs. The TTC’s software enables the uploading of data and the additional statistical analysis with its auto-calculation of the selected values.

These excellent features make the TTC Torque Tool Testers a valuable and versatile addition to the production and quality control departments.

SPECIFICATIONS

Measuring Range: 0.5% - 100% capacity Accuracy: ± 0.3% of reading

Units of Measure: N-cm, N-m, in-lb, ft-lb, kg-cm (depending on range) Measure Modes: Track, Peak, First Peak, Auto Peak, Auto First Peak, Double Peak & Preset Tool Socket Size: TTC-2/5/10: 1/4” & 1/2” (6.3 & 12.5 mm); TTC-20/50/100/200: 3/8” & 1/2” (10 & 12.5 mm); TTC-500/800: 3/4” (19 mm)

Overload Protection: 120% of Full Scale Sampling Rate: 2000 Hz Peak Capture Rate: 0.05 s Display: 160* 128 Dot matrix backlit LCD Display Update Rate: 10 times/sec Resolution: See Chart Memory: 1000 data Set Point: Programmable High and Low Limits Battery Indication: Battery icon flashes when low Charger/Adapter: Universal USB charger, input 100 - 240 V ac

50/60 Hz

Operating Temperature: 14 to 104ºF (-10 to 40ºC) Humidity Limit: 20 - 80% RH Power: 3.6 V dc 1600 mAH Ni-MH Battery Life: Approx. 16 Hours continuous on full charge Output: USB, serial port RS-232, High and low limit NPN Dimensions: Display TTC-I: 7.75 x 7 x 3.3” (197 x 180 x 83 mm);

Display TTC-E: 7.75 x 7 x 3” (197 x 180 x 75 mm); External Sensor (50, 100 N-m): 4.3 x 3.3”(110 x 83 mm); External Sensor (200, 500 & 800 N-m): 4 x 3.8” (100 x 98 mm) Product Weight: TTC-I: 3.3 lb (1.5 kg); TTC-E Display: 2.6 lb (1.2 kg); TTC-E-200/500/800 External Sensor: 4.4 lb (2 kg) Package Weight: TTC-I: 6.5 lb (3 kg); TTC-E-200/500/800: 10.2 lb (4.6 kg)

Warranty: 1 year Certification: CE Included Accessories: USB cable, charger adapter, cal. cert.

printer cable, square driver adapter connector Optional Accessories: RS-232 cable, Rundown adapters, Printer. Note: Software available for free at www.shimpoinst.com

1. LCD SCREEN STANDARD VIEW

Test Mode Icons:

Track: Real Time, live measuring mode

Peak: Reading will not change until a higher value is measured

First Peak: Captures First Peak after a decrease has been detected. Drop Ratio set in menus.

Auto Peak: Resets Peak after a programmed time period

Auto First Peak: Resets the First Peak after a programmed time period. First Peak drop Ratio set in menus

Double Peak: Captures two First Peak values. Both drop ratios set in drop ratio menu

2. Battery Icon: Battery level or charging status. Flashes when gauge needs to be recharged.

Preset: Set the upper & lower limit for GO/NG testing

3. OK/OV Preset Indicator:

Under Lower Limit

Between Low Limit & Upper Limit

Over Upper Limit

4. Torque Icons: Indicates force direction.

Clockwise (CW)

Counterclockwise (CCW)

5. Current measured value

6. Analog Bar: Indicates current position within full scale. When the bar enters the area enclosed by the dotted line, this signifies the full scale capacity is exceeded by an overload condition.

7. Storage Icon: Indicates data is being saved.

8. System time

9. Units Indicator: Selected engineering unit.

10. Statistics X: Average; R: Variance

11. Data list: Five Point Measurement in Peak & First Peak Modes

12. Key Setting Mode: Printer Icon Key press will print. Disc icon key will store reading.

13. Double Peak Mode Percentages

14. Sensor Icons: TTC-E Only

Digital View

10% 20%

Graphic View

Sensor is Connected

Sensor not Connected

2. MODE DIAGRAM DETAILS

3. KEY FUNCTIONS

POWER: Push for 2 seconds to power On or Off

SAVE/PRINT: Print the current force value or store data, depending on the key setting. (See 7 for key setting) Changing Values: Select next digit location.

MENU/ENTER: Enter the menus. In Menus: Select or Enter

ZERO/EXIT: Zeros Values In Menus: Back or Exit

5. ADVANCED MENU OPTIONS

5.1 Measurement

The Measurement menu contains four selectable items: Unit, Group, Test Mode, Preset.

From the home screen, touch “MENU/ENTER” to enter the main menu.

MODE/UP: Changes the measurement mode In Menus: Moves selection up or increases the value.

DOWN: Moves selection down or decreases the value.

4. MENU STRUCTURE

Unit

Group

Measurement

Memory

System

Calibration

Test Mode

Capacity (TTC-E Only)

Preset

Browse

Print All

Print Select

Upload

Delete Select

Delete All

Display Mode

Auto Power Off

Backlight

Key Tone

Language

Date/Time

Diagram Scale

Key Setting

Display Direction

Default

Information

Torque

Sensitivity

Weight

5.2 Unit

The measuring unit can be selected under this menu. Different range models may have different unit selection capabilities. Touch “MOVE/UP” or “DOWN” keys to shift to the next selection. Press “ZERO/EXIT” to cancel or touch “MENU/EXIT” to confirm and exit.

5.3 Group

When several test samples need to be measured, the samples can be coded into groups. The range is 01-99. When set to “00”, changes to “01 automatically as “00” is not an available choice. Press “MODE/UP” to adjust the value, touch “PRINT/SAVE” to shift to the next position. Touch “ZERO/EXIT” to cancel; press “MENU” to confirm and exit.

Force

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