SHIMPO FGV-XY User Manual

Digital Force Gauge

FGV -

0.5/1/2/5/10/20/50/100/200 XY

Instruction Manual

Please read the entire manual before using your gauge.

10.00lb/5.000kg/50.00N

FGV-10XY

REVERSE

PEAK

UNIT

PEAK

MEMORY

UNIT

REVERSE

FGV-10XY

10.00lb/5.000kg/50.00N

ZERO

MEMORY

POWER

ZERO

POWER

ZERO

POWER

MEMORY

ZERO

UNIT

MEMORY

PEAK

UNIT

PEAK

NIDEC-SHIMPO CORPORATION

Safety Precautions

Observe the following safety symbols throughout this manual.

Failure to follow the instructions in this manual may result in serious injury or death.

Warning

Prohibited Actions

Important Instructions

Warning

Use appropriate safety equipment while performing tests with the FGV-XY.

Weighing large masses, performing break tests, and other uses may necessitate special safety equipment. Please contact your supervisor for the necessary safety equipment and test procedures.

Caution

Loading the FGV-XY with a force greater than

its rated capacity can damage the gauge.

Caution

Only use the supplied AC adapter for

charging the FGV-XY.

Use of a third party AC adapter will void the unit's warranty, and may cause circuit damage or ﬁ re.

Use of a broken, deformed, or damaged

attachment or gauge is prohibited.

Contact your Shimpo dealer for information

regarding replacement accessories, additional

accessories, and repair.

OVR is displayed when the gauge is overloaded. Remove the load immediately to avoid damage. Any measurement during the OVR condition is not accurate.

Do not attempt to power your AC adapter

with voltages other than 100-230V AC.

Fire and shock hazards may occur if used improperly.

Plug in the AC adapter ﬁ rmly.

Loose connections can cause a ﬁ re or shock hazard.

Do not open, repair, or attempt to modify

your FGV-XY.

Please contact your Shimpo dealer for information

regarding repairs and modiﬁ cations.

Do not operate the FGV-XY or

its AC adapter in wet conditions.

Shock hazards and malfunctions may occur.

Unplug the AC adapter by grasping the

plugs, and not the cables.

Unnecessary tension on the power chord may

create a shock or ﬁ re hazard.

Safety Precautions

PEAK

ZERO

MEM

UNIT

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MEM

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MEM

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MEM

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Caution

Keep the AC adapter's plugs, and the

FGV-XY's power jack clean.

Dirt or corrosion may create a shock or ﬁ re hazard.

Clean your FGV-XY with a damp cloth and a solution of mild soap and water.

Do not use caustic or abrasive chemicals when cleaning your FGV-XY.

To ensure consistent accuracy, it is recommended that your FGV-XY be calibrated at a minimum of once per year.

Contact your Shimpo dealer for information regarding calibration.

Do not press the buttons on the FGV-XY with any objects other than your ﬁ ngers.

Do not use your FGV-XY in the following conditions or environments:

•In or around water

•In direct sunlight

•In high humidity

•In excessively dusty or oily environments

•In caustic or corrosive environments

•In ﬂ ammible or volitile environments

Operate your FGV-XY within 0~40

Use of your FGV-XY outside this temperature range may cause malfunctions or damage.

C (-32~104°F).

Operate your FGV-XY within 35~85% RH.

Use of your FGV-XY outside this humidity range may cause malfunctions or damage.

Caution

Do not apply side loads or torque to your FGV-XY.

PEAK

ZERO

MEM

UNIT

Avoid dropping your FGV-XY.

UNIT

MEM

ZERO

PEAK

Measuring small loads.

Turn off Tracking function before measuring small forces. Refer to section "4.4. Tracking" for more information.

Your FGV-XY is not designed to withstand dynamic loads. A fall of sufficient height can permanently damage your gauge.

10.00lb/5.000kg/50.00N

FGV-10XY

REVERSE

UNIT

POWER

UNIT

POWER

UNIT

MEMORY

MEM

PEAK

ZERO

PEAK

ZERO

PEAK

ZERO

PEAK

UNIT

ZERO

MEM

PEAK

UNIT

PEAK

MEM

MEMORY

UNIT

REVERSE

FGV-10XY

10.00lb/5.000kg/50.00N

ZERO

MEMORY

POWER

ZERO

POWER

Your FGV-XY has an internal mechanism which helps prevent overloading when the measured force is applied in line with the sensor shaft. Applying a twisting, bending or perpendicular force to the shaft will result in permanent damage, and inaccurate measurements.

Do not use your force gauge in, or around water.

PEAK

ZERO

MEM

UNIT

Your FGV-XY is not waterproof, and is not designed for wet, or excessivley humid locations.

Table of Contents

1. Product Features 4

2. Standard Accessory Checklist 4

3. Parts of your FGV-XY 5

3.1 Main Unit 5

3.2 Display 6

3.2.1 LCD Sections 6

3.2.2 Numeric Display 6

3.2.3 Display Indicators 6

3.2.4 MAX/MIN display 6

4. Setup 7

4.1 Battery 7

4.2 Measurement Accessories 7

4.3 Hanger 7

4.4 Tracking 8

4.5 Functions 8

4.5.1 Measurement Polarity: f01 9

4.5.2 Display Update Time: f02 9

4.5.3 Auto Power Off: f03 9

4.5.4 RS-232C Baud Rate: f04 10

4.5.5 Response Time: f05 10

4.5.6 External Output: f06 10

4.6 Reversing the Display 11

5. Features and Operation 11

5.1 Overview of Operation 11

5.2 Measuring Mode 12

5.2.1 Standard Measuring Mode 12

5.2.2 Peak Mode 12

5.3 Change Display Unit 12

5.4 Tare 12

5.5 Comparator 13

5.5.1 Comparator Overview 13

5.5.2 Comparator / Memory Settings Mode 13

5.5.3 Setting HI Limit 13

5.5.4 Setting LO Limit 14

5.5.5 Comparator Display 14

5.5.6 Comparator Output 14

5.6 Memory 14

5.6.1 Setting the Memory Mode 16

5.6.2 Recording Memory Data 17

5.6.2.1 Continuous Mode 17

5.6.2.2 Single Mode 17

5.6.2.3 Standard Mode 17

5.7 Reviewing Memory Data 18

5.7.1 Continuous Mode Memory 18

5.7.1.1 Accessing Memory Data 18

5.7.1.2 Statistics Data 19

5.7.2 Single Mode Memory 20

5.7.2.1 Accessing Memory Data 20

5.7.2.2 Statistics Data 21

5.7.3 Standard Mode Memory 22

5.7.3.1 Accessing Memory Data 22

5.7.3.2 Statistics Data 23

5.8 Clearing the Memory 23

5.8.1 Clearing the Last Record 23

5.8.2 Clearing All Memory 24

5.8.3 No Recorded Data 24

5.9 USB Communication 24

5.9.1 Features of ToriemonUSB 24

5.9.2 Download ToriemonUSB 24

5.9.3 Battery Life and USB 24

6. External Data Port 25

6.1 Pin Assignment 25

6.2 RS-232C Output 25

6.2.1 RS-232C Interface 25

6.2.2 RS-232C Communication Commands 26

6.2.3 Connection between FGV and Host 27

6.3 Analog Output 27

6.4 Overload/Comparator Output 27

7. Frequently Asked Questions 28

7.1 Troubleshooting 28

7.2 Technical Inquiries 28

8. Support 29

8.1 Repair and Calibration 29

8.2 Warranty 29

9. Speciﬁ cations and Dimensions 29

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1. Product Features

●

Nickel – Hydrogen battery allows for long periods of use.

→

●

Data can be downloaded to PC via USB.

●

1000 points of data storage.

●

Comparator feature for pass/fail testing.

4.1 Battery

5.9 USB Communication

→

5.6. Memory

→

→ 5.5. Comparator

●

Broad range of capacities: 2.000N (200.0gf, 8oz) ~ 1000N (100.0kgf, 200lb).

→ 9 Speciﬁ cations and Dimensions

●

Reversible display with reversed key pad for easy upside down reading.

4.6. Reverse the Display

●

One touch operation to change the measurement unit N, kg(g), Lb(oz).

→

→ 5.3. Change Display Unit

●

Measures peak values for tension and compression.

→ 5.2.2. Peak Hold Mode

●

High speed measurement rate of 1000 times/second.

5.2.2. Peak Hold Mode

●

Display update time as fast as 20 times/second.

→

5.2.1 Standard Measuring Mode

→

2. Standard Accessory Checklist

●

Before use, please conﬁ rm that the following items are included in the carrying case.

Force Gauge

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ZERO

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MEM

MEMORY

UNIT

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FGV-10XY

10.00lb/5.000kg/50.00N

Instruction Manual

Model

Hook

M6 12 70° 70° 70° M4 8 60° 90° 60°

Measurement Adapters

M4 adapters are included with FGV-2XY ~ 0.5XY.

M6 adapters are included with all other types.

Flat Head Cone Head Notched Head Chisel

Thread

Adapter

AC Adapter

Extension Rod L:92(M6)/L:86(M4)

Hanger

-4-

USB Cable 2.0 (2.0 m)

3. Parts of your FGV-XY

3.1.Main Unit

㪉㪅㩷㪛㫀㫊㫇㫃㪸㫐

㪈㪅㩷㪪㪼㫅㫊㫆㫉㩷㪪㪿㪸㪽㫋

㪊㪅㩷㪧㪜㪘㪢

㪋㪅㩷㪬㪥㪠㪫

㪏㪅㩷㪘㪚㩷㪘㪻㪸㫇㫋㪼㫉㩷㪧㫆㫉㫋

㪈㪇㪅㩷㪬㪪㪙㩷㪧㫆㫉㫋

PEAK

UNIT

PEAK

MEMORY

UNIT

REVERSE

FGV-10XY

10.00lb/5.000kg/50.00N

ZERO

MEMORY

POWER

ZERO

POWER

㪌㪅㩷㪱㪜㪩㪦

㪈㪉㪅㩷㪤㫆㫌㫅㫋㫀㫅㪾㩷㪧㫆㫀㫅㫋㫊㩷㩿㪤㪋㫏㪍㪀㩷

㪍㪅㩷㪤㪜㪤

㪎㪅㩷㪧㪦㪮㪜㪩㩷

㪤㫆㪻㪼㫃

㪈㪈㪅㩷㪟㪸㫅㪾㪼㫉㩷㪘㫋㫋㪸㪺㪿㫄㪼㫅㫋㩷㪙㫆㫃㫋

㪐㪅㩷㪛㪸㫋㪸㩷㪦㫌㫋㫇㫌㫋㩷㪧㫆㫉㫋

1. Sensor Shaft

2. Display

3. PEAK

4. UNIT

5. ZERO

6. MEM

7. POWER

8. AC Adapter Port

9. Data Output Port

10. USB Port

11. Hanger Attachment Bolt

12. Threaded Holes

Apply your force in line with this threaded shaft. Use the included attachments for a your testing application. LCD screen is unit's main information display, Press PEAK to change measuring modes

Press UNIT to switch to available measurement units.

Press ZERO in Standard mode to tare gauge. Pressing ZERO in Peak mode will clear the current peak value.

Press MEM in standard mode to activate measurement recording

Press POWER to turn gauge on and off. Port used for the provided AC adapter. Port used for data output options. Port used to connect gauge to PC through USB. Bolt secures the provided hanger attachment. Thread holes are used to attach gauge to a ﬁ xture or stand.

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3.2 Display

3.2.1 LCD Sections

Unit Type

Comparator Indicator

Max/Min

Measurement Value

Peak Mode Indicator

3.2.2 Numeric Display

The default setting for the four digit display shows compression loads as a positive force and tension loads as a negative force. To reverse these settings, showing compression loads as negative and tension loads as positive, see section 4.5 for setting f01.

3.2.3 Display Indicators

Newton Kilogram

The availability of kg or g, and lb or oz is determined by the gauge's capacity.

OVR is displayed when the load has exceeded the gauge's capacity by 20%.

LO BAT flashes when the battery needs to be charged. Plug in the supplied AC adapter.

Gram

PWR is displayed 1 minute before the gauge automatically powers off.

BAT is displayed when the battery is being charged.

PEAK is displayed when the unit is in Peak mode. The presence of " - " conﬁ rms negative Peak mode.

Pound

and are shown when the comparator is ON. See section 5.5.5 for more information.

Ounce

3.2.4 MAX/MIN Display

When displaying statistical data in memory mode, the following indictors are shown.

The polarity setting, f01, will determine which directional force is considered positive and negative. See section 4.5.

Maximum

(Positive)

Maximum

(Negative)

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Minimum

(Positive)

Minimum

(Negative)

PEAK

ZERO

4. Setup

4.1 Battery

Do not charge with

non-standard AC adapter.

Fully charge your FGV-XY before use.

AC Adapter Port

1. To charge your FGV-XY, ﬁ rmly plug the supplied AC adapter into the gauge's power port, and then plug the adapter into a wall outlet.

•Charging will start automatically, and "BAT" will show on the LCD.

•Charging will stop automatically, and "BAT" will disappear from the LCD.

•Charge time: Up to 16 Hours.

•Operating time: Approximately 8 Hours.

Use only the AC adapter supplied with your FGV-XY. Do not use a third party adapt-

er. Doing so could cause a ﬁ re or shock hazard. Contact your Shimpo dealer if you

need a new adapter.

2. To conserve battery life, only charge the unit when "LO BAT" is displayed. Charging the unit before the battery is close to empty will decrease the battery's life.

3. The FGV-XY is fully operable while charging.

4. When the battery's power is low, "LO BAT" will display on the LCD. If the unit is not connected to the AC adapter, the gauge will power off in approximately one minute.

4.2 Measurement Accessories

PEAK

ZERO

4.3 Hanger

The hanger allows your FGV-XY to be hung from a ﬁ xture or winch.

Hanger Bolt

Hanger

Select the measurement adapter for your application, and lightly hand

tighten the accessory onto the sensor shaft. Over tightening an acces-

sory with your hand or a tool can cause permanent damage to the gauge.

Do not tighten an attachment with any tool. Do not over tighten.

Hook

Flat Head Cone Head Notched Head Chisel

Extension Rod

Be sure that your fixture, stand, or

winch can support the gauge, and

the applied load..

The hanger is shaped specifically to fit onto the

gauge. Remove the hanger bolt, place the square

end of the hanger in the recessed area on the gauge,

and tighten the hanger bolt.

Do not use a broken, bent, or damaged attachment.

Thread

Adapter

-7-

ZERO

MEM

ZERO

MEM

4.4 Tracking

MEM

The FGV-XY uses a load cell and strain gauge as its force sensor. The sensor is affected by environmental changes such as temperature and humidity. The Tracking function, which is active by default, helps to negate the effects of these changes. Tracking can cause errors when measuring very small forces. It is recommended that you turn off the Tracking function when measuring these smaller forces. With the gauge's power off, hold PEAK and UNIT. Press POWER, and keep holding PEAK and UNIT until "oFF" is displayed. Repeat the process to turn Tracking back on. Instead of "oFF", "SEt" will be displayed.

Key Operation Display

Turn Power Off

ZERO

PEAK

MEM

UNIT

POWER

Tracking OFF

1. Hold down PEAK and UNIT.

2. Press POWER.

FGV

Standard Measuring Mode

Splash Screen

ZERO

PEAK

MEM

UNIT

Tracking ON

3. Release POWER.

Release PEAK and UNIT after the display shows "SEt" or "oFF".

4.5 Functions

The following settings are available in Function mode.

Setting Unit Options Default

Measurement Polarity f01 -0001(minus), 0001 (plus) 0001

Display Update Time f02 1, 2, 3, 5, 10, 20 (times/second) 3

Auto Power Off f03 10 (10 minutes), oFF (always on) 10

RS-232C Baud Rate f04 2400, 4800, 9600, 19200 bps 2400

Response Time f05 3, 20, 150 (msec) 3

Output Type f06 ovEr, Hi-Lo ovEr

Key operation Display

Turn power off

ZERO

PEAK

UNIT

MEM

ZERO

POWER

1. Hold down ZERO.

2. Press POWER.

ZERO

PEAK

MEM

UNIT

3. Release POWER.

Release ZERO after the display shows "f01".

ZERO

POWER

ZERO

FGV

Splash Screen

Function Mode

-8-

PEAK

MEM

PEAK

MEM

PEAK

MEM

4.5.1 Measurement Polarity: f01

This function allows you to change whether compression is shown as a positive or negative force. Once the compression display has been changed, the tension display will then read as the opposite of the compression. Press UNIT to change the setting, PEAK to save and move to the next function, or ZERO to save and ﬁ nish.

Key Operation Display

Positive Compression

ZERO

PEAK

MEM

UNIT

Press UNIT to change.

ZERO

PEAK

Negative Compression

Save the current setting, and return to the standard measuring mode.

Save the current setting, and move to f02.

4.5.2 Display Update Time: f02

This function allows you to change the rate at which the display is updated. The update times available are 1, 2, 3, 5, 10, and 20 times a second. Press UNIT to cycle through the settings, PEAK to save and move to the next function, or ZERO to save and ﬁ nish.

Key Operation Display

PEAK

UNIT

MEM

UNIT

1 time/sec 2 times/sec

ZERO

3 times/sec

Press UNIT to cycle through

the available settings.

5 times/sec10 times/sec

ZERO

PEAK

ZERO

PEAK

20 times/sec

Save the current setting, and return to the standard measuring mode.

Save the current setting, and move to f03.

4.5.3 Auto Power Off: f03

If the gauge is on and there is no activity for 10 minutes*, the unit automatically powers off to conserve battery power. This option may be disabled, and is automatically disabled when connected to the AC adapter. Press UNIT to change the setting, PEAK to save and move to the next function, or ZERO to save and ﬁ nish.

*Activity is deﬁ ned as key operations, RS-232C communication, USB communication, or changes in measurement value.

Key Operation Display

ZERO

PEAK

MEM

UNIT

Press UNIT to change.

ZERO

Auto Power Off: 10 Minutes

Save the current setting, and return to the standard measuring mode.

Auto Power Off: disabled

PEAK

Save the current setting, and move to f04.

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