SHIMPO FGS-100E User Manual

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Page 1

Vertical Force Test Stand

FGS-100E-H/L

Operation Manual

90000

Please read carefully before using this product.

　　　Read carefully "Safety Precautions" and Handling Instructions. 　　　　　　　　　　　　　Use appropriately as directed.

NIDEC-SHIMPO CORPORATION

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Before Installation, Operation or Maintenance, be sure to read carefully this Operation Manual and use the equipment as

directed. Use the equipment after carefully reading all the caution items, safety information, and other discriminations. In this User's Manual, the Safety Awareness Items are divided into three different categories: "Danger", "Warning" and

"Caution".

DANGER

WARNING

CAUTION

This symbol indicates if you ignore the contents mentioned and improperly operate, it may

lead to serious injury from a potential 󳞛re.

This symbol indicates a potential dangerous situation that could produce a serious injury if improperly handled.

This symbol indicates a potential situation that could produce a minor injury or damage to

material if it is improperly handled. However, depending upon the situation, there could be a

possibility that it may cause more serious results.

Protection categories are explained and separated by the following symbols.

Proceed with Caution

Not Allowed -Prohibited

Mandatory- Must Follow

WARNING

Heavy! Take suf󳞛cient care while handling. Ensure stand is placed on a 󳞜at, level,

Do not operate in areas where explosive gases or vapors may be present.

stable surface that can support the unit.

Do not touch the running, inner parts.

Keep appendages and loose clothing away from running, moving parts.

Do not attempt to inspect or perform maintenance on the unit with the electrical cord connected to a power source.

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CAUTION

If a loud noise is created from the unit

during operation, check the mounting of the gauge or level of the stand. If noise

persists, contact the factory.

Hold power plug while removing the power cord. Do not pull or put tension on

the cord. Doing so could result in cord

damage and electric shock.

Use only matching electrical sockets. Do not alter the power connector in order to 󳞛t an unmatched socket. Shock or 󳞛re

could result.

Mandatory

Do Not Use in Below Mentioned Locations.

① Where water, oil or chemicals may come in contact.

② Where there is ample amounts of dust. ③ Where condensation may emerge.

Do not install in a high humidity

environment or near where water may be present. Electric shock may occur if water is encountered.

Do not scratch, damage, cut, over-turn, pull, twist, or bundle the power supply cord. The electric power cord may be broken and may cause electric shock, 󳞛re

or accident.

Con󳞛rm that the power supply is the same voltage rating as the displayed voltage

rating on the unit.

Take care that the Force Gauge Cable is not caught in the moving parts. This can be prevented by properly securing the

cable so that it cannot come into contact

with the moving parts.

④ Where a 󳞛re or explosion may exist or occur.

Mount the Force Gauge to the Test Stand

⑤ Where vibration of machinery exists. ⑥ Where temperatures will go outside

　　　　　　　　　　　　of 32

F to104 oF (0oC to 40oC).

Do not clean with 󳞜ammable liquids such as

thinner and gasoline.

with the Test Stand's power switch in the

off position.

Do Not adjust the limit knobs while the Test Stand is moving.

Ensure that the green earth grounding wire of the power cord is grounded.

Installation of Digital Force Gauge FGV Series

While installing the Digital Force Gauge FGV Series to the Test Stand FGV Function Setting F06 Outer Parts Output Switchover Setting is to be performed by the Over Load Output (over) Setting. If setting is performed using the Comparator Output, then with the Force Gauge Over Load (Excess

Load), the Stand does not Stop.

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Index

1. Before Use

1.1. Force Gauge Installation

1.2.Inspection of Included Accessories

2. Speci󳞛cation

3. Product Diagram

4. Operation Panel Functions.

5. Preparation

5.1. Installation of Force Gauge.

5.2. Cable connection to the Force Gauge.

6. Operation.

6.1. Basic Movement

6.2. Speed unit change

6.3. Changing Mode

6.4. Movement Mode

6.4.1 Jogging Mode. (JOg)

6.4.2 Manual Mode. (MAU)

6.4.3 1 Cycle Mode. (SIg)

4 4

8 8

6.4.4 Continue Mode. (CON)

6.5. Speed

7. Display Error

8. Outer Dimensions.

9. Trouble Shooting.

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1. Before Use

1.1. Force Gauge Installation

This Shimpo Instruments FGS-100E Test Stand is to be installed with a Shimpo Instruments Digital Force Gauge Series FGV and is able to perform all types of Load Tests. Related to its execution from installation to measurement, utilize the following procedure. If encountering issues, check the Trouble Shooting section of this manual.

Con󳞛rmation before Use.

1.2.Inspection of Included Accessories

Name of Product.

FGV Connecting Cable (2m).

Power Supply Cable

Cable Clip

Socket Bolt (M4 x 8) for Installing Gauge to Sta

Socket Bolt (M6 x 12) for Test Jig Installation.

Allen Key Spanner for M6t.

Allen Key Spanner for M4

Operation Manual

Guarantee

Installation of Force Gauge

Trouble Shooting.

Quantity.

1 1 1 4

2 1 1

Connection.

Issues

Measurement Mode Separate Operation Method.

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2. Speci󳞛cations

Series FGS-100E

Display

Model

FGS-100E-L FGS-100E-H

Low Speed Speci󳞛cations High Speed Speci󳞛cations

Measuring Load 500N(50kgf)　(112.4 lbf)

Load Resistance 500N(50kgf)　(112.4 lbf)

Forwarding Speed 6-180mm/min(0.23-7.00in/min) 20-600mm/min(0.78-23.60in/min)

Speed Settings Set the Speed through Operation panel.

Speed Accuracy ± 5%

Stroke 400mm (15.75in)

Display Parts LCD 3 Digits indicates movement speed, Operation Mode.

Movement Speed 6-180mm/min(0.23-7.00in/min) 20-600mm/min(0.78-23.60in/min)

Operation Mode Manual (MAU), Jogging (JOG), 1 Cycle (SIG), Continuous (CON).

Input Over Load Input Stops by FGV Over Load Signal

Measurement Table 93 × 150mm(3.66 × 5.91in)

Temperature Range 0 ～ 45° (No Condensation)　 32 to 113° F

Power Supply AC100 ～ 230V ± 10%

Weight Approx.20kg(40.1lbs)

Outer Dimensions 220 × 680 × 358mm （8.7 × 26.8 × 14.1in）

Corresponding Force Gauge FGE-0.5 ～ 100 FGV-0.5 ～ 100

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3. Product Diagram

Cable Clip

Upper Adjustable Limit Knob

Force Gauge

Measuring Table

Emergency Stop Switch

Operation Panel

Force Gauge Mounting Bracket

Lower Adjustable Limit Knob

Backside Diagram

Fuse

Power Switch

Power Cable Outlet

FGV Connecting Cable

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4. Operation Panel Functions

No.

4 5

Names

DOWN

MAX

MODE

LCD

Function

Set Movement Speeds for Manual (MAU), JOGGING (JOg) Modes and during PUSH/ PULL Operation in 1 Cycle (SIg) and Continuous (CON) Modes. inch/min Mode : Pressed once , the movement speed increases/decreases by 0.01

if pressed continuously , it changes at the rate of 0.1 .

mm/min Mode : Pressed once , the movement speed increases/decreases by 1 ,if

pressed continuously , it changes at the rate of 10 .

Overrides to the maximum speed value possible of the Stand's motor when pressed. Once released, the speed returns to the previous set value.

Scroll through the Modes (MAU)

Displays the condition of Movement Speed, Mode, Alarms. Etc.

7 8

9 10 11

LCD Normal Display

1) Sub Display Parts:

Presently selected Operation Mode is displayed at the top Sub-Display of LCD.

Limit Position, Over Load condition, or when the Emergency Stop is ON, the Operation Mode and all the Indicators

light-up alternately.

① Limit Position Reached in Operation Mode LMT Flashes ② Over Load Occurrence in Operation Mode OVR Flashes

③ When Emergency Stop is ON in Operation Mode EMg Flashes

PULL

PUSH

STOP

MAX_LED

PULL_LED

PUSH_LED

Starts the Operation of PULL Direction

Starts the Operation of PUSH Direction

Stops Test Operation

Pressing MAX Key, when the Movement Speed is at Maximum, the Lamp lights.

During PULL Operation it 󳞜ashes

During PUSH Operation it 󳞜ashes

2) Main Display Parts: The set movement speed value is indicated in the main display.

Sub Display (Operation Mode)

Main Display (Movement Speed)

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5. Preparation

5.1. Installation of Force Gauge

※ Attach the Force Gauge to the Mounting Bracket.

Using the Allen wrench spanner provided in the accessories, remove the installation bolts connecting

the Test Stand and the Force Gauge Mounting

Bracket

Attach the Force Gauge to the Force Gauge Mounting

Bracket.

With Installation Bolts, secure to the bracket.

With the 4 Installation bolts, install the Force Gauge and Mounting Bracket to the Test Stand

Possible Force Gauges to install on the FGS-100E is the FGV Series Force Gauges

5.2. Cable connection to the Force Gauge.

Insert the attached connecting cable to the back-side connector of FGS-100E Stand and connect the

other side to the corresponding connector of Force Gauge.

If this communication cable is not connected, the automatic stop function of the Stand due to a Force

Gauge sensor over load condition may not be available. In order to protect the Force Gauge, ensure

proper connection.

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6. Movement

6.1. Basic Movement

Take suf󳞛cient care while aligning, as there is potential of catching a hand, 󳞛nger or clothes in the Stand which would cause injury.

Test Stand Power Cord is connected to outlet as well as Force Gauge power Adapter. Turn on Force Gauge.

Once on, the display will indicate the model number, then will show the speed setting as shown below.

(Example) Tension Test of Wire.

MODE (Measuring Method) Setting.

Select the Movement Mode, matching to your required test needs.

Movement Mode

Press the PUSH Key or PULL Key to cycle through Manual, Jogging, 1Cycle or Continuous movement.

Manual Mode Display.

MAU JOg SIg

Jogging Mode Display. 1 Cycle Mode Display.

Power Supply.

Wedge Chuck

(OPTIONAL)

Crimped Terminal.

Continuous Mode Display.

CON

Start Measuring

With the PUSH or PULL Key, Measurement can be started. For details refer to the Movement Mode Operation described later. Load Tests as follows can be performed.

Press Test - Tensile Strength Test - Weld Strength Test - Peel off Test - Absorption Power Test Resistance Power Test - Uncapping (Seal) Test -

Punching Test.

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6.2. Speed unit change

① When changing the operation speed to inch/mm from mm/min

a) Power OFF

Turn ON the stand while holding down the “MAX” key. Keep pressing the “MAX” key until the display shows JOG mode

b) After the stands turn ON, the display shows its model name

*Still keep pressing “MAX” key at this point

c) To JOg mode

Then, the stand goes to JOg mode. The stand shows default value of operation speed. 　　　　　　　Low speed ：　０．３０inch/min 　　　　　　　High speed ：　０．８０inch/min 　　　　　Then, the unit change is 󳞛nished.

② When changing the operation speed to mm/min from inch/mm

a) Power OFF

Turn ON the stand while holding down the “MAX” key. Keep pressing the “MAX” key until the display shows JOG mode

OFF

FGS

Jog

OFF

b) After the stands turn ON, the display shows its model name

*Still keep pressing “MAX” key at this point

c) To JOg mode

The stand goes to JOg mode and shows default of operation

speed.

　　　　　　　Low speed ：　６mm/min 　　　　　　　High speed ：　２０mm/min 　　　　　　The unit change is 󳞛nished

FGS

Jog

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6.3. Changing Mode

To perform a load test manually, press the PUSH or PULL key.

Examples.

Press the PULL Key once, if you want to move the Force Gauge

up to the top Limit Knob

Press the PUSH Key once, if you want to make move the Force Gauge down to the bottom Limit

If the Mode Selection Switch (Operation Panel) is pressed, the Movement Mode changes by turns as follows. Utilize by selecting the Movement making Mode. The present Movement Mode is displayed at

the upper centre of LCD.

Jog

Mode

Jogging Mode Display.

6.4. Movement Mode

Select out of 4 varieties of Movements

Manual Mode

MAU

Jogging Mode

MODE

Jog

Press the PUSH or PULL Key once, the Stand proceeds at the preset speed until hitting the Upper or Lower Adjustable Limit Knobs or if the STOP button is

pressed.

Stand moves as long as PUSH or PULL key remain pressed.

JOg

MAU

Mode

Manual Mode Display.

MODE

MAU

SIG

Mode

1 Cycle Mode Display.

SIG

MODE

CON

Mode

Continuous Mode Display.

CON

MODE

1 Cycle Mode

SIg

Continuous Mode

CON

Press the PUSH or PULL key once. The Stand will proceed towards the Limit Knob in the PUSH/PULL direction. It will hit that Limit, then move in the opposite direction all the way to the opposing Limit Knob.

Press the PUSH or PULL key once. The Stand will cycle between the Limits continuously until the STOP key is pressed.

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6.4.1 Jogging Mode (JOg)

Jogging Movement is performed

While the PUSH Key or PULL Key is pressed, it moves towards PUSH (downward) or PULL (upward). If you release the PUSH Key or PULL Key the movement stops.

The speed changes by UP or DOWN Key. The speed setting of JOg Mode and MAU Mode become common. Speed Variation is also possible during the movement while PUSH/PULL

are depressed.

Movement Mode

Jog

Speed Setting

6.4.2. Manual Mode (MAU)

If the PUSH Key or PULL Key is pressed once, it moves downward (PUSH) or upward (PULL). When the Limit Knob is reached, it stops. The STOP key can at any time stop the process.

MAU

Upper Limit Knob

Stops by Upper Limit Switch Knob

LMT

PULL

PUSH

MAU

Lower Limit Knob

Stops by Lower Limit Switch Knob

Change speed by UP, DOWN Key. The speed setting of JOG Mode and MANU Mode becomes common. Speed Variation is also possible during the movement.

Movement Mode

MAU

Speed Setting

LMT

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6.4.3 1 Cycle Mode (SIg)

Contents

1 Cycle (Compression. Expansion) Movement is performed.

Between the Limits, the stand repeats movement for 1 time cycle only. The Stand will proceed towards the Limit Knob in the PUSH/PULL direction. It will hit that Limit, then move in the opposite direction all the way to the

opposing Limit Knob.

If either PUSH Key or PULL Key is pressed, the stand starts moving toward that respective direction. STOP key can instantly end the test.

Stops by position of Adjustable Limit Knob.

After stopping for 1 second, it turns back and moves

SIG

Upper Limit Knob.

towards PUSH Direction.

SIG

PULL Speed

PULL

Lower Limit Knob.

Upper Limit Knob.

PULL Speed

LMT

PUSH Speed

Stops by Limit Switch in ON position.

Stops by Limit Knob position.

LMT

PUSH

PUSH Speed

LMT

SIG

Lower Limit Knob.

Stops by Limit Knob position.

After stopping for 1 second, it turns back and moves towards PULL Direction.

Change speed by UP, DOWN Key. SIG Mode and CON Mode Speed Setting are commonly used. During movement, Speed variation is not possible. When no movement is occurring (at idle), the display shows movement Mode and the latest operated speed. When the movement starts, the respective memorized movement speed is displayed.

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6.4.4 Continuous Mode (CON)

Stand performs the continuous repeated movement in between the Adjustable Limit Knobs.

When the PUSH Key or PULL Key is pressed, the stand moves towards that respective direction, hits the knob, then continues on in the opposite direction. This process will continue and cycle until the STOP Key is pressed.

Stops at Limit Knob position.

After stopping for 1 second, it turns back and moves

CON

Upper Limit Knob.

towards PUSH Direction.

CON

PUSH Speed

PULL Speed

PULL

PUSH Speed

Lower Limit Knob.

Upper Limit Knob.

PULL Speed

PUSH

LMT

Stops at Limit Knob position.

After stopping for 1 second, it turns back and moves towards PULL Direction.

Stops at Limit Knob position.

After stopping for 1 second, it turns back and moves towards PUSH Direction.

LMT

CON

Lower Limit Knob.

Stops at Limit Knob position.

After stopping for 1 second, it turns back and moves towards PULL Direction.

Change speed by UP, DOWN Key. SIg Mode and CON Mode Speed Setting are commonly used. During movement, speed variation is not possible. When no movement is occurring (at idle), the display shows movement Mode and the latest operated speed. When the movement starts, the respective memorized movement . Speed is displayed.

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6.5 Speed Setting

The Movement Mode becomes either 1Cycle Mode (SIg) or Continuous Mode (CON) and during the Stop Movement, while pressing the MAX Key, it enters/turns into the Speed Setting.

Setting the PUSH Direction Movement Speed by UP/DOWN Key, if the MAX is pressed, it turns into the PULL Direction Movement Speed Setting.

Setting with the UP/DOWN Key, if the MAX is pressed, then the two-way movement speed is memorized.

In case the setting is to be cancelled during adjustments, press the STOP Key and it will be cancelled.

MAX

Setting of PUSH Movement Speed

PUS

Speed of the PUSH Direction movement could be set by UP/DOWN Key.

MAX

Setting of PULL Movement Speed

After memory input, the display returns to normal.

PUL

MAX

Speed of the PULL Direction movement could be set by UP/DOWN Key.

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7. Display Error

LMT

OVR

EMg

ALM

Lower Limit Knob is reached. Upper Display, LMT and MODE 󳞜ash alternately. Main Display becomes PUSH.

Upper Limit Knob is reached. Upper Display, LMT and MODE 󳞜ash alternately. Main Display becomes PULL.

The Force Gauge's sensor PUSH over load was detected. Upper Display alternately lights-up with

OVR and MODE.

The Force Gauge's sensor PULL over load was detected. Upper Display alternately lights-up with

OVR and MODE.

Emergency Stop Switch was pressed. Upper display alternately lights-up with EMG and

MODE.

A motor abnormality was generated. Upper display 󳞜ashes ALM.

In normal Limit movement, this Display is generated.

Release opens the movement and load. Con󳞛rm the load given to the Force Gauge and con󳞛rm whether

the rated capacity of the installed Force Gauge is appropriate.

Release opens the movement and load. Con󳞛rm the load given to the Force Gauge and con󳞛rm whether

the rated capacity of the installed Force Gauge is appropriate.

After avoiding the abnormal condition, put the Emergency Stop Switch to OFF.

Switch the Power Supply OFF for 1 minute, then

turn ON. If again the same Error is generated,

then enquire with your local agent or contact our customer service.

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8. Outer Dimensions

Cable Clip

150

172150 70

13 57

4-φ4.5

Force Gauge Installation Bracket Parts Details

2075

(188)

3-M6P=1.0Depth9

(115)

Force Gauge Installation Bracket.

Force Gauge (sold separately).

MeasuringTable

115

188

129 3 Stroke:400

220 358

(93)

3030

(150)

MeasuringTablePartsDetails.

680

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9. Trouble Shooting

Following is the explanation of the examples of general troubles and respective solutions. If you still have issues, then please enquire with your local agent or contact our customer service.

Phenomenon.

Even though Power Supply is ON, the LCD

does not display.

Arm / Alarm do not work.

"ALM" lights up at LCD Display. Motor Alarm

"EMg" lights up at LCD Display.

(Emergency Stop Switch ON)

"OVR" lights up at LCD Display.

(Overload detection)

Trouble Solution Method.

Con󳞛rm whether AC100~240V Power Supply is provided to the Power Supply Cord.

Supply AC100 ~ 240 V

Con󳞛rm whether the Stand Back Side Fuse is interrupted.

In case it is interrupted, con󳞛rm whether any abnormalities exist in the Power Supply, replace the Fuse.

For Fuse Replacement, use FGMB 250V 5A PBF Fuji Terminal (Appropriate goods)

Con󳞛rm whether excessive load exists.

Remove Stand Load

Con󳞛rm whether Emergency Stop Switch is ON.

After con󳞛rming that there is no abnormal condition and con󳞛rming that there is no problem, then put the Emergency Stop Switch to OFF.

Con󳞛rm the Over Load of Force Gauge.

Remove the excessive load of Force Gauge.

"LMT" lights up at LCD Display.

(Upper or Lower Limit knob

detection).

Reaches to Limit Switch.

Change the position of Limit Switch.

The Guarantee Card of this product is attached with the product. For contents of the Guarantee, please see the back of Guarantee Card.

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NIDEC-SHIMPOAMERICACORPORATION

1701 Glenlake Avenue Itasca , IL 60143 Phone: (800)237-7079 Fax:(630)924-0342