SHIMPO FGE User Manual

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FGE Series Digital Force Gauges Models FGE-0.5 — FGE-100
SHAFT
Instruction Manual
Precautions
Do not use the gauge in hostile environments: A.High humidity areas
B. High temperature environments
(see specifications table)
C. Caustic areas where various chemicals can seep into the
unit.
When not in use, place gauge back in its case to prevent any damage due to accidental drop etc. With a little care you can have an instrument that can last and provide service for
many year s.
Operation
HANGER
General Information
You have just received the world's most rugged and economi­cal force gauge. For the price of a mechanical gauge you have all the advantages of a small digital instrument ergo-
nomically designed to fit perfectly in the palm of your hand. With the touch of a button you can measure force in any
engineering units desired (lbs, kgs and N). The unit's microprocessor enables it to measure forces very
accurately in the "average" or "peak" mode. Its LCD display is smartly designed to inform the operator at all times of ex-
actly what's going on. If the hanger is used or the gauge is placed on a test stand,
reversing the display so that it can be read right-side-up is simple: press only two buttons and the digits and units indi-
cators reverse themselves instantly .
When the carrying case is opened make sure you have all the accessories that came with the instrument; namely adapter/
charger, hook, flat head, and hanger.
1. Charge the batteries for approx. 12 hrs. before using the gauge. (batteries come dischar ged from the factory) When batteries are charging the BAT indicator is ON. When the
batteries are fully charged the indicator goes OFF.
2. Hand tighten appropriate attachment to unit's measuring shaft (do not use a wrench or any other device to tighten
the attachment).
3. Press the POWER switch and release. On the release of the switch the display will momentarily show all 8's (digit
segment self-check) and then will show some zeros with the last one or two digits changing to some random num-
bers. Also the unit of measurement (lbs, kgs or N) will appear above the digits and stay as long as the instrument
is on.
Change Display Units
To change the display units, just press the UNIT button and the units will change every time this particular button is
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Reverse the Display
Low Battery
If unit is used with the hanger or mounted on a test stand and the display must be reversed, follow this procedure:
1. Press the POWER switch and hold it; display will go blank.
2. Press and hold UNIT switch.
3. Release POWER switch while you are still holding the UNIT switch; display is still blank.
4. Press the POWER switch once more and release it while still holding the UNIT switch. At this point you should
see the display reversed.
5. Release the UNIT switch; the display stays in that mode.
If you want to go back to the normal mode, just repeat steps 1 through 5.
Select Average or Peak
If you want to measure force in real time (average) the dis­play will show only the digits and units of the force being
measured. If you want to measure "peak" force:
1. Press the PEAK button; the word PEAK will appear in the upper left corner of the display .
2. The display will freeze after capturing the peak force.
3. Press ZERO to cancel previous peak and continue with your tests.
If you want to go back to average mode press the PEAK button again and the word PEAK will disappear from the display.
NOTE: It is very important that you measure forces (ten­sion or compression) that are in line with the measuring shaft
and not at any angle (see fig. 1). Failure to observe this di­rective will damage the instrument. Also, after the gauge is positioned and ready to take a measurement (with the proper
attachment in place) tare the unit by pressing the ZERO switch. In the PEAK mode to clear the display for another
measurement, press the ZERO switch.
When the battery charge starts to get low, a LO BAT sign appears in the upper left corner of the display . At this point, if necessary, the adapter/charger can be used to power the
unit indefinitely . With the power off it takes approx. 12 hrs. to fully char ge. When the battery is fully charged the adapter/
charger cuts off completely to protect the battery .
Auto Power Off
If the power on the gauge is turned on and there is no activity for 10 minutes, the power is automatically cut-of f
to conserve battery charge. One minute before cut-of f, the sign PWR appears above the display digits to remind the operator that there is 1 minute left before power cut-of f . I f
the adapter/charger is powering the gauge, the Auto Power Cut-Off function becomes inactive.
Tracking Function
A tracking function has been introduced to check and compensate for temperature drift. When measuring very minute forces (a few oz.) and at a very slow rate, you may
want to turn off the tracking function. T o turn the tracking function on or off, follow the steps below:
1. Turn POWER off.
2. Press PEAK and UNIT switches simultaneously and hold these until step 3 is complete.
3. Press POWER switch and release it to turn the power on. If tracking function was on, the display will show
TRK OFF momentarily .
4. Release buttons PEAK & UNIT . The tracking function is now of f. Repeat above steps to turn it on. It is a good
idea to have this function on all the time unless it is absolutely necessary to cancel it.
Measure Tension
To measure tensile force use the hook attachment. The dis­play will show the force measured and a minus sign (-) will
appear on the left of the display (right next to the digits).
Measure Compression
To measure compression force use the flat head attachment. No sign will appear on the left of the display during a com-
pression measurement.
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Fig. 1
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Specifications
SLEDOM5.0-EGF1-EGF2-EGF5-EGF01-EGF02-EGF05-EGF001-EGF
YTICAPAC
NOITULOSER
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NOITACIDNI ETADPUYALPSID dnoces3.0
ETARGNILPMAS dnocesrepsemit53 DAOLREVO SFfo%002 REWOP regrahc/retpadahguorhtCAroseirettabdaC-iNelbaegrahceR TUPTUO oN FFOREWOPOTUA )esunisiregrahc/retpadafievitcatoN(seY EGRAHCYRETTAB degrahcyllufnehw.srh02 EMITEGRAHCER .xorppa.srh21 ERUTAREPMET )C°04-0(F°401-23 SNOISNEMID mm)83x57x031(H"5.1xW"9.2xL"1.5 THGIEW )g054(bl1 SEIROSSECCA
)DEDULCNI(
ELBALIAVASEIROSSECCA sdnatstseT
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N5
bl10.0
gK100.0
N10.0
bl2
g0001
N01
bl100.0
g1
N10.0
bl5
gK2 N02
bl100.0 gK100.0
N10.0
bl01 gK5
N05
bl10.0
gK100.0
N10.0
bl02
gK01 N001
bl10.0 gK10.0
N1.0
dornoisnetxednadaehenoc,regnah,daehdehcton,daehtalf,lesihc,kooh,esacgniyrrac,regrahc/retpadaCA
bl05
gK02 N002
bl10.0 gK10.0
N1.0
bl001 gK05
N005 bl1.0
gK10.0
N1.0
Dimensions
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Calibration
Frequent calibration is necessary to insure the accuracy of your force gauge.
Required for Calibration:
1. A secure calibration stand to mount a force gauge upside­down.
2. The appropriate calibration weight for your force gauge:
MODEL WEIGHT
FGE-0.5 200g FGE-1 500g FGE-2 1Kg FGE-5 2Kg
MODEL WEIGHT
FGE-10 5Kg FGE-20 10Kg FGE-50 20Kg FGE-100 50Kg
Calibration Procedure:
1. Turn POWER off.
2. Mount the force gauge upside-down on the calibration stand.
3. Attach the hook on the sensing shaft of the force gauge.
4. Press and hold the UNIT, PEAK and ZERO switches.
5. Press and release the POWER switch (while continuing to press UNIT, PEAK and ZERO) until the smaller characters at the top area of the display show CAL. Release the UNIT, PEAK and ZERO switches. The force gauge is now in cali­bration mode.
6. Press the UNIT switch. The display will show ZER. The force gauge is now ready for zero point calibration.
7. Press ZERO to zero point calibrate. Wait 5 seconds. The display will change to show PEK. Do not press any other switches or move the sensing shaft during calibration.
8. Hang the calibration weight on the hook and stabilize; the larger characters on the display will change. The force gauge
is now ready for full scale calibration.
9. Press the PEAK switch to begin full scale calibration. Do not press any other keys or touch the weight during calibration. After approximately 5 seconds the display will show END.
10. Press the UNIT switch. If calibration was successful, the dis-
play will show OK momentarily, then automatically power off. If calibration was unsuccessful, the display will show ERR. Remove the calibration weight and repeat the proce­dure from step 6.
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