Shimpo FG-7000T Operation Manual

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FG-7000T Digital Torque Gauge Operation Manual
Operators should wear protection such as a mask and gloves in case pieces or components break away from the unit under test.
Whether the unit is ON or OFF, DO NOT exceed the capacity of the sensor. NEVER exceed 120% of the rated capacity, or the torque sensor will be damaged. At 110% of the rated capacity the display will flash a warning.
If mounting FG-7000T Series Digital Torque Gauges, use M6 mounting screws with a maximum insertion depth of 7 mm into the gauge. Hand tightens mounting screws, DO NOT use tools. Do not use damaged clamp.
Measure in line torque only. DO NOT attempt to measure forces at an angle to the sensor – damage to sensor may result.
Do not attempt to repair or alter this instrument. Warranty will be voided and damage to the unit may result.
Use and store within the stated temperature and humidity ranges, or damage and failure may result.
If not using this instrument for extended periods of time, remove the batteries to prevent potential battery leakage from causing product damage.
DO NOT use tools to over torque the connection adapter. Hand-tighten only so damage does not occur.
SHIMPO INSTRUMENTS
The FG-7000T Series digital torque gauges provide testing flex­ibility with their external torque sensor input. Torque sensors with standard chuck adapter are immediately recognized when connected to the display base and are available for your specific testing needs in 1 N-m (9 in-lb) 5 N-m (44 in-lb), 10 N-m (88 in­lb) capacities. The multiple-language FG-7000T’s provide menu programming for easy selection and set-up of the instrument to your desired requirements. Four selectable modes of operation include: Track mode for live readings, Peak mode for displaying the maximum reading, First Peak where only the initial peak is recorded once a decrease is sensed and Preset which initiates user-programmed tolerance alarms for go/no go testing. The display has two selectable operations, numerical view with di­rectional bar graph or graphical view with directional bar graph. In graphical view when alarm tolerances are set, the process is plotted in relation to the upper and lower limit graph lines. Com­bined with the go/no go icons, a simple pass/fail determination is recognized. These high-tech instruments can data log a reading at the push of a button for simple data acquisition or be set to continuous data storage. Data can be viewed on the screen, sent to the optional printer, or loaded to be analyzed and graphed on the free software program. The 1,000 point memory with definable groups allows for multiple tests to be recorded and easily sepa­rated upon loading. In addition, the comparator output can be set up for integration of the instrument into a quality system for repet­itive testing such as on a production line. The FG-7000T’s robust housings are designed to fit perfectly in the operator’s hand for portable testing. The large back-lit, 180° auto-reversible display, CW/CCW directional bar graph, combined with the dual labeled key pad allows for usage of the gauge in various positions while still being able to easily view and operate. These various features make the FG-7000T the ideal torque instrument for various appli­cations such as closing or opening analysis of containers, valves and door hardware, failure or destructive torque testing, or almost any torque testing requirement involving incoming quality inspec­tion, finished goods testing to R&D.
SPECIFICATIONS
Accuracy: ± 0.3% F.S. Selectable Units: N-m, N-cm, kgf-cm, lbf-in (Depending on
Range) Overload Capacity: 120% of F.S. (LCD flashes beyond 110% of F.S.)
Measurement method: Peak, First Peak Preset or Track Mode Data Sampling Rate: 1000 Hz Display: 160*128 dot matrix LCD with LED Backlight Display Update Rate: 10 times/second Resolution: (See page 2 Resolution Table) Memory: 1000 data Set Point: Programmable high and low limits Battery Indicator: Display flashes battery icon when battery is
low
Power: 3.6VDC 800mAH Ni-MH rechargeable batteries Battery Life: Approximately 16 hours continuous use per full
charge Charger / Adapter: Universal USB/BM charger, Input: 110 ~ 240VAC
Temperature Effects: <0.054% per °F (0.03% FS per °C) Outputs: USB, Serial Port RS-232, High & Low Limit NPN Operating Temperature: 14 to 104°F (-10 to 40°C) Storage Relative Humidity: 20 to 80% Housing: Aluminum Storage Temperature: -4 to 122°F (-20 to 50°C) Oper. Relative Humidity: 5 to 95% Dimensions: 5.7 x 2.9 x 1.4” (145 x 73 x 35.5 mm) Product Weight: 3.7 (1.7 kg) Package Weight: 5.5 (2.5 kg) Warranty: 1 year Included Accessories: Key Chuck, AC Adapter/Charger, USB
cable, calibration cert.
1. LCD SCREEN STANDARD VIEW
Test Mode Icons:
Track: Real Time, live measuring mode
Peak: Reading will not change until a higher value is mea­sured
Preset: Set the upper & lower limit for GO/NG testing
First Peak: Captures First Peak after a decrease has been detected. Drop Ratio set in menus.
2. Battery Icon: Battery level or charging status. Flashes when gauge needs to be recharged.
3. OK/OV Indicator:
Under Lower Limit
Between Low Limit & Upper Limit
Over Upper Limit
4. Torque Icons: Indicates force direction.
Clockwise (CW)
Counterclockwise (CCW)
5. Current measured value
6. Analog Bar: Indicates current position within full scale. When the bar enters the area enclosed by the dotted line, this signifies the full scale capacity is exceeded by an overload condition.
7. Storage Icon: Indicates data is being saved.
8. System time
9. Units Indicator: Selected engineering unit.
10. Load Cell Capacity Icon:
4
9
2
7
Digital View
3
1
5
6
If no load cell is connected, this symbol appears & blinks
10
8
Graphic View
2. RESOLUTION TABLE
Model N-m N-cm kgf-cm lbf-ft lbf-in Interface Type
1 N-m
5 N-m
10 N-m
Capacity 1 100 10 - 8.9 Drill
Resolution 0.001 0.1 0.01 - 0.005
Capacity 5 500 50 3.68 44.3
Resolution 0.001 0.1 0.01 0.001 0.01
Capacity 10 1000 100 7.38 88.5 Drill Chuck
Resolution 0.01 1 0.1 0.001 0.01
Chuck
1-10 mm
(0.034 to 0.39 in)
2-13 mm
(0.079 to 0.512 in)
2
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