Shimpo FG-7000L Operation Manual

FG-7000L Digital Force Gauge Operation Manual
Operators should wear protection such as a mask and gloves in case pieces or components break away from the unit under test.
Whether the unit is ON or OFF, DO NOT exceed the capacity of the sensor. NEVER exceed 150% of the rated capacity for S beam, or 120% for ring type, or the load cell will be damaged. At 110% of the rated capacity the display will flash a warning.
When mounting FG-7000L Series Digital Force Gauges, use M6 mount­ing screws with a maximum insertion depth of 7 mm into the gauge. Hand tightens mounting screws, DO NOT use tools. Do not use dam­aged clamp.
Measure in line tension and compression forces only. DO NOT attempt to measure forces at an angle to the sensor – damage to load cell may result.
Do not attempt to repair or alter this instrument. Warranty will be voided and damage to the unit may result.
Use and store within the stated temperature and humidity ranges, or damage and failure may result.
If not using this instrument for extended periods of time, remove the batteries to prevent potential battery leakage from causing product damage.
DO NOT use tools to over torque the connection adapter. Hand-tighten only so damage does not occur.
SHIMPO INSTRUMENTS
The FG-7000L Series digital force gauges provide additional ten­sion and compression testing flexibility with their external load cell input. External load cells are immediately recognized when con­nected to the display base. Two styles of load cells are available for your specific testing needs. The first is the ‘S’ Beam style load cell for both tension and compression tests with capacities rang­ing from 220 lbf (100 kgf) up to 4500 lbf (2000 kgf). The second style available is the ‘Ring’ type load cell for compression applica­tions with capacities ranging from 2250 lbf (1000 kgf) all the way up to a hefty 44,000 lbf (200 kN).
The multiple-language FG-7000L’s provide menu programming for easy selection and set-up of the instrument to your desired requirements. Four selectable modes of operation include: Track mode for live readings, Peak mode for displaying the maximum reading, Auto Peak where the peak resets after a programmed pe­riod of time and First Peak where only the initial peak is recorded once a decrease is sensed. The display has two selectable oper­ations, numerical view with bar graph or graphical view with bar graph that if alarm tolerances are set, provides the user a quick view where their process is in relation to their upper and lower limit graph lines as well as pass/fail status.
These high-tech instruments can easily data log a reading at the push of a button for simple data acquisition, or be set to continu­ous data storage. Data can be viewed on the screen, sent to the optional printer, or loaded to be analyzed and graphed on the free software program. The 1,000 point memory with definable groups allows for multiple tests to be recorded and easily separated upon loading. In addition, the comparator output can be set up for inte­gration of the instrument into a quality system for repetitive testing such as on a production line.
The FG-7000L’s robust housings are designed to fit perfectly in the operator’s hand for portable testing. The large back-lit, 180° auto-reversible display, compression/tension icons, combined with the dual labeled key pad allows for usage of the gauge in various positions while still being able to easily view and operate. These many features make the FG-7000L the ideal force instru­ment for various applications such as, incoming quality inspec­tion, finished goods testing, R&D or almost any force testing re­quirement.
SPECIFICATIONS
Accuracy: ± 0.2% F.S. Selectable Units: kN, N, kgf, tf, lbf and klbf. (Depending on
Range) Overload Capacity: S beam: 150% of F.S.; Ring Type 120% of F.S. (LCD flashes beyond 110% of F.S.) Measurement method: Peak, Autopeak, First Peak or Track Mode
Data Sampling Rate: 1000 Hz Display: 160*128 dot matrix LCD with LED Backlight Display Update Rate: 10 times/second Resolution: (See page 2) Memory: 1000 data Set Point: Programmable high and low limits Battery Indicator: Display flashes battery icon when battery is
low
Power: 3.6VDC 800mAH Ni-MH rechargeable batteries Battery Life: Approximately 16 hours continuous use per full
charge Charger / Adapter: Universal USB/BM charger, Input: 110 ~ 240VAC
Temperature Effects: <0.054% per °F (0.03% FS per °C) Outputs: USB,Serial Port RS-232, High & Low Limit NPN Operating Temperature: 14 to 104°F (-10 to 40°C) Storage Relative Humidity: 20 to 80% Housing: Aluminum Storage Temperature: -4 to 122°F (-20 to 50°C) Oper. Relative Humidity: 5 to 95% Dimensions: 5.7 x 2.9 x 1.4” (145 x 73 x 35.5 mm) Product Weight: 1.5 lb (0.7 kg) Package Weight: 2.8 lb (1.3 kg) Warranty: 1 year Included Accessories: AC Adapter/Charger, USB cable, calibra-
tion cert.
LOAD CELL SPECIFICATIONS Zero Balance: S Beam & Ring Type ±2% F.S. Non-Linearity: S Beam 0.03% F.S.; Ring Type 0.1% F.S. Hysteresis: S Beam 0.03% F.S.; Ring Type 0.1% F.S. Temp. Effect: S Beam 0.03%/10°C F.S.; Ring Type 0.05%/10°C
F.S.
Overload Protection: S Beam 150%; Ring Type 120% Protection Class: IP76
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1. LCD SCREEN STANDARD VIEW
Test Mode Icons:
Track: Real Time, live measuring mode
Peak: Reading will not change until a higher value is mea­sured
AutoPeak: When Peak Time is up, resets peak value automat­ically
First Peak: Captures First Peak after drop ratio decrease has been detected. Drop Ratio set in menus.
2. Battery icon: Battery level or charging status. Flashes when gauge needs to be recharged.
3. OK/OV Indicator:
Under Lower Limit
1
3
4
5
9
6
8
Between Low Limit & Upper Limit
Over Upper Limit
4. Force Icons: Indicates force direction.
Tension
Compression
5. Current measured value
6. Analog bar: Indicates current position within full scale. When
the bar enters the area enclosed by the dotted line, this signifies the full scale capacity is exceeded by an overload condition.
7. Storage icon: Indicates data is being saved.
8. System time
9. Units Indicator: Selected engineering unit.
10. Load Cell Capacity Icon:
If no load cell is connected, this symbol appears & blinks
2. LOAD CELL CAPACITY & RESOLUTION TABLES
S-Beam for Compression or Tension N kgf lbf kN
S-1 1kN
S-2 2kN
S-5 5kN
S-10 10kN
S-20 20kN
Capacity 1000 100 220 -
Resolution 0.1 0.01 0.05 -
Capacity 2000 200 450 -
Resolution 0.5 0.05 0.1 -
Capacity 5000 500 1100 -
Resolution 1 0.1 0.1 -
Capacity 10000 1000 2250 10
Resolution 1 0.1 0.5 0.01
Capacity - 2000 4500 20
Resolution - 0.5 1 0.005
10
7
2
Digital View
1
3
5
9
6
8
10
7
2
Graphic View
Ring Type for Compression N kgf lbf kN klbf tf
R-10 10kN
R-20 20kN
R-50 50kN
R-100 100kN
R-200 200kN
Capacity 10000 1000 2250 10 - -
Resolution 0.1 0.1 0.5 0.01 - -
Capacity - 2000 4500 20 - -
Resolution - 0.5 1 0.005 - -
Capacity - 5000 - 50 11 5
Resolution - 1 - 0.01 0.001 0.001
Capacity - - - 100 22 10
Resolution - - - 0.01 0.005 0.001
Capacity - - - 200 44 20
Resolution - - - 0.05 0.01 0.005
2
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3. KEY FUNCTIONS
All keys are capacitive touch.
ON/OFF: Push for 2 seconds to power On or Off
During Measurement: Print the current force value or store data, depending on the key setting. (See 4.5.8 for key setting) In Menus: Back or quit.
From the home screen, touch “MENU” to enter the main menu. (Figure 4-1)
During Measurement: Enter the menus. In Menus: Select or Enter
During Measurement: Track mode, tares weight of attachment. In Peak & Auto Peak modes, resets the peak value. In Menus: Moves selection up or increases the value.
During Measurement: Changes the measure mode from Track, Peak, Auto Peak, First Peak In Menus: Moves selection down or decreases the value.
4. ADVANCED MENU OPTIONS
4.1 Menu Structure
Measurement
Memory
Printing
Menu
System
Language
Calibration
Information
Unit
Group
Tolerance
Test Mode
Peak Time
Alarm
Storage Mode
Browse All
Browse Selected
Delete Selected
Delete All
Print Recent
Print Selected
Print All
Display Mode
Display Direction
Auto Power Off
Backlight
Key Tone
Date/Time
Password
Key Setting
RS-232 Baud Rate
Default Setting
Figure 4-1a Figure 4-1b
4.2 Measurement
The Measurement menu contains six selectable items: Unit, Group, Tolerance, Peak Time and Alarm. (Figure 4-2)
Figure 4-2a Figure 4-2b
4.2.1 Unit
The measuring unit can be selected under this menu. Differ­ent range models may have different unit selection capabili­ties. Touch “ZERO” or “MENU” keys to shift to the next selec­tion. Press “LOG” to cancel or touch “MENU” to confirm and exit. (Figure 4-2c)
Figure 4-2c
4.2.2 Group
When several test samples need to be measured, the sam­ples can be coded into groups. The range is 01-99. When set to “00”, become, “01” automatically. Press “ZERO” to adjust the value, touch “MODE” to shift to the next position. Touch “LOG” to cancel; press “MENU” to confirm and exit. (Figure 4-2d)
Figure 4-2d
4.2.3 Tolerance
In the Tolerance menu, program high and low limit values to enable ok/ov testing. The lower limit value cannot be greater than the upper limit value, and neither limit value can be great­er than 110% of the rated capacity. Press “ZERO” to adjust the value, touch “MODE” to shift to the next position. Press “LOG” to cancel; touch “MENU” to confirm and exit. (Figure 4-2e) NOTE: Alarm must be set to on for tolerance values to be ac­tive.
Figure 4-2e
3
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