SHIMPO DT-601CG User Manual

Reversible integrating counter with calculation function

DT-601CG

Operation Manual

97600A

Read this manual thoroughly prior to usage.

Use this instrument only after reading the manual completely. Follow all safety precautions.

NIDEC-SHIMPO AMERICA CORPORATION / 1701 Glenlake Avenue Itasca, IL 60143 USA / Phone: (800) 237-7079 / Fax: (630) 924-0342

www.shimpoinst.com / info@shimpoinst,com

Safety Precautions.

Be sure to read the entire instruction manual thoroughly before initial set-up, operation and maintenance.

This instruction manual provides two grades of safety warnings: "Danger" and " Caution". Be sure to follow these precautions.

Please be sure to follow all safety precautions closely.

Danger

Caution

Misusing or disregarding the instructions with this mark might cause death, severe injury, or fire.

Misusing or disregarding the instructions might cause property damage or minor injury. However, depending on the situation, it might lead to greater outcome.

Below are the explanations of each cautions to be followed.

The act indicated by this sign is strictly prohibited.

The act indicated by this sign must be executed by no means.

Caution

NEVER EXCEED SPECIFIED VOLTAGE

AVOID DIRECT SUNLIGHT

AVOID HUMIDITY AND CONDENSATION

AVOID CONTAMINATION

BE CAREFUL NOT TO GET ELECTROCUTED

DO NOT DISSEMBLE OR TOUCH INTERNAL PARTS WHILE THE POWER IS ON

NEVER EXCEED RATED LOAD

DO NOT USE IN THE PLACE WITH FLAMMABLE OBJECTS AND GAS

DO NOT DROP OR SHAKE

KEEP AWAY FROM ELECTRIC WIRE.

DO NOT TOUCH TERMINALS WHILE THE POWER IS ON.

OPTION NAME

Alarm output :

Two-points NPN output : OUT 1,2

Alarm output :

Two-points PhotoMOS relay

output : OUT 3,4

Blank

7 segments LED (RED)

90° phase contrast input

RE-2T

90° phase contrast input (Input two multiplying)

RE-4T

90° phase contrast input (Input four multiplying)

AV3

Analog electric voltage output (DC1-5V, 5V-1V)

AV4

Analog electric voltage output (DC0-5V, 5V-0V)

AV5

Analog electric voltage output (DC0-10V, 10V-0V)

Analog electric current output (DC4-20mA, 20-4mA)

BCD output

BI*

BCD input

Blank

NPN Open collector pulse input

Electric voltage pulse input

Sinusoidal input

Sine curve input

Line receiver input, Single phase input

Line receiver input, Double phase input

High speed input (0.01Hz-120kHz)

Blank

DC12V stabilization

S24

DC24V stabilization

Blank

AC Power source (AC85-264V)

DC Power source (DC12-24V)

About model type

e.g1)

Choose analog electric current output, electric voltage pulse input and DC power supply.

Model type will be

DT-601CG-AI-F-DC

e.g2)

Choose analog voltage output (0 to 5V), 90°phase contrast input, sensor power supply DC24V.

Model type will be

DT-601CG-RE-AV4-S24

INDEX

PAGE

1. Summary

17. BCD output

2. Specification

18. BCD input

3. Meter installation

19. Outline dimensional drawing

4. Names and functions of each parts in the front.

20. Terminal block label drawing

5. Connecting terminal block

21. Unit label drawing

6. Format of input circuit

22. Packing specifications

7. Format of output circuit

23. About noise protection

8. Setting up the dip switch

24. Trouble shooting

9. Setting menu

10. Initially set value and initialization

11. Contents of each mode and setting

12. Setting of preset value

13. Setting of display offset value

14. Mode protect function

15. Adjusting analog output

16. Sensitivity setting of sinusoidal input and sine curve input

*Option B and Option B1 cannot be chosen simultaneously.

Sensor

power

Model

name

DT-601CG

Disp -

lay

90°

Input

Output Input

power

supply

function

SUMMARY

This instrument is a Reversible integrating counter with calculation function

(1)

+2stages preset operation

(2)

±Each 1stage preset operation

without

with

without

with

n = Minimum count

(Display)

OFFSET

PRESET B+n

PRESET A

PRESET A-n

OFFSET 0

(Continuous)

re-output

(Continuous)

n = Minimum count

(Display)

OFFSET

PRESET A+n

PRESET A

PRESET B+n

PRESET B 0

(Continuous)

Setting condition

OFFSET = 0 , OFFSET < PRESET A < PRESET B PRESET B = 0 , PRESET B < PRESET A < OFFSET

n = Minimum count

(Display)

PRESET A

PRESET A-n

OFFSET 0

PRESET B+n

PRESET B 0

(Continuous)

re-output

(Continuous)

Setting condition

Up/Down, and Automatic reset setting will be invalid OFFSET = 0 , OFFSET < 0 , PRESET B < OFFSET < PRESET A

(3)

Batch count operation

(4)

+1stage plus secondary output operation

(Display)

(Display)

(Batch

Counter)

(Continuous)

Setting condition

(Continuous)

(Batch Counter) 0

(Continuous)

Automatic reset selection and re-output selection will be invalid OFFSET = 0, OFFSET < PRESET A, PRESET A = 0, PRESET A < OFFSET, PRESET B > 0 PRESET B > 0

(Display)

(Display)

(Continuous)

Setting condition

Re-output selection will be invalid. OFFSET = 0, OFFSET < PRESET A, PRESET A = 0, OFFSET > PRESET A ,

99.9 > PRESET B > 0 99.9 > PRESET B > 0

In principle, 1 shot or continuous shot will be output from OUT1 to OUT4 under the condition of "count display > ( < )Preset A (PresetB) However, if +2stages preset operation or ±1stage preset operation was chosen, and used with the condition of "with re-output" or "without automatic reset", the condition will be as below irrespectively of the mode chosen (UP/DOWN).

Output set ON (continuous, 1 shot) : Count display ≤(≥) Preset A(Preset B)

Output set OFF (continuous, 1 shot*) : Count display <(>) Preset A(Preset B) * choosing 1shot makes output "ON"

(Continuous)

2. SPECIFICATIONS

or pressing Shift key (when it exceeds, 999999 will be flushing)

ITEM

SPECIFICATIONS

(depending on the mode, select reset display)

display value after reset can be chosen from -99999 to 999999

(accept NPN open collector pulse output or actual contact output)

more than 50ms.

Selectable from xxxxx

Selectable from -99999 to 999999. When delaying the secondary output,

Judge by comparing display value and preset value

During the OUT1 alarm output is on,

Output mode

1shot period

Display

Accuracy

Scaling

Activate by RST key in the front part or ,

Display range is 0 to 999999 when selecting batch count operation

Selecting UP/DOWN mode, automatic reset re-output can be set.

(Change with ENT key)

: DC30V 50mA

: 0.12A Load voltage: AC140V

± 1stage, batch count and +1stage secondary output

selectable from 0.0 to 99.9. (the value outside the range is invalid)

OUT 1 LED (RED) will be synchronously flushing

making terminal reset input ON more than 50ms

Selectable from + side 2stages,

Selectable from 1shot or continuous

To activate Lap count and display change, turn the terminal block(2-3)

(accept NPN open collector pulse output or actual contact output)

Output from terminal block 9-6(OUT1) and 10-6(OUT2)

Two-points NPN open collector pulse output. Maximum rating

(6 is GND common) (However, with the line receiver, it will not function)

Output from terminal block 15-16(OUT3) and 17-18(OUT4)

Two-points PhotoMOS relay "a" contact output. Rated load current

(stabilization) output

Terminal block(4-3) to be ON more than 50ms

Select from Forbidden, Hold, Lap count, display exchange

Forbidden, Hold can be activated while terminal block(2-3) is ON. Toa

Line receiver 2 phase

However, duty is 50% (change with dip switch)

High speed input

(stabilization) output

Electric voltage pulse input (LOW<2V, HI=3.8 to 30V)

Sinusoidal input

Sine curve input

Line receiver 1phase

Selectable up to thousandth

Hit RST key in the front part or input reset at terminal block.

By setting the display offset value,

NPN open collector pulse input (minimum 10mA), or dry contact

Others

1x10

-9

to 9999 (selectable)

±0 (when the scaling is set to 1)

Six digits LED (characters are 14mm high and RED)

Display 1 : D1 LED (green) is on, Display 2 : D2 LED(green)

-99999 to 999999

3rd round stop (exceed the value three time, 999999 or -99999 will blink

Choose from "endless" or "display the number of time value exceeds"

(while pressing the XXX key, top 2digits will be displayed)

Output timing

Option : Type L1

Option : Type L2

Sensor input respond

Option : Type HI

Number of decimal setting

Display Range

Input signal

Option : Type F

Option : Type V3

Option : Type N

Sensor power supply

Option : Type S24

[Standard]

Display Switch

Integrated

display

overscale Display

Reset Display offset

Sensor

Input

External

Input

Preset Output

Reset Input

Hold selection input

Output terminal/ style (OUT 1, 2)

Output terminal/ style (OUT 3,4)

Preset operation

Preset value setting

Output display

Output reset

Batch count display

[Option specification]

Weight, dimensions

Operating humidity

Option : DC type

Power source

Protection grade

Body color

Case material

Others

Output terminal

Electric voltage output

Electric current output

Output accuracy

Temperature

Output respond

Mode Protect function

Output terminal

Output style

Output timing

Output action

TI (Ban-loading) signal

Output logic

Rating

Accessory

Input terminal

Input style

Input timing

Input action

Latch signal

Input logic

Rating

Accessory

Activate by Key operation (mode setting cannot be changed)

Write the each mode's set value and calculation value on to FRAM.

AC85 - 264V ( 50 / 60Hz )

DC12 - 24V ( ±10% )

0 - 50°C, 30 - 80%RH (non condensing)

400g W96xH48xD130mm ( W3.78"xH1.89"xD5.12" )

Chassis: mixed with ABS resin glass Terminal block

Black

IP66 equivalent

Terminal block cover 2pcs : main body attachment (material: acrylic,

transparent), Rubber packing (material: NBR, black), Unit rebel

From terminal block 19-20

Load resistance more than xxx

Load resistance les than xxx

Within ±0.3%(23°C) against displayed value (absolute value)

+100ppm/°C

about 50ms ( as a duration to reach 90% output change)

12bit, D/A conversion system 4000 resolution

*maximum output range: up to 102.4% of each output's maximum value.

*with analog output, calculation is done against the displayed value with

7-segments LED. This might lower the revolution below 4000 depending

on the mode setting.

Reverse the electric voltage output(AV3-5) and electric current output (AI).

*With reverse output, maximum resolution is 4000 for each output style.

From BCD option collector (37pin)

Whole digit parallel, NPN open collector pulse output

Synchronized with the display refresh

With the output level "H", shunt with GND

Output with about 25ms width when data is refreshed

Data value and TI signal, positive/negative selectable

DC30V, 10mA Max.

D-sub37 pin male (soldered type) and connector hood

From BCD option connector (37pin)

Whole digit parallel, NPN open collector pulse input

With calculation cycle

D-sub37 pin male (soldered type) and connector hood

while inputting latch signal, data loading is prohibited

Data value, latch signal, positive/negative selectable

outflow electricity is about 3mA when shunting each input terminals

Analog

output

Data backup

Accessory

Maximum output resolution

(over writing should be less than 10million times,about 10years conservation)

BCD

Output

BCD

Input

Reverse output

hunt the necessary digit's terminals with GND.

3. METER INSTALLATION

(1) Cut the panel and insert the meter from the front part.

* When you need a splash proof,

insert the attached splash proof packing between meter and installation panel.

Meter

(2) Insert the attachment lugs in both sides of the meter.

Dimensions of panel

Installation panel

Splash proof packing

Attachement parts

(3) Slide the attachment lugs to the back(towards the terminal block side),

and turn the screw to steady the meter. (both sides)

Driver

Attachement parts

NOTE :

Make sure to horizontally installed

1. Panel has to be 1.0mm to 4.0mm thick.

2. Do not tighten the screw too much. The case might break.

4. NAMES AND FUNCTIONS OF EACH PARTS IN THE FRONT.

(1)

Display (A to F)

While measuring

(2)-(5) OUT1- 4 Alarm output LED

(6)

Overscale LED

(7)

Hold LED

(8)

Mode Key

(1)Display(Red)

(15)Display2 LED (Green) (14)Display1 LED (Green)

(12)Entre key

(7)Hold LED(Green)

(6)Overscale LED(Green)

(2)Alarm output: OUT1(Red) (3)Alarm output: OUT2(Red) (4)Alarm output: OUT3(Red) (5)Alarm output: OUT4(Red)

While setting

Synchronically flash when the OUT1 to 4's alarm was output

Flash when the value exceed 999999 or below -99999.

lash when there is external input (shunt terminal block #2 and #3)

(13)Reset key

(9)Shift key

(11)Down key

(8)Mode key

(10)Up key

Indicate the measured value of Display 1(D1) or Display 2(D2)

While setting modes, Display A and B indicate mode number and C to F indicate

setting value While setting preset value, display indicates current value

While setting the display offset value, display indicates current value

Mode

While turning on :

While measuring : Mode setting is activated when Shift key is pressed more than 2seconds

While setting : Mode number (Display A, B) can be changed over

TEST mode is activated when power is turned on while pressing this key (To escape from TEST mode, turn off the power)

while pressing this key. : Preset value setting is activated when the key is pressed more than 2seconds. : Display offset value setting is activated when Up key is pressed more than

2seconds while pressing this key.

: While setting preset value, preset number (PRESET A to B) can be switched over.

(9)

Shift key

While measuring

(10)

Up key

(11)

Down key

(12)

Enter key

(13)

Reset key

(14)

Display 1 LED

(15)

Display 2 LED

While setting

Activate the mode setting (press with the mode key more than 2seconds)

Batch count number will be displayed while pressing this key.

(while selecting batch count mode)

Shift the decimal place towards right hand side.

While measuring

Activate display offset value (press with the mode key more than 2seconds)

While pressing this key, number of times exceeded the limit is indicated.

While setting

ENT

While turning on While measuring While setting

Change the value while setting (UP side)

Change the value while setting (DOWN side)

Activate or modify mode protect function

Format the each set values by turning on while pressing this key

Change the display from Display 1(D1) and Display 2(D2)

While setting, value will be registered with this key and return to the measuring

display

RST

While measuring

Switch back the display to "ZERO" or cancel the alarm output

Switch back the batch count display to "ZERO"

While setting

While setting, value will not be registered with this key and return to the

measuring display.

Will flash when displaying the value of Display1 (D1)

Will flash when displaying the value of Display2 (D2)

D1 and D2 is the one chosen by the mode 00's measuring calculation

5. CONNECTING TERMINAL BLOCK

Caution!

Encoder 90°phase contrast (Option)

Pulse sensor B

External Input

Power supply

Reset

Pulse sensor A

NPN Open collector pulse output

output/input(Option

Relay output

Analog output (Option)

( PhotoMOS relay )

Check power supply

(1)

1. Be careful not to get a shock while wiring.

2. Pay attention if the unit is for AC power supply type or DC power supply type

3. In case of DC power supply, carefully check +,-. Do not connect other way round

Check the names of terminals and wire them correctly

(2)

Wiring differs depending on the sensors. Refer to the wiring diagram on P11.

(3)

Maximum power supply to sensor is DC12V 100mA (optionally: DC24V 60mA), never over load. Wrong wiring might cause damages to sensor or circuit.

Make sure to tighten the screws on the terminal block

(4)

About BCD output, please refer to " BCD output" on P48

(5)

About BCD input, please refer to "BCD input" on P49

Sensor's power source should not be used for other usage.

(6)

Caution!

Sinusoidal input (Option)

Sine curve input (Option)

Power supply

Reset

BCD output/input(option)

Extra power supply

Line driver (Option)

NPN Open collector pulse output

When line receiver input

Relay output

Analog output (option)

( PhotoMOS relay )

Check power supply

(1)

1. Be careful not to get a shock while wiring.

2. Pay attention if the unit is for AC power supply type or DC power supply type

3. In case of DC power supply, carefully check +,-. Do not connect other way round Check the names of terminals and wire them correctly

(2)

Wiring differs depending on the sensors. Refer to the wiring diagram on P11.

(3)

Maximum power supply to sensor is DC12V 100mA (optionally: DC24V 60mA), never over load. Wrong wiring might cause damages to sensor or circuit.

Make sure to tighten the screws on the terminal block

(4)

About BCD output, please refer to " BCD output" on P48

(5)

About BCD input, please refer to "BCD input" on P49 With line receiver input(L1,L2) type, terminal block #9 and #10 will be input terminal.

(6)

So alarm output OUT1 and OUT2 cannot be used. Sensor's power source should not be used for other usage.

(7)

P10

DC three wire style pulse sensor

B. DC two wire style pulse sensor

Contact output sensor

D. 90°phase contrast input

Sinusoidal /Sine curve input

F. Line receiver input

Three wire current modulated pulse sensor

H. Two wire current modulated pulse sensor

P11

FORMAT OF INPUT CIRCUIT

(1)

Sensor input: NPN open collector pulse input or voltage contact input

(2)

Sensor input : Electric pulse input

(3)

Reset/ External input (NPN open collector pulse input)

Sensor Power

P12

FORMAT OF OUTPUT CIRCUIT

(1)

Alarm input (OUT1/OUT2): NPN Open collector pulse output

(2)

Alarm output (OUT3/ OUT4) : PhotoMOS relay output

P13

SETTING UP THE DIP SWITCH

Setting up the DIP Switch

black shows the

DIP SWITCH

Push the 4 tabs at the side of case and pull the PCB backwords

Push the four hooks

Dip switch setting can switch mode from input respond frequency, NPN open collector pulse input and electric pulse input

B.IN A.IN

ON ON

OFF OFF

setting

max. link ejecting frequency 0.01Hz-50Hz (LOW) max. link ejecting frequency 0.01Hz-1kHz (MID) max. link ejecting frequency 0.01Hz-10kHz (HI) max. link ejecting frequency 0.01Hz-120kHz (OP.) NPN Open Collector Pulse Input Voltage Pulse Input

B. IN A. IN

1 2 3 4 5 6

ON OFF OFF ON OFF ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF

Fig. 20

Table 1

(1) Dip switch can be found from the slit on the right side's corner of the main body. (Ref. Fig. 20)

If it is not convenient to set, pull out the PCB from the case and do the setting.

(2) Following three kinds of input type has to be used with the factory preset mode;

Sinusoidal input(V3),sine curve input(N) and line receiver input(L1, L2).

(3) For 90°phase contrast input (RE)type,

make sure to keep the factory preset mode (HI) for both A/B inout for respond frequency.

(4) Dip switch setting must be done by the combinations shown on the above chart.

The usage of the combination which is not indicated above might cause some error.

P14

SETTING MENU

Mode

ENT

Display

Mesurement

ENT

Power OFF

ENT

Reset

Latch Signal Input

LED

Test

Output

Test Mode

OFF

Power

P15

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