SHIMPO DEG-2000 User Manual

NO.ELE-DE011101

DEG2000 Instruction Manual

Digital Electric Micrometer

Contents

1. Introduction ･････････････････････････････････････････････ 1

2. Main Features ･･････････････････････････････････････････ 1

3. Main Modes･････････････････････････････････････････････ 1

4. Names and Functions of Controls and Parts ･････････････ 2

5. Specifications ･･･････････････････････････････････････････ 9

6. Operation ･･･････････････････････････････････････････････ 11

6.1 Description ･･･････････････････････････････････････････ 11

6.2 Measuring ･･･････････････････････････････････････････ 12

6.3 Automatic mastering ･････････････････････････････････ 13

6.4 Setting ･･･････････････････････････････････････････････ 14

7. I/O Description ･･････････････････････････････････････････ 16

7.1 Serial output ･････････････････････････････････････････ 16

7. 2 External input････････････････････････････････････････ 18

7.3 Judgment result output ･･･････････････････････････････ 19

8. Model Identification ･････････････････････････････････････ 33

9. Options ･････････････････････････････････････････････････ 33

9.1 Instrument ･･･････････････････････････････････････････ 33

9.2 Separately sold parts･････････････････････････････････ 33

10. Maintenance･･･････････････････････････････････････････ 33

11. Troubleshooting････････････････････････････････････････ 34

12. Cautions･･･････････････････････････････････････････････ 34

13. Operation Flow ････････････････････････････････････････ 35

14. Work Sheet ････････････････････････････････････････････ 45

1. Introduction

The digital electric micrometer is a measuring instrument with a large easy-to-see (three-color) digital display and an automatic mastering function. It can be operated by external input and output signals and is thus suited for automatic measurement.

2. Main Features

(1) A large three-color main digital display provides the ease of seeing judgment and

measurement results.

(2) An eight-digit multifunctional alphanumeric display indicates the measurement

conditions and items.

(3) Control keys and external signals automate mastering.

(4) Judgment result output signals are provided as standard and are ideal for automatic

measurement.

(5) The standard serial communication function allows the output of data to the personal

computer and printer. The data can be stored, statistically processed, and input to a spreadsheet program like Excel.

(6) Two electric micrometers can be connected for measurement by operational

processing. Tapers, ovals, and steps can be measured.

3. Main Modes

The instrument operates in the following four main modes: (1) Measure mode

Measure: Measures a work. Hold measured value: Holds the measured value, except when the

mastering result is NG.

(2) Set mode

Enters and changes the set value.

(3) Master mode

Master: Calibrates the instrument with the masters.

This instrument is a comparative measuring instrument. Be sure to use it upon completion of the

mastering operation. Adjust detector: Adjusts the detector. Clear mastering data: Clears the mastering data.

(4) Change program mode

Changes from one program to another. When the instrument is started, the program used last is launched.

4. Names and Functions of Controls and Parts

◯

Item and judgment LEDs

-NG-

OK +OK +NG

➀

Indicate the judgment result and measurement under way (as shown on the main display), among other things. The conditions of Items 1 to 3 are indicated by LEDs 1 to 3, respectively. The lighting colors of the LEDs and the conditions indicated by them are shown in Table 1.

Table 1. LED colors and conditions indicated.

Color Condition Mode

Green (light and dark) Judgment result OK; Main display item Measure

Green (light) Judgment result OK; Other item Measure

Green (dark) and blank Judgment result OK; Main display item Hold measured value

Green (dark) Judgment result OK; Other item Hold measured value

Red (light and dark) Judgment result NG; Main display item Measure

Red (light) Judgment result NG; Other item Measure

Red (dark) and blank Judgment result NG; Main display item Hold measured value

Red (dark) Judgment result NG; Other item Hold measured value

Orange (light)

Set value of item being entered Set

Instrument being calibrated with master Master

Detector being adjusted Adjust detector

-NG-

OK +OK +NG

➁

◯

Main display

Shows a value or condition in one of three colors. The display colors in each mode are as given in Table 2.

Table 2. Display colors and items in each mode.

Mode Color Item

Measure Green (light)

Red (light) Orange (light)

Hold measured value Green (dark)

Red (dark) Orange (dark)

Master Green (light)

Red (light)

Measured value (Judgment result OK) Measured value (Judgment result ±NG) Measured value (Judgment result ±OK)

Mastering enabled Mastering disabled

Adjust detector Orange (light) Measured value

OK OK +OK +NG

-NG-

➃

SET MAS

➂

SET MAS

PROG

RST

ENT

➄

◯

Display item judgment LEDs

Judge the data shown on the main display. OK is indicated by green, ±OK by orange, and ±NG by red. ±OK is used only when the number of ranks is three.

◯

Alphanumeric display

The measured value, set value, set description, and other data are indicated by 8-digit 7 × 5 dot characters.

◯

Mode LEDs

Indicate the condition of the current mode and the mastering result. The LED lighting colors, modes, and mastering results are as shown in Table 3.

Table 3. LED colors and conditions indicated.

SET mode LED MAS mode LED Mode Mastering result

Orange Off Set OK

Orange Red flashing Set NG

Green Off Change program OK

Green Red flashing Change program NG

Off Orange Master OK

Off Orange and red Master NG

Off Red flashing Measure NG

Off Off Measure,

Hold measured value

OK OK +OK +NG

-NG-

➅➆

RST

ENT

SET MAS

PROG

➇ ➈

◯

Left arrow /SET key

Mode Keying Operation

Measure Press 2 sec. Mode is changed to set mode.

Set Press once. Set description is changed.

Adjust detector Press once. Measuring head is changed.

◯

Right arrow/MAS key

Mode Keying Operation

Measure Press 2 sec. Mode is changed to master mode.

Set Press once. Set description is changed.

Master Press once. Mode is changed to adjust detector mode.

Adjust detector Press once. Measuring head is changed.

◯

Down arrow/PROG key

Mode Keying Operation

Measure Press 2 sec. Mode is changed to change program mode.

Measure Press once. Item is changed from ITEM 3 to ITEM 1.

Set Press once. Set value is entered (or decremented).

Master Press once. Master is changed from MAS 2 to MAS 1.

Adjust detector Press once. Master is changed from MAS 2 to MAS 1, or set

value is entered (or decremented).

Change program Press once. Program is changed from PROG 4 to PROG 1.

◯

Up arrow key

Mode Keying Operation

Measure Press once. Item is changed from ITEM 1 to ITEM 3.

Set Press once. Set value is entered (or incremented).

Master Press once. Master is changed from MAS 1 to MAS 2.

Adjust detector Press once. Master is changed from MAS 1 to MAS 2, or set

value is entered (or incremented).

Change program Press once. Program is changed from PROG 1 to PROG 4.

OK OK +OK +NG

-NG-

◯

RST

ENT

◯

RST (reset) key

SET MAS

PROG

Mode Keying Operation

Hold measured

Press once. Measured value hold is cleared.

value

Set Press once. Set description is returned to previous condition.

Setting is finished (WRITE or CANCEL).

Master Press once. Reading of master measured value is canceled.

Adjust detector Press once. Set description is returned to previous condition.

◯

ENT (enter) key

Mode Keying Operation

Measure Press once. Mode is changed to hold measured value mode

(when mastering result is OK).

Set Press once. Set description is determined.

Master Press once. Master measured value is read.

Adjust detector Press once. Adjustment description is determined.

◯

RS232C connector

A serial communication connector for connecting a personal computer or printer.

◯

Switch input connector

A connector for entering a measure or mastering command with an external button. It is also used for RS422 communication and Digimatic output.

◯

Analog input/output connector

A connector for external analog signal input and amplifier signal output.

◯

DC input/output connector

A judgment result input/output connector for connecting LEDs, sequencers, etc.

◯

DC input/output connector (option)

◯

Power switch

Used to turn on and off the power of the instrument.

◯

Power connector

Used to input AC power. It can be used in the range of 85 to 264 VAC, but the accessory power cable must be used in the range of 85 to 125 VAC.

Rear of DEG2000

◯

ANALOG SW.ETC RS232C

◯

EXT I/O

◯

AC85～264V

◯

Rear of standard model DEG2000-N

ANALOG SW.ETC RS232C

EXT I/O

AC85～264V

◯

Rear of dedicated model DEG2000-A for air micrometer

◯

Electric micrometer connector

Two detectors can be connected.

◯

A/E converter (AE2000) connector

Two AE2000 converters can be connected.

◯

5. Specifications

Item Specification Remarks

Power supply voltage and frequency Power supply capacity 30 VA Dimensions and mass

Operating temperature Number of programs 4 (Programs 1 to 4) Programs 1 to 3 are changeable

Input module 1. Standard

Number of measurement items 3 (Items 1 to 3) Number of masters 2 (MAS 1 and MAS 2) Number of input channels (XDUCER) Indicating range (resolution)

Mastering data input Select from among four detectors

Operation functions Item 1 can select MAS 1 or MAS

Measuring functions

85 to 264 VAC, 50/60 Hz 100 VAC power cable supplied as

accessory

120 mm wide × 200 mm high × 220 mm deep, 2.7 kg

0 to 45°C

from external input.

Changeable by software and (1) Electric micrometer (2) Air micrometer

2. Dedicated for air micrometer 2 channels for air micrometer

Air micrometer

1. FS±10 µm (0.05 to 2)

2. FS±20 µm (0.1 to 2)

3. FS±50 µm (0.1 to 2)

4. FS±100 µm (0.1 to 2)

Electric micrometer

1. FS±20 µm (0.1 to 2)

2. FS±100 µm (0.1 to 2)

3. FS±1000 µm (1 to 2)

A to D (multiple choice possible). Symbols and coefficients (-9.999 to +9.999) can be freely combined.

2, Item 2 can select MAS 1, MAS 2, or Item 1, and Item 3 can select MAS 1, MAS 2, Item 1, or Item 2 (multiple choice possible). Symbols and coefficients (-9.999 to +9.999) can be freely combined.

1. BYPASS

2. +PEAK

3. -PEAK

4. TIR

5. TIR/2

6. MAX

7. min

8. MAX - min

9. (M - m)/2

10. (M + m)/2

11. ABS

unusable simultaneously:

2 channels for air micrometer

(external) and 2 channels for

electric micrometer (internal)

(external)

Set for each program.

Resolution is available in six types

of 0.05, 0.1, 0.2, 0.5, 1, and 2.

Set for each master.

Example:

MAS 1 = A + B + C

MAS 2 = -A + B

Set for each item.

Example:

Item 1 = MAS 1 + MAS 2

Item 2 = -MAS 1 +MAS 2

Item 3 = Item 1 - Item 2

Set for each item.

Item Specification Remarks

Judgment method ±NG and rank Set for each item.

1. EQUAL Equal ranking: Maximum of 99 ranks (Judgment result output: Maximum of 99 ranks)

2. SELECT Arbitrary ranking: Maximum of 39 ranks (Judgment result output: Maximum of 39 ranks)

1. All masters togetherNumber of masters with which

instrument is to be automatically calibrated

Mastering range

Number of smoothing cycles 1 to 30 cycles Set for each program. Communication functions

Judgment result output

Options

2. Each master separately

1. MIN M.Mastering method

2. MAX & MIN

Zero adjustment: Indicating range ± 30% Sensitivity adjustment: Indicating range ± 20%

1. Measured value output to

personal computer

2. Measured value output to

printer

3. External input and foot switch External buttons and foot switch

1. ±NG, ±OK, and OK Output for 3 measurement items +

2. ±NG and 16 ranks Output for 1 measurement item

3. ±NG and 99 ranks (code

output)

1. Digimatic output Output to printer (DP-1)

2. BCD output (addition of output

board required)

3. Additional judgment result

output (addition of output board required)

4. Serial communication RS422 output

Set for each program. Automatic mastering is possible from external signal. Set for each program.

RS232C communication cable is sold separately.

are sold separately.

All OK/NG

BCD data output

Individual output of ranks 17 to 39

6. Operation

6.1 Description

Here is described a series of steps from connecting a measuring head to measuring with the head.

Connecting

Turning on power

In the measure mode, press the

Entering set value

In the measure mode, press the to change to the adjust detector mode.

Adjusting detector

Connect the measuring head or the AE2000 (A/E converter), and the accessory power cable to the rear of the instrument.

Turn on the power switch at the rear of the instrument to supply the power of 85 to 264 VAC (50/60 Hz).

Immediately after the startup, the instrument falls in the master request condition (“MAS REQ” on the alphanumeric display). Press one of the

The instrument changes to the measure mode.

Enter the set value. Refer to “6.4 Setting” and “Set mode” in “13. Operation flow”.

Adjust the detector or AE2000. Refer to “Adjust detector mode” in “13. Operation flow”.

or AE2000

appears

key for 2 sec or more to change to the set mode.

key for 2 sec or more, and press the key once

keys to clear the master request.

In the adjust detector mode, press the (showing “MIN M.” on the alphanumeric display).

Mastering

Measuring

Calibrate the instrument with a master. Refer to “6.3 Automatic mastering” and “Master mode” in “13. Operation flow”.

In the measure mode, press the change to the hold measured value condition. Press the

The measured value cannot be held when the mastering result is NG. Refer to “6.2 Measuring”.

key twice to change to the master mode

key once to

key to clear the measured value hold.

6.2 Measuring

Measure mode

• The conditions indicated by the colors of the item and judgment LEDs in this mode are as shown in Table 4.

Table 4. Conditions indicated by colors of item and

judgment LEDs in measure mode.

Color Condition

Green (light/dark) Judgment result OK; Main display item

Green (light) Judgment result OK; Other item

Red (light/dark) Judgment result NG; Main display item

Red (light) Judgment result NG; Other item

• Press the measured value cannot be held when the mastering result is NG.

• Press the another.

• Select the program to be used for the measurement in the change program mode. Refer to “Measure mode and change program mode” in “13. Operation flow”.

Hold measured value mode

• Press the

• The conditions indicated by the colors of the item and judgment LEDs in this mode are

as shown in Table 5.

• Press the another.

key once to change to the hold measured value condition. The

and keys to change from one main display item (ITEM 1 to 3) to

key to clear the measured value hold and return to the measure mode.

Table 5. Conditions indicated by colors of item and

judgment LEDs in hold measured value mode.

Color Condition

Green (dark/blank) Judgment result OK; Main display item

Green (dark) Judgment result OK; Other item

Red (dark/blank) Judgment result NG; Main display item

Red (dark) Judgment result NG; Other item

and keys to change from one main display item (ITEM 1 to 3) to

6.3 Automatic mastering

Notes: 1. This instrument is a comparative measuring instrument. Be sure to use it

after calibrating it with a master.

2. During a program change, the instrument reads the previous mastering data.

3. Clear the mastering data when changing the settings of [I-RANGE], [RESOLUTION], [XDUCER] and [MASTER] and when turning on the power of the instrument.

➀ Press the ➁ The MAS mode LED (orange) lights, “MIN M.” appears on the alphanumeric display,

and the instrument changes to the master mode.

When the the last condition or to the measure mode when “MIN M.” is shown on the alphanumeric display.

➂ Set the minimum master in the detector. When the main display is stabilized, press

the

When “EACH” is selected with [SYSTEM]–[MasSet] in the set mode beforehand…

The mastering operation is carried out according to the master (MAS 1 or MAS 2) whose mastering data is shown on the main display. Press the

to select the master to be used. The master selection is indicated by one of the item and judgment LEDs as follows:

LED 1 lights to indicate MAS 1.

➃ The alphanumeric display shows “MAX M.”. ➄ Set the maximum master in the detector. When the main display is stabilized, press

the

➅ “MAS OK” appears for 2 sec on the alphanumeric display to indicate the completion of

the mastering procedure. (The instrument automatically returns to the measure mode.)

For other details, refer to “Master mode” in “13. Operation flow”.

key for 2 sec or more in the measure mode.

key is pressed during the mastering operation, the instrument returns to

key.

and keys

Mastering errors

• The alphanumeric display shows the following errors: ERR ZERO: Zero error (outside of mastering range) ERR MAG: Sensitivity error (outside of mastering range) ERR REV: Maximum and minimum master values reversed ERR OFFR: Outside of measuring range

Press the

• When calibrating the instrument with individual masters separately, the mastering

channel changes to return to step ➁ above unless the mastering result is OK for both maximum and minimum masters.

When a mastering error occurs despite re-mastering, adjust the detector. Refer to “Adjust detector mode” in “13. Operation flow”.

key to return to step ➁ above. Re-master.

6.4 Setting

The set value is entered and changed in the set mode.

6.4.1 Set mode

The set mode covers the following settings:

[XDUCER] The sensitivity of the detector is set. Refer to “Set mode (2)” in “13. Operation flow”.

[MASTER] The master input channel and the maximum and minimum master values are set. Refer to “Set mode (3)” in “13. Operation flow”.

[ITEM] The item constitutive data, measuring function, number of ranks, and boundary values (upper/lower limits) are set. Refer to “6.4.2 Measuring functions”, “Set mode (4)” in “13. Operation flow” and “Set mode (5)” in “13. Operation flow”.

[COMM] Input/output data, like A/D external input and judgment result output data, are set. Refer to “Set mode (6)” in “13. Operation flow”.

[SYSTEM] The mastering and automatic measuring functions are set. Refer to “6.4.3 Automatic measuring functions” and “Set mode (7)” in “13. Operation flow”.

6.4.2 Measuring functions

The measuring functions are set with [ITEM]–[FUNCTION] in the set mode. Here is described [ITEM], centering on [FUNCTION].

[STRUCT] The constitutive data of each item and the coefficient of each constitutive data are set.

[FUNCTION] The measuring function of each item is selected.

Example

 When “+PEAK”, “–PEAK”, “TIR”, and “TIR/2” are selected, the automatic measuring

functions are enabled. Refer to “6.4.3 Automatic measuring functions” and “Set mode (7)” in “13. Operation flow”.

When the constitutive data of Item 1 are MAS 1 and MAS 2…

➀ Select “BYPASS”. The measured value of Item 1 is (MAS 1 + MAS 2). ➁ Select “+PEAK”. The measured value of Item 1 is the maximum value of (MAS 1 + MAS 2). ➂ Select “MAX”. The measured value of Item 1 is the larger measured value of (MAS 1 and MAS 2).

+ 35 hidden pages