
● Please follow all 『Safety Precautions』
to avoid fire、 electric shock and other
● After reading the manual, please ensure
to store it in an accessible area.
● In case the unit is used by other persons,
give the unit together with this manual.
● This device is manufactured under Japan
laws so it is for domestic use only.
In case this device is used overseas,
please observe the safety laws implemented
● Warranty coverage shall be based on
TOSOK's warranty policies.
・ Even if the device is under warranty ,
if the cause of the breakdown is due to
the negligence of the user, the repair
cost shall be charged to the customer.
・ In case the device becomes defective
due to modifications made by customer,
there shall be cases that TOSOK
can refuse to accept the repair.
・ The repair is based upon receipt of the
defective unit. Even if the device is
under warranty, in case the repair will
need on site visit, the cost of the trip
shall be charged to the customer.
・ Standard Accessories ..
. Names and Functions of ..
Thank you for your purchase of the ・ ZERO/MAG ..
. External Switch Input ..
In order to use this product safely and correctly,
please read through the manual thoroughly and ・ Setting Procedure ..
understand it very well. Summary
● After reading the manual, please have it readily
available for future use.
Please read before using the device
Column Type Air Micrometer
98301A
1

7 . Do not use damaged cables or plugs.
Damaged cables or plugs are possible
Before using this device, make sure you
causes of fire and electric shock.
read the safety precautions thoroughly.
8 . Power cable must be checked periodically.
Please comply with the directions and use Do not use damaged cables anymore.
the device properly. Damaged cables are possible causes
of fire and electric shock.
9 . Check extension cord periodically.
Do not use if it is damaged already.
Important notice for usage : Damaged extension cords are possible
causes of fire and electric shock..
10 . Before plugging in the power line to
the power source, check if the 「Power SW」
is classified by the above symbols. is turned "OFF". If the 「Power SW」 is
turned "ON" before plugging, it can cause
! Warning ● May cause death or severe injuries electric shock.
if used improperly. 11 . When unplugging the power cable, do not
pull the cable out from the power source.
! Caution ● May cause severe injuries Pulling the cable from the power source
if used improperly. can damage it and cause fire and electric
May result to damage to the device
12 . When power cables are placed near places
if used improperly. that are heated, oily or cornered, do not
let it be damaged. If the power cable is
damaged, it can cause fire and electric
For those items marked with ! Caution
depending on the conditions, it can still 13 . Clean dirt on power cable periodically.
result in serious siutations. All safety If the dirt piles up, it can cause fire.
related important details are written here 14 . During maintenance/repair of the device,
so please follow them by all means. disconnect the power cable.
If the power cable is left plugged in
during maintenance, it can cause
1 . Do not modify or disassemble the device. electric shock.
Modification or disassembly of the device 15 . In case the device will not be used for
by unqualified personnel can cause
long period of time, unplug the power
malfunction and possible fire, electric cable from the source. Deterioration
shock and injuries. can cause fire and electric shock.
2 . Do not let an unqualified personnel 16 . Do not use the device in humid places
repair the device. Repair by an or wet environment.
unqualified personnel can cause
This can lead to electrical failure and
malfunction and possible fire, electric can cause fire and electric shock.
shock and injuries. 17 . Do not use the device in unstable places.
3 . Please supply the correct power rating The device can become defective if it is
as stated in the instruction manual. turned over, dropped with great impact.
Any power supply that is out of spec In case the device is turned over or
can cause fire and electric shock. dropped, please contact our company.
The main unit operates on 5 to 7 VDC. 18 . Do not put objects inside the device.
The device is provided with AC adaptor
Any objects like conductive materials
(standard accessory)that runs at 85~264VAC. inserted on the main body's small
4 . During air connection, installation openings can cause the unit to fail.
or movement of the device, please remove 19 .
Do not use benzene or thinner in
the electric cable from the main unit. cleaning the device.
Doing these with the electric cables still It can cause the unit to discolor.
plugged in can cause electric shock.
Connect the device to a ground line.
No proper grounding can cause electric
shock when device breakdown or short circuit.
6 . Check the power line is securely plugged in
the power source. Power lines that are
loosely plugged-in can cause fire and

Measurement range[μm] Preset prior to shipment.
Depends on the prescribed range.
Depends on the measurement range
MASTER adjustment
Master Set function
Measurement
Measurement function * Option: Peak measurement
Display
Measured value
Judgement result OK = GREEN,NG = RED
Can be changed through settings.
RS232C OUT Output meas.value/judgement result
Push button SW/Foot SW connector
Power [V]
EXT cable adaptor is for AC85-264[V].
Column type air micrometer
The air type model will have no
ZERO/MAG knobs in the future.
Chinese, Japanese, English
4ports(measure,RESET,min,max)

: Peak measurement function
Depending on a connected probe spec,
orifice dia and board configuration

Displays the meas. value,
set values for each type.
④ Pressure adjustment valve
measuring jig replacement.
⑤ ZERO/MAG Adjustment Knob
measuring jig replacement.
⑥ GAGE port Used to connect
Connects the measuring jig push button or
like the measuring head foot switch.
the device. Used to connect the
3.Names/Functions of each part

Displays the current mode
Measurement mode ⑯ Unit display
Calibration mode value format.
Program change mode is displayed only.
⑬ Displays judgement result
⑭ Program number ⑱ Measurement range
Displays the current Displays the measurement

● Install the device on a stable Plug the AC adaptor to the power
and level surface with no source.
Set the device on the desired place. Turn "ON" the 「⑦.Power switch」.
! Warning ● Connect the air hose only when
The opening demo will be shown.
Turn OFF the 「⑦.Power switch」.
Connect the air hose of the
「⑥.GAGE port」. Software version shall be displayed.
Connect the air hose from the filter 起動プログラム番号
to the 「⑨.Precision regulator」. 測定レンジ
Please connect the 「AC Adaptor」 Turn "OFF" the 「⑦.Power switch」.
following the procedure below.
Turn "OFF" the 「⑥.Power switch」.
Unplug the AC adaptor from the
Connect the AC adaptor to the
「⑨.Power connector」. Unplug the AC adaptor from the

Perform calibration by master.
● Mastering must be done on any of the
Air micrometer is a comparative
measuring device. ・ When power or air supply is turned "ON".
The precision cannot be guaranteed if ・ When indicated value looks abnormal.
there are dirt, scratch, dent or rust
on the master or measurement jig.
● Precision is not guaranteed if measurement Mode display will change to .
jigs made by other companies is connected
● Air micrometer is weak on water and oil.
In case water or oil gets in the device,
the following conditions may happen :
・ The displayed value becomes unstable.
・ Different values are displayed
for the same measured object.
By periodically replacing the filter
element, the above conditions can be
prevented from happening.
Set 「Min master」 the measurement jig.
We recommend the overhaul of the device Once the indicator stabilizes,
if water or oil gets inside the main press .
unit.
Set 「Max master」 on measurement jig.
Check the filter condition. Once the indicator stabilizes,
● Is water or oil clogged up? press .
Check the measure jigs and master.
● Any dirt, scratch, dent or rust? Perform 「Max mastering」.
With compressed air, turn the power
"ON". Check the display of 「TFT LCD」.
After the opening demo, 「MAS OK」 Mastering is successful.
「CAL」 shall be displayed. Proceed to measurement.
Please perform mastering.
「ERR MAG 」 There is error if any of
Chinese English 「ERR REV 」 these three appears.
Please deal with the cause
If error occurs, please confirm and correct
・ Is the supply pressure correct?
・ Was the min master and max master
・ Is there any dirt, scratch, dent or rust
on the measure jig or master?
・ If none of the above, proceed to
8. Adjustments and perform the task.
Preparations before measurement
Mastering error processing

Measure the work object. Hold the measured value and output
● During measurement mode, ! Caution
By pressing for more than 2 secs. ● If the mastering is NG, you cannot
hold and output the measured value.
the mode will change to Master mode.
With the mode display at ,
In order to maintain the measurement
accuracy, perform mastering about every
2 hours. The measured value shall be held
and hold condition is displayed.
Set the work object on the measurement
jig. The measured value and judegement
The measured value and judgement result shall output to RS232C.
result shall be displayed.
If the color of the「BAR LED」is …
“green”, value is OK and in range.
“red”, value is out of range.
the display shall disappear
and reset the measured value hold

Input the new set value of the measurement jig.
It is possible to store up up to 10 types of
Input new set values to a program. ! Caution
● Changing the measurement range
The user cannot change the measurement
● In case you will change the settings In case you need to change the setting,
of the current program, the device has to be pulled out for
do the following procedure modification.
「Input set value」. ● Changing the measure jig JET diameter
In case you need to change the measurement
Turn "ON" the power. jig JET diameter, the device maybe
After the opening demo, pulled out for modification.
「 CAL 」 shall be displayed.
● The set mode has 2 component displays.
Chinese English 「Set items」 selection display and
「 Set values 」input display.
Selection of set items procedure
Press for more than 2 secs.
The mode display will change to .
There are multiple pages.
Upper box displays current program no.
Lower box displays the new program no.
● Set values input procedure
The program is selected by .
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Program Change
Program No.
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0

Press for more 2 seconds Setting the measured value display unit.
Display will change to as below
Chinese English Chinese English
Setting the polarity. Setting shift value of measurements.
For Inner diameter, 「 1.+ 」 Input 「Work tolerance
For outer diameter, 「 2.- 」 target value(median)」.
Chinese English Chinese English
Setting the measurement range. Setting work upper tolerance limit value.
Select the measurement range as Input upper tolerance limit value.
stated on the nameplate of the
Chinese English Chinese English
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Setting work lower tolerance limit value.
Input lower tolerance limit value. Select preferred display language.
Chinese English Chinese English
Setting the max master value.
Setting all the values changed.
Input the engraved characters Select 「Cancel」 if you don’t
value on the max master. want to save the set values.
Select 「Write」 if you want
Chinese English Chinese English
Setting the min master value.
This concludes the program setting.
「 Min Master 」 then SET. Proceed to 「8.Adjustment」
Input the engraved characters
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Program No.
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Turn the ZERO adj knob full to the
right then turn it to the left
Adjust CAG measurement standard pressure.
Press for more than 2 secs.
The mode display will change to
When the min master and max master is
placed, adjust the standard pressure
valve so the position of the BAR LED
display is divided in the center.
Press .「ADJ」 will be displayed.
Adjust the standard pressure
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Program No.
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Adjusts the ZERO and MAG Set min master on the measurement jig.
position of the measurement Adjust 「ZERO 」 so the indicator
jig and CAG. is close to the min master value.
is adjusted with Set max master on the measurement jig.
「MAG 」 and zero is Adjust 「MAG 」 so the indicator
adjusted with 「ZERO」 is close to the max master value.
Set min master on the measurement jig.
When the indicator is close to the
min master value, the adjustment
is completed. Proceed to 11 .
For inner diameter measurement,
For outer diameter measurement,
Set max master on the measurement jig.
Adjust 「ZERO 」 so the indicator
is close to the max master value.
Set min master on the measurement jig.
Adjust 「MAG 」 so the indicator
is close to the min master value.
Set max master on the measurement jig.
When the indicator is close to the
max master value, the adjustment
is completed. Proceed to 11 .
Inner diameter measurement
Outer diameter measurement
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Program No.
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Set 「Max Master」 on measurement jig.
After the indicators stabilizes,
press .Calibration of the min master 「Max Master」 is performed.
Use only those with no rust
● Frequency of calibration
In order to maintain the accuracy,
it is highly suggested to do the
calibration every 2 hours.
After the adjustment is completed,
press .「1. Min Master」 is displayed.
Check the display of 「TFT LCD」.
Chinese English 「MAS OK」 Mastering is successful.
Proceed to measurement.
Set 「Min Master」 on measurement jig.
After the indicators stabilizes,
press .After 「Min Master」 is performed,
「 2.Max Master 」 is displayed. 「ERR ZERO」
「ERR MAG 」 There is error if any of
「ERR REV 」 these three appears.
After pressing , proceed to
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It is possible to output the measured
data(value and judgement) to the RS232C.
! Caution While the mode display is ,
● If mastering is NG, it is not possible
to output the measured results. input “D” only.
● Use cable length of up to 15m only.
The data below is transmitted out.
Measured value 「 20.0000」
The 「RS232C connector」 at the rear
side is the connection port. SP CR LF
SP 2 0 . 0 0 0 0 SP SP O K CR LF
● Output data composition
The output data is composed of the
14 characters found below.
・ Control character(CR) 1 char
・ Control character(LF) 1 char
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Calibration of masters with the use of
If the device is connected with external
push button or foot switch, the following
・ Output and Hold of measured value.
Set 「Min Master」 on measurement jig.
! Caution After the indicators stabilizes,
● Use cable length of up to 2m only. turn "ON" the External Switch Input
● It is possible to connect no voltage 「Min Master」.
contact point push button/foot switch.
「Min Master」is performed.
Connect to D-SUB15P(Male).
GND 6 14 Set 「Max Master」 on measurement jig.
MEAS 7 15 After the indicators stabilizes,
RESET 8 turn "ON" the External Switch Input
「Max Master」is performed.
The output to RS232C and hold of measured
value is done with the use of the
external switch. If this mark is blinking,
! Caution mastering is failed.
● If the mastering result is NG, Please deal with the cause
the output and hold of measured value
With the mode display at ,
External Switch Input「MEAS」.
show the measure hold condition.
The measured value and judgement
result shall be output to the RS232C.
External Switch Input「RESET」.
The icon will disappear to show
the measured value hold condition
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Program Change
Program No.
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3 シフト単位 Shift Unit
公差中间单位
□ 1 . μm
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Program Change
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