SHIMGE SQm, WZB, QB, AWZB, PW Service Manual

SERVICE MANUAL
Vortex Type Micro Clean Water Pump
Models: SQmQBWZBAWZBPW
Contents
I. Safety Precautions
II. Product Introduction
III. Operating Conditions
IV. Structure Diagram
V. Pump Wiring Diagram
VII. Instructions for Installation
VIII. Maintenance
IX. Troubleshooting
Thank you very much for choosing the product of our company. Please be sure to read the Operation Manual carefully before installation of the product and keep it properly, and misuse of the product will cause personal injury or property damage.
The users must strictly observe the “Notice”, “Warning” and other terms and signs contained in the Manual.
Danger: Failing of observing relevant rules may cause electric shock;
Warning: Failing of observing relevant rules may cause serious injury of the body;
Notice: Failing of observing relevant rules may cause product damage;
Expresses No Touching;
Expresses Must Obey;
Expresses Forbidding Act;
Expresses the Grounding Mark for electric shock prevention.
Statement: SHIMGE shall not be liable for follow loss or damage suffered as a result of failure to comply with the content of the manual
·Pump failure resulting from disassembly or maintenance conducted by non-professional people without certificate, or using the pump beyond its operating conditions;
·Losses caused by voltage, machinery or chemistry;
·Environmental pollution caused by pumping dangerous medium.
I. Safety and Installation Precautions
The electric pump should be correctly equipped with an electricity leakage protective device and you should ground the pump reliably (connect the grounding wire to the marked terminal) at the grounding mark of the electric pump or cable as well as the power socket is connected to ground. As shown in the figure below, it is strictly forbidden to connect the ground wire to the gas pipe or it may cause explosion; do not wet the power plug and the power socket connected shall be located at areas where it is not affected by dampness.
Gas Pipe
Grounding Wire
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The electrical connection must be conducted by personnel with electrician certificate according to the local specifications and the safety standards.
1. When the electric pump is working, if you want to adjust the pump location or there is any other action to touch the pump, you must cut off the power first. It is strictly forbidden to wash, swim and herd, etc. near the pump working face in order to avoid occurrence of accidents.
2. When transporting or installing the electric pump, it is strictly forbidden to lift the electric pump by grasping the cable for fear of the damage of the cable and causing leakage or electric shock.
3. On account of any safety principle, maintenance in any form shall be conducted after cutting off the power of the water pump.
The electric pump is only used to deliver clean water or similar liquid and it is strictly forbidden to use it to deliver any flammable, gasifiable and explosive liquid, such as gasoline and alcohol, etc. which is an extremely dangerous behavior.
Alcohol
The electric pump shall be installed at a cool and dry place. External motor protection should be used to eliminate environmental concerns, or it will easily cause the acceleration of the ageing of the water pump and the leakage danger. Motor is not waterproof and should never be submersed into any liquid. Do not allow water to spray directly onto motor to avoid the dampness of the motor which may damage the winding insulation and thus cause the leakage accident.
When taking anti-freezing measures for the water pump in winter, do not cover combustibles on the motor or pump for anti-freezing in case of causing fire accident and be sure not to cover the thermal insulation material on the motor or it will cause poor ventilation and heat dissipation to easily lead to fire.
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II. Product Overview
Vortex-type Micro Clean Water Pumps (hereinafter referred to as the “electric pump”)
include: SQm, QB, WZB, AWZB, PW; the electric pump consists of the motor, water pump and seal these three parts. The motor is the asynchronous motor. The impeller structure of the vortex­type pump is the vortex type which can achieve high head. WZB, AWZB and PW have the self­priming function while QB and SQm do not. PW and AWZB are equipped with the auto control system, which can realize the water discharge once you open the outlet valve and the electric pump works and once you close the outlet valve, the electric pump will automatically stop working without need to cut off the power artificially. Between the pump and the motor, the single mechanical seal is adopted and the O-ring is adopted at the fixed seam allowance for static seal.
PW-Z series automatic self-priming pumps are configured with flow switch, pressure switch
and circuit board. Pumps can collect flow and pressure data through flow switch and pressure switch and automatically on/off after analysing by the circuit board. PW-Z series pumps have the functions of water-load protection, delay start and anti-jamming the pump is in the standby state.
III. Working Conditions
The electric pump shall continuously work normally under the following conditions:
1. The environment ambient shall not exceed +40;
2. Liquid temperature: 0~+40; liquid temperature of AWZB and PW: 0~+90
3. The PH value of the medium shall be between 6.5 - 8.5;
4. The volume ratio of the solid impurity in the medium shall not exceed 0.1% and the
particle size shall not exceed 0.2mm;
5. The voltage and frequency of the power supply must meet the rated voltage and
frequency on the nameplate of the electric pump; the fluctuation range of the voltage is ±10% of the rated value.
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IV. Exploded View
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1 Stator 2 Connector 3 O-ring 4 Mechanical Seal 5 Circlip 6 Impeller 7 Vent Cock 8 Pump Body 9 Fan Housing 10 Fan
QB Series
11 Cable 12 Cable Sheath 13 Terminal Box 14 Capacitor 15 Cable Pressing Plate 16 Stator Housing 17 Bearing 18 Rotor 19 Water Deflector
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1 Vent Cock 2 Pressure Tank 3 Adapter 4 Pressure Switch 5 Combination Screws 6 Water Deflector 7 Rotor 8 Bearing 9 Wavy Spring 10 Connector
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11 O- ring 12 Mechanical Seal 13 Impeller 14 Pump Body 15 Slotted Cheese Head Screws 16 Hexagon Head Bolts 17 Filter 18 Inlet
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PW Series
Rubber Washer19 20 Check Valve 21 Spring 22 Rubber Washer 23 Check Valve Seat 24 Set Screw 25 Capacitor 26 Rubber Washer 27 Terminal Box Cover
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Cable Gland29 30 Fan Housing 31 Fan 32 Stator Housing 33 Stator 34 Base 35 Hexagon Head Bolts
Terminal Box28
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1 Flow Switch 2 Vent Cock 3 Pressure Tank 4 Pressure Switch 5 Combination Screws 6 Water Deflector 7 Rotor 8 Bearing 9 Wavy Spring 10 Connector
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11 O-ring 12 Mechanical Seal 13 Impeller 14 Pump Body 15 Slotted Cheese Head Screws 16 Hexagon Head Bolts 17 Filter 18 Inlet
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PW-Z Series
19 Set Screw 20 Capacitor 21 Control Box 22 Rubber Washer 23 Control Box Cover 24 Cable Lock 25 Fan Housing 26 Fan 27 Stator Housing 28 Stator
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29 Base 30 Hexagon Head Bolts
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1 Flow Switch 2 Vent Cock 3 Set Screw 4 Pressure Switch 5 Water Deflector 6 Combination Screws 7 Rotor 8 Bearing 9 Wavy Spring 10 Handle
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11 Metal Hose 12 Connector 13 Mechanical Seal 14 O-ring 15 Impeller 16 Pump Body 17 Slotted Cheese Head Screws 18 Hexagon Head Bolts
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PW-ZL Series
19 20 Inlet 21 Capacitor 22 Control Box 23 Rubber Washer 24 Control Box Cover 2 Cable Lock5 26 Stator 27 Stator Housing 2 Fan8
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Filter
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29 Fan Housing 30 Foot 31 Hexagon Head Bolts 32 Pressure Tank
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1 Inlet 2 Vent Cock 3 Check Valve 4 Pump Body 5 Drain Screw 6 Pump Cover 7 O-ring 8 Impeller 9 Mechanical Seal 10 Elbow
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AWZB Series
11 Pressure Switch 12 Pressure Tank 13 Water Deflector 14 Connector 15 Bearing 16 Rotor 17 Stator 18 Cable Sheath 19 Stator Housing 20 Capacitor
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21 Terminal Box 22 Foot 23 Cable Lock 24 Wavy Spring 25 Cable 26 Rear Cover 27 Hexagon Head Bolts 28 Fan 29 Fan housing
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1 Flow Switch 2 Water Inlet 3 Rubber Gasket 4 Filter 5 Pump Body 6 Hexagon Head Bolts 7 Drain Screw 8 Vent Cock 9 Pressure Tank 10 Pressure Switch
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AWZB-H1 Series
11 Connector 12 Water Deflector 13 Impeller 14 Mechanical Seal 15 O-ring 16 Rotor 17 Bearing 18 Stator 19 Stator Housing 20 Foot
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21 Wavy Spring 22 Rear Cover 23 Fan 24 Fan Housing 25 Capacitor 26 Cable Sheath 27 Terminal Box 28 Rubber Gasket 29 Terminal Box Cover 30 Cable Lock
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1 Fan housing 2 Countersunk Flat Head Screws 3 Fan 4 Hexagon Head Bolts 5 Rear Cover 6 Wavy Spring 7 Rotor 8 Bearing 9 Flat Washer 10 Stator 11 Handle
WZB Series
12 Cross Recessed Small Pan Head Screw 13 Capacitor 14 Cable Sheath 15 Cable 16 Countersunk Flat Head Screws 17 Erminal Box Cover 18 Cable Pressing Plate 19 Stator Housing 20 Connector 21 Hexagon Head Bolts 22 O-ring
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23 Mechanical Seal 24 Impeller 25 O-ring 26 Vent Cock 27 Check Valve 28 Hexagon Head Bolts 29 Water Inlet 30 Pump Body 31 Hexagon Head Bolts 32 O-ring 33 Slotted Cheese Head Screws
V. Wiring Schematic Diagram of the Electric Pump
Flow Switch
Pressure Switch
Secondary Winding
Common Line(Black/Red)
Subline(Yellow/Green)
Capacitor
Motor
Main Line(White)
Main
Winding
L1
Controller
N1
N
L
1AWZB-H1PW-Z Series AWZ BPW Series
Common Line(Black/Red)
Subline(Yellow/Green)
Capacitor
Main Line(White)
Secondary Winding
Motor
Main
Winding
QBSQmW ZB Series
VI. Installation Schematic Diagram
Subline
(Yellow/Green)
Secondary Winding
Motor
Capacitor
Main Line(White)
Main
Winding
Common Line
(Black/Red)
Pressure
Switch
Tap Water Pressurization
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Suction
Head
Filter
Lifting Water from Well
Roof Water Tower Indirec t Press ure Wa ter Supply
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VII. Installation of the Electric Pump and the Precautions
Before installation and use, you should check whether the electric pump is damaged during the transportation and storage, such as whether the cable, outgoing line and the plug (if equipped), etc. are intact and whether the insulation resistance is higher than 50MΩ.
WARNING
When installing, you should fix the pump well, and both the inlet and outlet pipelines should be supported by support frames and not only by the pump body.
1. Use steel tube or rubber tube (not too soft for fear of being sucked flat) to connect the foot valve and the inlet of the electric pump, and the inlet pipeline and the junction part shall be ensured sealed without leakage.
2. The water outlet shall be connected firmly in case of water splashing on the motor part and cause electricity leakage of the electric pump. When u sing the rubber t ube, ple ase pay attention to its temperature tolerance limit and avoid breakage and water leakage of the rubber tube resulted from its heating and deformation.
3. After connecting the upper end of the inlet pipe and the inlet of the electric pump, you should ensure that the foot valve of the water inlet is immersed in the water. In order to ensure the reliable use of the electric pump, you should set the effective filter screen and the foot valve and the filter screen are requested to be over 30cm far from the bottom of pool in case that the mud and sand are absorbed into the pump cavity and affect the operation.
4. At the same time, it is required that the installation of the pipelines should be as short as possible and try to avoid multi connectors, and the suction height shall not exceed the suction requirement of the electric pump.
1. When using, you should pay attention to the water level and not expose the foot valve or lower end of the inlet pipe above the water surface.
2. When installing the water inlet, please pay attention that the height of the inlet pipe shall not exceed that of the inlet of the pump, or it will cause the suction difficulty of the pump.
NOTICE
Head( H)
Sucti on (Hs)
30cm
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1. When first use it, please be sure to fill the pump body with water and then plug in the power to avoid dry operation without water.
2. Self-priming pumps can start with the pump body filled with water, do not have to keep all inlet pipes filled with water, and the inlet pipes of non self-priming pumps must be filled with water and exhaust all air in pipeline system.
Be for e usi ng t he p ump , ple ase use the screwdriver to toggle the fan blades to check whether the electric pump rotates smoothly.
NOTICE
For areas with high sand content, it is advised to install a Y-shaped filter at the inlet pipe to prevent the sand from entering into the pump body and causing wearing or blocking of the impeller.
Y-shaped Filter
The electric pump shall be conducted test run before use, and the time shall not exceed 10s because long-time dry operation will damage the mechanical seal. For three-phase electric pump, you need to check whether the rotation direction is consistent with the rotation mark. In case of inverse rotation of the electric pump, you should cut off the power immediately and adjust any two phases of the three phases.
The electric pump should be installed at places wh ere it is c onven ie nt f or che cking and maintenance and be kept dry and ventilated. When installing the electric pump at narrow places, you should install it according to the figure below and the fan housing must be at a distance of over 25cm from the wall to facilitate heat dissipation.
25cm
25cm
25cm
NOTICE
You should set drainage ditch around the electric pump to form natural drainage to avoid property damage due to water leakage when using, repairing and replacing the water pump (especially at the basement, kitchen, stairs and other places).
NOTICE
Conne ct t he sewe r
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If the user wants to change the electric pump to auto control, he just needs to i n s t al l an a p p ro pr ia te pressure control device on the outlet pipeline.
For three-phase electric pump that needs to be equipped with an overload protector, you should select the matching overload protector according to the current or power.
INTPUT
A B C
FUSE
OUTPUT
A B C
You should try to avoid using the vortex pump within the maximum hea d range in case that the electric pump is damaged due to overload. The full-open use of the faucet consumes little power and sa v e s the ele c t r i c energy.
When you need to adjust the pressure switch, you shall open the housing of pressure switch and use a slot type screwdriver or wrench to turn the pressure adjusting screw towards the + direction.
When non-professional personnel adjust the switch, they are prohibited to operate with the power on; when professional personnel operate with the power on, they must take the safety protection measures.
WARNING
Square Pressure Switch Adjusting
Screw
AC380V
PUMP
If you have to lengthen or replace the cable, ple ase u s e th e cabl e wit h the s a me specifications or specifications exceeding the original ones, and pay attention that the connection should be firm, waterproof and insulating.
The electric pump shall not operate more than five minutes with the outlet valve closed because the long-time operation without flow change will cause the temperature and pressure rise of the liquid in the pump body which will further lead to leakage or damage of the water pump, pipeline and other parts.
NOTICE
OFF
Round Pressure Switch Adjusting
Screw
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When the pump is used for pumping hot or hard water, or it is used in aging pipelines, you need to regularly clean the foreign matters on the check
After installation and use, you shall remove and dispose the packing
materials according to the local law. valve and filter screen to avoid the failure of the flow switch.
WARNING
Foam
VIII. Maintenance
1. Regularly check the insulation resistance between the electric pump winding and the stator housing, when it is close to the working environment, the insulation resistance shall not be lower than 5MΩ, otherwise you must take relative measures and use it when the requirements are reached.
2.Before conducting any maintenance operation, you should cut off the power to ensure that the motor will not operate due to occasional operation.
WARNING
5
4
6
5
4
6
Normal use after 2000 hours, the pump should be sent to the local repair station, according to the following steps of electric pump maintenance, and regular maintenance should be conducted as per the following steps: Disassembly: Check all wearing parts, such as the bearing, mechanical seal and impeller, flow switch, pressure switch, pressure tank, etc., and conduct replacement timely in case of damage.
Flow Switch
Flow Switch
Pressure Tank
Pressure Switch
Mechanical Seal
Impeller Bearing
Impeller
Pressure Switch
Pressure Tank
Beari ng
Mechanical Seal
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1.When the environment temperature is
Fault
Cause
Remedy
Difficulty in starting
1. Low voltage;
2. Default phase of the electric pump or breakage of the cable;
3. Stuck impeller ;
4. Too much voltage reduction of the cable;
5. Capacitor damage;
6. Burned-out stator winding.
1. Ask the electric power company to solve or add the voltage; regulator and adjust the voltage to 0.9 – 1.1 times of the rated value
2. Check the switch wiring terminal and the cable;
3. Use the screwdriver to toggle the rotation shaft at the fan end to make it rotate flexibly or disassemble the pump body to clear the debris;
4. Thicken the cable properly;
5. Send it to the maintenance center to replace the capacitor with one with the same capacitance;
6. Send it to the maintenance center to replace the winding coil.
lower than 4, you should empty the water in the pump body for fear of freezing and breaking the pump body. Before starting the electric pump again, you must first check whether the pump shaft rotates flexibly and fill water into the pump body.
2.If the electric pump is not in use for a long time, you shall disassemble the pipelines, empty the water in the pump, clean the main parts and components, conduct rust­proof treatment, place it in a dry and ventilated location and keep it properly.
Air tight test: After disassembly or replacement of various sealing units, the pressure-bearing parts and complete machine shall be conducted a water (air) pressure test under the maximum working pressure for 3 minutes and no leakage or sweating phenomena shall occur.
MPa
NOTICE
End Plug
NOTICE
Recycling of the electric pump shall observe the local laws and regulations with regard to recycling and reusing.
IX. Troubleshooting
Every three months you use the water pump, you need to check whether the pressure tank is filled with air; if there is no air inside, you need to refill air into the pressure tank as per the pressure marked on the tag of the pressure tank.
NOTICE
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Fault
Cause
Remedy
Insufficient fl ow o r pressure
1. Wrong pump sel ec ti on
2. Overlong inlet pipeline, over­high head or serious bending of the pipeline
3. Insufficien t wa te r so ur ce
4. There are fore ig n ma tt er s blocking the inlet pipeline, filter screen or foot valve
5. Serious wearing of the impeller
1. Select correct pump
2. Shorten the pipeline, use it withi n th e head application range or make pipeli ne bend gently
3. Check the water source
4. Wa sh a nd c le an t he pipeline, filter screen or bottom valve and clear the blocking debris
5. Replace the impeller
The motor runs but no water is discharged
1. There is air lea ka ge a t th e water inlet pipeline
2. There is air ret ai ne d in t he pump cavity
3. Air enters in through the sealing elements
4. The water leve l of t he w el l is too low
5. The foot valve i s no t op en ed o r seriously blocked; the pipeline resistance is great; the suction height is too high
1. Check whether the water inlet pipelines and joints are sealed well an d confirm that the seal is reliable
2. Refill water into the pump body and discharge the air
3. Adjust or replace the sealing element s with new ones
4. Adjust the installation height of t he water pump
5. Check the flexibility of the foot val ve , remove the stopper, try to shorten the water inlet pipeline and reduce the suction height
The motor does not work
1. The protecto r is d is co nn ec te d or the fuse is burned out
2. The impeller i s st uc k
3. The stator win di ng i s bu rn ed out
4. The voltage is t oo l ow
5. The cable is bro ke n
1. Check whether the using head or supply voltage meet the specificat io ns . The motor does not work when it is overheated, if it does not work when it i s cooled down, please contact the loc al retailer
2. Clear the debris
3. Reinsert and rewind the coils and conduct an overhaul
4. Ask the electric power company to solve or add the voltage regulator
5. Replace the cable
The stator winding is burned out
1. The supply vol ta ge i s to o lo w
2. Wa te r en te rs i n the motor, which causes short circuit of the coil
3. The impeller i s st uc k
4. The electric p um p is s ta rt ed too frequently
5. Over-load operation of the electric pump
6. Default phase of the three­phase electric pump
Clear the trouble, disassemble th e winding, reinsert and rewind the coil a s per the original technical requirem en ts and soak and dry the insulation varnish or send it to the maintenance unit for repair
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Troubleshooting AWZB and PW Auto Self-priming Pump
Fault
Cause
Remedy
The electric pump cannot be halted when water is not used
1. The water leve l is l ow er t ha n the pump suction
2. The pressure o f th e wa te r outlet pipeline is lower than the switch stop pressure and cannot ensure the switch is completely cut off
3. The water pump i s us ed t o pump circulating water
4. There is no valv e at t he w at er outlet pipeline of the electric pump and the water is directly pumped into the water tank
1. Reduce the installation height of th e pump
2. Ask the profession personnel to pro pe rl y turn down the switch pressure value , fir st cut off the power, r em ov e th e pr es su re switch cover and use the screwdrive r to slowly turn it in the “-“ direction to an appropriate position
3. Manually control the power switc h
4. Install a valve on the water outlet pipeline or equip a float switch in the wate r tank
The electric pump does not start when water is used
The pressure of the water inlet and outlet pipeline is higher than the starting pressure of the pressure switch
Ask the profession personnel to pro pe rl y adjust the switch pressure value, f ir st c ut off the power, rem ov e th e pr es su re s wi tc h cover and use the screwdriver or wren ch t o slowly turn it in the “+“ direction to an appropriate position
The electric pump is started frequently when water is used
1. The pressure fl uc tu at io n range of the pipeline networks of the tap water is overlarge
2. The water disc ha rg e of t he faucet is obviously less than the water inflow
3. There is sligh t le ak ag e phenomenon at the mechanical seal, check valve or pipeline of the electric pump
4. The start/st op p re ss ur e range of the pressure switch is not consistent with the actual working conditions
5. The pressure t an k le ak s ai r and the air pressure is insufficient , so i t ha s no b uffer function
1. When the pressure of the pipeline networks of the tap water is not stable , please adjust the start/stop pres su re range of the pressure switch to the maximum limit according to the actu al condition during the water consumpt io n peak period
2. Adjust the valve on the water inlet pipeline of the electric pump to make t he water inlet and outlet flow of the elect ri c pump basically balanced
3. Find out the leakage point and treat i t until it is completely sealed
4. Ask the professional personnel to o r under the guidance of the professio na l personnel, adjust the start/sto p pr es su re range of the pressure switch to meet th e actual working conditions; or sel ec t a 19 L or bigger pressure tank
5. Refill the pressure tank with air as pe r the pressure value on the tag of the pressure tank
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Troubleshooting of PW-ZAWZB-H1 Series Electric Pump
Fault
Cause
Remedy
The electric pump is started frequently when water is used
1. The water discharge of the faucet is little
2. Fault of the flow switch (Check method: Unplug the plug of the flow switch on the controller and make the socket of the flow switch on the controller contact short circuit, if the fault is improved, then it is the fault of the flow switch)
3. The pressure tank leaks air and the air pressure is insufficient, so it has no buffer function
1. Properly turn up the faucet
2. Replace the flow switch with a new one
3. Refill the pressure tank with air as per the pressure value on the tag of the pressure tank
The electric pump does not start when water is used
1. The setting of the pressure switch is too low or the fault of the pressure switch (Check method: Unplug the plug of the pressure switch on the controller and make the socket of the pressure switch on the controller contact short circuit, if the electric pump can be started, then the setting of the pressure switch is too low or it is the fault of the pressure switch)
2. Fault of the controller (Check method: Unplug the plug of the flow switch on the controller and make the socket of the flow switch on the controller contact short circuit, but the electric pump still cannot be started)
1. Ask the professional personnel to properly turn up the pressure of the pressure switch, if the electric pump still cannot work normally, then replace the pressure switch with a new one
2. Replace the controller with a new one
The electric pump cannot be halted when water is not used
1. The check valve is stuck by the debris and cannot be reset or the fault of the flow switch (Check method: Unplug the plug of the flow switch on the controller and the electric pump is halted)
2. The setting of the pressure switch is too high or the fault of the pressure switch (Check method: Unplug the plug of the pressure switch on the controller and the electric pump is halted)
1. Clear the debris of the check valve or replace the flow switch with a new one
2. Ask the professional personnel to properly turn down the starting pressure of the pressure switch or replace the pressure switch with a new one
Pressure Switch
Plug(2-wire)
Swit ches Wiring
Flow Switch Plug(3-wire)
Flow Switch
Pressure Switch
Note:
1.The figures in the Manual are all schematic figures, and please understand that the electric pump and the parts you buy may be inconsistent with the figures in the Manual.
2.The performance of the product is improving constantly and all the products (including the appearances and colors and so on) should be pursuant to the material object; the product will be subject to change without further notice.
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