Shimano XT series, XT RD-M771 Technical Service Instructions

XT
SL-M770
SIS-SP41
RD-M771
SGS / GS
FH-M770 / FH-M775
9
CN-HG93
SM-SP17 / SM-BT17
Technical Service Instructions SI-5W60A-002
RD-M771
Chain length on bicycles with rear suspension
The length of A will vary depending on the movement of the rear suspension. Because of this, an excessive load may be placed on the drive system if the chain length is too short. Set the length of the chain by adding two links to the chain when the rear suspension is at a position where dimension "A" is longest and the chain is on the largest sprocket and the largest chainring. If the amount of movement of the rear suspension is large, the slack in the chain may not be taken up properly when the chain is on the smallest chainring and smallest sprocket.
A
A'
Add 2 links (with the chain on both the largest sprocket and the largest chainring)
Largest sprocket
Chain
Largest
chainring
Rear derailleur
Series
RAPIDFIRE (Shifting lever)
Outer casing
Rear derailleur
Type
Freehub
Gears
Cassette sprocket
Chain
Bottom bracket guide
In order to realize the best performance, we recommend that the following combination be used.
Specifications
Model number
Type
Gears
Total capacity
Largest sprocket
Smallest sprocket
Front chainwheel tooth difference
RD-M771
SGS
9
45T
34T
11T
22T
Rear Derailleur
GS
9
33T
34T
11T
22T
Installation of the rear derailleur
When installing, be careful not to let the B-tension adjustment screw come into contact with the dropout tab, otherwise deformation may result.
5 mm Allen key
Dropout tab
B-tension adjustment screw
Bracket spindle
Tightening torque :
8 - 10 N·m {70 - 86 in. lbs.}
Please note: specifications are subject to change for improvement without notice.(English) © May 2008 by Shimano Inc. XBC SZK Printed in Japan.
One Holland, Irvine, California 92618, U.S.A. Phone: +1-949-951-5003
Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: +31-341-272222
3-77 Oimatsu-cho, Sakai-ku, Sakai-shi, Osaka 590-8577, Japan
This service instruction explains how to use and maintain the Shimano bicycle parts which have been used on your new bicycle. For any questions regarding your bicycle or other matters which are not related to Shimano parts, please contact the place of purchase or the bicycle manufacturer.
General Safety Information
WARNING
• Use neutral detergent to clean the chain. Do not use alkali-based or acid based detergent such as rust cleaners as it may result in damage and/or failure of the chain.
• Use the reinforced connecting pin only for connecting the narrow type of chain.
• There are two different types of reinforced connecting pins available. Be sure to check the table below before selecting which pin to use.If connecting pins other than reinforced connecting pins are used, or if a reinforced connecting pin or tool which is not suitable for the type of chain is used, sufficient connection force may not be obtained, which could cause the chain to break or fall off.
• If it is necessary to adjust the length of the chain due to a change in the number of sprocket teeth, make the cut at some other place than the place where the chain has been joined using a reinforced connecting pin or an end pin. The chain will be damaged if it is cut at a place where it has been joined with a reinforced connecting pin or an end pin.
• Check that the tension of the chain is correct and that the chain is not damaged. If the tension is too weak or the chain is damaged, the chain should be replaced. If this is not done, the chain may break and cause serious injury.
Obtain and read the service instructions carefully prior to installing the parts. Loose, worn or damaged parts may cause the bicycle to fall over and serious injury may occur as a result. We strongly recommend only using genuine Shimano replacement parts.
Obtain and read the service instructions carefully prior to installing the parts. If adjustments are not carried out correctly, the chain may come off and this may cause you to fall off the bicycle which could result in serious injury.
• Read these Technical Service Instructions carefully, and keep them in a safe place for later reference.
Note
• If gear shifting operations do not feel smooth, wash the derailleur and lubricate all moving parts.
• If the amount of looseness in the links is so great that adjustment is not possible, you should replace the derailleur.
• You should periodically clean the derailleur and lubricate all moving parts (mechanism and pulleys).
• If gear shifting adjustment cannot be carried out, check the degree of parallelism at the rear end of the bicycle. Also check if the cable is lubricated and if the outer casing is too long or too short.
• If you hear abnormal noise as a result of looseness in a pulley, you should replace the pulley.
• If the chain keeps coming off the sprockets during use, replace the sprockets and the chain.
• Use a frame with internal cable routing is strongly discouraged as it has tendencies to impair the SIS shifting function due to its high cable resistance.
• Always be sure to use the sprocket set bearing the same group marks. Never use in combination with a sprocket bearing a different group mark.
• Use an outer casing which still has some length to spare even when the handlebars are turned all the way to both sides. Furthermore, check that the shifting lever does not touch the bicycle frame when the handlebars are turned all the way.
• A special grease is used for the gear shifting cable (SIS­SP41). Do not use DURA-ACE grease or other types of grease, otherwise they may cause deterioration in gear shifting performance.
• Grease the inner cable and the inside of the outer casing before use to ensure that they slide properly.
• For smooth operation, use the specified outer casing and the bottom bracket cable guide.
• Operation of the levers related to gear shifting should be made only when the front chainwheel is turning.
• Parts are not guaranteed against natural wear or deterioration resulting from normal use.
• For maximum performance we highly recommend Shimano lubricants and maintenance products
• For any questions regarding methods of installation, adjustment, maintenance or operation, please contact a professional bicycle dealer.
Chain toolChain
9-speed super narrow
chain such as
CN-7701 / CN-HG93
8-/ 7- /6-speed narrow
chain such as
CN-HG50 / CN-HG40
Reinforced
connecting pin
TL-CN32 / TL-CN27
TL-CN32 / TL-CN27
6.5mm
7.1mm
Silver
Black
Reinforced Connecting Pin
End Pin Link Pin
g
a
-
18
T
-
S
H
I
M
A
N
O
H
Y
P
E
R G
L
I
D
E
C
a
g
-
1
5
T
a
g
-
1
3
T
Group marks
1. Top adjustment
Turn the top adjustment screw to adjust so that the guide pulley is in line with the outer line of the smallest sprocket when looking from the rear.
SIS Adjustment
Top adjustment
screw
Outer line of smallest sprocket
Guide pulley
Connect the cable to the rear derailleur and, after taking up the initial slack in the cable, re-secure to the rear derailleur as shown in the illustration.
Pull
Tightening torque :
5 - 7 N·m {44 - 60 in. lbs.}
Groove
Note: Be sure that the cable is
securely in the groove.
2. Low adjustment
Turn the low adjustment screw so that the guide pulley moves to a position directly in line with the largest sprocket.
Guide pulley
Largest
sprocket
Low adjustment
screw
Cutting the outer casing
After cutting the outer casing, make the end round so that the inside of the hole has a uniform diameter.
Attach the same outer end cap to the cut end of the outer casing.
Outer end cap
* If the rear derailleur moves to a large degree, such as in
bicycles with rear suspension, it is recommended that you replace the cap with the accessory aluminum cap.
The end of the outer casing which has the aluminum cap should be at the derailleur side.
Aluminum cap
Derailleur side
The sealed cap with tongue and the rubber shield should be installed to the outer casing stopper of the frame.
Rubber shield
Rubber shield
Be careful not to bend
Sealed cap with tongue
3. How to use the B-tension adjustment screw
Mount the chain on the smallest chainring and the largest sprocket, and turn the crank arm backward. Then turn the B-tension adjustment screw to adjust the guide pulley as close to the sprocket as possible but not so close that it touches. Next, set the chain to the smallest sprocket and repeat the above to make sure that the pulley does not touch the sprocket.
Largest sprocket Smallest sprocket
B-tension
adjustment screw
4. SIS Adjustment
Operate the shifting lever several times to move the chain to the 2nd sprocket.Then, while pressing the lever just enough to take up the play in the lever, turn the crank arm.
When shifting to 3rd
Tighten the outer casing adjustment barrel until the chain returns to the 2nd sprocket. (clockwise)
Loosen the outer casing adjustment barrel until the chain touches the 3rd sprocket and makes noise. (counter clockwise)
When no sound at all is heard
Best setting
The best setting is when the shifting lever is operated just enough to take up the play and the chain touches the 3rd sprocket and makes noise.
* Return the lever to its original position (the position where
the lever is at the 2nd sprocket setting and it has been released) and then turn the crank arm clockwise. If the chain is touching the 3rd sprocket and making noise, turn the outer casing adjustment barrel clockwise slightly to tighten it until the noise stops and the chain runs smoothly.
Operate lever to change gears, and check that no noise occurs in any of the gear positions.
For the best SIS performance, periodically lubricate all power-transmission parts.
Adjustment bolt Adjustment bolt
RD-M771 (GS) RD-M771 (SGS)
DEORE XT Rear Derailleur
Long Cage
Super Long Cage
DESCRIPTION
SHIMANO
CODE NO.
ITEM
NO.
0705-2706
1 2 3 4 5 6 7
8
9
10
11
Y-5W5 Y-556 Y-5W5 Y-5W5 Y-5VA Y-5UC Y-5UF Y-5W5 Y-5W5 Y-53M Y-5W5 Y-5U5 Y-5W5
98010 25020 98020 98030 16000 14000 14000 98040 98050 24000 98080 09300 10000
B-Axle Assembly B-Tension Adjusting Screw (M4 x 10) Stroke Adjusting Screws (M4 x 11.5) & Plate Cable Fixing Bolt (M5 x 8) & Plate Cover P-Seal Ring P-Tension Spring Outer Plate Assembly (GS-Type) Outer Plate Assembly (SGS-Type) Pulley Bolt Guide & Tension Pulley Unit Inner Plate (GS-Type) Inner Plate (SGS-Type)
INTERCHANGE-
ABILITY
A: Same parts. B: Parts are usable, but differ in materirals, appearance, finish, size, etc. Absence of mark indicates non-interchangeability.
RD-M971
RD-M761
RD-M770
B A A
B A A A B B A A B B
A A A A A A A A A A A A A
SGS Type
10
11
1
2
3
4
5
6
7
8
9
9
11
10
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