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ST-5500-CA

Shimano ST-6510, ST-5500-CA, ST-5510, ST-R600 Service Instructions Manual

Technical Service Instructions SI-6C80D
ST-6510 ST-5500-CA ST-5510 ST-R600
Shimano
Total Integration
General Safety Information
WARNING
• Read these Technical Service Instructions carefully, and keep them in a safe place for later reference.
Note
• Operation of the levers related to gear shifting should be made only when the front chainwheel is turning.
• For smooth operation, always be sure to use the specified outer casing and the bottom bracket cable guide.
• Grease the inner cable and the inside of the outer casing before use to ensure that they slide properly.
• Because the high cable resistance of a frame with internal cable routing would impair the SIS function, this type of frame should not be used.
• The end of the outer casing which has the aluminum cap should be at the derailleur side.
Derailleur side
4-mm cap
Plastic cap or 4-mm capAluminum cap
• The cycle computers shown in the table below are compatible.
• Read the service instructions for the cycle computer also.
• Parts are not guaranteed against natural wear or deterioration resulting from normal use.
• For maximum performance we highly recommend Shimano lubricants and maintenance products.
• For any questions regarding methods of installation, adjustment, maintenance or operation, please contact a professional bicycle dealer.
SM-6500
*1
/ SM-6500-RS / SM-6501
SC-6500 / SC-6501 / SC-M500
Meter unit
Bracket sensor unit
*1
The bracket cover must be replaced.
()
ST-6510 ---> Replace with bracket cover for ST-6501. ST-5500-CA ---> Replace with ST-5500-C.
27
FD-6503
FC-6503
RD-6500-GS
Series
Shifting lever
Outer casing
Gears
Front derailleur
Front chainwheel
Bottom bracket
Rear derailleur
Freehub
Cassette sprocket
Chain
ULTEGRA
ST-6510 / ST-R600
18
SP40
FH-6500
CS-6500
CN-HG93 / CN-7701
FD-6500
FC-6500
BB-6500
RD-6500
Bottom bracket cable guide
SM-SP17
In order to realize the best performance, we recommend that the following combination be used.
27
FD-5503 / FD-5504
FC-5504 / FC-5505
RD-5500-GS / RD-5501-GS
Series
Shifting lever
Outer casing
Gears
Front derailleur
Front chainwheel
Bottom bracket
Rear derailleur
Freehub
Cassette sprocket
Chain
SHIMANO 105
ST-5500-CA / ST-5510 / ST-R600
18
SP40
FH-5500 / FH-5501
CS-HG70-9
CN-HG73
FD-5500 / FD-5501
FC-5501 / FC-5502
BB-5500
RD-5500 / RD-5501
Bottom bracket cable guide
SM-SP17
t
• Lever BF: Shifts from larger to smaller rear sprocket. Press lever
B
F
once to shift from a larger to one smaller
sprocket.
Operation
Operation of rear derailleur lever
• Lever AF : Shifts from smaller to lager rear sprocket.
Lever
AF has a click stop at positions
➀, ➁
, and ➂.
Lever B
F
Lever AF: Shifts from smaller to larger rear sprocket. Lever BF: Shifts from larger to smaller rear sprocket. Lever a
F
: Shifts from smaller to larger chainring.
Lever b
F
: Shifts from larger to smaller chainring.
Rear Front
Lever AF
Lever bF
Lever aF
Lever AF
lever AF
start position
➂
Click
➁
Click
➀
Click
➀
: Shifts one sprocket
E.x. : from 3rd to 4th
➁
: Quick-shifts two sprockets
E.x. : from 3rd to 5th
➂
: Quick-shifts three sprockets
E.x. : from 3rd to 6th
All levers return to the starting position when released.
Lever B
F
lever BF
start position
E.x. : from 4th to 3rd
Lever BFwill also move when lever AF is operated, but be careful not to apply pressure to lever
B
F
. Similarly
be careful not to press lever
AF when operating lever
B
F
. Gears will not shift when both levers are pressed
simultaneously.
Be sure to read these service instructions in conjunction with the service instructions for the RD-6500 /RD-6500-GS/ RD-5500/RD-5501/RD-5500-GS /RD-5501-GS before use.
Caution on operation
Operation of front derailleur levers
(FD-6500 / FD-5500 / FD-5501)
• Lever aF : Shifts from smaller to larger front chainring.
Lever aF
lever aF start position
x
x'
If operation of lever aFdose not complete the chainring shift stroke, operate lever aFagain for the distance (X') to complete that part of the lever stroke (X) which was short.
Full gear shift stroke
Actual stroke
• Lever bF: Shifts from largest chainring to intermediate chainring.
Lever bF
lever bF start position
When lever bFis operated, there is one click where trimming (the noise prevention mechanism) engages, and a second stronger click when the gear shift stroke is completed. After trimming, the next push will complete the gear shift stroke to the smaller front chainring.
Gear shift
complete stroke
Trim operation
Click
Click
Trimming (noise prevention operation)
If the chain is on the large front chainwheel and the larger rear sprocket, the chain will rub in the front derailleur plate, producing a characteristic noise. When this happens, press lever
b
F
lightly (to the point where it clicks); this causes the front derailleur to move slightly towards the smaller chainwheel, thereby eliminating the noise.
Movement of the
front derailleur
Chain position
Operation of front derailleur levers
(FD-6503 / FD-5503 / FD-5504)
• Lever aF : Shifts from smaller to larger front chainring.
2
1
Lever aF
lever aF start position
x
x'
If operation of lever aFdose not complete the chainring shift stroke, operate lever aFagain for the distance (X') to complete that part of the lever stroke (X) which was short.
Full gear shift stroke
Actual stroke
• Lever bF: Shifts from largest chainring to intermediate chainring.
Lever bF
lever bF start position
• Lever bF: Shifts from intermediate chainring to smallest chainring.
Gear shift
complete stroke
Click
Click
Caution on operation
Lever
b
F
will also move when lever aF is operated, but
be careful not to apply pressure to lever
b
F
. Similarly
be careful not to press lever a
F when operating lever
b
F
. Gears will not shift when both levers are pressed
simultaneously.
Be sure to read these service instructions in conjunction with the service instructions for the FD-6500 /FD-6503/ FD-5500/FD-5501/FD-5503/ FD-5504 before use.
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