Shimano SM-CD800 Dealer's Manual

(English)
Dealer's Manual
ROAD MTB Trekking
SM-CD800
City Touring/ Comfort Bike
URBAN SPORT E-BIKE
CHAIN DEVICE

CONTENTS

CONTENTS .................................................................................2
IMPORTANT NOTICE ..................................................................3
TO ENSURE SAFETY ................................................................... 4
LIST OF TOOLS TO BE USED ......................................................6
INSTALLATION/REMOVAL .........................................................7
About compatibility ............................................................................... 7
ISCG type ................................................................................................7
Direct mount type ................................................................................13
E Type .................................................................................................... 17
MAINTENANCE ........................................................................22
Replacing the guide .............................................................................22
2

IMPORTANT NOTICE

IMPORTANT NOTICE
• This dealer's manual is intended primarily for use by professional bicycle mechanics.
Users who are not professionally trained for bicycle assembly should not attempt to install the components themselves using the dealer's manuals. If any part of the information on the manual is unclear to you, do not proceed with the installation. Instead, consult a place of purchase or a distributor for their assistance.
• Make sure to read all instruction manuals included with the product.
• Do not disassemble or modify the product other than as stated in the information contained in this dealer's manual.
• All dealer's manuals and instruction manuals can be viewed on-line on our website (http://si.shimano.com).
• Please observe the appropriate rules and regulations of the country, state or region in which you conduct your business as a dealer.
For safety, be sure to read this dealer's manual thoroughly before use, and follow it for correct use.
The following instructions must be observed at all times in order to prevent personal injury
and physical damage to equipment and surroundings. The instructions are classified
according to the degree of danger or damage which may occur if the product is used
incorrectly.
DANGER
WARNING
CAUTION
Failure to follow the instructions will result in death or serious injury.
Failure to follow the instructions could result in death or serious
injury.
Failure to follow the instructions could cause personal injury or
physical damage to equipment and surroundings.
3

TO ENSURE SAFETY

TO ENSURE SAFETY
WARNING
• Be sure to follow the instructions provided in the manuals when installing the product. It is recommended to use SHIMANO genuine parts only. If parts such as bolts and nuts
become loose or damaged, the bicycle may suddenly fall over, which may cause serious injury.
In addition, if adjustments are not carried out correctly, problems may occur, and the bicycle may suddenly fall over, which may cause serious injury.
• After reading the dealer's manual thoroughly, keep it in a safe place for later reference.
Be sure to wear safety glasses or goggles to protect your eyes while performing maintenance tasks such as replacing parts.
Be sure to also inform users of the following:
• Downhill bicycle riding and freeriding are inherently dangerous activities. There is a risk of being involved in an accident that can result in a serious injury or even death. It is strongly recommended that riders wear protective head and body gear and perform thorough safety checks of their bicycles before riding. Please remember that you are riding at your own risk and that you have to consider your experience and your skills very carefully.
• Check that there are no cracks in the crank arms before riding the bicycle. If there are any cracks, the crank arm may break and you may fall off the bicycle.
• Be careful not to let the hemming of your clothes get caught in the chain while riding. Otherwise you may fall off the bicycle.
CAUTION
For installation to the bicycle, and maintenance:
• There is the danger of injury from the tips of the teeth on the chainrings.
NOTE
For installation to the bicycle, and maintenance:
• Use a neutral detergent to clean the crank arm and the bottom bracket. Using alkaline or acidic detergents may cause discoloration.
4
TO ENSURE SAFETY
• If pedaling performance does not feel normal, check the bicycle once more.
• Do not wash the bottom bracket with high-pressure jets of water. Water may enter the bearing section and cause noise or adhesion.
• The gears should be periodically washed with a neutral detergent. In addition, cleaning the chain with neutral detergent and lubricating it can be an effective way of extending the life of the gears and the chain.
• The cuffs of your clothing may get dirty from the chain while riding.
• This product is not warranted against damage resulting from improper use, such as jumping while riding or if the bicycle falls over, except if such malfunctions are caused by manufacturing methods.
• Products are not guaranteed against natural wear and deterioration from normal use and aging.
• For maximum performance we highly recommend SHIMANO lubricants and maintenance products.
The actual product may differ from the illustration because this manual is intended mainly to explain the procedures for using the product.
5

LIST OF TOOLS TO BE USED

LIST OF TOOLS TO BE USED
The following tools are needed for installation/removal, adjustment, and maintenance purposes.
Tool
4 mm hexagon wrench
6

INSTALLATION/REMOVAL

About compatibility

INSTALLATION/REMOVAL
For bicycles with rear suspension, make sure in advance that there is no weight applied to the rear suspension.
NOTE
• When installing parts on a carbon frame, confirm the recommended tightening torque with the carbon frame or part manufacturer in order to prevent damage to the carbon material due to overtightening or inadequate securing of the components due to insufficient tightening torque.
About compatibility
The SM-CD800 is the chain device designated for use with the following models.
Classification Model name Specifications
Front chainwheel
Chainring SM-CRM95 30T, 32T, 34T, 36T, 38T
Chain CN-M9100 -
FC-M9100-1 30T, 32T, 34T, 36T, 38T
FC-M9120-1 30T, 32T, 34T, 36T, 38T

ISCG type

This type is installed on the ISCG mounting boss of the frame. Perform the installation with the front chainring and chain fully assembled.
1. Adjust the chain position to the smallest sprocket.
7
INSTALLATION/REMOVAL
ISCG type
2. Temporarily mount the bracket.
(1) Insert the bracket between the chainring and frame.
(2) Temporarily mount the bracket from the gaps in the chainring.
(1) (2)
Bracket
Bracket mounting bolts
(temporary)
8
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