Shimano RD-TZ31 Service Instructions

Page 1
1
2
Largest sprocket
Guide pulley
Low adjustment
screw
20 T
28 T
14 T
34 T
Largest sprocket
Smallest sprocket
Total capacity
In order to realize the best performance, we recommend that the following combination be used.
Installation of the rear derailleur
Specifications
Chain length
Stroke adjustment and cable securing
1. Top adjustment
Turn the top adjustment screw to adjust so that the guide pulley is below the outer line of the smallest sprocket when looking from the rear.
1
2
Outer line of smallest sprocket
Guide pulley
Top adjustment
screw
2. Connection and securing of the cable
Connect the cable to the rear
derailleur and, after taking up the initial slack in the cable, re-secure to the rear derailleur as shown in the illustration.
Pull
Tightening torque:
5 - 7 N·m {44 - 60 in. lbs.}
Tightening torque:
8 - 10 N·m
{70 - 86 in. lbs.}
Note:
Be sure that the cable is securely in the groove.
Groove
3. Low adjustment
Turn the low adjustment screw so that the guide pulley moves to a position directly in line with the largest sprocket.
For the best SIS performance, periodically lubricate all power-transmission parts.
* Service Instructions in further languages are available
at :
http://techdocs.shimano.com
Please note: specifications are subject to change for improvement without notice. (English) © Jul. 2011by Shimano Inc. XBC Pr inted in China.
One Holland, Irvine, California 92618, U.S.A. Phone: +1-949-951-5003
Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: +31-341-272222
3-77 Oimatsu-cho, Sakai-ku, Sakai-shi, Osaka 590-8577, Japan
4. SIS Adjustment
Operate the shifting lever several times to move the chain to the 2nd sprocket. Then, while pressing the lever just enough to take up the play in the lever, turn the crank arm.
When shifting to 3rd When no sound at all
is heard
Outer casing
adjustment barrel
Outer casing
adjustment barrel
Best setting
The best setting is when the shifting lever is operated just enough to take up the play and the chain touches the 3rd sprocket and makes noise.
* Return the lever to its original position (the position
where the lever is at the 2nd sprocket setting and it has been released) and then turn the crank arm clockwise. If the chain is touching the 3rd sprocket and making noise, turn the outer casing adjustment barrel clockwise slightly to tighten it until the noise stops and the chain runs smoothly.
Operate lever to change gears, and check that no noise occurs in any of the gear positions.
Tighten the outer cable adjusting barrel until the chain returns to the 2nd sprocket. (clockwise)
Loosen the outer casing adjustment barrel until the chain touches the 3rd sprocket and makes noise. (counter clockwise)
RD-TZ31
Rear Derailleur
Frame
Bracket nut
5 mm Allen Key
Push in and tighten
Bracket
Bracket bolt
Tightening torque:
3 - 4 N·m {26 - 34 in. lbs.}
<
Direct-mount type
>
<
Bracket type
>
Add 2 links (with the chain on both the largest sprocket and the largest chainring)
Largest sprocket Largest chainring
Chain
General Safety Information
Chain toolChain
WARNING
“Maintenance interval depends on the usage and riding circumstances. Clean regularly the chain with an appropriate chaincleaner. Never use alkali based or acid based solvents such as rust cleaners. If those solvent be used chain might break and cause serious injury.”
• Use the reinforced connecting pin only for connecting the narrow type of chain.
• There are two different types of reinforced connecting pins available. Be sure to check the table below before selecting which pin to use. If connecting pins other than reinforced connecting pins are used, or if a reinforced connecting pin or tool which is not suitable for the type of chain is used, sufficient connection force may not be obtained, which could cause the chain to break or fall off.
9-speed super narrow
chain such as
CN-7701 / CN-HG93
8- /7- / 6-speed narrow
chain such as
CN-HG50 / CN-HG40
Reinforced
connecting pin
TL-CN32 /TL-CN27
TL-CN32 /TL-CN27
6.5mm
7.1mm
Silver
Black
• If it is necessary to adjust the length of the chain due to a change in the number of sprocket teeth, make the cut at some other place than the place where the chain has been joined using a reinforced connecting pin or an end pin. The chain will be damaged if it is cut at a place where it has been joined with a reinforced connecting pin or an end pin.
• Check that the tension of the chain is correct and that the chain is not damaged. If the tension is too weak or the chain is damaged, the chain should be replaced. If this is not done, the chain may break and cause serious injury.
Obtain and read the service instructions carefully prior to installing the parts. Loose, worn or damaged parts may cause the bicycle to fall over and serious injury may occur as a result. We strongly recommend only using genuine Shimano replacement parts.
• Read these Technical Service Instructions carefully, and keep them in a safe place for later reference.
Note
• The reinforced connecting pins cannot be used with the UG chain, otherwise the connections will not move properly and noise will occur.
• If gear shifting operations cannot be carried out smoothly, clean the derailleur and lubricate all moving parts.
• If the amount of looseness in the links is so great that adjustment is not possible, you should replace the derailleur.
• You should periodically clean the derailleur and lubricate all moving parts (mechanism and pulleys).
• If gear shifting adjustment cannot be carried out, check the degree of parallelism at the rear end of the bicycle. Also check if the cable is lubricated and if the outer casing is too long or too short.
• If you hear abnormal noise as a result of looseness in a pulley, you should replace the pulley.
• Grease the inner cable and the inside of the outer casing before use to ensure that they slide properly.
• Use a frame with internal cable routing is strongly discouraged as it has tendencies to impair the SIS shifting function due to its high cable resistance.
• Parts are not guaranteed against natural wear or deterioration resulting from normal use.
• For maximum performance we highly recommend Shimano lubricants and maintenance products.
• For any questions regarding methods of installation, adjustment, maintenance or operation, please contact a professional bicycle dealer.
Reinforced Connecting Pin
End Pin Link Pin
Technical Service Instructions SI-5FZ0A-001
SI-5FZ0A-001-00
Series
Gears
Shifting lever (Right)
Outer casing
Rear derailleur
Freewheel
Chain
Bottom bracket cable guide
Tourney (SIS)
7-gears
SL-RS36-7R / SL-RS35-7R
OT-SIS40
RD-TZ31
MF-HG37 / MF-TZ21 / MF-TZ21-CP / CS-HG20-7
CN-UG51 / CN-HG40
SM-SP18
6-gears
SL-RS36-6R / SL-RS35-6R
OT-SIS40
RD-TZ31
MF-TZ20 / MF-TZ20-CP
CN-UG51 / CN-HG40
SM-SP18
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