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(English)
DM-RARD001-04
Dealer's Manual
ROAD MTB Trekking
City Touring/
Comfort Bike
DURA-ACE
RD-R9100
ULTEGRA
RD-R8000
105
RD-R7000
URBAN SPORT E-BIKE
Rear Derailleur
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CONTENTS
IMPORTANT NOTICE ..............................................................................................3
TO ENSURE SAFETY ............................................................................................... 4
LIST OF TOOLS TO BE USED .................................................................................. 7
INSTALLATION ....................................................................................................... 9
Installation of the rear derailleur ................................................................................................................ 9
Direct mount type ......................................................................................................................................10
ADJUSTMENT ...................................................................................................... 12
Stroke adjustment ...................................................................................................................................... 12
Installing the chain ..................................................................................................................................... 14
Securing the cable ...................................................................................................................................... 15
Using the end adjust bolt ..........................................................................................................................18
SIS adjustment ............................................................................................................................................19
MAINTENANCE .................................................................................................... 23
Replacement of the plate and the plate tension spring .......................................................................... 23
Replacement of the pulley ........................................................................................................................25
Replacing the cable .................................................................................................................................... 25
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IMPORTANT NOTICE
The following instructions must be observed at all times in order to prevent personal injury and physical damage to equipment and surroundings.
The instructions are classified according to the degree of danger or damage which may occur if the product is used incorrectly.
DANGER
Failure to follow the instructions will result in death or serious injury.
WARNING
Failure to follow the instructions could result in death or serious injury.
CAUTION
Failure to follow the instructions could cause personal injury or physical damage to equipment and surroundings.
IMPORTANT NOTICE
•
This dealer’s manual is intended primarily for use by professional bicycle mechanics.
Users who are not professionally trained for bicycle assembly should not attempt to install the components themselves using the dealer’s manuals.
If any part of the information on the manual is unclear to you, do not proceed with the installation. Instead, contact your place of purchase or a local
bicycle dealer for their assistance.
•
Make sure to read all instruction manuals included with the product.
•
Do not disassemble or modify the product other than as stated in the information contained in this dealer’s manual.
•
All dealer’s manuals and instruction manuals can be viewed on-line on our website (http://si.shimano.com).
•
Please observe the appropriate rules and regulations of the country, state or region in which you conduct your business as a dealer.
For safety, be sure to read this dealer’s manual thoroughly before use, and follow it for correct use.
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TO ENSURE SAFETY
TO ENSURE SAFETY
WARNING
•
Be sure to follow the instructions provided in the manuals when installing the product.
It is recommended to use genuine Shimano parts only. If parts such as bolts and nuts become loose or damaged, the bicycle may suddenly fall over,
which may cause serious injury.
In addition, if adjustments are not carried out correctly, problems may occur, and the bicycle may suddenly fall over, which may cause serious injury.
•
Be sure to wear safety glasses or goggles to protect your eyes while performing maintenance tasks such as replacing parts.
•
After reading the dealer's manual thoroughly, keep it in a safe place for later reference.
Be sure to also inform users of the following:
•
Intervals between maintenance depend on the use and riding circumstances. Clean the chain with an appropriate chain cleaner regularly. Never use
alkali based or acid based solvents, such as rust cleaners. If those solvents are used the chain might break and cause serious injury.
•
Check the chain for any damage (deformation or crack), skipping, or other abnormalities such as unintended gear shifting. If any problems are found,
consult a dealer or an agency. The chain may break, and you may fall.
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TO ENSURE SAFETY
NOTE
Be sure to also inform users of the following:
•
If gear shifting operations cannot be carried out smoothly, clean the derailleur and lubricate all moving parts.
•
If looseness in the links is so great that gear shifting adjustments cannot be made, replace the derailleur.
•
The gears should be periodically washed with a neutral detergent. In addition, cleaning the chain with neutral detergent and lubricating it can be an
effective way of extending the life of the gears and the chain.
•
Products are not guaranteed against natural wear and deterioration from normal use and aging.
•
For maximum performance we highly recommend Shimano lubricants and maintenance products.
For Installation to the Bicycle, and Maintenance:
•
Use the OT-RS900 cable and a cable guide for smooth operation.
•
Grease the inner cable and the inside of the outer casing before use to ensure that they slide properly.
Do not let dust adhere to the inner cable. If the grease on the inner cable is wiped off, the application of SIS SP41 grease (Y04180000) is
recommended.
•
The end of the outer casing which has the sealed outer cap (aluminum type) should be
on the derailleur side. For details refer to the dealer's manual for ST-R9100.
Derailleur side
Sealed outer cap
(aluminum type)
•
If gear shifting adjustments cannot be carried out, check that the rear fork ends are aligned. Check whether the cable is lubricated and clean, and if
the outer casing is too long or short.
•
Periodically clean the derailleur and lubricate all moving parts (mechanism and pulleys).
•
Some tension pulleys have an arrow on them to indicate the direction of rotation. In such cases, install the pulley so that the arrow is pointing
clockwise when seen from the outer side of the derailleur.
•
If you hear abnormal noise as a result of looseness in a pulley, you should replace the pulley.
The actual product may differ from the illustration because this manual is intended mainly to explain the procedures for using
the product.
Cap with long tongue
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LIST OF TOOLS TO BE USED
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LIST OF TOOLS TO BE USED
LIST OF TOOLS TO BE USED
The following tools are needed for installation, adjustment, and maintenance purposes.
Tool Tool Tool
2 mm hexagon wrench 4 mm hexagon wrench Screwdriver[#2]
3 mm hexagon wrench 5 mm hexagon wrench
Hexalobular[#10]
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INSTALLATION
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INSTALLATION
Installation of the rear derailleur
INSTALLATION
Installation of the rear derailleur
(B)
Outer side
(A)
(z)
(C)
Use a hexagon wrench to tighten the
rear derailleur fixing bolt, while being
careful that the rear derailleur fixing
bolt does not enter the fork end at an
angle.
When doing so, install the rear derailleur
so that the projection on the rear of the
bracket makes contact with the fork end
tab from above without any gap.
(z)
Set without any gap.
(A)
Rear derailleur fixing bolt
(B)
Projection on rear of bracket
(C)
Fork end tab
Tightening torque
8 - 10 N·m
NOTE
Periodically check that there is no gap
between the fork end tab and the projection
on the rear of the bracket. If there is a gap
between these two parts, problems with gear
shifting performance may occur.
Inner side
(z)
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INSTALLATION
Direct mount type
Direct mount type
Replacing with direct mount type
Remove the bracket axle.
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ADJUSTMENT
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ADJUSTMENT
Stroke adjustment
ADJUSTMENT
Stroke adjustment
Top adjustment
B
B
(A)
A
A
(B)
(C)
Turn the top adjustment screw to
position the guide pulley over the outer
line of the smallest sprocket when seen
from the rear side.
(A)
Top adjustment screw
(B)
Smallest sprocket
(C)
Guide pulley
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ADJUSTMENT
Stroke adjustment
Low adjustment
(B)
(C)
A
B
B
(A)
A
Turn the low adjustment screw to
position the guide pulley directly
underneath the largest sprocket.
(A)
Low adjustment screw
(B)
Largest sprocket
(C)
Guide pulley
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ADJUSTMENT
Installing the chain
Installing the chain
Chain length
(A) (B) (C)
[1]
(E)(D)
(x)
[2]
Mount the chain on to the largest
sprocket and the largest chainring.
Next, add 1-3 links to set the length of
the chain.
When mounting the chain, if the inner
links and outer links match (as in [1]), set
it to a length with 2 links added.
If the inner links match together and the
outer links match together (as in [2]), set
it to a length with 1 or 3 links added.
When setting to the length with 1 link
added (in [2]), if you are concerned
about drive wandering after mounting
the chain on the largest sprocket and
largest chainring, set it to a length with
another 2 links added.
(x)
+2 links
(y)
+1 link
(z)
+3 links
(A)
Largest sprocket
(B)
Chain
(C)
Largest chainring
(D)
Inner link
(E)
Outer link
(F)
Pin for preventing chain
derailment
NOTE
The rear derailleur plate assembly is equipped
with a pin or plate that prevents the chain
from derailing.
When passing the chain through the rear
derailleur, pass it through the rear derailleur
body from the side of the chain derailment
prevention plate as shown in the illustration.
If the chain is not passed through the correct
position, damage may be caused to the chain
or rear derailleur.
(y) (z)
or
(F)
(F)
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ADJUSTMENT
(A) (B) (C)
Securing the cable
Securing the cable
Cutting the outer casing
1
When cutting the outer casing, cut the
end opposite to the end with the
marking.
After cutting the outer casing, make the
end round so that the inside of the hole
has a uniform diameter.
2
OT-RS900
OT-RS900
After cutting, attach the same cap with
long tongue to the end.
(A)
Cap with long tongue
(B)
OT-RS900
(C)
Sealed outer cap
(aluminum type)
NOTE
•
Make sure to use OT-RS900 for the outer
casing.
•
When cutting the outer casing, make sure
to cut nearer the end with the cap with
long tongue.
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ADJUSTMENT
Securing the cable
Outer casing length
1
2
(A)
(B)
(A)
Loosen the end adjust bolt until it is in
the position shown in the illustration.
Check that there is enough slack in the
outer casing.
Next, align the outer casing, on which
the sealed outer cap (aluminum type) is
installed, with the bottom edge of the
outer casing holder on the rear
derailleur, then cut off any excess length
of outer casing.
(A)
End adjust bolt
(A)
Outer casing holder
(B)
Outer casing
(C)
Sealed outer cap
(aluminum type)
(C)
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ADJUSTMENT
Securing the cable
Connecting and securing the cable
1
(A) (B)
Connect the inner cable to the rear
derailleur.
Remove the initial slack from the cable
as shown in the illustration.
(A)
Inner cable
(B)
Cover with tongue
NOTE
•
Replacing the cover with tongue is
recommended when replacing the inner
cable.
•
Fuzz may be generated when the inner
cable is installed or when the coating is
damaged during use, but this will not
affect its functions.
Cover with tongue
2
3
(A)
Reconnect the inner cable to the rear
derailleur.
Be sure that the cable is securely in the
groove.
(A)
Inner cable
Tightening torque
6 - 7 N·m
To be continued on next page
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ADJUSTMENT
Using the end adjust bolt
4
(z)
Using the end adjust bolt
Adjusting the end adjust bolt
Set the inner cable so that the margin is
approximately 30 mm or less.
Install the inner end cap.
(z)
30 mm or less
NOTE
Check that the inner cable does not interfere
with the wheel spokes.
Stop the wheel from turning while carrying
out this step.
A
B
(A) (C)(B)
A
B
Mount the chain on the largest sprocket,
and turn the crank arm backward.
Turn the end adjust bolt to move the
guide pulley as close to the sprocket as
possible but not so close that the chain
A
B
gets jammed.
Next, check that the chain does not get
jammed when it is on the smallest
sprocket.
If there is any slack in the chain when
the chain is mounted on the smallest
chainring and smallest sprocket, adjust
the end adjust bolt to eliminate it.
(A)
Largest sprocket
(B)
Smallest sprocket
(C)
End adjust bolt
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ADJUSTMENT
SIS adjustment
SIS adjustment
SIS adjustment
Operate the shifting lever once to move the chain from the smallest sprocket to the 2nd
sprocket.
1
Best setting
2
The best setting is when the shifting
lever is operated just enough to close the
lever gap and the chain touches the 3rd
sprocket counting from the smallest
sprocket and makes noise.
To be continued on next page
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ADJUSTMENT
SIS adjustment
When shifting to the 3rd sprocket counting from the smallest sprocket
2
(A)
Tighten the cable adjustment barrel
(clockwise) until the chain returns to the
2nd sprocket counting from the smallest
sprocket.
(A)
Cable adjustment barrel
To be continued on next page
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ADJUSTMENT
SIS adjustment
When no sound at all is generated
2
(A)
Loosen the cable adjustment barrel
(counter-clockwise) until the chain
touches the 3rd sprocket counting from
the smallest sprocket and makes noise.
(A)
Cable adjustment barrel
Return the lever to its original position (the position where the lever is at the 2nd sprocket
setting counting from the smallest sprocket and it has been released) and then turn the
crank arm clockwise.
3
Operate lever to change gears, and check that no noise occurs in any of the gear positions.
4
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NOTE
If the chain is touching the 3rd sprocket
counting from the smallest sprocket and
making noise, turn the cable adjustment
barrel clockwise slightly to tighten it until the
noise stops and the chain runs smoothly.
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MAINTENANCE
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MAINTENANCE
Replacement of the plate and the plate tension spring
MAINTENANCE
Replacement of the plate and the plate tension spring
Removal
1
(A)
Remove the plate stopper pin.
Turn the plate to loosen the plate
tension spring as shown in the
illustration.
(A)
Plate stopper pin
Tightening torque
1 N·m
2
3
(A)
Using a Hexalobular[#10], remove the
stopper bolt.
(A)
Stopper bolt
Tightening torque
1 N·m
To be continued on next page
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MAINTENANCE
Replacement of the plate and the plate tension spring
Detach the plate.
4
Cautions when assembling
Assemble by carrying out the removal procedure in reverse while adhering to the following cautions.
1
(A)
(z)
(C)
(A)
Apply grease to the plate axle.
(z)
Apply grease.
Install the P body seal ring and insert the
end of the plate tension spring into the
groove of the plate.
(A)
Plate axle
(A)
Plate axle
(B)
Plate tension spring
(C)
P body seal ring
2
(B)
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MAINTENANCE
Replacement of the pulley
Replacement of the pulley
Check the arrow direction on the pulley before installing.
There is no specified direction in which to install the RD-R7000 pulley.
(A)
(B)
(C)
(A)
Guide pulley
(B)
Tension pulley
(C)
3 mm hexagon wrench
Tightening torque
2.5 - 5 N·m
Replacing the cable
Remove the cable.
1
(A)
2
(B)
Attach a new cover with tongue.
3
Remove the cable adjustment barrel and
then remove the cover with tongue.
RD-R7000 does not have a cover with
tongue.
(A)
Cover with tongue
(B)
Cable adjustment barrel
TECH TIPS
A cover with tongue is supplied with an
optional cable.
Screw the cable adjustment barrel down to the appropriate point.
4
Attach a new cable.
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Please note: specifications are subject to change for improvement without notice. (English)
©
Oct. 2017 by Shimano Inc. ITP
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