Shimano FD-M805, FD-M806 Service Instructions

Page 1
Model number
Front derailleur installation band diameter
Top swing type
Down swing type
Front chain line
Rear dropout end width
Top gear teeth
Min. difference between top and intermediate
Dual-Pull
If the chain falls to the crank side.
If shifting is difficult from the intermediate chainring to the smallest chainring.
Tighten the top adjustment screw clockwise (about 1/4 turn).
Loosen the top adjustment screw counterclockwise (about 1/8 turn).
Loosen the low adjustment screw counterclockwise (about 1/4 turn).
If there is interference between the chain and the front derailleur inner plate at the largest chainring.
If there is interference between the chain and the front derailleur outer plate at the largest chainring.
Tighten the top adjustment screw clockwise (about 1/8 turn).
Loosen the top adjustment screw counterclockwise (about 1/8 turn).
If the intermediate chainring is skipped when shifting from the largest chainring.
Loosen the outer casing adjustment barrel counterclockwise (1 or 2 turns).
If the chain falls to the bottom bracket side.
Tighten the outer casing adjustment barrel clockwise (1 or 2 turns).
Tighten the low adjustment screw clockwise (about 1/2 turn).
5. Troubleshooting chart
After completion of steps 1 - 4, move the shifting lever to check the shifting. (This also applies if shifting becomes difficult during use.)
A
B
B
A
Chain
Chain guide outer plate
Top adjustment
screw
A
B
Chain
Chain guide
inner plate
Outer casing adjustment barrel
3. Top adjustment
Set so that the clearance between the chain guide outer plate and the chain is 0 - 0.5 mm.
If there is interference between the chain and front derailleur inner plate when the rear sprocket is shifted to the largest sprocket when the chainwheel is at the intermediate chainring position.
If shifting is difficult from the intermediate chainring to the largest chainring.
4. Adjustment of the intermediate chainring
When carrying out adjustment, set the chain to the largest sprocket, and at the front, set the chain to the intermediate chainring. Adjust using the outer casing adjustment barrel so that the clearance between the chain guide inner plate and the chain is 0 - 0.5 mm.
After taking up the initial slack in the cable, re-secure to the front derailleur as shown in the illustration.
Normal type
< Normal type >
• FD-M805
< Top route type >
Tightening torque :
5 - 7 N·m {44 - 60 in. lbs.}
< Normal type >
• FD-M806
< Top route type >
Top route type
Pull
Pull
5 mm Allen key
Note:
Pass the cable through as shown in the illustration.
Wire fixing bolt
Note:
Pass the cable through as shown in the illustration.
Wire fixing bolt
Attach the same outer end cap to the cut end of the outer casing.
Outer end cap
Cutting the outer casing
When cutting the outer casing, cut the opposite end to the end with the marking. After cutting the outer casing, make the end round so that the inside of the hole has a uniform diameter.
2. Connecting and securing the inner cable
Operate the lever 2 or more times to set the lever to the low position. After opening the cover, place the end of the cable onto the hook. In this condition, operate the lever 2 or more times to set the lever to the top position, and then pass the cable through the outer casing adjustment bolt and pull the cable all the way through. After this, operate the lever to set it to the low position and close the cover.
Inner cable
Lever
Cover
Hook
SIS Adjustment
Be sure to follow the sequence described below.
1. Low adjustment
First remove the Pro-Set alignment block . Next, set so that the clearance between the chain guide inner plate and the chain is 0 - 0.5 mm.
A
B
B
A
Low adjustment
screw
Chain
Chain guide
inner plate
The level section of the chain guide outer plate should be directly above and parallel to the largest chainring. Secure using a 5 mm Allen key.
In the case of carbon frames, it may be necessary to lower the tightening torque in order to prevent damage to the frame. Please consult the bicycle or frame manufacturer regarding the appropriate level of tightening torque for carbon frames.
For triple chainwheel
Adjust and then install the front derailleur as shown in the illustration. Do not remove the Pro-Set alignment block at this time.
Gear teeth should come within this range
Pro-Set gauge
Tightening torque :
5 - 7 N·m {44 - 60 in. lbs.}
Chainwheel (largest chainring)
Chain guide
Pro-Set alignment block
Please note: specifications are subject to change for improvement without notice.(English) © Mar. 2007 by Shimano Inc. XBC SZK Printed in Japan
One Holland, Irvine, California 92618, U.S.A. Phone: +1-949-951-5003
Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: +31-341-272222
3-77 Oimatsu-cho, Sakai-ku, Sakai-shi, Osaka 590-8577, Japan
These service instructions are printed on recycled paper.
Installation of the front derailleur
For double chainwheel
Adjust as show in the illustration and then install the front derailleur.
The outer plate of the front derailleur should be within the following range.
Pro-Set gauge
Specifications
S, M, L
57.5 mm
150 mm
44 T
12 T
22 T
FD-M805 FD-M806
FD-M806
FD-M805
FD-M806
FD-M805
Technical Service Instructions SI-5J30A-001
Front derailleur
FD-M805 FD-M806
General Safety Information
WARNING
Off-road bicycle riding and extreme mountain bike riding, represented
in part by North Shore style riding, “trials riding”, or urban stunt riding is an inherently dangerous activity. There is a risk of being involved in an accident that can result in a serious injury or even death. It is strongly recommended that riders wear protective head and body gear and perform thorough safety checks of their bicycles before riding. Please remember that you are riding at your own risk and that you have to consider your experience and your skills very carefully.
• Be careful not to let the cuffs of your clothes get caught in the chain while riding, otherwise you may fall off the bicycle.
Obtain and read the service instructions carefully prior to installing the parts. Loose, worn, or damaged parts may cause injury to the rider. We strongly recommend only using genuine Shimano replacement parts.
Obtain and read the service instructions carefully prior to installing the parts. If adjustments are not carried out correctly, the chain may come off and this may cause you to fall off the bicycle which could result in serious injury.
• Read these Technical Service Instructions carefully, and keep them in a safe place for later reference.
Note
This front derailleur is only for frames with a 150 mm rear dropout end width and a 57.5 mm front chain line.
• Turn the top adjustment screw to adjust so that the chain does not sit on top of the bash guard.
• If gear shifting operations do not feel smooth, wash the derailleur and lubricate all moving parts.
• If the amount of looseness in the links is so great that adjustment is not possible, you should replace the derailleur.
• When the chain is in the position shown in the illustration, the chain may contact the front chainrings or front derailleur and generate noise. If the noise is a problem, shift the chain onto the next-larger rear sprocket or the one after.
• For smooth operation, use the specified outer casing and the bottom bracket cable guide.
• This product is not warranted against damage resulting from use such as jumping while riding or if the bicycle falls over, except if such malfunctions result from non conforming materials or manufacturing methods.
• Parts are not guaranteed against natural wear or deterioration resulting from normal use.
• For maximum performance we highly recommend Shimano lubricants and maintenance products.
• For any questions regarding methods of installation, adjustment, maintenance or operation, please contact a professional bicycle dealer.
Front chainrings
Rear sprockets
Pro-Set alignment block
Chain position
Smallest sprocket
Largest
chainring
Chain position
Largest
sprocket
Intermediate
chainring
Chain position
Largest
sprocket
Smallest chainring
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