Shimano FD-7900 Service Instructions

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2. The level section of the chain guide outer plate should be directly above and parallel to the largest chainring.
3. Secure using a 5mm Allen key.
When installing the components to carbon frame/handle bar surfaces, verify with the manufacturer of the carbon frame/parts for their recommendation on tightening torque in order to prevent over tightening that can cause damage to the carbon material and/or under tightening that can cause lack of fixing strength for the components.
Chainwheel (largest chainring)
Chain guide
Tightening torque:
5 - 7 N·m
{44 - 60 in. lbs.}
4. Top adjustment
Set so that the clearance between the chain guide outer plate and the chain is 0 - 0.5 mm.
* 1/8 turn of adjustment screw (45 degrees) = 0.4 mm
movement of front derailleur
Tighten the top adjustment screw clockwise (about 1/4 turn).
Loosen the top adjustment screw counterclockwise (about 1/8 turn). If it still does not solve the problem, adjust the cable tension again.
Loosen the low adjustment screw counterclockwise (about 1/8 turn).
Tighten the low adjustment screw clockwise (about 1/2 turn).
1. Adjust so that the clearance between the chain guide outer plate and the large gear is 1 - 3 mm before installing.
Technical Service Instructions SI-5LB0A-002
General Safety Information
Obtain and read the service instructions carefully prior to installing the parts. Loose, worn or damaged parts may cause the bicycle to fall over and serious injury may occur as a result. We strongly recommend only using genuine Shimano replacement parts.
Obtain and read the service instructions carefully prior to installing the parts. If adjustments are not carried out correctly, the chain may come off and this may cause you to fall off the bicycle which could result in serious injury.
Use the CN-7900 in combination with the chain. If a 10-speed chain for
components such as the CN-7801 or CN-6600 is used, the chain may fall off and the bicycle may suddenly fall over, and serious injury may occur.
• Be careful not to let the cuffs of your clothes get caught in the chain while riding, otherwise you may fall off the bicycle.
• Read these Technical Service Instructions carefully, and keep them in a safe place for later reference.
Note
• If gear shifting operations cannot be carried out smoothly, clean the derailleur and lubricate all moving parts.
• If the amount of looseness in the links is so great that adjustment is not possible, you should replace the derailleur.
• For smooth operation, use the specified outer casing and the bottom bracket cable guide.
• Grease the inner cable and the inside of the outer casing before use to ensure that they slide properly.
Parts are not guaranteed against natural wear or deterioration resulting from normal use.
• For maximum performance we highly recommend Shimano lubricants and maintenance products.
• For any questions regarding methods of installation, adjustment, maintenance or operation, please contact a professional bicycle dealer.
WARNING
FD-7900
One Holland, Irvine, California 92618, U.S.A. Phone: +1-949-951-5003
Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: +31-341-272222
3-77 Oimatsu-cho, Sakai-ku, Sakai-shi, Osaka 590-8577, Japan
Please note: specifications are subject to change for improvement without notice.(English) © Sep. 2008 by Shimano Inc. XBC SZK Printed in Japan.
SIS adjustment
1. Low adjustment
Set so that the clearance between the chain guide inner plate and the chain is 0 - 0.5 mm.
* 1/8 turn of adjustment screw (45 degrees) = 0.4 mm
movement of front derailleur
To improve gear shifting performance, the SIS adjustment method for the FD-7900 front derailleur is slightly different from previous derailleurs. In addition, the trimming mechanism has also been abolished in order to improve shifting performance.
2. Connection and securing of cable
While pulling the inner cable, tighten the wire fixing bolt with a 5 mm allen key to secure the cable.
Largest
sprocket
Inner ring
Smallest sprocket
Outer ring
Low adjustment
screw
Chain guide
inner plate
Chain
Pull
Tightening torque:
6 - 7 N·m {52 - 60 in. lbs.}
After taking up the initial slack in the cable, re-secure to the front derailleur as shown in the illustration.
3. Adjustment of the cable tension
(1) Set the chain to the largest rear
sprocket, and shift the front to top gear.
(2) Adjust the clearance (by using the
cable-adjustment bolt) of the chain and chain guide to the minimum (0 -
0.5 mm).
Top adjustment
screw
Chain guide outer plate
Chain
Chain guide
inner plate
Chain
Clearance:
0 - 0.5mm
B
A
Be sure to read these service instructions in conjunction with the service instructions for the ST-7900 / SL-7900 / SL-BS79 before use.
Outer casing adjustment bolt
Largest
sprocket
Outer ring
Largest sprocket
Outer ring
Front shifting
Lever [b
From large chainring
to small chainring
Lever [a
From small chainring
to large chainring
Lever [a
Lever
[
b
Type Band type / Brazed on type
Front derailleur installation band diameter S (28.6mm), M (31.8mm), L (34.9mm)
Chainstay angle (
C
)
61° - 66°
Front chainwheel tooth difference 16 teeth or less
Chain line 43.5mm
In order to realize the best performance, we recommend that the following combination be used.
Series
DURA-ACE
Shifting lever
ST-7900 / SL-7900 / SL-BS79
Outer casing
SP41
Gears
20
Front derailleur
FD-7900
Front chainwheel
FC-7900
Rear derailleur
RD-7900
Freehub
FH-7900
Cassette sprocket
CS-7900
Chain
CN-7900
Bottom bracket cable guide
SM-SP17
Installation of the front derailleur
Clearance: 1 - 3 mm
Chain guide outer plate
Specifications
5. Troubleshooting chart
After completion of steps 1 - 4, move the shifting lever to check the shifting. (This also applies if shifting becomes difficult during use.)
If the chain falls to the crank side
If shifting is difficult from the small chainring to the large chainring
If shifting is difficult from the large chainring to the small chainring
If the chain falls to the bottom bracket side.
SI-5LB0A-002-00
00
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