Shimano FC-4503, FD-4503, ST-4500 Service Instructions

Page 1
General Safety Information
Technical Service Instructions SI-0033A
TIAGRA
ST-4500
Series
Shifting lever
SP41
27
Gears
FD-4503
Front derailleur
FC-4503
Front chainwheel
RD-4500-GS
Rear derailleur
FH-4500
Freehub
CS-HG50-9
Cassette sprocket
CN-HG53
Chain
SM-SP17
Bottom bracket cable guide
Operate lever (a) until gear shifting is complete.
Operate lever (b) until gear shifting is complete.
Type of shifting Lever operation
Trimming operation
Lever
operation
Front derailleur movement
Chain
position
Symptom
• Obtain and read the service instructions carefully prior to installing the parts. Loose, worn, or damaged parts may cause injury to the rider. We strongly recommend only using genuine Shimano replacement parts.
• Read these Technical Service Instructions carefully, and keep them in a safe place for later reference.
Note
• Operation of the levers related to gear shifting should be made only when the front chainwheel is turning.
• For smooth operation, use the specified outer casing and the bottom bracket cable guide.
• Grease the inner cable and the inside of the outer casing before use to ensure that they slide properly.
• Use a frame with internal cable routing is strongly discouraged as it has tendencies to impair the SIS shifting function due to its high cable resistance.
• A special grease is used for the gear shifting cable (SIS­SP41). Do not use DURA-ACE grease or other types of grease, otherwise they may cause deterioration in gear shifting performance.
• Please refer to the Service Instructions for the ST-4500 for details on installation and maintenance.
• Be sure to read these service instructions in conjunction with the service instructions for the FD-4503 before use.
• Parts are not guaranteed against natural wear or deterioration resulting from normal use.
• For maximum performance we highly recommend Shimano lubricants and maintenance products.
• For any questions regarding methods of installation, adjustment, maintenance or operation, please contact a professional bicycle dealer.
WARNING
Gear shifting operations Trimming (noise prevention mechanism) operation
Front DUAL CONTROL Lever
ST-4500
In order to realize the best performance, we recommend that the following combination be used.
Lever (b) will also move when lever (a) is operated, but be careful not to apply pressure to lever (b) . Similarly be careful not to press lever (a) when operating lever (b) . Gears will not shift when both levers are pressed simultaneously.
Depending on the position of the chain after shifting, the chain may rub against the chain guide outer plate or the chain guide inner plate of the front derailleur, producing a characteristic noise. If this sort of thing happens, you can press lever (a) or lever (b) slightly to move the front derailleur a little way so that it does not touch the chain. This operation is called "trimming". Trimming can be carried out whether the chain is on the largest, intermediate or smallest chainring. If noise occurs when the chain is in one of the positions shown below, carry out trimming to eliminate the noise.
Chain contacts outer plate
Chain contacts inner plate
Smallest chainring
Intermediate chainring
/
Intermediate chainring
Largest chainring
/
Largest chainring
Intermediate chainring
/
Intermediate chainring
Smallest chainring
/
Lever (a)
Lever (a)
Lever (b)
Lever (b)
Largest chainring
Front derailleur movement
Front derailleur movement
Outer plate
Chain
Click
(Hits)
Click
(Hits)
Smaller sprockets
Smaller sprockets
Smaller sprockets
Intermediate chainring
Smallest chainring
Largest chainring
Intermediate chainring
Smallest chainring
Larger sprockets
Larger sprockets
Larger sprockets
Inner plate
Chain
Lever (a)
Lever (b)
Before
trimming
trimming
operation
After
trimming
Before
trimming
trimming
operation
After
trimming
Lever (a)
Lever (b)
These service instructions are printed on recycled paper. Please note: specifications are subject to change for improvement without notice. (English) © Mar. 2006 by Shimano Inc. XBC SZK Printed in Japan.
One Holland, Irvine, California 92618, U.S.A. Phone: +1-949-951-5003 Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: +31-341-272222 3-77 Oimatsu-cho Sakai-ku, Sakai, Osaka 590-8577, Japan
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