Shimano FC-S500 Service Instructions

FC-S500

130 mm

45T, 39T

CN-HG53 / CN-HG50

42.7 mm

B.C. 9/16" x 20T.P.I. (English thread)

170 mm

49.2 mm

68 mm (1.37 X 24 T.P.I.)

Model number

Install the chainguard so that the surface of
the top guard with the raised sections
around the holes is on the outside, and so
that the projection on the inside is aligned
with the crank arm.

Technical Service Instructions SI-1HD0A

Front chainwheel

(With Chainguard)

FC-S500

Specifications

Installation of the front chainwheel

Installation of the chainring

Crank arm length

Pedal threads

Applicable chain

Chain line

Chainwheel tooth combination

Bolt circle diameter

Single guard Double guardChainguard Type

For 45T chainring, install so that
the surface with the embossed
marks is on the outside, and so
that the o mark is aligned with the
crank arm.

For 39T chainring, install so that
the surface with the embossed
marks is on the inside, and so that
the projection on the inside of the
chainring is aligned with the crank
arm.

Shell width
(Thread dimensions)

Follow the procedure in the figure.

1, 2 Use the special tool TL-FC32 to install the right

adapter (counterclockwise thread) and the left
adapter (clockwise thread).
Tightening torque: 35 - 50 N·m {305 - 435 in. lbs.}

3 Insert the right crank unit.

4 Set section A of the left crank into the axle of the

right crank unit where the groove is wide.
(When installing the front chainwheel with double
guard specifications, insert the spacer.)

5 Use the TL-FC16 to tighten the cap.

Tightening torque: 0.7 - 1.5 N·m {6 - 13 in. lbs.}

6 Push in the stopper plate and check that the plate

pin is securely in place, and then tighten the bolt
of the left crank arm.

Note : Each of the bolts should be evenly and

equally tightened to 12 - 15 N·m {106 ­132 in. lbs.}.

Note :

Set the stopper plate in the right
direction as shown in illustration.

5

2

4

(A)

1

3

Wide groove area

Bottom bracket shell

TL-FC16

TL-FC32

6

For the double guard,
insert the spacer.

General Safety Information

WARNING

• Be careful not to let the cuffs of your clothes get caught in the chain while riding,
otherwise you may fall off the bicycle.

• Check that the tension of the chain is correct and that the chain is not damaged. If
the tension is too weak or the chain is damaged, the chain should be replaced. If
this is not done, the chain may break and you may fall off the bicycle.

• The two left crank arm mounting bolts should be tightened alternately in stages
rather than each bolt being fully tightened all at once. Use a torque wrench to
check that the final tightening torques are within the range of 12 - 15 N·m.
Furthermore, after riding approximately 100 km (60 miles), use a torque wrench to
re-check the tightening torques.
It is also important to periodically check the tightening torques.
If the tightening torques are too weak or if the mounting bolts are not tightened
alternately in stages, the left crank arm may come off and the bicycle may fall over.

• Check that there are no cracks in the crank arms before riding the bicycle. If there
are any cracks, the crank arm may break and you may fall off the bicycle.

• Obtain and read the service instructions carefully prior to installing the parts.
Loose, worn, or damaged parts may cause injury to the rider.
We strongly recommend only using genuine Shimano replacement parts.

• Read these Technical Service Instructions carefully, and keep them in a safe place
for later reference.

Note

• Before riding the bicycle, check that there is no play or looseness in the
connection. Also, be sure to retighten the crank arm fixing bolt at periodic intervals.
(BB-FC, FC-PD)

• If you feel any looseness in the bottom bracket axle, the bottom bracket should be
replaced.

• In addition, if pedaling performance does not feel normal, check this once more.

• Do not wash the bottom bracket with high-pressure jets of water.

• Apply grease to the bottom bracket before installing it.

• To ensure the best performance, be sure to use only the specified type of chain.
The wide type of chain cannot be used.

• If the chain keeps coming off the chainring during use, replace the chainrings and
the chain.

• You should periodically wash the chainring in a neutral detergent and then lubricate
them again. In addition, cleaning the chain with neutral detergent and lubricating it
can be an effective way of extending the useful life of the chainring and the chain.

• Parts are not guaranteed against natural wear or deterioration resulting from
normal use.

• For maximum performance we highly recommend Shimano lubricants and
maintenance products.

• For any questions regarding methods of installation, adjustment, maintenance or
operation, please contact a professional bicycle dealer.

Please note: specifications are subject to change for improvement without notice. (English)
© Jul. 2006 by Shimano Inc. XBC SZK Printed in Malaysia.

One Holland, Irvine, California 92618, U.S.A. Phone: [phone]

Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: [phone]

3-77 Oimatsu-cho Sakai-ku, Sakai, Osaka 590-8577, Japan

Outer side

Crank arm

Top guard

Projection

o mark

Outer side

Embossed mark

Projection

Inner side

Stopper plate

Plate pin

Push up