Shimano FC-R345, FC-R450, FC-R453 Service Instructions

Page 1
Use the special plug tool (TL-FC15) to remove the FC-R450 / FC-R453 / FC-R345 crank arm.
1. Remove the fixing bolt and washer from the crank arm.
2. Insert the TL-FC15 into the hole of the bottom bracket axle.
3. Then, screw the cotterless crank arm
extractor (TL-FC10) into the crank arm, and then remove the crank arm in the same way as normal.
General Safety Information
Specifications
Installation of the front chainwheel
Installation of the Bottom Bracket
Installation of the chainrings
130 mm 130 / 74 mm
52 - 39T 50 - 39 - 30T
FC-R450 FC-R453
CN-HG53
BB-ES25
B.C. 9/16" x 20T.P.I. (English thread)
170, 175 mm 170, 175 mmCrank arm length
Pedal threads
Applicable chain
Applicable bottom bracket
SG chainwheel teeth
Bolt circle diameter
Model number
Front Chainwheel
1. Place the crank arm onto the bottom bracket spindle so
that it meshes with the serrations on the spindle.
2. Install the washer and fixing bolt and tighten the fixing bolt.
Smooth shifting will not be possible if the chainrings are incorrectly installed, so be sure to install the chainrings in the correct positions.
Tightening torque:
35 - 50 N·m {305 - 435 in. lbs.}
Adapter/bottom bracket
tightening torque:
50 - 70 N·m {435 - 608 in. lbs.}
* Service Instructions in further languages are available at :
http://techdocs.shimano.com
Please note: specifications are subject to change for improvement without notice.(English) © Dec. 2010 by Shimano Inc. XBC IZM Printed in Malaysia.
One Holland, Irvine, California 92618, U.S.A. Phone: +1-949-951-5003
Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: +31-341-272222
3-77 Oimatsu-cho, Sakai-ku, Sakai-shi, Osaka 590-8577, Japan
Washer
Fixing bolt
10 mm Allen key (FC-R450 / FC-R453) 8 mm Allen key (FC-R345)
Crank arm
< FC-R450 / R345 >
Use the special tool (TL-UN74-S) to install the bottom bracket. First install the main body, then the adapter.
113 mm 121 mm
Double Triple
BB-ES25
68 mm (1.37 X 24 T.P.I.) 70 mm (M36 X 24 T.P.I.)
43.5 mm 45 mm
110 mm
50 - 34T
FC-R345
170, 175 mm
113 mm
Double
43.5 mmChain line
Shell width (Thread dimensions)
Type
Spindle length
Model number
Bottom Bracket
Replacing the front chainwheel
WARNING
• Be careful not to let the cuffs of your clothes get caught in the chain while riding, otherwise you may fall off the bicycle.
• Check that the tension of the chain is correct and that the chain is not damaged. If the tension is too weak or the chain is damaged, the chain should be replaced. If this is not done, the chain may break cause serious injury.
• Check that there are no cracks in the crank arms before riding the bicycle. If there are any cracks, the crank arm may break and you may fall off the bicycle.
Obtain and read the service instructions carefully prior to installing the parts. Loose, worn or damaged parts may cause the bicycle to fall over and serious injury may occur as a result. We strongly recommend only using genuine Shimano replacement parts.
Obtain and read the service instructions carefully prior to installing the parts. If adjustments are not carried out correctly, the chain may come off and this may cause you to fall off the bicycle which could result in serious injury.
• Read these Technical Service Instructions carefully, and keep them in a safe place for later reference.
• If the chain is on the smallest or intermediate chainring, there is the danger of injury from the tips of the teeth on the largest chainring.
Note
• Make sure that the chainring combination matches the front chain wheel tooth configuration in the Product Specification table. If other combination are used, the distance between the chainrings will be incorrect and the chain might slip off and get caught in between them.
• Be sure to use only the applicable chain and bottom bracket.
• Before riding the bicycle, check that there is no play or looseness in the connection. Also, be sure to retighten the crank arms and pedals at periodic intervals.
• If you feel any looseness in the bottom bracket axle, the bottom bracket should be replaced.
• In addition, if pedaling performance does not feel normal, check this once more.
• Do not wash the bottom bracket with high-pressure jets of water.
• Apply grease to the bottom bracket before installing it.
• To ensure the best performance, be sure to use only the specified type of chain. The wide type of chain cannot be used.
• If the chain keeps coming off the chainrings during use, replace the chainrings and the chain.
• You should periodically wash the chainrings in a neutral detergent and then lubricate them again. In addition, cleaning the chain with neutral detergent and lubricating it can be an effective way of extending the useful life of the chainrings and the chain.
• The cuffs of your clothing may get dirty from the chain while riding.
• When installing the pedals, apply a small amount of grease to the threads to prevent the pedals from sticking. Use a torque wrench to securely tighten the pedals. Tightening torque: 35 - 55 N·m {305 - 479 in.lbs.}. The right-hand crank arm has a right-hand thread, and the left-hand crank arm has a left-hand thread.
• Parts are not guaranteed against natural wear or deterioration resulting from normal use.
• For maximum performance we highly recommend Shimano lubricants and maintenance products.
• For any questions regarding methods of installation, adjustment, maintenance or operation, please contact a professional bicycle dealer.
TL-FC15 TL-FC10
With the marked surface of the larger chainring facing out, set the larger chainring so that the chain drop prevention pin is lined up with the crank arm position.
With the marked surface of the smaller chainring facing away from the crank arm, set the chainring so that the
o mark is lined up with the crank arm position. For chainrings without a marked surface, align using the projection on the inside of the chainring.
For the FC-R453, the tooth number marking on the largest chainring should face outward, and the markings on the intermediate and smallest chainrings should face inward.
Mark
Outer side
Crank arm
Chain drop
prevention pin
< FC-R453 >
Bottom bracket
RightLeft
Crank arm
o mark
Inner side
Mark
SI-1JH0A-002-00
CAUTION
Technical Service Instructions SI-1JH0A-002
Front chainwheel
FC-R450 / FC-R453 FC-R345
FC-R450
FC-R345
FC-R345
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