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(English)
DM-RBFC001-03
Dealer's Manual
ROAD MTB Trekking
SORA
FC-R3000
FC-R3030
CLARIS
FC-R2000
FC-R2030
City Touring/
Comfort Bike
URBAN SPORT E-BIKE
Crankset
Bottom bracket
BB-RS500
BB-RS501
BB-RS500-PB
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CONTENTS
IMPORTANT NOTICE .............................................................................................. 3
TO ENSURE SAFETY ............................................................................................... 4
LIST OF TOOLS TO BE USED .................................................................................. 7
BB-RS500 / BB-RS501 ....................................................................................................................................7
BB-RS500-PB .................................................................................................................................................. 7
INSTALLATION ....................................................................................................... 9
Bottom bracket ............................................................................................................................................9
PRESS-FIT BB .................................................................................................................................................9
Installing the crank arms ...........................................................................................................................13
MAINTENANCE .................................................................................................... 16
Replacing chainrings ..................................................................................................................................16
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IMPORTANT NOTICE
The following instructions must be observed at all times in order to prevent personal injury and physical damage to equipment and surroundings.
The instructions are classified according to the degree of danger or damage which may occur if the product is used incorrectly.
DANGER
Failure to follow the instructions will result in death or serious injury.
WARNING
Failure to follow the instructions could result in death or serious injury.
CAUTION
Failure to follow the instructions could cause personal injury or physical damage to equipment and surroundings.
IMPORTANT NOTICE
•
This dealer's manual is intended primarily for use by professional bicycle mechanics.
Users who are not professionally trained for bicycle assembly should not attempt to install the components themselves using the dealer's manuals.
If any part of the information on the manual is unclear to you, do not proceed with the installation. Instead, contact your place of purchase or a local
bicycle dealer for their assistance.
•
Make sure to read all instruction manuals included with the product.
•
Do not disassemble or modify the product other than as stated in the information contained in this dealer's manual.
•
All manuals and technical documents are accessible online at https://si.shimano.com.
•
For consumers who do not have easy access to the internet, please contact a SHIMANO distributor or any of the SHIMANO offices to obtain a hardcopy
of the User's Manual.
•
Please observe the appropriate rules and regulations of the country, state or region in which you conduct your business as a dealer.
For safety, be sure to read this dealer's manual thoroughly before use, and follow it for correct use.
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TO ENSURE SAFETY
TO ENSURE SAFETY
WARNING
•
Be sure to follow the instructions provided in the manuals when installing the product.
Only use SHIMANO genuine parts. If a component or replacement part is incorrectly assembled or adjusted, it can lead to component failure and cause
the rider to lose control and crash.
•
Wear approved eye protection while performing maintenance tasks such as replacing components.
Be sure to also inform users of the following:
•
Never use alkali- or acid-based solvents such as rust cleaners. If those solvents are used the chain might break and cause serious injury.
•
Clean the chain with an appropriate chain cleaner regularly. Intervals between maintenance depend on the use and riding circumstances.
•
Check that there are no cracks in the crank arms before riding the bicycle. If there are any cracks, the crank arm may break and you may fall off the
bicycle.
•
Be careful not to let the hemming of your clothes get caught in the chain while riding. Otherwise you may fall off the bicycle.
•
Check the chain for any damage (deformation or crack), skipping, or other abnormalities such as unintended gear shifting. If any problems are found,
consult a dealer or an agency. The chain may break, and you may fall.
For Installation to the Bicycle, and Maintenance:
•
Install the inner cover correctly. If it is not installed correctly, the axle may rust and become damaged, and the bicycle may fall over and serious injury
may occur as a result.
•
The two left crank arm screws should be tightened alternately in stages rather than each fully tightened at once. Use a torque wrench to check that
the tightening torques are within the range of 12 - 14 N·m. Furthermore, after riding approximately 100 km (60 miles), use a torque wrench to
re-check the tightening torques. It is also important to periodically check the tightening torques. If the tightening torques are too weak or if the
mounting screws are not tightened alternately in stages, the left crank arm may come off and the bicycle may fall over, and serious injury may occur as
a result.
CAUTION
Be sure to also inform users of the following:
•
Be careful not to touch the teeth of chainrings. There is a danger of injury.
NOTICE
Be sure to also inform users of the following:
•
Check that there is no excess play or looseness in any fastening sections before riding the bicycle. Also, be sure to retighten the crank arm and pedals
at periodic intervals.
•
Be sure to keep turning the crank arm during the shift lever operation.
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TO ENSURE SAFETY
•
When the chain is in any of the positions shown in the figures, the chain may come into contact with the chainring or front derailleur and generate
noise. If noise is a problem, shift the chain onto the next largest sprocket or the one after it.
Double Triple
Chainring
Sprocket
•
Use a neutral detergent to clean the crank arm and the bottom bracket. Using alkaline or acidic detergents may cause discoloration.
•
If pedaling performance does not feel normal, contact your place of purchase.
•
Do not wash the bottom bracket with high-pressure jets of water. Water may enter the bearing section and cause noise or adhesion.
•
The chainrings should be periodically washed with a neutral detergent. In addition, cleaning the chain with neutral detergent and lubricating it can be
an effective way of extending the life of the chainrings and the chain.
•
The cuffs of your clothing may get dirty from the chain while riding.
•
This product is not warrantied against damage caused by improper use, abuse, or issues resulting from a crash, unless the circumstance was caused by
a manufacturing fault.
•
Products are not guaranteed against natural wear and deterioration from normal use and aging.
•
For maximum performance we highly recommend SHIMANO lubricants and maintenance products.
For Installation to the Bicycle, and Maintenance:
•
When installing the pedals, apply a small amount of grease to the threads to prevent the pedals from seizing. Use a torque wrench to securely tighten
the pedals. Tightening torque is 35 - 55 N·m. The right crank arm has a right-hand thread, and the left crank arm has a left-hand thread.
•
If the bottom bracket shell is not parallel, gear shifting performance will drop.
•
If the chain keeps coming off the gears during use, replace the chainrings and the chain.
•
When installing the left- and right-hand cups, apply grease and be sure to install the inner cover. Otherwise, the waterproofing performance will
worsen.
•
To ensure the best performance, be sure to use only the recommended type of chain.
•
If a squeaking noise is heard coming from the bottom bracket axle and the left crank arm connector, apply grease to the fastening section, then
tighten it to the specified torque.
•
If you feel any looseness in the bearings, the bottom bracket should be replaced.
•
Use the specified chainring combination. If other chainring combinations are used, it can create poor shifting and cause the chain to jam, resulting in
damage to the bicycle.
The actual product may differ from the illustration because this manual is intended mainly to explain the procedures for using
the product.
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LIST OF TOOLS TO BE USED
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LIST OF TOOLS TO BE USED
LIST OF TOOLS TO BE USED
The following tools are needed for installation, adjustment, and maintenance purposes.
Tool Tool
4 mm hexagon wrench Soft face mallet
5 mm hexagon wrench
TL-FC16 / TL-FC18
8 mm hexagon wrench
17 mm spanner
BB-RS500 / BB-RS501
Tool Tool
TL-FC32 TL-FC36
TL-FC33
BB-RS500-PB
Tool Tool
TL-BB12 TL-BB13
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INSTALLATION
Page 9
INSTALLATION
Bottom bracket
INSTALLATION
Bottom bracket
(D)
(A)
(B) (C)
(E)
Grease the left- and right-hand cups and
use the SHIMANO original tool to install
the right-hand cup of the bottom
bracket, the inner cover and the
left-hand cup of the bottom bracket.
(A)
TL-FC32
(B)
Inner cover
(C)
Right-hand cup (left-hand thread)
(D)
Left-hand cup
(right-hand thread)
(E)
Apply grease:
Premium Grease
(Y04110000)
Tightening torque
35 - 50 N·m
TECH TIPS
PRESS-FIT BB
Bottom bracket cups
(A) (C)(B)
(D)
Turn the right-hand cup when the 70 mm
[M36] bottom bracket is used (right-hand
thread).
(A)
Left-hand cup
(B)
Inner cover
(C)
Right-hand cup
(D)
Bottom bracket shell width
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INSTALLATION
PRESS-FIT BB
Assembly example
Installation
1
Use a bottom bracket compatible with a
shell width of 86.5 mm.
Use the inner cover.
Insert the bottom bracket into the
bottom bracket shell.
NOTICE
•
If the frame has openings for the bottom
bracket shell, attach an inner cover sleeve
to prevent foreign objects from getting
inside.
•
If the frame has no openings inside the
bottom bracket shell, it can be installed
without the inner cover sleeve.
2
(A)
Insert the SHIMANO original tool into
the bottom bracket.
(A)
TL-BB12
To be continued on next page
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INSTALLATION
PRESS-FIT BB
3
4
Press fit the bottom bracket by
tightening with a spanner while making
sure that the contact surface of the
(A)(B)
bottom bracket stays parallel to the
contact surface of the bottom bracket
shell.
Check to confirm that there is no gap
between the bottom bracket and the
bottom bracket shell.
(A)
8 mm hexagon wrench
(B)
17 mm spanner
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INSTALLATION
PRESS-FIT BB
Removal
1
2
(A)
Insert the SHIMANO original tool into
the bottom bracket.
As shown in the illustration, hold down
the flap with your fingers and push it in
from the opposite side.
(When pushed in, the flap opens.)
(A)
TL-BB13
NOTICE
Do not reuse the cups as they can be
damaged during removal.
TECH TIPS
While holding down the end of the removal
tool, push the tool in from the other side until
it locks in place.
3
4
(A)
(A)
Tap the SHIMANO original tool with a
soft face mallet until the end of the
bottom bracket is ejected.
Tap the opposite end of the bottom
bracket in the same way and remove it.
(A)
Soft face mallet
(A)
Soft face mallet
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INSTALLATION
Installing the crank arms
Installing the crank arms
1
Fully insert the right crank arm unit until
it touches the bottom bracket.
2
(A)
(B)
(C)
Set the wide groove area of the left
crank arm into the axle of the right
crank arm unit where the groove is wide.
(A)
Wide groove area (left crank arm)
(B)
Wide groove area (axle)
(C)
Apply grease:
Premium Grease
(Y04110000)
NOTICE
Insert a spacer for the road bike triple
specification.
To be continued on next page
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INSTALLATION
Installing the crank arms
3
(B)
(A)
(C)
(C)
Use the SHIMANO original tool to
tighten the cap.
Push in the stopper plate and check that
the plate pin is securely in place, and
then tighten the screws of the left crank
arm.
(A)
TL-FC16
(B)
Cap
(C)
Apply grease:
Premium Grease
(Y04110000)
Tightening torque
(A)
Plate pin
(B)
Stopper plate
(C)
Left crank arm
0.7 - 1.5 N·m
4
(z)
(B)
(A)
Tighten both screws equally to the
specified tightening torque (12 - 14 N·m).
(z)
The illustration is of the left crank
arm (cross-section)
Tightening torque
12 - 14 N·m
NOTICE
•
The two screws should be tightened
alternately in stages rather than each screw
being fully tightened at once.
•
Set the stopper plate in the correct
direction as shown in illustration.
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MAINTENANCE
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MAINTENANCE
Replacing chainrings
MAINTENANCE
Replacing chainrings
FC-R3000 / FC-R2000 / FC-R2000-CG
1
(C)
(A)
(B)
With the marked side of the largest
chainring facing outward, set the largest
chainring so that the chain drop
prevention pin is positioned under the
crank arm.
With the marked side of the smallest
chainring facing inward, set the smallest
chainring so that the alignment tab is
positioned under the crank arm.
(A)
Mark
(B)
Crank arm
(C)
Chain drop prevention pin
(A)
Crank arm
(B)
Alignment tab
Tightening torque
2
12 - 14 N·m
(A)
(B)
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MAINTENANCE
Replacing chainrings
FC-R3000-CG
(y)
4 mm hexagon wrench
(z)
5 mm hexagon wrench
(A)
Crank arm
(B)
Chain guard
1
(y)
(z)
(B)
(A)
With the marked side of the smallest
chainring facing inward, set the smallest
chainring so that the alignment tab is
positioned under the crank arm.
(A)
Crank arm
(B)
Alignment tab
Tightening torque
1.5 - 2.5 N·m
12 - 14 N·m
2
(A)
(B)
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MAINTENANCE
Replacing chainrings
FC-R3030 / FC-R2030 / FC-R2030-CG
1
(C)
(A)
(B)
With the marked side of the largest
chainring facing outward, set the largest
chainring so that the chain drop
prevention pin is positioned under the
crank arm.
Set the middle chainring and the
smallest chainring so that the marked
sides face inward and the alignment tab
on each chainring is positioned under
the crank arm.
(A)
Mark
(B)
Crank arm
(C)
Chain drop prevention pin
(A)
Crank arm
(B)
Alignment tab
Smallest chainring
2
(B)
(A)
Tightening torque
16 - 17 N·m
Largest chainring/Middle chainring
Tightening torque
12 - 14 N·m
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MAINTENANCE
Replacing chainrings
FC-R3030-CG
(y)
(y)
4 mm hexagon wrench
(z)
5 mm hexagon wrench
(A)
Crank arm
(B)
Chain guard
1
(z)
(B)
(A)
Set the middle chainring and the
smallest chainring so that the marked
sides face inward and the alignment tab
on each chainring is positioned under
the crank arm.
Tightening torque
(A)
Crank arm
(B)
Alignment tab
Smallest chainring
Tightening torque
1.5 - 2.5 N·m
12 - 14 N·m
16 - 17 N·m
2
(B)
(A)
Largest chainring/Middle chainring
Tightening torque
12 - 14 N·m
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Please note: specifications are subject to change for improvement without notice. (English)
©
May 2022 by SHIMANO INC. ITP
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