Shimano FC-M590-S, FC-M590-L, FC-M590 User Manual

FC-M582
FC-M591
FC-M770
A: Same parts. B: Parts are usable, but differ in materirals, appearance, finish, size, etc. Absence of mark indicates non-interchangeability.
INTERCHANGE-
ABILITY
SHIMANO
CODE NO.
ITEM
NO.
1
2
3 4 5 6 7 8
9 10 11 12 13
14
15
16
17 18 19
20
21
22
*
Y-1F8 Y-1LD Y-1LD Y-1LD Y-1LD Y-1KS Y-1FU Y-1F3 Y-1LD Y-1LD Y-1F8 Y-1J8 Y-1TF Y-1LD Y-1FM Y-1FM Y-1J8 Y-1LD Y-1FV Y-1LD Y-1J8 Y-1LD Y-1J8 Y-1LD Y-1GX Y-1GX Y-1LD Y-1LD Y-1GX Y-1LD Y-1LD Y-1LD Y-1J8 Y-1CY Y-1GX Y-1LD Y-1LD Y-1D2 Y-1LD Y-1LD
11100 98010 98020 98030 98040 98030 98120 16000 98050 98060 13000 98060 21000 98070 98020 98030 22000 22000 26000 26000 98070 98080 98080 98090 98050 98060 98100 98110 98090 98160 98120 98130 98090 98020 14000 98140 98150 98010 12000 13000
Crank Arm Fixing Bolt Left Hand Crank Arm 170 mm (Silver) for FC-M590-S Left Hand Crank Arm 170 mm (Black) for FC-M590-L Left Hand Crank Arm 175 mm (Silver) for FC-M590-S Left Hand Crank Arm 175 mm (Black) for FC-M590-L Clamp Bolt (M6 x 19) & Washer Plate Ring Adapter Unit Left Hand Adapter (B.C.1.37" x 24T) English Thread Spacer (2.5 mm) Inner Cover & O-Ring O-Ring Right Hand Adapter (B.C.1.37" x 24T) English Thread Double Gear Fixing Bolt (M8 x 8.5) & Nut (4 sets) Inner Gear Fixing Bolt (M8 x 8.5 / 4 pcs.) Chainring 22T (Silver) for FC-M590-S Chainring 22T (Black) for FC-M590-L Chainring 26T (Silver) for FC-M590-S Chainring 26T (Black) for FC-M590-L Chainring 32T (Silver) for FC-M590-S Chainring 32T (Black) for FC-M590-L Chainring 36T (Silver) for FC-M590-S Chainring 36T (Black) for FC-M590-L Chainring 44T (Black) for FC-M590-S Chainring 44T (Black) for FC-M590-S Chain Guard Chainring 44T (Gray) for FC-M590-L Chainring 44T (Gray) for FC-M590-L Chain Guard Chainring 48T (Black) for FC-M590-S Chainring 48T (Black) for FC-M590-S Chain Guard Chainring 48T (Gray) for FC-M590-L Chainring 48T (Gray) for FC-M590-L Chain Guard 44T Chain Guard & Fixing Bolts 44T Chain Guard Fixing Bolt (4 pcs.) 44T Chain Guard 48T Chain Guard & Fixing Screws for FC-M590-S 48T Chain Guard & Fixing Screws for FC-M590-L 48T Chain Guard Fixing Screw (4 pcs.) 48T Chain Guard for FC-M590-S 48T Chain Guard for FC-M590-L
Chainring teeth combinations: 44 -- 32 -- 22T / 48 -- 36 -- 26T Bolt circle diameter: 104 mm... (For outer gear and middle gear), 64 mm...(For inner gear)
AAA
AA
AAA AAA
AA
AAA
AA
AAA
AA AA AA AA AA AA AA AA AA AA AA
AA
AA
AA
AA AA AAA AA AA AA AA AA AA
Dec.-2009-2926B
Shimano Inc. I
C
44T Chain Guard Type
48T Chain Guard Type
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8
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19
DEORE Front Chainwheel
Silver Version
Black Version
FC-M590-S FC-M590-L
SM-BB51
FC-M590 / FC-M591
SM-BB50
FC-M543-K / FC-M542 / FC-M533-K / FC-M532
68, 73 mm (1.37 X 24 T.P.I.)
FC-M532 / FC-M533-K
44-32-22T / 48-36-26T
68, 73 mm (1.37 X 24 T.P.I.)
SM-BB50
FC-M590 / FC-M591
44-32-22T / 48-36-26T
104 mm / 64 mm
170 mm, 175 mm
50 mm
SM-BB51
FC-M542
44-32-22T
FC-M543-K
44-32-22T / 48-36-26T
Band Type Bracket Type
< Normal type > < Chain case specifications >
Band Type Chaincase Stay Type Bracket Type
Technical Service Instructions SI-0093A-002
Front Chainwheel (2-piece crank)
Specifications
Chainwheel
Model number
Chainwheel tooth combination
Bolt circle diameter
Crank arm length
Chain line
Bottom bracket shell width (Thread dimensions)
Applicable bottom bracket
68 mm
BB mount­type bracket
73 mm 73 mm
68 mm
Chaincase stay
73 mm 73 mm
68 mm
BB mount­type bracket
73 mm
F
A
F
A
F
A
FAF
C
F
C
F
A
F
A
F
A
F
A
F
A
F
A
Installation of the Front Chainwheel
Follow the procedure in the figure.
1, 2 Use the special tool TL-FC32/36 to install the right adapter
(counterclockwise thread) and the left adapter (clockwise thread). Tightening torque: 35 - 50 N·m {305 - 435 in. lbs.}
3 Insert the right crank unit.
4 Set section A of the left crank into the axle of the right crank
unit where the groove is wide.
5 Use the TL-FC16 to tighten the cap.
Tightening torque: 0.7 - 1.5 N·m {6 - 13 in. lbs.}
6 Push in the stopper plate and check that the plate pin
is securely in place, and then tighten the bolt of the left crank arm. (5 mm Allen key)
Note : Each of the bolts should be evenly and equally
tightened to 12 - 14 N·m {106 - 122 in. lbs.}.
5
6
2
4
1
3
Wide groove area
TL-FC16
TL-FC32
Spacer installation method
(1) Check whether the width of the bottom bracket
shell is 68 mm or 73 mm.
(2) Next, install the adapter while referring to the
illustrations below.
Stopper plate
Plate pin
Push up
Note :
Set the stopper plate in the right direction as shown in illustration.
General Safety Information
WARNING
• Be careful not to let the cuffs of your clothes get caught in the chain while riding, otherwise you may fall off the bicycle.
• Check that the tension of the chain is correct and that the chain is not damaged. If the tension is too weak or the chain is damaged, the chain should be replaced. If this is not done, the chain may break and cause serious injury.
• The two left crank arm mounting bolts should be tightened alternately in stages rather than each bolt being fully tightened all at once. Use a torque wrench to check that the final tightening torques are within the range of 12 - 14 N·m. Furthermore, after riding approximately 100 km (60 miles), use a torque wrench to re-check the tightening torques. It is also important to periodically check the tightening torques. If the tightening torques are too weak or if the mounting bolts are not tightened alternately in stages, the left crank arm may come off and the bicycle may fall over, and serious injury may occur as a result.
• Check that there are no cracks in the crank arms before riding the bicycle. If there are any cracks, the crank arm may break and you may fall off the bicycle.
• If the inner cover is not installed correctly, the axle may rust and become damaged, and the bicycle may fall over and serious injury may occur as a result.
Obtain and read the service instructions carefully prior to installing the parts. Loose, worn or damaged parts may cause the bicycle to fall over and serious injury may occur as a result. We strongly recommend only using genuine Shimano replacement parts.
Obtain and read the service instructions carefully prior to installing the parts. If adjustments are not carried out correctly, the chain may come off and this may cause you to fall off the bicycle which could result in serious injury.
• Read these Technical Ser vice Instructions carefully, and keep them in a safe place for later reference.
Note
• In addition, if pedaling performance does not feel normal, check this once more.
• Before riding the bicycle, check that there is no play or looseness in the connection. Also, be sure to retighten the crank arms and pedals at periodic intervals.
• If a squeaking noise is heard coming from the bottom bracket axle and the left crank arm connector, apply grease to the connector and then tighten it to the specified torque.
• Do not wash the bottom bracket with high-pressure jets of water.
• If you feel any looseness in the bearings, the bottom bracket should be replaced.
• If the amount of looseness in the links is so great that adjustment is not possible, you should replace the derailleur.
• You should periodically wash the chainrings in a neutral detergent and then lubricate them again. In addition, cleaning the chain with neutral detergent and lubricating it can be an effective way of extending the useful life of the chainrings and the chain.
• If the chain keeps coming off the chainrings during use, replace the chainrings and the chain.
• When the chain is in the position shown in the illustration, the chain may contact the front chainrings or front derailleur and generate noise. If the noise is a problem, shift the chain onto the next-larger rear sprocket or the one after.
• Apply grease to the left and right adapters before installing them.
• Be sure to read the service instructions for the Front Drive System in conjunction with these service instructions.
• Parts are not guaranteed against natural wear or deterioration resulting from normal use.
• For maximum performance we highly recommend Shimano lubricants and maintenance products
• For any questions regarding methods of installation, adjustment, maintenance or operation, please contact a professional bicycle dealer.
Front chainrings
Rear sprockets
Inner cover
One Holland, Irvine, California 92618, U.S.A. Phone: +1-949-951-5003 Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: +31-341-272222 3-77 Oimatsu-cho, Sakai-ku, Sakai-shi, Osaka 590-8577, Japan
Please note: specifications are subject to change for improvement without notice.(English) © Feb. 2009 by Shimano Inc. XBC IZM Pr inted in Malaysia.
Bottom Bracket
Model number
Applicable front chainwheel
Bottom bracket shell width (Thread dimensions)
2.5 mm 1.8 mm 0.7 mm
Spacer
FAFBF
C
*
If using three 2.5 mm spacers with a band type and a bottom bracket shell having a width of 68 mm, install the three spacers so that there are two on the right and one on the left.
**
1.8 mm corresponds to the thickness of the chain case.
68 mm
FCF
B
F
A
F
A
68 mm
FCF
B
F
A
F
A
***
SI-0093A-002-00
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