Shimano E5000 User Manual

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Page 1

(English)

DM-E5000-04

Dealer's Manual

ROAD MTB Trekking

City Touring/ Comfort Bike

SC-E6100 SC-E7000 EW-EN100 SW-E6010-L SW-E7000-L SW-E6010-R SW-E7000-R RD-M8050 MU-UR500 FC-E5000 FC-E5010 FC-E6000 FC-E6010 SM-CRE50 DU-E5000 DU-E5080 SM-DUE10 SM-DUE11 SM-DUE50-T SM-DUE50-TC SM-DUE50-C SM-DUE50-CC

URBAN SPORT E-BIKE

E5000 / E5080 Series

BT-E6000 BT-E6001 BT-E6010 BT-E8010 BT-E8014 BT-E8020 BM-E6000 BM-E6010 BM-E8010 BM-E8020 TL-FC39 TL-FC36 TL-LR15 RT-EM300 RT-EM600 RT-EM800 RT-EM810 RT-EM900 RT-EM910

Page 2

CONTENTS .................................................................................2

IMPORTANT NOTICE ..................................................................7

TO ENSURE SAFETY ................................................................... 8

LIST OF TOOLS TO BE USED ....................................................13

INSTALLING ELECTRICAL PARTS .............................................15

Names of Parts .....................................................................................15

• Rear carrier mount type ......................................................................................................... 15

• Down tube mount type ......................................................................................................... 16

• Built-in type ............................................................................................................................ 17

Overall Wiring Diagram ....................................................................... 19

Speciﬁcations ........................................................................................20

Handling Electric Wires ........................................................................ 20

• Connecting the electric wire .................................................................................................. 21

• Disconnecting the electric wire ............................................................................................. 22

Installing the Cycle Computer/Junction [A] .......................................23

• SC-E6100 .................................................................................................................................. 23

• SC-E7000 .................................................................................................................................. 28

• EW-EN100................................................................................................................................ 29

Installing the Switch Unit .................................................................... 31

• SW-E6010 ................................................................................................................................ 31

• SW-E7000 ................................................................................................................................ 32

Wiring around the Cockpit (SC-E6100) ...............................................34

• Example: Routing the electric wire ....................................................................................... 35

Wiring around the Cockpit (SC-E7000) ...............................................38

• Example: Routing the electric wire ....................................................................................... 39

Wiring around the Cockpit (EW-EN100) .............................................42

• Example: Routing the electric wire ....................................................................................... 43

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Installing the Battery Mount ............................................................... 45

• BM-E6000 ................................................................................................................................ 45

• BM-E6010 ................................................................................................................................ 49

• BM-E8010 ................................................................................................................................ 54

• BM-E8020 ................................................................................................................................ 57

Installing the Speed Sensor and Magnet Unit ................................... 62

• SM-DUE10 ............................................................................................................................... 62

• SM-DUE11 ............................................................................................................................... 64

INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS .........66

Installing the Drive Unit ......................................................................66

Connecting the Power Cord ................................................................69

• Connection method ............................................................................................................... 69

• Removal method .................................................................................................................... 70

Connecting Cockpit Peripheral Parts and Electronic Gear Shifting

Components .........................................................................................71

Connecting the Speed Sensor .............................................................72

Connecting the Light Cables ...............................................................73

Installing the Drive Unit Cover ............................................................74

• SHIMANO drive unit cover only ............................................................................................. 74

• Used with drive unit cover from other company ................................................................. 76

Installing the Chainring and Crank Arms ...........................................77

Installing the Arm Covers .................................................................... 81

Measuring and Adjusting the Chain Tension ..................................... 83

• Manual adjustment ................................................................................................................ 83

HANDLING THE BATTERY ........................................................84

Installing the Battery ...........................................................................84

• Rear carrier mount type ......................................................................................................... 85

• Down tube mount type ......................................................................................................... 86

• Built-in type ............................................................................................................................ 87

Page 4

Removing the Battery .......................................................................... 87

• Rear carrier mount type ......................................................................................................... 88

• Down tube mount type ......................................................................................................... 88

• Built-in type ............................................................................................................................ 89

Charging the Battery ...........................................................................91

• Deep sleep mode .................................................................................................................... 91

• NOTICE .................................................................................................................................... 91

• Charging time ......................................................................................................................... 92

• Charging the battery removed from the bicycle .................................................................. 93

• Charging the battery attached to the bicycle ...................................................................... 95

• Battery charger LED indication .............................................................................................. 96

• Battery LED indication ........................................................................................................... 96

OPERATION AND SETTING ......................................................99

Turning Power ON/OFF ........................................................................ 99

• Operating power from the cycle computer (SC-E6100) ....................................................... 99

• Operating power from the battery ..................................................................................... 100

• Screen display when power is ON ....................................................................................... 101

Basic Operation ..................................................................................102

• Cycle computer and switch unit .......................................................................................... 102

• Junction [A] (EW-EN100) ...................................................................................................... 103

Light ON/OFF ...................................................................................... 104

• SC-E6100 ................................................................................................................................ 105

• EW-EN100.............................................................................................................................. 105

Basic Status Display ...........................................................................106

• SC-E6100/SC-E7000 ............................................................................................................... 106

• EW-EN100.............................................................................................................................. 107

• Battery level indicator .......................................................................................................... 108

Switching the Assist Mode ................................................................ 109

• Switching the assist mode with the switch unit ................................................................. 109

• Switching the assist mode with EW-EN100 ......................................................................... 110

Walk Assist Mode ............................................................................... 110

• Switching to walk assist mode ............................................................................................. 110

• Walk assist mode operation ................................................................................................. 112

Switching Traveling Data Display (SC-E6100) ..................................114

• Resetting the traveling distance .......................................................................................... 116

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Switching Traveling Data Display (SC-E7000) ..................................117

• Resetting the traveling distance .......................................................................................... 119

Switching the Gear Shifting Mode ...................................................120

Setting Menu ...................................................................................... 121

• Startup (SC-E6100) ................................................................................................................ 121

• Startup (SC-E7000) ................................................................................................................ 124

• [Clear] Setting reset .............................................................................................................. 126

• [Clock] Time setting .............................................................................................................. 127

• [Start mode] Start mode setting .......................................................................................... 129

• [Backlight] Backlight setting (SC-E6100) ............................................................................. 130

• [Brightness] Backlight brightness setting (SC-E6100) ......................................................... 131

• [Light] Light ON/OFF (SC-E7000) .......................................................................................... 132

• [Beep] Beep setting .............................................................................................................. 133

• [Unit] km/mile switch ........................................................................................................... 134

• [Language] Language setting .............................................................................................. 135

• [Font color] Font color setting ............................................................................................. 136

• [Adjust] Gear shifting adjustment with the electronic gear shifting unit ........................ 138

• [Shift timing] Automatic gear shifting timing setting ....................................................... 143

• [Shifting advice] Gear shifting advice setting (SC-E6100) .................................................. 144

• [RD protection reset] Reset RD protection ......................................................................... 145

• [Display speed] Adjusting the display speed ...................................................................... 146

• [Exit] Close setting menu screen .......................................................................................... 147

• Updating drive unit backup data ........................................................................................ 147

Setting Mode (EW-EN100) .................................................................148

• RD protection reset .............................................................................................................. 148

• Adjust .................................................................................................................................... 149

Battery LED Error Indications ............................................................152

Cycle Computer Error Messages .......................................................153

• Warnings ............................................................................................................................... 153

• Errors ..................................................................................................................................... 155

• Maintenance alert ................................................................................................................ 157

EW-EN100 Error Indication ................................................................158

CONNECTION AND COMMUNICATION WITH DEVICES .........159

E-TUBE PROJECT .................................................................................159

• Drive unit setting backup function ..................................................................................... 160

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Wireless Function ...............................................................................160

• Functions ............................................................................................................................... 160

• Connection method ............................................................................................................. 160

Items Conﬁgurable in E-TUBE PROJECT ............................................ 162

Connecting to a PC ............................................................................. 164

• Connection with a single unit ............................................................................................. 164

• Connection with all SHIMANO STEPS components ............................................................ 165

MAINTENANCE ......................................................................168

Replacing the Clamp Band (SC-E7000) .............................................. 168

Replacing the Chainring ....................................................................169

Replacing the Chain Guard ................................................................ 170

Replacing the Arm Cover ................................................................... 170

Page 7

IMPORTANT NOTICE

• This dealer’s manual is intended primarily for use by professional bicycle mechanics.

Users who are not professionally trained for bicycle assembly should not attempt to install the components themselves using the dealer’s manuals. If any part of the information on the manual is unclear to you, do not proceed with the installation. Instead, contact your place of purchase or a bicycle dealer for their assistance.

• Make sure to read all instruction manuals included with the product.

• Do not disassemble or modify the product other than as stated in the information contained in this dealer’s manual.

• All dealer’s manuals and instruction manuals can be viewed on-line on our website (https://si.shimano.com).

• For consumers who do not have easy access to the internet, please contact a SHIMANO distributor or any of the SHIMANO ofﬁces to obtain a hardcopy of the User's Manual.

• Please observe the appropriate rules and regulations of the country, state or region in which you conduct your business as a dealer.

• The Bluetooth Bluetooth SIG, Inc., and are used under agreement by SHIMANO INC. Other trademarks and product names belong to their respective owners.

-compatible wordmark and logo are registered trademarks owned by

For safety, be sure to read this dealer’s manual thoroughly before use, and follow it for correct use.

The following instructions must be observed at all times in order to prevent personal injury

and physical damage to equipment and surroundings. The instructions are classiﬁed

according to the degree of danger or damage which may occur if the product is used

incorrectly.

DANGER

WARNING

CAUTION

Failure to follow the instructions will result in death or serious injury.

Failure to follow the instructions could result in death or serious

injury.

Failure to follow the instructions could cause personal injury or

physical damage to equipment and surroundings.

Page 8

TO ENSURE SAFETY

DANGER

Be sure to also inform users of the following:

 Handling the battery

• Do not deform, modify, disassemble, or apply solder directly to the battery. Doing so may cause leakage, overheating, bursting, or ignition.

• Do not leave the battery near sources of heat such as heaters, and do not heat the battery or throw it into a ﬁre. Doing so may cause bursting or ignition.

• Do not throw or subject the battery to strong shock. Doing so may cause it to overheat, burst, or ignite.

• Do not place the battery into fresh water or sea water, and do not allow the battery terminals to get wet. Doing so may cause overheating, bursting, or ignition.

• Use the speciﬁed battery charger when charging and observe the speciﬁed charging conditions. Doing otherwise may cause it to overheat, burst, or ignite.

WARNING

• Be sure to follow the instructions provided in the manuals when installing the product.

It is recommended to use genuine SHIMANO parts only. If parts such as bolts and nuts become loose or damaged, the bicycle may suddenly fall over, which may cause serious injury. In addition, if adjustments are not carried out correctly, problems may occur, and the bicycle may suddenly fall over, which may cause serious injury.

•

• For information on products not explained in this manual, refer to the manuals provided

Be sure to wear safety glasses or goggles to protect your eyes while performing maintenance tasks such as replacing parts.

with each product.

• After reading the dealer's manual thoroughly, keep it in a safe place for later reference.

Be sure to also inform users of the following:

• Be careful not to let yourself be distracted by the cycle computer display while riding the bicycle. Otherwise, you may fall off the bicycle.

Page 9

TO ENSURE SAFETY

• Before riding, check that the wheels are secured. Otherwise, you may fall off the bicycle and be seriously injured.

• Be sufﬁciently familiar with how to start the power assisted bicycle before riding on busy streets. Otherwise, you may start the bicycle unexpectedly, which may result in an accident.

• Make sure that the light is on when riding at night.

• Do not disassemble the product. Disassembling may cause injury.

• When charging the battery while it is installed on the bicycle, do not move the bicycle. The charger’s power plug may come loose and not be fully inserted into the electrical outlet, resulting in risk of ﬁre.

• Do not inadvertently touch the drive unit when it has been continuously used for a long period of time. The surface of the drive unit becomes hot and could cause burns.

 Lithium ion battery

• If any liquid leaking from the battery gets into your eyes, immediately wash the affected area thoroughly with clean water such as tap water without rubbing your eyes, and seek medical attention immediately. If this is not done, the battery liquid may damage your eyes.

• Do not recharge the battery in very humid places or outdoors. Doing so may result in electric shock.

• Do not insert or remove the plug while it is wet. Doing so may result in electric shock. If the inside of the plug is wet, dry it thoroughly before inserting it.

• If the battery does not become fully charged after 2 hours of charging, immediately unplug the battery from the outlet and contact the place of purchase. Doing otherwise may cause overheating, bursting, or ignition of the battery.

• Do not use the battery if it has any noticeable scratches or other external damage. If this is not observed, bursting, overheating, or problems with operation may occur.

• The operating temperature ranges for the battery are given below. Do not use it in temperatures outside these ranges. If it is used or stored in temperatures which are outside these ranges, ﬁre, injury, or problems with operation may occur.

1. During discharge: -10°C - 50°C

2. During charging: 0°C - 40°C

 Bicycle installation and maintenance:

• Be sure to remove the battery and charging cable before wiring or attaching parts to the bicycle. Otherwise, an electric shock may result.

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TO ENSURE SAFETY

• Intervals between maintenance depend on the use and riding circumstances. Clean the chain with an appropriate chain cleaner regularly. Never use alkali based or acid based solvents, such as rust cleaners. If these solvents are used the chain might break and cause serious injury.

CAUTION

Be sure to also inform users of the following:

• Observe the instructions in the user's manual for the bicycle in order to ride safely.

• Periodically check the battery charger and adapter—particularly the cord, plug, and case—for any damage. If the charger or adapter is broken, do not use it until it has been repaired.

• Use the product according to the directions for use or those of a safety supervisor. Do not allow physically, sensory, or mentally impaired persons, inexperienced persons, or persons without required knowledge, including children, to use this product.

• Do not allow children to play near the product.

• If any malfunction or trouble occurs, consult the place of purchase.

• Never modify the system as this may cause a malfunction in the system.

 Lithium ion battery

• Do not leave the battery in a place exposed to direct sunlight, inside a vehicle on a hot day, or other hot places. This may result in battery leakage.

• If any leaked ﬂuid gets on your skin or clothes, wash it off immediately with clean water. The leaked ﬂuid may damage your skin.

• Store the battery in a safe place away from the reach of infants and pets.

NOTICE

Be sure to also inform users of the following:

• Be sure to attach dummy plugs to any unused ports.

• For installation and adjustment of the product, consult a dealer.

• The components are designed to be fully waterproof and withstand wet weather riding conditions; however, do not deliberately place them into water.

• Do not clean the bicycle with a high-pressure wash. If water gets into any of the components, operating problems or rusting may result.

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TO ENSURE SAFETY

• Handle the components carefully, and avoid subjecting them to strong shock.

• Do not turn the bicycle upside down. There is a risk of damage to the cycle computer and shift switches.

• Although the bicycle still functions as a normal bicycle even when the battery is removed, the light will not turn on if it is connected to the electric power system. Be aware that using the bicycle under these conditions will be considered non-observance of the road trafﬁc laws in Germany.

• When carrying the bicycle in a car, remove the battery from the bicycle and place it on a stable surface in the car.

• Before connecting the battery, make sure that there is no water collecting in the area where the battery will be connected (connector), and that it is not dirty.

• When charging the battery while it is mounted on the bicycle, be careful of the following:

– Before charging, check that there is no water on the charging port of the charging

plug.

– Check that the battery mount is locked before charging.

– Do not remove the battery from the battery mount while charging.

– Do not ride with the charger mounted.

– Close the cap on the charging port when not charging.

– Fix the bicycle in place when charging, so that it does not tip over.

• It is recommended to use a SHIMANO genuine battery. If using a battery from another company, be sure to read the product manual thoroughly prior to use.

• Some of the important information in this dealer's manual can also be found on the device labels.

• The number written on the battery is necessary when purchasing spare keys for the battery lock. Store it carefully.

• Use a damp, well wrung out cloth when cleaning the battery and plastic cover.

• If you have any questions about the use and maintenance of the product, consult the place of purchase.

• Contact the place of purchase for updates to the component software. The most up-to- date information is available on the SHIMANO website. For details, refer to the "CONNECTION AND COMMUNICATION WITH DEVICES" section.

• Products are not guaranteed against natural wear and deterioration from normal use and aging.

Page 12

TO ENSURE SAFETY

• For maximum performance we highly recommend SHIMANO lubricants and maintenance products.

 Connection and communication with PC

Using a PC linkage device to connect a PC to your bicycle (system or component) allows you to use E-TUBE PROJECT to perform a range of tasks, such as customizing individual components or the entire system, or updating ﬁrmware.

• PC linkage device: SM-PCE1 / SM-PCE02

• E-TUBE PROJECT: PC application

• Firmware: Software inside each component

 Connection and communication with smartphone or tablet

Connecting your bicycle (system or component) over Bluetooth® LE to a smartphone or tablet allows you to use the smartphone/tablet version of E-TUBE PROJECT to perform a range of tasks, such as customizing individual components or the entire system, or updating ﬁrmware.

• E-TUBE PROJECT: Application for smartphones/tablets

• Firmware: Software inside each component

Disposal information for countries outside the European Union

This symbol is only valid within the European Union.

Follow local regulations when disposing of used batteries. If you are not sure, consult the place of purchase or distributor.

The actual product may differ from illustrations, as this manual is intended mainly to explain the procedures for using the product.

Page 13

LIST OF TOOLS TO BE USED

The following tools are needed for installation/removal, adjustment, and maintenance purposes.

Component

Electric wire Plug TL-EW02

Cycle Computer

(SC-E6100)

Cycle Computer

(SC-E7000)

Switch unit Clamp bolt

Battery mount

(BM-E6000)

Location used/bolt

type

Clamp bolt

Mounting bolt

Angle adjustment bolt

Clamp bolt

Case ﬁxing bolt

Key unit

Mount lower case

Tool

Screwdriver [#2]

3 mm hexagon wrench

2.5 mm hexagon wrench

3 mm hexagon wrench

Screwdriver [#2]

Slotted screwdriver (6.4 mm)

Screwdriver [#2]

Battery mount

(BM-E6010)

Battery mount

(BM-E8010)

Mount upper case

Mount lower case

Key unit

Key unit cover

Mount upper case

Mount lower case

Key unit

Key unit cover

Mount upper case

Hexalobular [#10]

3 mm hexagon wrench

Screwdriver [#1]

3 mm hexagon wrench

8 mm spanner

3 mm hexagon wrench

2.5 mm hexagon wrench

Page 14

LIST OF TOOLS TO BE USED

Component

Battery mount

(BM-E8020)

Speed sensor

(SM-DUE10)

Speed sensor

(SM-DUE11)

Location used/bolt

type

Mount lower case

Key unit

Mount upper case

Key cylinder

Key unit cover

Speed sensor mounting

bolt

Magnet unit mounting

bolt

Speed sensor mounting

bolt

Tool

5 mm hexagon wrench

Screwdriver [#2]

2 mm hexagon wrench

Screwdriver [#2]

4 mm hexagon wrench

Hexalobular [#25]

Screwdriver [#2]

Hexalobular [#10]

Disc brake rotor

(Listed in this manual as

rotor from here on out)

Drive unit mounting bolt

Drive Unit

Light cable Light cable mounting bolt

Crank arm Crank arm mounting bolt

Chainring

Lock ring

Drive unit cover

Lock ring

Chain guard

Arm cover

TL-LR15 + adjustable wrench

Contact the bicycle manufacturer.

Screwdriver [#2]

8 mm hexagon wrench

TL-FC39 + TL-FC33

TL-FC39 + TL-FC36

Screwdriver [#2]

Page 15

INSTALLING ELECTRICAL PARTS

Names of Parts

INSTALLING ELECTRICAL PARTS

Names of Parts

Rear carrier mount type

(A)

(C)

(P)

(A) (B)

(J)

Battery: BT-E6000 / BT-E6001

Drive unit: DU-E5000 / DU-E5080

(I)

(H)

(G)

(F)

(E)

(C)

(B)

(D)

(K)

(D)

(N)

Battery mount: BM-E6000

Drive unit cover:

SM-DUE50-C / SM-DUE50-CC /

SM-DUE50-T / SM-DUE50-TC

(L)

(M)

(O)

(E)

(G)*1

(I)*1

(K)

(M)

Crank arm:

FC-E5000 / FC-E5010 / FC-E6000 / FC-E6010

Speed sensor: SM-DUE10

Speed sensor: SM-DUE11

Switch unit (default: assist switch):

SW-E6010-L / SW-E7000-L

Electric wire: EW-SD50

(F)

(H)*2

(J)

(L)*2

(N)*3

Chainring: SM-CRE50

Motor unit (internal geared hub DI2):

MU-UR500

Rear derailleur (DI2): RD-M8050

Rotor:

RT-EM300 / RT-EM600 / RT-EM800 /

RT-EM810 / RT-EM900 / RT-EM910

Switch unit (default: shift switch):

SW-E6010-R / SW-E7000-R

Cycle computer: SC-E6100 / SC-E7000

Page 16

INSTALLING ELECTRICAL PARTS

Names of Parts

(O)*3

*1 Use either (G) or (I). (I) is only when (J) disc brake is mounted.

*2 Electronic gear shifting only.

*3 Use either (N) or (O).

Junction [A] (wireless unit): EW-EN100

(P)

Down tube mount type

(P)

(C)

(A)

Battery charger:

EC-E6000 / EC-E6002+SM-BCC1

(K)

(D)

(N)

(L)

(M)

(O)

(A)

(C)

(E)

(G)*1

(I)*1

(J)

Battery:

BT-E6010 / BT-E8010 / BT-E8014

Drive unit: DU-E5000 / DU-E5080

Crank arm:

FC-E5000 / FC-E5010 / FC-E6000 / FC-E6010

Speed sensor: SM-DUE10

Speed sensor: SM-DUE11

(I)

(H)

(G)

(F)

(E) (B)

(B)

(D)

(F)

(H)*2

(J)

Battery mount: BM-E6010 / BM-E8010

Drive unit cover:

SM-DUE50-C / SM-DUE50-CC /

SM-DUE50-T / SM-DUE50-TC

Chainring: SM-CRE50

Motor unit (internal geared hub DI2):

MU-UR500

Rear derailleur (DI2): RD-M8050

Rotor:

RT-EM300 / RT-EM600 / RT-EM800 /

RT-EM810 / RT-EM900 / RT-EM910

(K)

Switch unit (default: assist switch):

SW-E6010-L / SW-E7000-L

(L)*2

Switch unit (default: shift switch):

SW-E6010-R / SW-E7000-R

Page 17

INSTALLING ELECTRICAL PARTS

Names of Parts

(M)

(O)*3

*1 Use either (G) or (I). (I) is only when (J) disc brake is mounted.

*2 Electronic gear shifting only.

*3 Use either (N) or (O).

Electric wire: EW-SD50

Junction [A] (wireless unit): EW-EN100

(N)*3

(P)

Built-in type

(P)

(C)

(D)

Cycle computer: SC-E6100 / SC-E7000

Battery charger:

EC-E6000 / EC-E6002+SM-BCC1

(K)

(N)

(L)

(M)

(O)

(A)

(C)

(E)

(G)*1

(I)*1

(J)

Battery: BT-E8020

Drive unit: DU-E5000 / DU-E5080

Crank arm:

FC-E5000 / FC-E5010 / FC-E6000 / FC-E6010

Speed sensor: SM-DUE10

Speed sensor: SM-DUE11

(I)

(H)

(G)

(F)

(E)

(B)

(D)

(F)

(H)*2

(J)

(B)

(A)

Battery mount: BM-E8020

Drive unit cover:

SM-DUE50-C / SM-DUE50-CC /

SM-DUE50-T / SM-DUE50-TC

Chainring: SM-CRE50

Motor unit (internal geared hub DI2):

MU-UR500

Rear derailleur (DI2): RD-M8050

Rotor:

RT-EM300 / RT-EM600 / RT-EM800 /

RT-EM810 / RT-EM900 / RT-EM910

(K)

Switch unit (default: assist switch):

SW-E6010-L / SW-E7000-L

(L)*2

Switch unit (default: shift switch):

SW-E6010-R / SW-E7000-R

Page 18

INSTALLING ELECTRICAL PARTS

Names of Parts

(M)

(O)*3

*1 Use either (G) or (I). (I) is only when (J) disc brake is mounted.

*2 Electronic gear shifting only.

*3 Use either (N) or (O).

Electric wire: EW-SD50

Junction [A] (wireless unit): EW-EN100

(N)*3

(P)

Cycle computer: SC-E6100 / SC-E7000

Battery charger:

EC-E6000 / EC-E6002+SM-BCC1

Page 19

INSTALLING ELECTRICAL PARTS

Overall Wiring Diagram

EW-EN100

TECH TIPS

• The maximum cable length of the electric wire (EW-SD50) is 1,600 mm.

Page 20

INSTALLING ELECTRICAL PARTS

Speciﬁcations

Operating temperature range: Discharging

Operating temperature range: Charging

Storage temperature

Storage temperature (battery)

Charging voltage

Charging time

-10 - 50°C

0 - 40°C

-20 - 70°C

-20 - 60°C

100 - 240 V AC

Refer to the battery

charger user's manual.

Battery type

Nominal capacity

Rated voltage

Drive Unit

Motor type

Rated drive unit power

Lithium ion battery

Refer to the battery

user's manual.

36 V DC

Midship

Brushless DC

250 W

TECH TIPS

• The maximum speed provided by assist is set by the manufacturer, but may vary depending on the conditions under which the bicycle is used.

• The latest manual information can be accessed on our website (https://si.shimano.com).

Handling Electric Wires

Be sure to use the SHIMANO original tool to remove and insert electric wires.

NOTICE

• When connecting and disconnecting electric wires, do not forcibly bend the plug part. It may result in a poor connection.

Page 21

INSTALLING ELECTRICAL PARTS

Handling Electric Wires

Connecting the electric wire

Connect the electric wire to the E-TUBE port.

1. Set the plug part of the electric wire to the SHIMANO original tool.

If there is a protrusion on the plug part of the electric wire, set it aligned with the groove on the SHIMANO original tool.

No protrusion on plug Protrusion on plug

2. Insert the plug part on the electric wire into the E-TUBE port.

Push it straight in until you feel it click into place.

Plug

E-TUBE port

Page 22

INSTALLING ELECTRICAL PARTS

Handling Electric Wires

Disconnecting the electric wire

1. Disconnect the electric wire.

(1) Insert the SHIMANO original tool into the plug part of the electric wire.

(2) Disconnect the electric wire from the E-TUBE port.

* As shown in the ﬁgure, move the SHIMANO original tool like a lever with part (A) as the

axis to disconnect. If there is limited space to insert the tool, lift the SHIMANO original tool straight up and disconnect the electric wire.

(1) (2)

(A)

Page 23

INSTALLING ELECTRICAL PARTS

Installing the Cycle Computer/Junction [A]

SC-E6100

The bracket used to secure the cycle computer to the handlebar, and the cycle computer itself are separate parts.

` Installing the bracket and cycle computer

1. Check the diameter of the handlebar to determine whether adapters

are needed, and then select the clamp bolt.

øA øB-øA Bracket Clamp bolt

23.4-24 0-1.1 Required Length: 15.5 mm

24-25.5 0-1.1 Required Length: 20 mm

31.3-31.9 0-0.6 Not necessary Length: 20 mm

øB

øA

Handlebar

2. If adapters are required, push them along to the center of the

handlebar.

Handlebar

Adapter

Page 24

INSTALLING ELECTRICAL PARTS

Installing the Cycle Computer/Junction [A]

3. Temporarily install the bracket.

(1) Push the clamp area open, and then install the bracket to the center of the handlebar.

(2) Temporarily install the clamp bolt (of the length selected in step 1).

Handlebar

Bracket

Adapter

4. Install the cycle computer to the bracket.

Slide the cycle computer and install it to the bracket.

Insert it ﬁrmly until you hear it click.

Clamp bolt

(Temporary)

Bracket

Page 25

INSTALLING ELECTRICAL PARTS

Installing the Cycle Computer/Junction [A]

5. Secure the cycle computer if necessary.

If the cycle computer will not be secured to the bracket, this step is not necessary.

(1) Stand the cycle computer and bracket up on the stem (as though you are turning the

cycle computer around).

(2) Insert the square nut into the bracket.

(2)

(3) Tighten the mounting bolt.

(1)

Square nut

Mounting bolt

(3)

0.4 - 0.5 N·m

TECH TIPS

• This procedure is used to secure the cycle computer to the bracket, so that it cannot be easily removed. This is useful for displaying the product.

• Ask the user if they will secure the cycle computer when the product is delivered. If necessary, explain how to do as (as described above).

Page 26

INSTALLING ELECTRICAL PARTS

Installing the Cycle Computer/Junction [A]

6. Secure the bracket to the handlebar.

(1) Return the cycle computer to its installation position if the cycle computer was stood

up on the stem in step 5.

(2) Secure the bracket.

(1)

(2) Clamp bolt

1 N·m

` Removing the cycle computer

1. Remove the mounting bolt on the bottom side of the bracket.

If the cycle computer was not secured, this procedure is not necessary. Skip to step 2.

(1) Loosen the clamp bolt, and then stand the cycle computer and bracket up on the stem

(as though you are turning the cycle computer around).

(2) Remove the mounting bolt and square nut.

(2)

Square nut

(1)

Mounting bolt(2)

0.4 - 0.5 N·m

Clamp bolt(1)

Page 27

INSTALLING ELECTRICAL PARTS

Installing the Cycle Computer/Junction [A]

2. Remove the cycle computer from the bracket.

Slide the cycle computer to the front while pushing the bracket lever down to remove it.

Lever

` Adjusting the installation angle

1. Adjust the installation angle of the cycle computer.

(1) Loosen the angle adjustment bolt.

(2) After adjusting the angle of the cycle computer to

make it easier to see while riding, tighten the angle adjustment bolt.

Angle adjustment bolt

0.5 N·m

Page 28

INSTALLING ELECTRICAL PARTS

Installing the Cycle Computer/Junction [A]

SC-E7000

1. Pass the cycle computer’s clamp band around the handlebar.

Clamp band

Handlebar

Cycle Computer

2. Adjust the installation angle of the cycle computer.

As shown in the ﬁgure, adjust the cycle computer to an angle that is visible when riding, and then tighten the clamp bolt to secure it in place.

* A display angle between 15° and 35° from the horizontal surface is recommended.

Clamp bolt

35°

15°

Front of bicycle

0.8 N·m

Page 29

INSTALLING ELECTRICAL PARTS

Installing the Cycle Computer/Junction [A]

EW-EN100

EW-EN100 is junction [A] with simple operation/display functionality.

Instead of a cycle computer, install it in a location around the cockpit from which the LED can be seen while riding.

This section explains how to install it to the brake hose. It can be installed to the brake outer casing using the same procedure.

NOTICE

EW-EN100 Installation location

• As shown in the ﬁgure, install EW-EN100 so that it does not reach the side of the frame. Otherwise, it could be damaged if the bicycle tips over and it is pinched between the frame and curb.

Page 30

INSTALLING ELECTRICAL PARTS

Installing the Cycle Computer/Junction [A]

1. Determine the EW-EN100 installation location, and then set the

adapter.

(1) Open up the adapter and set it to the brake hose.

(2) Bend the adapter along the brake hose.

(2)(1)

Adapter

Brake hose or brake outer casing

EW-EN100

Align the holes with this area inward

2. As shown in the ﬁgure, set EW-EN100 and then connect the electric

wire or dummy plug.

Electric wire Dummy plug

NOTICE

• Be sure to connect either an electric wire or a dummy plug to the two E-TUBE ports on EW-EN100. Connecting both will secure EW-EN100 to the brake hose or brake outer casing.

TECH TIPS

• When removing it, reverse the procedure.

Page 31

INSTALLING ELECTRICAL PARTS

Installing the Switch Unit

Install the assist switch and shift switch (for electronic gear shifting) to the handlebar.

SW-E6010

• Install SW-E6010-L to the left side of the handlebar (the assist side by default) and SW-E6010-R to the right side (the shift side by default).

• SW-E6010 can be installed to Ø22.2 handlebars.

1. Temporarily attach the cord bands.

Cord bands are included with the switch unit.

• Temporarily attach the cord bands to the switch unit cable.

• Adjust the number of cord bands according to the length of the handlebar.

Cord band

2. Push the cord bands and switch unit along from the edge of the

handlebar.

For the switch unit, the electric wire must be facing downward.

Page 32

INSTALLING ELECTRICAL PARTS

Installing the Switch Unit

3. Open the mounting bolt cover, and then tighten the mounting bolt.

Mounting bolt

TECH TIPS

• When removing it, reverse the procedure.

SW-E7000

Mounting bolt cover

1.5 N·m

• Install SW-E7000-L to the left side of the handlebar (the assist side by default) and SW-E7000-R to the right side (the shift side by default).

• SW-E7000 can be installed to Ø22.0 to Ø22.4 handlebars.

1. Temporarily attach the cord bands.

Cord bands are included with the switch unit.

• Temporarily attach the cord bands to the switch unit cable.

• Adjust the number of cord bands according to the length of the handlebar.

Cord band

Page 33

INSTALLING ELECTRICAL PARTS

Installing the Switch Unit

2. Push the cord bands and switch unit along from the edge of the

handlebar.

For the switch unit, the electric wire must be facing downward.

3. Tighten the mounting bolt.

TECH TIPS

• When removing it, reverse the procedure.

Mounting bolt

1.5 N·m

Page 34

INSTALLING ELECTRICAL PARTS

Wiring around the Cockpit (SC-E6100)

There are three E-TUBE ports in the SC-E6100 bracket. One E-TUBE port must be connected to the drive unit. At least one of the remaining two E-TUBE ports must be connected to the switch unit. As an example, this section explains how to connect two switch units.

NOTICE

• Be sure to attach dummy plugs to any unused E-TUBE ports.

1. Wire around the cockpit.

• Connect the electric wires between SC-E6100 and the switch units.

• Switch units and drive units can be connected to any of the E-TUBE ports on SC-E6100. However, it is recommended to connect the left and right ports to each switch unit, and the center port to the cycle computer (as shown in the ﬁgure).

Left switch

Right switch

Cycle computer

To drive unit

2. Prepare to wire to the drive unit.

Pass the following wires through the frame, and leave them hanging from the drive unit installation section on the frame.

• Electric wire to connect SC-E6100 and the drive unit

• Electric wire to connect the light and drive unit if installing a light that will use the main battery as the power source

Page 35

INSTALLING ELECTRICAL PARTS

Wiring around the Cockpit (SC-E6100)

Example: Routing the electric wire

This section presents an example of routing an electric wire around the cockpit when using an SW-E6010 switch unit.

TECH TIPS

• Cord bands are included with the SW-E6010.

• Cable bands are included with the SC-E6100.

` When using cord bands

1. Secure the switch unit's electric wire.

Determine the locations of the cord bands, and then secure the electric wire in place along the handlebar so that there is no slack.

Switch unit

Cord band

Page 36

INSTALLING ELECTRICAL PARTS

Wiring around the Cockpit (SC-E6100)

2. Connect the electric wire to the E-TUBE port on the bracket.

Wrap any slack around the portion of the handlebar between the cycle computer and stem prior to connecting.

Stem

` When using cord bands and cable bands

1. Secure the switch unit's electric wire.

Determine the locations of the cord bands, and then secure the electric wire in place along the handlebar so that there is no slack.

Switch unit

Cord band

Page 37

INSTALLING ELECTRICAL PARTS

Wiring around the Cockpit (SC-E6100)

2. Use the cable bands to bind the brake outer casing and electric wires

together.

Use the cable bands to bind the brake outer casing and following electric wires.

• Switch unit's electric wire

• Electric wire to connect the cycle computer and drive unit

Brake outer casing

Cable band

To drive unit

3. Connect the electric wire to the E-TUBE port on the bracket.

Wrap any slack around the portion of the handlebar between the cycle computer and stem prior to connecting.

Page 38

INSTALLING ELECTRICAL PARTS

Wiring around the Cockpit (SC-E7000)

There are four E-TUBE ports in the SC-E7000 bracket. One E-TUBE port must be connected to the drive unit. At least one of the remaining three E-TUBE ports must be connected to the switch unit. As an example, this section explains how to connect two switch units.

NOTICE

• Be sure to attach dummy plugs to any unused E-TUBE ports.

1. Wire around the cockpit.

• Connect the electric wires between SC-E7000 and the switch units.

• Switch units and drive units can be connected to any of the E-TUBE ports on SC-E7000. However, it is recommended to connect as shown in the ﬁgure.

Left switch Right switch

Cycle computer

To drive unit

2. Prepare to wire to the drive unit.

Pass the following wires through the frame, and leave them hanging from the drive unit installation section on the frame.

• Electric wire to connect SC-E7000 and the drive unit

• Electric wire to connect the light and drive unit if installing a light that will use the main battery as the power source

Page 39

INSTALLING ELECTRICAL PARTS

Wiring around the Cockpit (SC-E7000)

Example: Routing the electric wire

This section presents an example of routing an electric wire around the cockpit when using an SW-E7000 switch unit.

TECH TIPS

• Cord bands are included with the SW-E7000.

• Cable bands are included with the SC-E7000.

` When using cord bands

1. Secure the switch unit’s electric wire.

Determine the locations of the cord bands, and then secure the electric wire in place along the handlebar so that there is no slack.

Switch unit

Cord band

Page 40

INSTALLING ELECTRICAL PARTS

Wiring around the Cockpit (SC-E7000)

2. Connect the electric wire to the E-TUBE port.

Wrap any slack around the portion of the handlebar between the cycle computer and stem prior to connecting.

Stem

` When using cord bands and cable bands

1. Secure the switch unit’s electric wire.

Determine the locations of the cord bands, and then secure the electric wire in place along the handlebar so that there is no slack.

Switch unit

Cord band

Page 41

INSTALLING ELECTRICAL PARTS

Wiring around the Cockpit (SC-E7000)

2. Use the cable band to bind the brake outer casing and electric wires

together.

Use the cable band to bind the brake outer casing and following electric wires.

• Switch unit’s electric wire

• Electric wire to connect the cycle computer and drive unit

Brake outer casing

Cable band

To drive unit

3. Connect the electric wire to the E-TUBE port.

Wrap any slack around the portion of the handlebar between the cycle computer and stem prior to connecting.

Page 42

INSTALLING ELECTRICAL PARTS

Wiring around the Cockpit (EW-EN100)

As an example, this section explains how to connect a switch unit to EW-EN100.

1. Wire around the cockpit.

To connect the switch unit, use the electric wire to connect EW-EN100 and the switch unit.

EW-EN100

To drive unit

2. Prepare to wire to the drive unit.

Pass the following wires through the frame, and leave them hanging from the drive unit installation section on the frame.

• Electric wire connecting EW-EN100 and the drive unit

• Electric wire to connect the light and drive unit if installing a light that will use the main battery as the power source

Page 43

INSTALLING ELECTRICAL PARTS

Wiring around the Cockpit (EW-EN100)

Example: Routing the electric wire

This section presents an example of routing an electric wire around the cockpit.

1. Secure the switch unit's electric wire.

Determine the locations of the cord bands, and then secure the electric wire in place along the handlebar so that there is no slack.

Switch unit

Cord band

EW-EN100

To drive unit

Page 44

INSTALLING ELECTRICAL PARTS

Wiring around the Cockpit (EW-EN100)

2. Connect the electric wire to the E-TUBE port on EW-EN100.

If necessary, use cable bands to secure the electric wire connecting the switch unit and EW-EN100 to either the brake hose or brake outer casing.

Brake outer casing

Cable band

Page 45

INSTALLING ELECTRICAL PARTS

Installing the Battery Mount

BM-E6000

1. Install the mount lower case to the key unit.

Key unit mounting bolt A (one-way type)

1.6 - 1.8 N·m

Key unit mounting bolt B

1.6 - 1.8 N·m

Key unit

Mount lower case

Page 46

INSTALLING ELECTRICAL PARTS

Installing the Battery Mount

2. Set the plug unit to the mount lower case, and install it to the battery

rail.

(1) Set the plug unit to the mount lower case.

(2) Set the battery rail to the mount lower case. Be careful not to pinch the power cord

between the mount lower case and battery rail.

(3) Secure the battery rail.

(1)

Plug unit

Power cord

Battery rail mounting bolt(3)

1.6 - 1.8 N·m

Battery rail(2)

Page 47

INSTALLING ELECTRICAL PARTS

Installing the Battery Mount

3. Install the mount upper case.

Mount upper case

Mount upper case mounting bolt

1.1 - 1.3 N·m

Page 48

INSTALLING ELECTRICAL PARTS

Installing the Battery Mount

4. Install the battery mount to the rear carrier.

(1) Set the battery mount aligned with the mounting hole on the rear carrier.

(2) Secure the battery mount. Use the bicycle manufacturer's standard tightening torque.

(3) After installing the battery mount, perform the following.

– Firmly close the charging port cap.

– Pass the power cord through the frame and leave it hanging over the drive unit

installation area.

Charging port cap

Battery mount mounting bolt (M5)

NOTICE

• Battery mount mounting bolts (M5) are not included with SHIMANO products. Use the bolts supplied by the bicycle manufacturer. Contact the bicycle manufacturer for the tightening torque.

Page 49

INSTALLING ELECTRICAL PARTS

Installing the Battery Mount

BM-E6010

1. Install the mount lower case.

Secure the mount lower case on the lower side of the down tube.

Mount lower case mounting bolt

3 N·m

Washer

Mount lower case

Washer

Front of bicycle

Page 50

INSTALLING ELECTRICAL PARTS

Installing the Battery Mount

2. Temporarily install the key unit, and then adjust the location of the key

unit.

(1) Temporarily install the key unit on the upper side of the down tube.

(2) Adjust the key unit installation location.

Key unit mounting bolt

(2)

Installation position adjustment

Key unit

Surface A

Mount lower case

Surface B

Key unit

(1)

Temporary

Front of bicycle

Clearance between surface A and

surface B: 223 mm

Page 51

INSTALLING ELECTRICAL PARTS

Installing the Battery Mount

3. Secure the key unit.

(1) Temporarily install the key unit cover, and then check the following.

– The battery can be smoothly attached and removed

– There is no rattling in the key unit cover or battery that could result in abnormal noise

when riding

(2) Remove the key unit cover, and then secure the key unit.

(1) Key unit cover

Key unit cover mounting bolt

(Temporary)

Battery

(2)

Key unit mounting bolt

3 N·m

Page 52

INSTALLING ELECTRICAL PARTS

Installing the Battery Mount

4. Install the key unit cover and the rattling prevention spacer.

(1) Secure the key unit cover.

(2) Peel the release liner from the back, and then attach the rattling prevention spacer to

the key unit cover.

(1) Key unit cover Rattling prevention spacer

Key unit cover mounting bolt

Adhesive tape

(2)

0.6 N·m

NOTICE

• Check that there is no oil or other foreign matter on the adhesive surface of the adhesive tape on the rattling prevention spacer or on the adhesion surface on the key unit cover. Remove any oil or other foreign matter before attaching.

Page 53

INSTALLING ELECTRICAL PARTS

Installing the Battery Mount

5. Install the mount upper case.

(1) Open the charging port cap and pull it out fully.

(2) Insert the plug unit into the mount lower case. Make sure that the plug part of the

plug unit and the charging port are sufﬁciently exposed from the mount lower case.

(3) Align the two bolt holes on the mount upper case with the mount lower case, and

then tighten the mount upper case mounting bolts.

(4) After installing, perform the following.

– Firmly close the charging port cap.

– Pass the power cord through the frame and leave it hanging over the drive unit

installation area.

Mount upper case mounting bolt

(3)

0.6 N·m

(2)

Plug

Mount lower case

(1)

Charging port cap

Plug unit

Charging port

(4)

Charging port cap

Mount upper case

NOTICE

• Check that the power cord is not twisted between the mount upper case and mount lower case, or otherwise routed in a forced manner.

Page 54

INSTALLING ELECTRICAL PARTS

Installing the Battery Mount

BM-E8010

1. Install the mount lower case.

(1) Set the mount lower case on the lower side of the down tube, and then temporarily

install the mounting bolts.

* Temporarily install the two types of bolts as shown in the ﬁgure.

(2) Tighten mount lower case mounting bolt A.

(3) Tighten mount lower case mounting bolt B.

Mount lower case mounting bolt A

(Temporary)

(1) (2)

3 N·m

Metallic spacer

Rubber spacer

Front of bicycle

Mount lower case mounting bolt B

(Temporary)

(1) (3)

3 N·m

Mount lower case

Frame

Mounting hole

Page 55

INSTALLING ELECTRICAL PARTS

Installing the Battery Mount

2. Install the key unit.

Key units are not included with SHIMANO products.

(1) Temporarily install the key unit on the upper side of the down tube.

(2) Adjust the key unit installation location.

(3) Tighten the mounting bolt.

Key unit mounting bolt

(1)

(Temporary)

(3)

3 N·m

(2)

Installation position adjustment

Spacer

Front of bicycle

Spacer

Key unit

Surface A Surface B

Clearance between surface A and

surface B: 224.4 mm

Mount lower case

Page 56

INSTALLING ELECTRICAL PARTS

Installing the Battery Mount

3. Install the key unit cover.

(1) Temporarily install the key unit cover.

(2) Try attaching and removing the battery, and check the following.

– The battery can be smoothly attached and removed

– There is no rattling in the key unit cover or battery that could result in abnormal noise

when riding

(3) Secure the key unit cover.

Key unit cover mounting bolt

(Temporary)

(1) (3)

0.6 N·m

(2)

Key unit cover

Battery

Page 57

INSTALLING ELECTRICAL PARTS

Installing the Battery Mount

4. Install the mount upper case.

(1) Pass the power cord from the mount upper case through the hole in the mount lower

case.

(2) Set the mount upper case to the mount lower case.

* Make sure that the rubber bush on the base of the power cord is exposed from

below the mount lower case.

(3) Secure the mount upper case.

(4) Pass the power cord through the frame and leave it hanging over the drive unit

installation area.

Mount upper case mounting bolt

(3)

0.6 N·m

Mount upper case

(2)

Mount lower case

BM-E8020

(1)

Power cord

Rubber bush

If the following cables will be placed inside, pass them through ﬁrst before installing BM-E8020.

• Electric wire

• Brake hose, brake cable, and shift cable

When installing BM-E8020 inside the frame, be careful that the cables listed above are not pinched.

Page 58

INSTALLING ELECTRICAL PARTS

Installing the Battery Mount

1. Install the mount lower case to the frame.

(1) Set so that any cables built into the down tube pass through the mount installation

area on the frame.

(2) Install the mount lower case on the lower side of the down tube.

Mount lower case mounting bolt(2)

10 N·m

Mount lower case

Frame

Mount installation

area

Built-in cables(1)

(shift wire, electric wire, and brake wire/brake hose)

Front of bicycle

Page 59

INSTALLING ELECTRICAL PARTS

Installing the Battery Mount

2. Install the mount upper case.

(1) Pass the power cord from the mount upper case through the hole in the mount lower

case.

(2) Install the mount upper case to the mount lower case.

Mount upper case mounting bolt

0.6 N·m

Mount upper case

Power cord

Mount lower case

3. Install the cylinder to the key unit.

Key cylinders are not included with SHIMANO products.

Key cylinder

Key unit

Key cylinder mounting bolt

0.6 N·m

Page 60

INSTALLING ELECTRICAL PARTS

Installing the Battery Mount

4. Install the key unit.

(1) Make sure that any cables built into the down tube pass through the mount

installation area on the frame.

(2) Temporarily install the key unit on the upper side of the down tube, and then install

the bolt detachment prevention rubber.

(3) Adjust the key unit installation location.

(4) Tighten the key unit mounting bolts.

Key unit mounting bolt

(Temporary)

(2) (4)

10 N·m

Installation position adjustment

(3)

Key unit

Section A

Battery connection

Section B

unit

Bolt detachment prevention rubber

(2)

Front of bicycle

Built-in cables

(1)

Mount installation area

Clearance between section A to section B:

347.2 mm

Page 61

INSTALLING ELECTRICAL PARTS

Installing the Battery Mount

5. Install the key unit cover.

(1) Temporarily install the key unit cover.

(2) Try attaching and removing the battery, and check the following.

– The battery can be smoothly attached and removed

– There is no rattling in the key unit cover or battery that could result in abnormal noise

when riding

(3) Secure the key unit cover.

(4) Pass the power cord through the frame and leave it hanging over the drive unit

installation area.

Key unit cover mounting bolt

(Temporary)

(1) (3)

10 N·m

(2)

Key unit

Battery

Key unit cover

Page 62

INSTALLING ELECTRICAL PARTS

Installing the Speed Sensor and Magnet Unit

SM-DUE10

If using SM-DUE10 as the speed sensor, set the magnet unit on a spoke on the rear wheel.

The SM-DUE10 installation location is on the inner side of the left side chainstay.

1. Temporarily install the magnet unit to the spoke.

(1) Try pressing the speed sensor to the installation location on the frame, and determine

the installation location of the magnet so that the center of the magnet is aligned over the tip of the triangle symbol.

(2) Temporarily install the mounting bolt.

Magnet unit

Spoke

Speed sensor

Mounting bolt

(Temporary)

2. Check the clearance between the speed sensor and magnet unit.

Press the speed sensor to the installation location on the frame, and then check the approximate clearance with the magnet unit. Also take wheel play and frame warping into consideration.

Clearance between speed sensor and magnet unit

Page 63

INSTALLING ELECTRICAL PARTS

Installing the Speed Sensor and Magnet Unit

3. Install the speed sensor.

Clearance between speed sensor and magnet unit is 3 to 17 mm

Speed sensor mounting bolt (length 16 mm)Toothed washer

Clearance between speed sensor and magnet unit exceeds 17 mm

Spacer

1.5 - 2 N·m

Speed sensor mounting bolt (length 22 mm)

1.5 - 2 N·m

4. Secure the magnet unit.

(1) Re-check the positioning of the magnet unit and speed sensor.

(2) Secure the magnet unit.

Magnet unit

Spoke

Speed sensor

Mounting bolt

1.5 - 2 N·m

5. Set the electric wire from the speed sensor along the chainstay to the

frame, and wire it to the drive unit.

Page 64

INSTALLING ELECTRICAL PARTS

Installing the Speed Sensor and Magnet Unit

SM-DUE11

If using SM-DUE11 as the speed sensor, a special rotor with a built-in magnet must be installed to the rear wheel. The SM-DUE11 installation location is near the rear wheel axle on the inside of the left side chainstay.

1. Check that the spokes on the wheel have been laced as shown in the

ﬁgure.

The rotor cannot be installed to a wheel with radial lacing.

Front wheel

left side

Rear wheel

left side

2. Install the rotor.

(1) Set the rotor to the hub on the wheel.

(2) Tighten the rotor ﬁxing lock ring.

Rear wheel right side

Rotor ﬁxing lock ring

Front wheel

right side

40 N·m

Page 65

INSTALLING ELECTRICAL PARTS

Installing the Speed Sensor and Magnet Unit

3. Install the speed sensor to the frame.

Speed sensor mounting bolt

0.6 N·m

4. Set the electric wire from the speed sensor along the chainstay to the

frame, and wire it to the drive unit.

5. Set the rear wheel to the frame.

Page 66

INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS

Installing the Drive Unit

INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS

Use the following procedure to install the drive unit and peripheral parts.

(1) Install the drive unit

(2) Wire to the drive unit

(3) Install the drive unit cover

(4) Install the chainrings and crank arms

TECH TIPS

• To check the wiring of the drive unit on a completed bicycle, you will need to ﬁrst remove the drive unit cover. Remove the left cover to access the power cord and terminal block.

Installing the Drive Unit

Before installing the drive unit to the frame, ﬁrst check that all electric wires and cables to connect to the drive unit have been routed to the installation area of the drive unit.

TECH TIPS

• The drive unit’s (DU-E5000 / DU-E5080) terminal block and power port are located on the left side of the drive unit.

Page 67

INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS

Installing the Drive Unit

1. Check the three mounting holes on the left and right of the frame, and

then set the drive unit.

Be careful not to pinch electric wires or cables between the frame and drive unit, or to forcefully bend them.

Mounting hole

Drive unit

Page 68

INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS

Installing the Drive Unit

2. Secure the drive unit to the frame.

(1) Temporarily install the drive unit mounting bolts ﬁrst on the right side of the frame,

and then on the left side.

(2) Tighten the mounting bolt on the right side so that the drive unit makes ﬁrm contact

with the inner surface on the right side of the frame.

(3) Tighten the mounting bolts on the left side of the frame.

Drive unit mounting bolt (M8)

10 - 12.5 N·m

(1) (2)

Right side

Front

(1) (3)

Left side

Rear

TECH TIPS

• Drive unit mounting bolts (M8) are not included with SHIMANO products. Use the bolts supplied by the bicycle manufacturer.

Page 69

INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS

Connecting the Power Cord

Connect the power cord (which has already been routed from the battery mount toward the drive unit) to the power port on the drive unit. The power port is located on the left side of the drive unit.

Connection method

1. Connect the power cord.

(1) The arrow marking on the tip of the power cord faces the bottom.

(2) Align the triangle marking on the drive unit's power port with the arrow marking on

the tip of the power cord, and then insert the power cord.

* Check that it is securely connected.

Page 70

INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS

Connecting the Power Cord

Removal method

1. Remove the power cord.

Grab the groove on the plug part of the power cord, and pull it toward you to remove it.

Plug

Page 71

INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS

Connecting Cockpit Peripheral Parts and Electronic Gear Shifting Components

Connect wires from the cockpit peripheral parts (such as the cycle computer and junction [A]) and wires from electronic gear shifting components to the drive unit’s terminal block.

1. Connect the electric wires to the drive unit's terminal block.

• The E-TUBE ports shown in the ﬁgure can be used.

• Connect the wire from either the cycle computer or junction [A]. Use junction [B] (SMJC41) to also connect the wire from the electronic gear shifting component (rear or motor unit).

E-TUBE port

Electric wire

Page 72

INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS

Connecting the Speed Sensor

Connect the speed sensor's electric wire to the drive unit's terminal block.

1. Connect the electric wire to the drive unit's terminal block.

Use the speed sensor port shown in the ﬁgure.

Speed sensor port

Speed sensor's electric wire

Page 73

INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS

Connecting the Light Cables

The drive unit contains terminals to supply power for the front and rear lights. Connect the wires connected to the front and rear lights (that have already been passed through the frame) to the drive unit.

1. Loosen the mounting bolts on the terminal block.

Mounting bolt

2. Connect the light cables to the light connection terminals, and then

tighten the mounting bolts.

Mounting bolt

Light connection terminal

0.6 N·m

Page 74

INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS

Installing the Drive Unit Cover

This can involve either the single use of a SHIMANO drive unit cover or combined with a drive unit cover from another company.

SHIMANO drive unit cover only

This section explains how to install SM-DUE50-T or SM-DUE50-C. Although the appearance varies by model, the example shown here is for SM-DUE50-T.

1. Install the left cover.

(1) Set the left cover to the drive unit from below the bicycle.

(2) Secure the left cover using the three cover mounting bolts.

Cover mounting bolt

0.6 N·m

Page 75

INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS

Installing the Drive Unit Cover

2. Install the right cover.

(1) Set the right cover to the drive unit from below the bicycle.

(2) Secure the right cover using the three cover mounting bolts.

Cover mounting bolt

0.6 N·m

Right cover

Page 76

INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS

Installing the Drive Unit Cover

Used with drive unit cover from other company

This section explains how to install SM-DUE50-TC or SM-DUE50-CC. Although the appearance varies by model, the example shown here is for SM-DUE50-TC.

Always install the drive unit cover from another company after installing the SHIMANO drive unit cover.

1. Install the cover on the left side of the drive unit.

Cover mounting bolt

0.6 N·m

Left cover

Page 77

INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS

Installing the Chainring and Crank Arms

In SHIMANO STEPS, there is an axle for installing the crank arms to the drive unit. Because of this, the chainring and left/right crank arms should be installed individually to the drive unit. Set the rear wheel to the bicycle prior to performing the following procedure.

1. Install the left crank arm.

(1) The left crank arm has an "L" marking on one end (the side where the pedal is

installed).

(2) Set with the concave section of the left crank arm aligned with the shape of the axle.

Set so that the round mark on the drive unit axle and installation direction of the crank arm are in the position shown in the ﬁgure.

(3) Tighten the crank arm mounting bolt.

(4) Install the cap.

(1)

Left crank arm

(3)

Crank arm mounting bolt

35 - 50 N·m

(2)

Concave section

(4)

Cap

Round

mark

Installation direction

of the crank arm

Page 78

INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS

Installing the Chainring and Crank Arms

2. Set the chainring.

Set with the spline on the chainring aligned with the chainring installation spline on the drive unit axle.

TECH TIPS

• There are three types of chainrings: those with a chain guard on both the front and rear sides, those with a chain guard only on the outside, and those with no chain guard. The explanation in this section uses one without a chain guard.

3. Set the chain.

Chainring installation spline

Axle

Chainring

Page 79

INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS

Installing the Chainring and Crank Arms

4. Secure the chainring.

(1) Prepare the SHIMANO original tool.

(2) Install the lock ring (left screw) by hand.

(3) Use the SHIMANO original tool to tighten the lock ring while ﬁrmly pressing the left

crank.

Lock ring

35 - 45 N·m

TECH TIPS

• If using a torque wrench, use TL-FC39 in combination with TL-FC33.

• An impact wrench cannot be used.

Page 80

INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS

Installing the Chainring and Crank Arms

5. Set the right crank arm.

(1) The right crank arm has an "R" marking on one end (the side where the pedal is

installed).

(2) As with the left crank arm, set the right crank arm.

Set so that the round mark on the drive unit axle and installation direction of the crank arm are in the position shown in the ﬁgure.

(3) Tighten the crank arm mounting bolt.

(4) Install the cap.

(2)

Round

mark

(1)

Right crank arm

Installation direction of

the crank arm

Crank arm mounting bolt

(3)

35 - 50 N·m

(4)

Cap

Page 81

INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS

Installing the Arm Covers

If the chainring has no chain guard, install the arm covers after installing the chainring to the drive unit.

1. Set the arm covers to the left and right sides of the chainring.

Install so that the hooks catch the spider arm on the chainring.

Hook

Arm cover

Page 82

INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS

Installing the Arm Covers

2. Tighten the two mounting bolts from the left and right.

For internal geared hub models, proceed to the next section ("Measuring and Adjusting the Chain Tension").

Mounting bolt

0.8 N·m

Mounting bolt

0.8 N·m

Page 83

INSTALLING THE DRIVE UNIT AND PERIPHERAL PARTS

Measuring and Adjusting the Chain Tension

The chain tension must be adjusted for internal geared hub models.

Manual adjustment

1. Check and adjust the chain tension.

Pull the upper side of the chain up and down with a force of around 10 N (1 kgf), roughly in the middle between the drive unit axle and rear wheel axle. Adjust the chain tension so that the chain has a slack of 15 mm or more.

Page 84

HANDLING THE BATTERY

Installing the Battery

HANDLING THE BATTERY

Installing the Battery

The battery is secured to the battery mount with a key. There are several types of keys, so there may be differences with the explanation below.

CAUTION

• Firmly hold the battery during installation, being careful not to drop it.

• Keep the following in mind to prevent the battery from dropping while riding.

– Check that the battery is locked ﬁrmly with the battery mount.

– Do not ride with the key inserted.

NOTICE

• Check that the charging port cap is closed before riding.

TECH TIPS

• The battery can be inserted without turning the key.

Page 85

HANDLING THE BATTERY

Installing the Battery

Rear carrier mount type

1. Insert the battery into the rail from the rear of the bicycle.

Slide the battery to the front and push it in ﬁrmly.

2. Remove the key.

Return the key to the locked position, and then remove it.

Rail

Page 86

HANDLING THE BATTERY

Installing the Battery

Down tube mount type

1. Insert the battery from below.

Align the concave section on the bottom of the battery with the convex section on the battery mount, and then insert the battery.

2. Slide the battery.

Push it in ﬁrmly until you hear it click into place.

3. Remove the key.

Return the key to the locked position, and then remove it.

Page 87

HANDLING THE BATTERY

Removing the Battery

Built-in type

The following procedure uses a type of frame where the battery is installed/removed from its lower side as an example.

1. Use the following procedure to insert from the lower side of the

battery.

(1) Insert from the lower side of the battery.

(2) Slide the battery. Push it in ﬁrmly until you hear it click into place.

(2)

(1)

Removing the Battery

CAUTION

• Firmly hold the battery during removal or transport, being careful not to drop it.

Page 88

HANDLING THE BATTERY

Removing the Battery

Rear carrier mount type

1. Insert the key and release the lock.

(1) Turn the power OFF, and then insert the key into the socket on the battery mount.

(2) Turn the key until you feel it make contact.

Key

Socket

Press power switch to turn power OFF

2. Carefully remove the battery.

Down tube mount type

1. Insert the key.

Turn the power OFF, and then insert the key into the socket on the battery mount.

< BT-E6010 >

Press power switch to turn power OFF

Key

< BT-E8010/BT-E8014 >

Socket

Press power switch to turn power OFF

Page 89

HANDLING THE BATTERY

Removing the Battery

2. Release the battery lock.

Turn the key until you feel it make contact.

3. Slide and carefully remove the battery.

Built-in type

If a battery cover from another company is installed, remove the battery cover ﬁrst. The following procedure uses a type of frame where the battery is installed/removed from the lower side of the down tube as an example.

1. Open the socket cap.

Press the power switch to turn the power OFF, and then open the socket cap.

Socket cap

Power switch

Page 90

HANDLING THE BATTERY

Removing the Battery

2. Release the battery lock.

(1) Insert the key into the socket on the battery mount.

(2) Turn the key.

* The plate spring will hold the battery and prevent it from dropping.

(3) Push the key in to release the lock.

* The battery lock will be released, so be sure to hold it ﬁrmly.

Socket

(1)

(2)

Key

(3)

3. Remove the battery.

(1) Remove the key, and then close the socket cap.

(2) Carefully remove the battery.

NOTICE

• Do not install or remove the battery with the key inserted or the socket cap left open. The battery could make contact with the handle on the key or the socket cap, damaging it.

Page 91

HANDLING THE BATTERY

Charging the Battery

Deep sleep mode

The battery will be in deep sleep mode immediately after shipment, so it cannot be used right away. Charging the battery using the designated battery charger will cancel deep sleep mode, allowing the battery to be used. The battery can be used when the LED on it turns on.

TECH TIPS

• You can also cancel deep sleep mode by connecting a completed bicycle (i.e. a bicycle to which all components have been assembled) to E-TUBE PROJECT.

NOTICE

Although the battery can be charged regardless of the battery level, fully charge the battery in the following situation. Use the designated battery charger to charge the battery.

• The battery is not ready for use at the time of shipment. Before riding, be sure to fully charge the battery.

If the battery has become completely empty, charge it as soon as possible. Leaving the battery discharged could cause it to deteriorate.

• If the bicycle will not be ridden for a long time, store with the battery level at around 70%. Charge the battery every six months to prevent it from fully discharging.

• Do not connect to E-TUBE PROJECT while the battery is being charged.

It is recommended to use a genuine SHIMANO battery. If using a battery from another company, be sure to read the product manual thoroughly prior to use.

• You can check whether a battery is a SHIMANO genuine battery or a battery from another company by connecting to E-TUBE PROJECT and running the [Connection check] menu.

DANGER

• Use the speciﬁed battery and battery charger combination for charging and observe the speciﬁed charging conditions. Doing otherwise may cause overheating, bursting, or ignition.

CAUTION

• When charging a battery attached to the bicycle, be careful not to pull the charging cable. Doing so could cause injury, or could cause the bicycle to tip over, damaging components.

Page 92

HANDLING THE BATTERY

Charging the Battery

NOTICE

• When removing the battery charger's power plug from the electrical outlet or removing the power plug from the battery, do not pull while holding the cord. Doing so may cause damage.

• If the bicycle is stored for an extended period of time immediately after purchase, you will need to charge the battery before using the bicycle. Once the battery is charged, the charging capacity starts to deteriorate slightly.

Charging time

The charging time will vary depending on the maximum capacity of the battery, the battery level, and the battery charger being used.

` Designated charging time

The charging time from a battery level of 0% is as shown below.

Designated charging time

Battery

Battery charger: EC-E6002 Battery charger: EC-E6000

BT-E6000 / BT-E6010 / BT-E8014 About 6.5 hours About 4 hours

BT-E6001 / BT-E8010 / BT-E8020 About 7.5 hours About 5 hours

WARNING

• If the battery does not become fully charged even two hours after the designated charging time, immediately unplug the battery from the electrical outlet and contact the place of purchase. Doing otherwise may cause overheating, bursting, or ignition.

Page 93

HANDLING THE BATTERY

Charging the Battery

Charging the battery removed from the bicycle

Charge the battery placed on a level surface indoors.

` BT-E6000/BT-E6001/BT-E6010

An adapter (SM-BTE60: sold separately) is required to charge BT-E6000/BT-E6001/BT-E6010 removed from the bicycle.

1. Open the socket cap.

(1) Install the adapter to the charging plug.

(2) Connect the battery charger’s power plug to the electrical outlet.

(3) Install the adapter to the battery's charging port.

< BT-E6000/BT-E6001 >

Adapter

SM-BTE60

(sold separately)

Charging plug

Adapter

(sold separately)

< BT-E6010 >

SM-BTE60

Charging plug

Adapter

SM-BTE60

(sold separately)

Battery

Charging port

Battery

Charging port

Page 94

HANDLING THE BATTERY

Charging the Battery

` BT-E8010/BT-E8014/BT-E8020

1. Connect the battery charger’s power plug to the electrical outlet.

2. Install the charging plug to the battery's charging port.

< BT-E8010/BT-E8014 > < BT-E8020 >

Battery

Charging plug

Battery

Charging port

Page 95

HANDLING THE BATTERY

Charging the Battery

Charging the battery attached to the bicycle

Charge the battery with the battery charger placed on the ﬂoor or some other stable surface. Fix the bicycle in place when charging, so that it does not tip over.

1. Connect the battery charger’s power plug to the electrical outlet.

2. Insert the charging plug into the charging port on the battery mount

or battery.

< BT-E6000/BT-E6001 > < BT-E8020 >

Battery mount

Battery

Charging port

Charging plug

< BT-E6010/BT-E8010/BT-E8014 >

< BT-E6010 > < BT-E8010/BT-E8014 >

Battery

Charging plug

Charging port

Charging plug

Battery mount

Charging port

Battery

Charging port

Battery

Charging plug

Page 96

HANDLING THE BATTERY

Charging the Battery

3. After charging, ﬁrmly close the charging port cap.

Charging port cap

< BM-E6000 > < BM-E6010 >

Charging port cap

Battery charger LED indication

Once charging has started, the LED on the battery charger lights up.

Lit up Charging

Flashing Charge error

< EC-E6000 > < EC-E6002 >

Battery charger LED

Off

Charging

complete

Battery LED indication

The LEDs on the battery can be used to check the charging status of the battery and the battery level. The shape of the LEDs differ depending on the model number.

Battery LED

Page 97

HANDLING THE BATTERY

Charging the Battery

` Display while charging

When charging, the battery LEDs will light up as follows.

LED indication*1 Charging status

0 - 20%

21 - 40%

41 - 60%

61 - 80%

81 - 99%

100%

Off Lit Flashing

Page 98

HANDLING THE BATTERY

Charging the Battery

` Battery level display

When the battery power button is used to turn the power from OFF to ON, the LED indication can be used to check the current battery level.

LED indication*1 Charging status

100 - 81%

80 - 61%

60 - 41%

40 - 21%

20 - 1%

* If the battery is not attached to the bicycle

* If the battery is attached to the bicycle

* If the power is OFF

Off Lit Flashing

TECH TIPS

• When the battery level is low, system functions will be shut off in the following order.

(1) Power assist

* The assist mode will automatically switch to [ECO], and then assist will be shut off. If

using a light connected to the drive unit, the mode will switch more quickly to [ECO].

(2) Electronic gear shifting

(3) Lights

Page 99

OPERATION AND SETTING

Turning Power ON/OFF

OPERATION AND SETTING

Turning Power ON/OFF

The main power can be turned ON/OFF using the cycle computer or the battery power button.

NOTICE

• Check the following prior to turning the power ON.

– The battery is ﬁrmly attached to the battery mount

– The cycle computer is ﬁrmly attached to the bracket

• Do not place your foot on the pedal when operating the power. Doing so could cause a system error.

TECH TIPS

• When the main power is turned ON, all components connected to the drive unit are also turned ON (such as assist driving, cycle computer power, the electronic gear shifting mechanism, and the lights).

• The power cannot be turned ON while charging.

• If the bicycle is left unused for 10 minutes after turning the power ON, the power automatically turns OFF. (This is the automatic power OFF function.)

Operating power from the cycle computer (SC-E6100)

NOTICE

If the battery level of the cycle computer falls to zero, the cycle computer will not start, and operations using power will not be possible. If nothing is displayed on the screen even when the power switch is pressed, perform one of the following operations to charge the battery.

• Press the power button on the body of the (main) battery to turn the power ON.

• If there is a charging port or if there is a battery mount with a connected charging port installed, charge the (main) battery from the charging port.

• Use SM-PCE1 or SM-PCE02 to connect to a PC, then charge the built-in battery from the E-TUBE PROJECT. The low battery level icon blinks while charging, and disappears once complete.

Page 100

OPERATION AND SETTING

Turning Power ON/OFF

1. Press the power switch.

The main power turns ON.

Power switch

Operating power from the battery

1. Press the battery power button.

The LED lights up and the battery level is displayed.

< BT-E6000/BT-E6001 > < BT-E8010/BT-E8014 >

Power switch Power switch

< BT-E6010 > < BT-E8020 >

Power switch

TECH TIPS

• Pressing the battery power button on a BT-E8010/BT-E8020 battery for around six seconds will force the power OFF for emergencies.

100